Models:

4580 and 4581

Refrigerated Console Incubator

Orbital Shaker

Operating and Maintenance Manual

Manual No: 7014580 Rev. 10

* Triple counter-balanced, single eccentric drive mechanism (U.S. Patent #5,558,437)

* Horizontal, HEPA-filtered airflow design (U.S. Patent #5,577,837)
* Test Tube rack (U.S.Patent #5,632,388)
 Model 4580 and 4581 Shakers ____________________________________________________________________

Read This Instruction Manual.

Failure to read, understand and follow the instructions in

this manual may result in damage to the unit, injury to operat-
ing personnel, and poor equipment performance.

CAUTION! All internal adjustments and maintenance must

be performed by qualified service personnel.

Refer to the serial tag on the back of this manual.

The material in this manual is for information purposes

only. The contents and the product it describes are subject to
change without notice. Thermo Forma makes no representations
or warranties with respect to this manual. In no event shall
Thermo Forma be held liable for any damages, direct or inciden-
tal, arising out of or related to the use of this manual.

MANUAL NUMBER 7014580

10 21098/OS-251 12/2/02 Updated electrical schematics - FLA ccs
9 20319/OS-241 9/25/01 Release 10 update the Declaration of Conformity aks
8 19305/OS-217 10/10/00 Added Platform Stalled and Check Fuse alarm messages ccs
29341/OS-216 Removed base front cover
-- -- 6/20/00 Corrected Figure reference in Section 2.3 ccs
7 18028/OS-177 12/29/99 No modified base front cover for recorder, artwork change ccs
6 18544/OS-202 10/22/99 Add power fail time delay, chgd check belt alarm message clear ccs
5 18258/OS-198 9/28/99 Eliminated one fan p/n 900105 and ventilator caps p/n 505075 aks
REV ECR/ECN DATE DESCRIPTION By

i
Model 4580 and 4581 Shakers ____________________________________________________________________Safety

Important operating and/or maintenance instructions. Read the accompanying text carefully.

Potential electrical hazards. Only qualified persons should perform procedures associated with this symbol.

Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.

Hot surface(s) present which may cause burns to unprotected skin, or to materials which may be damaged by elevated
temperatures.

Models 4580/4581 must be used to process non-flammable materials only.

Grounding circuit continuity is vital for the safe operation of this shaker. Always operate this unit with the grounding
conductor connected.

Always use the proper protective equipment (clothing, gloves, goggles, etc.)
Always dissipate extreme cold or heat and wear protective clothing.
Always follow good hygiene practices.
Each individual is responsible for his or her own safety.

ii
Model 4580 and 4581 Shakers ____________________________________________________________________Service

iii
 Model 4580 and 4581 Shakers ____________________________________________________________Table of Contents

Table of Contents

Section 1 - Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1 Section 4 - Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .4 - 1

1.1 Packing List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1 4.1 General Cleaning and Lubrication . . . . . . . . . . . . . . .4 - 1
1.2 Pallet Hold-Down Shipping Brackets . . . . . . . . . . . .2 - 1 a. Shaker Platform and Cabinet . . . . . . . . . . . . . . . .4 - 1
b. Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 1
Section 2 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1 c. Cleaning/Replacing Cabinet Air Filter . . . . . . . . .4 - 1
2.1 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1 4.2 Servicing the Drive Belt . . . . . . . . . . . . . . . . . . . . . .4 - 1
2.2 Installing the Cabinet Stand-off Bolts . . . . . . . . . . . .2 - 1
2.3 Foot Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 2 Section 5 - Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 1
2.4 Assembling the Flask Clips . . . . . . . . . . . . . . . . . . . .2 - 2 5.1 Alarms and Alarm Conditions . . . . . . . . . . . . . . . . . .5 - 1
2.5 Installing the Flask Clips . . . . . . . . . . . . . . . . . . . . . .2 - 2 5.2 Changing the HEPA filter . . . . . . . . . . . . . . . . . . . . .5 - 1
2.6 Installing the Test Tube Holders . . . . . . . . . . . . . . . .2 - 3 5.3 If the Shaker will not operate . . . . . . . . . . . . . . . . . .5 - 1
2.7 Accessory Racks & Adjustable-Angle Rack Holders 2 - 3 5.4 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 1
2.8 The RS-232 Interface Connector . . . . . . . . . . . . . . . .2 - 3 5.5 Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 2
2.9 Connecting the Remote Alarm . . . . . . . . . . . . . . . . .2 - 4 5.6 Temperature Sensors . . . . . . . . . . . . . . . . . . . . . . . . .5 - 3
2.10 Lid Security Lock . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5 5.7 Blower Fan Motors and Heating Elements . . . . . . . .5 - 3
2.11 Connecting the Unit to Electrical Power . . . . . . . . .2 - 5 5.8 Heater Element Circuit Breaker . . . . . . . . . . . . . . . .5 - 3
2.12 Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . .2 - 5 5.9 Tuning the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 3
2.13 Unit Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5
a. Chamber Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5 Section 6 - Specifications . . . . . . . . . . . . . . . . . . . . . . . .6 - 1
b. Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5
Section 7 - Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 1
Section 3 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1 Section 8 - Refrigeration Schematics . . . . . . . . . . . . . . .8 - 1
3.2 Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1
a. At Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1 Section 9 - Electrical Schematics . . . . . . . . . . . . . . . . . .9 - 1
b. Pre-set Programs . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1
c. Other Factory Default Settings . . . . . . . . . . . . . . .3 - 2 Section 10 - Warranty . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 1
3.3 Operating the Control Panel . . . . . . . . . . . . . . . . . . .3 - 2
3.4 Quick Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 2
3.5 Changing the Time, Speed and Temp Settings . . . . .3 - 3
a. Changing the Time setting . . . . . . . . . . . . . . . . . .3 - 3
b. Changing the RPM setting . . . . . . . . . . . . . . . . . .3 - 3
c. Changing the Run and Hold Temp Settings . . . . .3 - 3
3.6 Operating the Shaker using Pre-Set Programs . . . . .3 - 4
3.7 Making/Editing the Pre-Set Programs . . . . . . . . . . . .3 - 4
3.8 Changing/Setting the Access Code . . . . . . . . . . . . . . .3 - 4
3.9 Setting the Remote Alarms . . . . . . . . . . . . . . . . . . . .3 - 4
3.10 Turning Audible Alarm Feature On/Off . . . . . . . . .3 - 4
3.11 Reading the Accumulated Run Time . . . . . . . . . . .3 - 4
3.12 Audible and Visual Alarms . . . . . . . . . . . . . . . . . . .3 - 4
a. Silencing the Audible Alarm . . . . . . . . . . . . . . . . .3 - 5
b. Clearing the Alarm Display . . . . . . . . . . . . . . . . .3 - 5
c. Over Temp Alarm and Over Temp Shutdown . . . .3 - 5
d. Under Temp Alarm and Under Temp Shutdown .3 - 5
e. Raising/Lowering the Temp Alarms Setpoints . . .3 - 5
3.13 Temperature Calibration . . . . . . . . . . . . . . . . . . . . .3 - 5
3.14 Setting the Temp Tracking Limit . . . . . . . . . . . . . . .3 - 5
3.15 Setting the RPM Tracking Limit . . . . . . . . . . . . . . .3 - 5
3.16 Reading the Over Temperature Probe . . . . . . . . . .3 - 6
3.17 Automatic Defrost Cycle . . . . . . . . . . . . . . . . . . . . .3 - 6
a. Controlling the defrost cycle . . . . . . . . . . . . . . . .3 - 6
b. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 6
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 Model 4580 and 4581 Shakers___________________________________________________________________Installation

