Construction of Water Supply System Balkh

Contract No MUD/1270

LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH &

CO.KG

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STRUCTURAL DESIGN REPORT

The structures of the plant under considerations are designed as cast in situ reinforced concrete
structures.
Next structures are objects of this structural report:
1) Water channel and Gutter lines
2) Walkway
3) Warehouse Entrance
4) Culvert

Main dimension of these structures are:

1) Water channel
U shaped channel with height of 40cm and width of 44cm. Inner dimensions are
20x28cm. Wall thickness is 12cm. Length according to layout.
2) Walkway
Dimension of walkway is 1m width and 10cm thick. Length according to layout.
3) Warehouse Entrance
Rectangular slab with measurements in plan: 3.4x5.2m. Thickness is 30cm.
4) Culvert
Culvert is box shaped structure. It consist of U shaped channel and removable cover.
Outside dimensions are: 1.5m height and 1.8m width. Wall thickness is 40cm, bottom
slab is 20cm thick and thickness of removable cover is 30cm.

Material characteristic are next:

Concrete C20/25 (fck=20 MPa)
Reinforcement Bst420 (fyk=420MPa)

Mechanical properties of soil used for the structural design are shown below:
Soil density...............................................................................21.00kN/m3
Soil density saturated...................................................................11.00kN/m3
Angle of internal friction................................................................27.0
Cohesion......................................................................................40.10KPa
Bearing capacity...........................................................................67.00KPa

Based on USGS maps for Afghanistan in project area the earthquake parameters are:
Intensity VII
The magnitude (Richter) M=5.5-6.5
Peak acceleration is about 0.32g

JV LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH & CO.KG 1

 Construction of Water Supply System Balkh

Contract No MUD/1270

LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH &

CO.KG

XXXXXXXXXXXXX
Structural analysis of the elements has been performed by using finite element models for
structures.
The following loads are included in analysis:
Self weight of concrete c = 25.00kN/m
Forklift load (FL3) , = = 1.4 63 = 88.2; width of axle a=1.00m

Traffic load (category G) = 50 = 0.20.2

Earth pressure at rest = (1 sin )

JV LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH & CO.KG 2

 Construction of Water Supply System Balkh

Contract No MUD/1270

LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH &

CO.KG

XXXXXXXXXXXXX

1. Water channel and Gutter lines

Due to small dimension and low value of intensity of load on this struccture we adopt only
constructive reinrorcement, 8.

2. Walkway

Due to small dimension and low value of intensity of load on this struccture we adopt only
constructive reinrorcement, 8.

3. Warehouse Entrance

JV LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH & CO.KG 3

 Construction of Water Supply System Balkh

Contract No MUD/1270

LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH &

CO.KG

XXXXXXXXXXXXX

Isometric

Table of materials
No Material name E[kN/m2] [kN/m3] t[1/C] Em[kN/m2] m
1 Concrete C20/25 3.150e+7 0.20 25.00 1.000e-5 3.150e+7 0.20

Slab sets
No t[m] e[m] Material Analysis type Orthotropy E2[kN/m2] G[kN/m2]
<1> 0.300 0.150 1 Thin slab Isotrophy

Area support sets

Set K,R1 K,R2 K,R3
1 1.000e+10 1.000e+10 3.000e+3

Load cases list

LC Name
1 Selfweight (g)
2 Forklift load
3 Comb.: 1.35xI+1.5xII
4 Comb.: I+1.5xII
5 Comb.: 1.35xI
6 Comb.: I

JV LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH & CO.KG 4

 Construction of Water Supply System Balkh

Contract No MUD/1270

LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH &

CO.KG

XXXXXXXXXXXXX

Load 2: Forklift load

Moving Load
Load 2: L=0.5 m
Area load
No q[kN/m] X1[m] Y1[m] X2[m] Y2[m] X Y Z
1 1102.50 0.00 0.00 0.20 0.20 0.00 0.00 -1.00
2 1102.50 0.00 1.00 0.20 1.20 0.00 0.00 -1.00

Governing load: Complete scheme Aa - bottom zone [cm/m]

EC 2 (EN 1992-1-1:2004), C 20, Bst420, a=6.00 cm 0.00
1.93
3.86

Aa - bottom zone - max Aa,d= 3.86 cm/m

JV LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH & CO.KG 5

 Construction of Water Supply System Balkh

Contract No MUD/1270

LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH &

CO.KG

XXXXXXXXXXXXX

Governing load: Complete scheme Aa - top zone [cm/m]

EC 2 (EN 1992-1-1:2004), C 20, Bst420, a=6.00 cm -3.07
-1.54
0.00

Aa - top zone - max Aa,g= -3.07 cm/m

Adopted reinforcement is 16/10cm (20.10cm2/m) in longer direction and 16/25 (8.04cm2/m)

in shorter direction (top and bottom of slab). This reinforcement is bigger that calculation
required.

Bearing capacity = 30 < = 67

4. Culvert

Load case with water inside culvert is not critical, so it will not be presented. As for earth
pressure, additional surcharge load of 0 = 10/2 is added into calculation.

JV LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH & CO.KG 6

 Construction of Water Supply System Balkh

Contract No MUD/1270

LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH &

CO.KG

XXXXXXXXXXXXX

Calculation is divided in two stages:

1) Only channel, without removable cover
2) Whole culvert

4.1. Stage 1

Isometric

JV LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH & CO.KG 7

 Construction of Water Supply System Balkh

Contract No MUD/1270

LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH &

CO.KG

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b/d=100/40

b/d=100/40
[1]
b/d=100/20

Table of materials
No Material name E[kN/m2] [kN/m3] t[1/C] Em[kN/m2] m
1 Concrete C20/25 3.150e+7 0.20 25.00 1.000e-5 3.150e+7 0.20

Beam sets

Set: 1 Section: b/d=100/40, Approx. eccentricity

Mat. A1 A2 A3 I1 I2 I3
1 - Beton MB 30 4.000e-1 3.333e-1 3.333e-1 1.597e-2 3.333e-2 5.333e-3

Set: 2 Section: b/d=100/20, Approx. eccentricity

Mat. A1 A2 A3 I1 I2 I3
1 - Beton MB 30 2.000e-1 1.667e-1 1.667e-1 2.331e-3 1.667e-2 6.667e-4

Linear support sets

Set K,R1 K,R2 K,R3 K,M1 Soil [m]
1 3.000e+3 1.000e+10 1.000

Load cases list

LC Name
1 Selfweight (g)
2 Earth pressure
3 Comb.: 1.35xI+1.35xII
4 Comb.: I+1.35xII
5 Comb.: 1.35xI+II
6 Comb.: I+II

JV LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH & CO.KG 8

 Construction of Water Supply System Balkh

Contract No MUD/1270

LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH &

CO.KG

XXXXXXXXXXXXX

Load 2: Earth pressure 5.00

p=1 8
.65~

.65~
p=1 8

5.00
Governing load: Complete scheme
EC 2 (EN 1992-1-1:2004), C 20, Bst420

0.68 0.68
1.78
1.78

Beam reinforcement: max Aa2/Aa1= 0.68 / 1.78 cm

Adopted reinforcement is 16/15cm (13.40cm2/m) in walls and bottom slab