Section 1 - Receiving Section 2 - Installation

1.1 Packing List

The Model 4580/4581 Console Shaker is shipped with

these materials:
2 - Keys for the lid lock (packaged and attached to
the outside of the unit)
1 - T-handle 5/32 hex socket wrench
2 - Platform alignment studs 1/4-20
1 - Shaker Platform Figure 2-1
Model 4580/4581 Incubator/Refrigerated Console
6 - Grade 8, 5/32 hex socket flat head screws
Laboratory Shaker
(provided with platform)
1 - 3/4 open end wrench 2.1 Location
2 - 1/4-20 x 7 stand-off bolts with rubber caps
Locate the shaker on a firm, level surface in an area free of
1 - Screwdriver for flask clip installation and removal
dust and dirt. To allow for lid opening, the top of the shaker
1 - Instruction manual must be at least 4-1/2 inches from the back wall.

1.2 Pallet Hold-Down Shipping Brackets 2.2 Installing the Cabinet Stand-off Bolts

To secure the console shaker to the shipping pallet, hold-
down brackets are attached to slots in both sides of the cabinet.
The brackets are fastened to the wood pallet with lag screws.
(Figure 1-1)
The 4580/4581 console shaker features front-to-back air
circulation for cooler compressor temperatures, increased per-
formance and reliability and longer compressor life. Therefore,
the fan area on the back of the cabinet must be at least 4 inches
from the back wall or other obstruction. To maintain this dis-
tance, two 1/4-20 x 7 stand-off bolts are included in the parts
bag.
Screw the bolts in the threaded holes on the back of the
shaker cabinet (Figure 2-2 below). The bolts should be screwed
in by hand to the limit of the threads. Further tightening is
unnecessary. Put the protective rubber caps, also supplied in the
parts bag, over the heads of the bolts.

Figure 1-1

Figure 2-2

2-1
 Model 4580 and 4581 Shakers___________________________________________________________________Installation

2.3 Foot Pedal Table 2-1

Model 4580/81 Shaker Platform Flask Clip Capacity and
The lid of the console shaker is counterbalanced for ease of Kit Assemblies
opening and closing. A foot pedal on the lower right of the front
of the cabinet is also provided for operator convenience and Dedicated No. of Flask Size Springs per Screws
ready access to the chamber. Platform Clips Clip per
Number Clip
238017 91 25 ml 1 1
2.4 Assembling the Flask Clips 238018 91 50 ml 1 1

Each Flask Clip up to 6.0 liters in size comes with a metal 238019 39 125 ml 1 1
spring which must be installed onto the clip. For flask clips 238051 30 250/300 ml 1 (w/ large pad) 1
through 500 ml, insert the end of each spring into the holes on
238021 24 500 ml 1 1
the top of the clip leg as shown in Figure 2-3.
The 2 liter, 2.8 liter, 4 liter, 5 liter, and 6 liter flask clips 238022 15 1L 1 5
use two metal springs and rubber spring tubes. On these larger 238023 12 2L 2 (w/10 tubes) 5
clips, the springs are installed by hooking their ends together as
236024 6 4L 2 (w/10 tubes) 5
illustrated in Figure 2-4. The upper spring and spring tubes
should be installed prior to mounting the clip to the platform. 238054 6 5L (2(w/10 tubes) 5
The lower spring and spring tubes, however, are placed around 236025 4 6L 2 (w/10 tubes) 5
the bottom of the clip legs after the flask clip is fastened to the
platform. 236026 6 2.8 L 2 (w/10 tubes) 5
Note that the rubber spring tubes are placed between the
clip legs. Figure 2-3
Installing the flask clip
assembly with a single screw.
2.5 Installing the Flask Clips
250/300ml flask shown with
The Model 4580/4581 accommodates glassware in num- cushion pad installed.
bers and sizes from ninety-one 25 ml flasks to four 6 liter
flasks. All Forma platforms have mounting holes for flask clips
and test tube racks made by other manufacturers. Figure 2-4
Installing assembled
Table 2-1 lists the flask clip assemblies and kits available
flask clips for flask
for Forma Shakers.
sizes 2 liter and larger.
Flask clips can be attached anywhere on the shaker count- The 2L, 2.8L, 4L, 5L,
er-balanced platform. and 6L clips are supplied
The flask clips are supplied with the proper screws and are with two sets of springs
attached to the platform with a standard phillips screwdriver or and rubber tubes.
with the screwdriver provided with the unit.
Figures 2-3 and 2-4 illustrate the installation of the flask
clips. Note that clips for 1 liter and 2 liter flasks use five
screws. The 250/300 flask clip has an adhesive-backed flask
cushion pad which is installed on the flat base of the clip body.
A hole is provided in the pad for the mounting screw. (Refer to
the illustration in Figure 2-3)

2-2
 Model 4580 and 4581 Shakers___________________________________________________________________Installation

2.6 Installing the Test Tube Holders 2.7 Accessory Racks and Adjustable-Angle Rack
Holders
Thermo Forma Test Tube Racks and Test Tube Rack
Holders are available in four sizes and are listed in Table 2-2. Table 2-2 lists the test tube and micro-plate racks and hold-
All Thermo Forma Test Tube Rack Holders are adjustable in ers available from Thermo Forma.
seven positions, swinging and locking at 15, 30 and 45 in Table 2-2
either direction. Figure 2-5 illustrates the Test Tube Rack Part Number Description
Holder with the rack in place.
950040 Test Tube Rack, 10-13mm size
To remove the rack, spread the metal tabs on either end of
the holder and lift it out. 950060 Test Tube Rack, 16-20mm size

To install the Test Tube Rack Holder onto the shaker plat- 600074 Test Tube Rack, 21-25mm size
form, remove the rack and rotate the swing-bed of the holder 600075 Test Tube Rack, 26-30mm size
90 by pulling the knobs of the locking pins on either end of 600076 Adjustable-Angle Test Tube Holder
the holder outward. The pins are locked in the outward position with Rack, 10-13mm
by turning the knobs 1/4-turn. (Figure 2-6)
600077 Adjustable-Angle Test Tube Holder
with Rack, 16-20mm
600078 Adjustable-Angle Test Tube Holder
with Rack, 21-25mm
600079 Adjustable-Angle Test Tube Holder
with Rack, 26-30mm
600088 Universal Adjustable-Angle Test Tube
Holder, 10-25mm
600089 2-tier Micro-Plate Rack
600090 3-tier Micro-Plate Rack
194024 #10-24 Pan Head Phillips Screws for
mounting test tube holders to platforms
Figure 2-5 185062 Pan Head Phillips Screws, Washers and
Test Tube Rack showing the swing/tilt mechanism. Nuts for mounting test tube holders to the
2568 and 2569 Shaker Baths

Figure 2-6 2.8 The RS-232 Interface Connector

Test tube rack holder with the
rack removed and the bed The Model 4580/4581 Orbital Shaker is equipped with an
rotated 90 to access the RS-232 Serial Communication Interface for the remote trans-
mounting holes mission of data. A RJ-11 telephone style connector is located on
the rear of the incubator. A cable with RJ-11 plugs and an RJ-11
to DB-25 adapter are required. Refer to Figure 2-8 for connec-
tor locations on the shaker back panel. Figure 2-7 identifies the
pin connections.
The data is dumb terminal formatted, which permits
interfacing with either a computer or a serial printer.
Three wires are used for the RS-232 interface:
1. Transmit data (/TXD) - pin 2 DB-25 connections
2. Receive data (/RXD) - pin 3 DB-25 connections
3. Signal ground (GND) - pin 7 DB-25 connections

2-3
 Model 4580 and 4581 Shakers___________________________________________________________________Installation

The data format is: 2.9 Connecting the Remote Alarm

Baud 1200 (9600 baud with jumper at J2
on the Main Control Board)
Data bits 8 (7 bit ASCII with leading zero)
Start bits 1
Stop bits 1
Parity none

An internal, remote alarm SPDT relay is provided to moni-

tor alarms and is connected by an RJ-11 (telephone style) jack
located on the rear of the cabinet. The relay provides NO (nor-
mally open) and NC (normally closed) output and may be
wired to a central remote alarm location or to an independent
alarm system.
Figure 2-7 identifies the pin contacts. Figure 2-10 shows
the location of the remote alarm connector.

Figure 2-7
RS-232 and Remote Alarm Connectors

The data transfer sequence is transmitted in the following

format. X refers to the numerical time, RPM and temperature.
(NUL)XX.XX(H)(SP)(SP)XXXRPM(SP)(SP)XX.XC(SP)(LF)(CR)(EOT)
NUL - Null character (0)
SP - Space
LF - Line feed Figure 2-8
CR - Carriage return
A modular to modular cable, Stock No. 190388 and an
EOT - End of text (4) RJ-11 telephone style terminal converter, Stock No. 190392 or
H - Hold Mode equivalent may be used to convert to a screw terminal connec-
The Model 4580/4581 transmits time, RPM and tempera- tion. Refer to Figures 2-8 and 2-9.
ture information one minute after power is first applied to the
unit and then every 60 minutes.
The shakers microprocessor responds to two ASCII com-
mands from the remote: DC1 (XON), and DC3 (XOFF)

a. DC1 (17, 11 Hexadecimal)

The shaker will transmit Time, Temperature and RPM data

upon receiving DC1 (XON) and will restart 60 minute inter-
val transmissions unless inhibited by a DC3 (XOFF).
Figure 2-9
b. DC3 (19, 13 Hexadecimal)

Receiving a DC3 (XOFF) from the remote inhibits the

shaker from sending serial data indefinitely until a DC1
(XON) is received.

2-4
 Model 4580 and 4581 Shakers___________________________________________________________________Installation
2.10 Lid Security Lock
To protect the contents of the shaker or prevent tampering
or unauthorized access, a security lock is located on the right
side of the lid (below). Two keys for this lock are in the parts
package attached to the outside of this unit when shipped.
Figure 2-10
Rear and Side Panels of the Model 4580/81 Shaker
2.11 Connecting the Unit to Electrical Power
See the serial tag on the side of the unit for electrical speci-
fications or refer to the electrical schematics at the end of this
manual.
Connect the orbital shaker to a grounded, dedi-
cated circuit.
The power ON/OFF switch is the mains discon-
nect device for the orbital shaker. Position the
shaker so the switch is easily accessible.
Figure 2-11
Front of cabinet with grille removed
Chamber drain hose and valve are shown.
2-5
2.12 Quick Reference Guide
A Quick Reference Guide and a vinyl self-adhering pouch
is included in the manual bag. Adhere the vinyl pouch in a con-
venient location on, or near, the shaker and insert the Quick
Reference Guide for easy user reference.
2.13 Unit Drains
a. Chamber Drain
A drain is provided in the bottom of the chamber for con-
venience when cleaning or removing spills. (Figure 2-11) A
clear vinyl hose and plastic valve is connected to the drain and
is accessed by removing the front grille assembly and the lower
front panel. The grille is removed by gently pulling it off. It is
held in place by six push-in type retainers.
To remove the cabinet panel located in back of the grille,
remove six phillips screws, three on the top and three on the
bottom. It may also be necessary to loosen the two left-side
phillips screws which hold the foot pedal assembly to the shak-
er frame.
b. Condensate Drain
A 1/4 stainless steel condensate drain is located on the
back of the shaker to remove any water which may collect in
the air ductwork. Refer to the illustration in Figure 2-10.
 Model 4580 and 4581 Shakers_____________________________________________________________________Operation
Section 3 - Operation
Figure 3-1
Model 4580/4581
Console Shaker
3.1 Introduction
The Thermo Forma Console Model 4580/4581 is a micro-
processor-controlled, incubator/refrigerated orbital shaker
designed to accommodate a wide variety of flasks, test tubes
and other glassware. The control system is easily programmed
and stores three user-defined time and speed combinations.
These pre-set programs remain in memory even when the shak-
er is turned off and unplugged.
The computer-based speed controller continuously adjusts
for line voltage fluctuations and provides smooth start-ups and
consistent RPM control. The circuitry is designed to slowly
bring the platform up to speed and down to a stop to prevent
liquid splashing from flasks or test tubes.
The insulated lid with viewing port is counter-balanced for
easy opening by hand or foot pedal. A convenience interlock
requires that the lid be closed for the drive motor, circulating
fans and refrigeration to operate.
The microprocessor speed control system may take
up to 1 minute to bring the platform up to speed.
Never leave shaker unattended when starting it.
Make sure all flasks and test tube racks are firmly
seated in the clips and check the security of flask
clips and platform attachment screws monthly.
Air circulating fans will only operate with the lid
closed.
Do not operate the shaker at maximum RPM with-
out a load.
3-1
3.2 Factory Settings
a. At Initial Start-Up
The Model 4580/4581 Shaker has been shipped from the
factory with the following default settings:
Time: When turned on for the first time, the liquid crystal
display will show 00:00H. This means the unit is set to
record accumulated operating time. Any changes in the
Time settings are made in increments of 5 minutes.
RPM: The display will show the unit ready to operate at
100 RPM. Changes in the RPM are made in increments of
1 RPM. However, if the Up or Down buttons are held for
two seconds, the display will scroll in that direction.
Temperature: Display shows the operating temperature set
at 35.0C. Changes to the Temperature setting are made in
increments of 0.1 C. However, if the Up or Down buttons
are held for two seconds, the display will scroll in that
direction.
Access Code: The Access Code 0 0 0 0 is set at the facto-
ry. This code may be changed to any four digit combina-
tion of numbers 0-9. When the Access Code is set at 0000,
the system will not pause for entry of the Access Code
when programming or changing any setting. Refer to
Section 3.8 and Chart 3-5 to set or change the Access
Code.)
These default settings are programmed into computer
memory as Pre-set Program P3. (Refer to Table 3-1)
b. Pre-set Programs
Three pre-set programs are stored into the shakers com-
puter memory and may be used or edited at the operators dis-
cretion. The operating parameters of Pre-set program P3 are
active when the unit is turned on for the first time out of the
shipping box. The values set by the factory for pre-set pro-
grams P1, P2 and P3 are listed in Table 3-1 below.
Table 3-1
Factory Default Settings
P1 Time: 720 minutes (12 hours) Countdown Mode
RPM: 250
Run Temp: 35.0C Hold Temp: 4.0C
P2 Time: 1200 minutes (20 hours) Countdown Mode
RPM: 300
Run Temp: 28C Hold Temp: 28C
P3 Time: 00:00H Hold Time (accumulated) Mode
RPM: 100
Run Temp: 35C Hold Temp: 35C
Instructions on operating the shaker using these pre-set
programs are found in Section 3.6. Instructions to edit these
programs are located in Chart 3-4.
 Model 4580 and 4581 Shakers_____________________________________________________________________Operation

c. Other Factory Default Settings Figures 3-3 and 3-4 illustrate how the functions of
these three buttons are identified.
Table 3-2
Example: The three buttons
Function Default Reference are used to change the oper-
Manual Section ating setpoints. Pressing
Audible Alarm ON 3.10 Time, RPM or Temp
Access Code 0000 3.8 changes the screen to that
parameter.
RPM Tracking Limit 5 3.15 Figure 3-3
Temp Tracking Limit 10C 3.14
Over Temp Shut-down 63C - 65C 3.12.c Example: To change the
Under Temp Shut-down -1C to +2C 3.12.d shaker RPM, pressing the
button below Up increases
All Remote Alarms ON 3.9 the speed, pressing the but-
ton below Down decreases
the speed. Speed changes
3.3 Operating the Control Panel are made in increments of 1
RPM. Holding the Up or Figure 3-4
The Model 4580/81 Shaker control panel uses micro Down button for two or
switches which respond with a click when pressed. The more seconds will scroll the display in that direction. Pressing
Liquid Crystal Display (LCD) shows the information being the button beneath RPM saves the new setting to computer
entered into the system. Figure 3-2 illustrates the Control Panel memory.
and identifies its elements.
The Control Panel has seven operating keys or buttons. The
Start and Stop buttons are marked and the left and right arrow 3.4 Quick Start Up
buttons are identified by their symbols. During most program-
ming activities, pressing the Left Arrow button several times The Thermo Forma Model 4580/81 Orbital Shaker may be
returns the display to the systems Operating Screen showing operated as soon as the platform is installed, the unit plugged in
the Time, RPM and Temperature. Pressing the Right Arrow but- and turned on. Pressing Start and Stop will operate the shaker at
ton changes the display to the previous screen or to another the factory settings. However, to get the most from the shakers
menu. microprocessor-based technology, the unit can be programmed
The functions of the three unmarked buttons below the to meet the most demanding laboratory requirements.
LCD vary with the particular screen and the information being The following sections outline the procedures for changing
entered into the system. As information is entered or the operat- the settings and for programming the shaker control system.
ing programs modified, the functions of the buttons will
change. Their new function will be identified on the portion of Figure 3-5
the LCD above the button. Typical Operating
Screen.
All programming or set-
ting changes are made
starting from this display.

Figure 3-2
The Model 4580/4581 Control Panel

3-2
 Model 4580 and 4581 Shakers_____________________________________________________________________Operation
3.5 Changing the Shaker Time, Speed and
Temperature Settings
When first turned on or when the shaker is operating, the
Time, RPM and Temperature values are displayed on the LCD.
A typical screen is illustrated in Figure 3-5. The information
shown in this screen is:
Time: The shaker is in the countdown mode with 12
hours, 36 minutes left before the machine automatically
shuts off. (If this was accumulated running time, the value
would be followed by an H and the time would be counting
upward.)
Speed: The shaker is operating at 250 RPM.
Temperature: The shaker is operating at 35.0C
Pre-set Program: Pre-set Program P1 is in use.
Pressing the Time, RPM or Temp buttons changes the dis-
play to show the Run and Hold Temperatures (Figure 3-6). In
the screen illustrated, the Run temperature (top number) is
35.0C, the Hold Temperature (bottom number) is 4.0C.
Figure 3-6
Display showing Run
and Hold temp setpoints
The display screen seen while the shaker is operating will
be called the Operating Screen (Figure 3-5) throughout the
manual. All programming or setting changes start from this
screen.
The instructions to program the Model 4580/4581 are dia-
grammed in a step-by-step format. To begin programming,
press the Time, RPM or Temp buttons or the Right Arrow but-
ton as directed in the programming charts. If an alarm condi-
tions exists, the Temp button is used to silence the audible
alarm.
a. Changing the Time setting (Refer to Chart 3-1)
The Time parameter may be set two ways: Hold and
Countdown.
Hold is the accumulated time the shaker operates regard-
less of the number of times the unit is started and stopped.
Selecting Hold during programming sets the display at 00:00
(zero hours, zero minutes). The shaker begins to record the total
operating time at the first press of the Start Button.
The accumulated Hold time can be cleared at any time by
pressing Time from the Operating Screen and pressing (Reset)
from the (Reset) Setpoints screen. Refer to Chart 3-2. The time
value sets to zero and an H appears next to the time signaling
that the reading is accumulated elapsed time.
3-3
Countdown is a specific operating cycle time. Selecting
this parameter during programming, the hours and minutes are
entered and stored to computer memory. The set time begins at
the press of the Start button. If Countdown time is set at 00:00,
the shaker will not operate when the Start button is pressed. The
unit will not count down from zero and will sound the cycle
complete alarm.
b. Changing the RPM setting (Refer to Chart 3-1)
1. Press Up or Down to set the new speed in 1 RPM incre-
ments, or press and hold either button to scroll.
2. Press RPM to store the new entry into computer memo-
ry and return the display to the Change Setpoint screen.
3. Program any changes to Temperature or Time, or press
the Left Arrow to return to the Operating Screen.
At any time during programming or changing
settings, if no control panel buttons are pressed
during a five minute period, the display will auto-
matically return to the Operating Screen.
c. Changing the Run and Hold Temp Settings
There are two programmable temperature settings to con-
sider when setting up the Model 4580/4581 Incubator/
Refrigerated Shaker: Run Temperature and Hold Temperature.
Run Temperature is the temperature maintained in the
chamber when the shaker platform is in motion. Usually the
time is set to Countdown, operating the shaker platform for a
specific period of time.
Hold Temperature is the temperature maintained in the
chamber when the shaker platform is stopped. Environmental
conditions are maintained. A typical scenario is a laboratory
procedure which requires a controlled period of agitation at a
specific temperature followed by a controlled period of no
motion, or rest, at another temperature.
Note that the Hold Temperature function is different than the
Hold Time function explained in Section 3.5.a and illustrated
in Chart 3-1.
Both temperatures can be set from 4.0C to 60C in 0.1
increments.
To program either temperature, follow the temperature
instructions along the right side of Chart 3-1. Press Up or Down
to set the new temperature in 0.1C increments. Hold either
button to scroll.
Pressing Temp stores the new entry into computer memory
and returns the display to the Change Setpoint screen.
 Model 4580 and 4581 Shakers_____________________________________________________________________Operation

3.6 Operating the Shaker using Pre-Set Programs
Three different pre-set programs may be stored in the
microprocessors memory. To operate the shaker using these
programs, refer to Chart 3-3.
The program selected will immediately operate the shaker
with the indicated Time, RPM and Temperature settings. A P
in the upper right corner of the display and number 1, 2 or 3 in
the lower right corner of the display shows which pre-set pro-
gram is in use. See Figures 3-2 and 3-5.
3.7 Making/Editing the Pre-Set Programs (Chart 3-4)
To create a new set of operating parameters for Pre-Set
Programs P1, P2 or P3, follow the instructions in Chart 3-4 at
the end of this section.
3.10 Turning Audible Alarm Feature On/Off (Refer to
Chart 3-6)
At the operators discretion, the audible alarm warning fea-
ture may be shut off. Refer to the instructions in Chart 3-6.
Turning off the audible alarm will not affect the flashing warn-
ing light or the alarm messages presented on the display screen.
3.11 Reading the Accumulated Run Time
Accumulated running time may be read or viewed any time
the shaker is operating. The button-press sequence is listed in
Chart 3-7. The page also contains a date and time entry box for
convenience.
3.12 Audible and Visual Alarms

3.8 Changing/Setting the Access Code (Chart 3-5) Both audible and visual alarm warnings are provided by
the Forma Orbital Shaker.
The Access Code prevents unauthorized changes to any Visual flashing of the three diagonal indicator lights on the
part of the shaker program. Record and file the new Access Control Panel and a progression of text messages on the dis-
Code in a safe place. If the new code is lost or forgotten, con- play (Figure 3-7) alert the operator that an alarm condition has
tact the Thermo Forma Service Department. occurred. An electronic beep is also heard if the audible
alarm function is active.
3.9 Setting the Remote Alarms (Chart 3-5) The alarm condition and resulting alarm message shown in
Figure 3-7 are:
The Model 4580/4581 Orbital Shaker control system moni- Operating time remaining - 12 hours, 36 minutes
tors and provides alarms for eight operating parameters : Operating speed - 250 RPM
Parameter Alarm Message Operating temperature (actual) - 35C
Cycle Status Cycle Complete
Pre-set program in use - P3
Loss of Input Power Power Failure*
Alarm condition - Temperature has exceeded the high
RPM versus Setpoint RPM Tracking
alarm set point
Drive Belt Integrity Check Belt
Temp Sensor Integrity Sensor Fault The audible alarm has been disabled
Temp Control Status Temperature High/Low Press Reset to acknowledge the alarm
Platform Movement Status Platform Stalled
Motor Fuse Integrity Check Fuse

Each of these alarms may be independently turned on and

off to suit the operator or laboratory needs, except for the
Platform Stalled and Check Fuse alarms.
* The alarm will not occur if the power failure is less than
15 seconds in duration.
If power is interrupted for two hours or more while the Shaker
is turned on but not shaking, a Power Fail alarm will occur.
The purpose of the alarm in this case is to alert the user that an Figure 3-7
extended duration power failure occurred during the Hold Interpreting Alarm warnings and message sequence
interval after a timed shaking operation, or during a period of
incubation only. This alarm will also occur any time the Shaker
is turned on after an extended off period greater than 2 hours
(such as when the unit is shipped from the factory, or when it is
returned to use after a period of storage). 3-4
 Model 4580 and 4581 Shakers_____________________________________________________________________Operation
a. Silencing the Audible Alarm
The audible alarm is silenced by pressing the Reset (Temp)
button on the operating screen. However, it will sound again
(ring back) in 15 minutes if the alarm condition has not been
corrected by the operator.
b. Clearing the Alarm Display
The warning lights will continue to flash and the display
will alternate with the warning message and the reset screen
until acknowledged by the operator. The message will continue
even if the alarm condition is no longer present. This is to alert
the operator that an alarm did exist.
When Reset is pressed, the display may take 10-15 seconds
to return to the Operating Screen. (When the unit is turned back
on after correcting the Check Belt or Check Fuse alarm condi-
tion, the alarm message will be cleared from the display.)
c. Over Temp Alarm and Over Temp Shutdown
When the chamber temperature exceeds the alarm set
point, both audible and visual warnings are initiated and the
shaker heaters are shut down. The platform will continue to
operate, however, and the system will reset once the tempera-
ture has lowered past the alarm point, although the warning
message will continue to be displayed.
d. Under Temp Alarm and Under Temp Shutdown
When the chamber temperature decreases below the alarm
setpoint, both audible and visual warnings are initiated and
shaker refrigeration is shut down. The platform will continue to
operate, however, and the system will reset once the tempera-
ture has risen past the alarm point. The warning message will
continue to be displayed until acknowledged by the operator.
e. Raising/Lowering the Temp Alarms Setpoints
The temperatures at which the alarms activate are raised or
lowered by following the instructions in Chart 3-8. The temper-
atures are set or changed in 0.1 increments.
3-5
3.13 Temperature Calibration
The Model 4580/4581 temperature monitoring system may
be calibrated +4C from the factory setting. A thermometer of
known accuracy must be used and the system stabilized before
calibrating. The programming sequence is shown below. Refer
to Chart 3-8.
From the Operating Screen:
1. Press the Right Arrow twice.
2. Press Program Functions
3. Press the Left Arrow twice.
4. Press Temp Calib.
5. Using the Up and Down buttons, match the system tem-
perature with the temperature shown on the thermome-
ter. Changes are made in 0.1 increments.
6. When set, press Temp to return to the Over-Temp,
Calibrate and Alarms screen.
7. Press the Right Arrow.
8. Press Exit to return to the Operating Screen.
3.14 Setting the Temp Tracking Limit (Chart 3-8)
From the Operating Screen:
1. Press the Right Arrow twice.
2. Press Program Functions.
3. Press the Right Arrow twice.
4. Press Alarms. The tracking limit is shown on the screen
with the over and under temperature alarm values.
5. Press Trackg to set the Tracking Limit using the Up and
Down buttons. Changes are made in 0.1 increments.
When set, press Temp.
6. Press the Right Arrow twice.
7. Press Exit to return to the Operating Screen.
3.15 Setting the RPM Tracking Limit
The RPM tracking limit can be set between 5 and 99 in
1 RPM increments. Refer to the programming instructions in
Chart 3-9.
 Model 4580 and 4581 Shakers_____________________________________________________________________Operation

3.16 Reading the Over Temperature Probe b. Operation

To read the temperature being sensed by the Over Temp Occurs at 8 hour intervals
Probe, follow the key-press sequence below. Refer also to Chart Occurs only if the temperature setpoint is 10C or less
3-8.
Occurs 8 hours after the temperature setpoint has been
NOTE: This is a monitoring function only. Changes to the tem- changed from above 10C to 10C or lower
perature alarm setpoint cannot be made from this display.
Occurs one minute after being enabled from the
From the Operating Screen: control panel
1. Press the Right Arrow twice. Occurs 8 hours after the temperature control is
2. Press Program Functions reactivated
3. Press the Right Arrow twice. Temperature tracking alarms are inhibited for 20
4. Press O-Temp for the temperature. minutes after a defrost cycle is completed
5. Press the Left Arrow.
6. Press Exit to return to the Operating Screen.

3.17 Automatic Defrost Cycle

The defrost cycle prevents frost build-up on the evaporator

coil, a condition which can occur at low temperature settings in
cool or humid ambient conditions.
Defrosting takes place automatically on a timed basis when
the units operating temperature setpoint is 10C or less.
Without operator input, incubator heat is turned on full until a
cut-off temperature of 12C or 14C is reached. The heaters and
circulating fan are then turned off for a fixed period, allowing
the refrigeration system time to recover and minimize the tem-
perature disturbance in the chamber.
The cut-off temperatures of 12C or 14C are selectable,
depending on what temperature is necessary to completely
defrost the coil. The defrost function can also be disabled and
re-enabled from the control panel. Refer to the programming
instructions in Chart 3-5a.

a. Controlling the defrost cycle

From the Maintenance Functions menu under Unit

Configuration, the operator can select the following:
Enable or disable the defrost cycle function
Factory default: enabled
Select the cut-off temperature of 12C or 14C
Factory default: of 12C

3-6
Model 4580 and 4581 Shakers_____________________________________________________________________Operation

3-7
Model 4580 and 4581 Shakers_____________________________________________________________________Operation

Chart 3-2
Setting the Hold Time to Zero Model 4580 Rev. 1

Press TIME

Press TIME from the Operating

Screen and press (RESET)

Display returns to the Operating Press (RESET)

Screen with the Time value
set to zero

The H denotes that the reading

is accumulated operating time

3-8
Model 4580 and 4581 Shakers_____________________________________________________________________Operation

Chart 3-3
Model 4580 Rev. 1
Loading the Pre-Set Programs

Press RIGHT ARROW

Press P1 Press P2 Press P3

Press LOAD to select Press LOAD to select Press LOAD to select

Pre-Set Program P1 Pre-Set Program P2 Pre-Set Program P3
Or .... Or .... Or ....

Press LEFT ARROW Press LEFT ARROW Press LEFT ARROW

twice to return to the twice to return to twice to return to the
Operating Screen the Operating Screen Operating Screen

Or .... Or .... Or ....

Press RIGHT ARROW Press RIGHT ARROW Press RIGHT ARROW

to return to the to return to the to return to the
Select Program Screen Select Program Screen Select Program Screen

Values shown are factory default settings and may be edited.

Refer to Section 3.7 and Chart 3-4.

When a Pre-Set Program is in use, a "P" appears in the

upper right corner of the liquid crystal display and the
program number is in the lower right corner.

Pre-Set Program P3 is made the active program at the time of

manufacture and is the default program when the unit
is turned on the first time.
3-9
Model 4580 and 4581 Shakers_____________________________________________________________________Operation

3 - 10
Model 4580 and 4581 Shakers_____________________________________________________________________Operation

Model 4580 Rev. 2

3 - 11
Model 4580 and 4581 Shakers_____________________________________________________________________Operation

continued Model 4580 Rev. 2

3 - 12
Model 4580 and 4581 Shakers_____________________________________________________________________Operation

Model 4580 Rev. 1

3 - 13
Model 4580 and 4581 Shakers_____________________________________________________________________Operation

Chart 3-7
Reading Accumulated Model 4580 Rev. 1

Run Time

Run Times
Date Time
hours:minutes

3 - 14
Model 4580 and 4581 Shakers_____________________________________________________________________Operation

Chart 3-8
Model 4580 Rev. 1

3 - 15
Model 4580 and 4581 Shakers_____________________________________________________________________Operation

Chart 3-9
Model 4580 Rev. 1

3 - 16
Thermo Forma Models 4580 and 4581____________________________________________________________________________________________Preventive Maintenance

PREVENTIVE MAINTENANCE
Shakers
Your equipment has been thoroughly tested and calibrated before shipment. Regular preventive maintenance is important to keep your unit function-
ing properly. The operator should perform routine cleaning and maintenance on a regular basis. For maximum performance and efficiency, it is rec-
ommended that the unit be checked and calibrated periodically by a qualified service technician.

The following is a condensed list of preventive maintenance requirements. See the specified section of the instruction manual for further details.

Thermo Forma has qualified service technicians, using NIST traceable instruments, available in many areas. For more information on Preventive
Maintenance or Extended Warranties, please contact us at the number below.

Cleaning and calibration adjustment intervals are dependent upon use, environmental conditions and accuracy required.

Tips for all shakers:

Use only Thermo Forma standard flat-head screws for flask clips.
Use only Thermo Forma standard round-head screws for test tube racks, holders and utility trays.

Millcreek Road, Box 649 Marietta, Ohio 45750 USA 740-373-4763

USA and Canada 888-213-1790 Telefax: 740-373-4189 http://www.service@thermoforma.com

3 - 19
Thermo Forma Models 4580 and 4581_________________________________________________________________________________________Preventive Maintenance

Preventive Maintenance for Models 4580 and 4581 Shakers

Refer to Manual Section Action Daily Monthly Yearly

-- Clean the unit with mild detergent and wipe dry as needed. ;
-- Clean the window with a mild detergent and wipe dry. ;
-- Check under the platform for broken glass or other debris. ;
-- Inspect and/or clean the condenser. ;
4.1c Inspect air filter. Clean as needed. ;
3.5 * Check and document calibration of temperature, alarms, speed and time, as applicable. ;
-- * Verify operation of circulation fan motor. ;
5.2 Change the HEPA filter as needed. ;
* Qualified service technicians only

3 - 20
 Model 4580 and 4581 Shakers ___________________________________________________________________Maintenance

Section 4 - Maintenance 4.2 Servicing the Drive Belt

The motor drive pulley, the large mechanism pulley, belt

and motor mounting bolts will be visible, when the grille is
4.1 General Cleaning and Lubrication removed. (Figure 4-2)
The Model 4580/4581 Shaker uses a brushless DC motor
and oversized, permanently-lubricated bearings that require no
maintenance.

a. Shaker Platform and Cabinet

The anodized brushed aluminum platform and powder-

coated steel cabinet surfaces can be cleaned with common labo-
ratory materials. However, liquids should not be allowed to
enter the shaker cabinet from under the platform. All spills
should be cleaned up immediately. If necessary, remove the Figure 4-2
platform. Follow the procedures in Section 2.2.b when re- Front of Shaker console cabinet with grille removed
installing the platform.
Loosening the three 7/16 bolts at the base of the drive
motor allows the belt to be changed or tension applied to the
b. Control Panel
belt. Tighten the three bolts and torque to 120 in/lbs.
The microprocessor control panel uses sealed push buttons
and liquid crystal display and may be cleaned with laboratory
detergents and dried with a soft cloth.

c. Cleaning/Replacing Cabinet Air Filter P/N 760167

The air filter (9.5 x 23.625) is located behind the grille

on the front of the cabinet. The grille is held in place by six
press-in type retainers and is easily removed by grasping it by
its edges and pulling it off.
The air filter is held in place by four retaining springs
(Figure 4-1) and is easily removed. It may be washed in water
with a mild detergent and dried between two lint-free towels.
Figure 4-3
Motor/belt drive system
To remove the pulleys from their shafts, use a 1/8 Allen
wrench to remove two set screws from the belt groove of the
larger pulley; use a 5/16 Allen wrench to remove the single set
screw from the belt groove of the smaller pulley.
When replacing the pulleys, seat the larger pulley com-
pletely against its baseplate. The smaller pulley, however, is
installed with 0.300 space between it and the baseplate.

Figure 4-1
Interior view of front grille with filter

4-1
 Model 4580 and 4581 Shakers______________________________________________________________________Service

Section 5 - Service 5.2 Changing the HEPA filter P/N 760164

The HEPA filter is located on the left side of the chamber

and is accessed by pulling up on the four, black press-in fasten-
The procedures outlined in this section should be ers and sliding the cover off. Refer to the illustration below.
carried out only by qualified service personnel or
people trained and certified in electrical/mechani-
cal repair of laboratory equipment.

With the exception of the HEPA filter, the Model

4580/4581 Orbital Shaker contains no user-serviceable compo-
nents. The following table lists display messages which may
help diagnose abnormal conditions.

5.1 Alarms and Alarm Conditions

If the microprocessor control system senses a fault, mal-

function, or abnormal operating condition, alarm messages will Figure 5-1
appear on the liquid crystal display. These messages will be Model 4580/4581 Console Shaker with lid open
helpful should service or repair assistance be necessary. showing the HEPA Filter and Instrumentation Port location

Table 5-1
Alarm Messages and Fault Conditions
5.3 If the Shaker will not operate
Alarm Message Fault Condition
If the shaker platform will not operate with the unit
Overtemp Shutdown System shutdown due to over temp plugged in and the power switch turned on, the following con-
condition ditions may be present:
Undertemp Shutdown System shut down due to under temp The lid may be open. Lower the lid to its fully closed
condition position.
Main Temp Sensor Temperature sensor failed Time countdown reached. Reset the time or change to a
Over Temp Sensor Temperature sensor failed pre-set program.
Temperature is High Temperature tracking sensed higher
temp than setting
Temperature is Low Temperature tracking sensed lower 5.4 Fuses
temp than setting
Power Failure Power failed during shaker operation Three fuses are located on the left side of the relay tray
Cycle Complete End of countdown cycle reached located in the lower part of the console cabinet. Figure 5-2
shows the location of the fuses.
Check Belt Motor V-belt is broken or slipping
Access to the relay tray is made by removing the grille on
Audible is Disabled! Continuously notifies operator that
the front of the cabinet. It is held in place by six press-in type
audible alarm is disabled
retainers and is easily removed by grasping the edges of the
Platform Stalled Free movement of the platform is grille and pulling it off.
obstructed
To remove the panel beneath the grille, remove six phillips
Check Fuse Primary drive motor fuse is blown screws; three on the bottom of the panel and three on the top.
The two phillips screws on the left side of the foot pedal will
need to be loosened to allow the panel to slide outward.

5-1
 Model 4580 and 4581 Shakers______________________________________________________________________Service

Table 5-2 5.6 Temperature Sensors

Fuses, Model 4580
Two temperature sensors are located behind a perforated
Rating Application Part Number cover plate on the right side of the chamber. (Refer to Figure
0.25 amp Main Power Relay Board 230144 5-4) To access these sensors, pull outward on the two black
1.6 amp Drive Motor 230145 press-in fasteners on the top edge of the cover and lift the cover
upward. The cover is held in place by four metal clips.
0.1 amp Optional Recorder 230107

Fuses, Model 4581

Rating Application Part Number Figure 5-4
0.15 amp Main Power Relay Board 230142 Right side of the
0.8 amp Drive Motor 230141 shaker chamber
with perforated
0.1 amp Optional Recorder 230107
temperature sen-
sor cover plate
removed
Do not substitute! Replace these fuses only with
fuses of identical electrical ratings.

To replace the cover, make sure all

four clips engage the metal edges of the
chamber and the two fasteners are firmly
seated in their holes. Press the top of the
Figure 5-2
fastener inward until a click is heard.
Fuse and
(Refer to Figure 5-5)
connector
locations Figure 5-5
Press-in sheet metal fastener

P/N 191536
P/N 300276 P/N 190525 Micro Processor
Air Duct Blower Relay Board Board
Control Relay
J1

5.5 Circuit Boards

J2

Five circuit boards control the Orbital Console

FORMA SCIE NTIFI C

Shaker. Four boards are located in the relay tray

compartment, the fifth is behind the liquid crystal
1 2 3 4 5 6

display. Figure 5-3 identifies the circuit boards and

J3

other major components in the relay tray.

Refer also to the relay tray illustration at the
end of this section.
GND
H1
H2

L1

P/N 420064 P/N 191535 P/N 300276 P/N 420085

Main Power Motor Driver Refrigeration Relay
Transformer Control Board Unit Control Relay Transformer

P/N 191545
Figure 5-3 Temperature Control Board
Electrical component locations, relay tray (Installs on top of the Micro
Processor Board)
compartment

5-2
 Model 4580 and 4581 Shakers______________________________________________________________________Service

5.7 Blower Fan Motors and Heating Elements 5.9 Tuning the Cabinet

Locations of the blower motor and ambient fan motor are
shown. (In Figure 5-6, the refrigeration unit has been removed
for clarification).
Once the console cabinet is in place and level and the plat-
form installed, turn the unit on and set the RPM to 300.
Kneeling in front of the console, lightly touch the lower left and
right corners of the cabinet. If one side seems to vibrate more
then the other, raise or lower the corner support leg using the
3/4 open end wrench supplied in the parts bag. Continue this
fine tuning until the vibrations are lowered as far as possible.

Figure 5-6
Air plenum with heating and air moving components
(relay tray removed for illustration)

Removal of the relay tray is necessary to service the blow-

er motor or the heating elements. Access to the heaters is
through the refrigeration condenser port on the front of the air
plenum.

5.8 Heater Element Circuit Breaker

A manual reset circuit breaker is located between the heat-

ing element electrical connectors on the side of the air plenum.
(Figures 5-6 and 5-7) To access this circuit breaker, remove the
front grille and four Phillips screws which secure the relay tray.
Move or tip the relay tray far enough away from the air plenum
to reach the reset button.

Use caution to remove and lock-out electrical

power when working on or near the relay control
tray and heating element connectors. Allow suffi-
cient time for the heating elements to cool before
reaching into that area.

Figure 5-7
Heating element
connectors and
manual reset
circuit breaker

5-3
Model 4580 and 4581 Shakers __________________________________________________________________Specifications

Section 6 - Specifications g. Mechanical Drive System

Triple counterbalanced. Handles unbalanced platform

loads regardless of flask placement
a. Shaking

Range 25-525 RPM h. Drive Motor

Accuracy 1 RPM
1/3 HP brushless DC, permanently-lubricated ball bearing
Motion One inch/orbital
Indicator LCD in 1 RPM increments
i. Lid

b. Temperature Counterbalanced, hand or foot operated, with tempered

thermal pane window and key lock.
Range 4C (39F) to 60C (140F)
Control 0.1C
j. Automatic Restart
Uniformity 0.2C (in flask)
Indicator LCD, in 0.1 increments Microprocessor retains all programming in
non-volatile memory. In the event of a power outage,
the shaker restarts automatically.
c. Timer

Periods Programmable from 5 min. to k. Construction

199 hours 59 minutes or for
continuous operation Interior Stainless steel with coved corners
Indicator LCD in 1 minute increments Exterior Cold rolled steel
Run Time Display counts down for a timed run Finish Powder coated for a durable, easily
or counts up when in a hold maintained surface
function Platform Anodized brushed aluminum

d. Alarms l. Dimensions

Temperature Adjustable tracking high/low temps Exterior 45.0 W x 39.0 H x 30.0 F-B
(114.3cm x 99.1cm x 76.2cm)
RPM Adjustable tracking high/low RPM
Exterior 45.0 W x 39.0 H x 30.5 F-B
Time Run complete
(lid open) (114.3cm x 99.1cm x 77.5cm)
Power Fail Message displayed on LCD screen
Interior 34.3 W x 18.8 H x 21.1 F-B
(87.1cm x 47.8cm x 53.6cm)
e. Safeties

Temperature Independent over and under temp m. Electrical

RPM Independent platform motion 4580 Nominal 120VAC, 60 Hz, 1 PH, 14.0 FLA
Operating Range: 108-125VAC
f. LCD Display 4581 Nominal 230VAC, 50 Hz, 1 PH, 8.0 FLA
Operating Range: 207-253VAC
Run Time, RPM, Temp, User Program, Alarm Conditions
and Power Failure indicated by messages
Data Output RS-232 standard
RS-485 factory-installed option
Remote Alarm Contacts
Time, RPM, Temp and Loss of Power Alarms
6-1
Model 4580 and 4581 Shakers __________________________________________________________________Specifications

n. Certifications u. Safety Specifications

4580 UL Standard No. UL1262 Altitude 2,000 meters

CSA Standard C22.2 No. 151 Temp 5C to 40C
4581 UL Standard 3101-1 Humidity 80% RH at or below 31C, decreasing
CSA Standard C22.2 No. 1010.1 linearly to 50% RH at 40C
EN EN61010 For Indoor Use Only
Mains Supply Fluctuations Operating Voltage Range
o. Capacity Installation Category II 1

Flasks From (91) 25ml up to (4) 6L Pollution Degree 2 2

Class of Equipment I
p. Weight

Net 568 lbs. (257.9kg) 1 Installation category (overvoltage category) defines the level of
Shipping 645 lbs. (292kg) transient overvoltage which the instrument is designed to withstand
safely. It depends on the nature of the electricity supply and its over-
q. Optional Platforms voltage protection means. For example, in CAT II which is the catego-
ry used for instruments in installations supplied from a supply compa-
Size 29.5 x 18 (74.9cm x 45.7cm) rable to public mains such as hospital and research laboratories and
Clips 25ml, 50ml, 125ml, 250/300ml, 500ml most industrial laboratories, the expected transient overvoltage is
1L, 2L, 4L, 6L and 2800ml Fernbach sizes available 2500V for a 230V supply and 1500V for a 120V supply.
Racks Adjustable angle test tube holder with rack,
13-30mm 2 Pollution degree describes the amount of conductive pollution
present in the operating environment. Pollution degree 2 assumes that
normally only non-conductive pollution such as dust occurs with the
r. Filter
exception of occasional conductivity caused by condensation.
HEPA Rated efficient at 0.3 microns
Size 18 x 16 x 2 (45.7cm x 40.6cm x 5.1cm)

s. Ambient Operating Conditions-indoor use only

Temp 18C (64F) to 40C (104F)

Humidity 80% RH at or below 31C, decreasing
linearly to 50% RH at 40C

t. Sound Level -
Not to exceed 85db

6-2
Model 4580 and 4581 Shakers ____________________________________________________________________Parts List

Model 4581
Section 7 - Parts List
Part No Description
Model 4580 129024 (2) Pneumatic Spring, 80 lbs.
138009 Heater, Wirewound 450W
Part No Description
115V/230V
129024 (2) Pneumatic Spring, 80 lbs.
156089 Motor, Brushless DC 24V
138009 Heater, Wirewound 450W
191535 Motor Drive Board
115V/230V
191545 Temp Control Board
156089 Motor, Brushless - DC 24V
190525 Triple Outlet Relay Board
191535 Motor Drive Board
190438 LCD Display Panel
191545 Temp Control Board
191536 Shaker Micro Board
190525 Triple Outlet Relay Board
400113 Thermostat - Opens at 200F
190562 LCD Display Panel
420064 Transformer, 130VA
191536 Shaker Micro Board
420085 Transformer, 25VA
400113 Thermostat - Opens at 200F
133009 Cartridge Heater 200W, 240V
420064 Transformer, 130VA
900093 230 CFM Blower 220V
420085 Transformer, 25VA
900107 Tubeaxial Fan, 235 CFM, 230V
600600 Cartridge Heater, 180W 120V
991003* Dryer 1/4 SAE Non-CFC Unit Size 8
900092 230 CFM Blower 115V 60Hz
212036* Evaporator 8-3/4 x 11-3/8
900105 Tubeaxial Fan, 235CFM, 115V
205079* 1/3 HP Condensing Unit 220V
991003* Dryer 1/4 SAE Non-CFC, Size 8
w/R134A
212036* Evaporator 8-3/4 x 11-3/8
220309* Access Valve Assembly, 2
205064* 1/3 HP Condensing Unit 115V
250115* 1/4 ODF Ref solenoid valve, 220V
w/R134A
300276 20A Relay, DPDT, 220V
220309* Access Valve Assembly, 2
230141 800 mA Fuse
250111* 1/4 ODF N.C. Refrig. Solenoid
Valve 230142 150 mA Fuse
300275 20A Relay, DPDT, 120V 230107 100 mA Fuse (for optional recorder)
230107 100 mA Fuse (for optional recorder) 800040 V-Belt, 1/2 x 45
230144 250 mA Fuse 760167 Air Filter 10.5 x 23.625
230145 1.6A Fuse 760164 HEPA Filter
800040 V-Belt, 1/2 x 45 194015 Shipping Bracket
760167 Air Filter 10.5 x 23.625 443021 3/4 open end wrench
760164 HEPA Filter 435051 Screwdriver, Phillips
194015 Shipping Bracket 443020 Wrench, 5/32 Hex with T-handle
443021 3/4 Open End Wrench 194046 Spare Part Screw Bag
(for platform and clips)
435051 Screwdriver, Phillips
270126 EMI Power Line Filter, 10A
443020 Wrench, 5/32 Hex with T-handle
107003 Lid Glass Window
194046 Spare Part Screw Bag
(for platform and clips) 990024 Lid Gasket
270127 EMI Power Line Filter, 20A 194582 Condensing Unit Evaporator Assy
1/3 HP
107003 Lid Glass Window
* Part of part number 194582 assembly
990024 Lid Gasket
194580 Condensing Unit Evaporator
Assembly 1/3 HP
7-1
* Part of part number 194580 assembly
Model 4580 and 4581 Shakers__________________________________________________________Refrigeration Schematics
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Model 4580 and 4581 Shakers _________________________________________________________Refrigeration Schematics
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Model 4580 and 4581 Shakers _____________________________________________________________Electrical Schematics

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Model 4580 and 4581 Shakers _____________________________________________________________Electrical Schematics

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Model 4580 and 4581 Shakers _____________________________________________________________Electrical Schematics

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Model 4580 and 4581 Shakers _____________________________________________________________Electrical Schematics

9-4
Model 4580 and 4581 Shakers _____________________________________________________________Electrical Schematics

9-5
Model 4580 and 4581 Shakers _____________________________________________________________Electrical Schematics

9-6
 Thermo Forma
Millcreek Road, P.O. Box 649
Marietta, Ohio 45750
U.S.A.

Telephone (740) 373-4763

Telefax (740) 373-4189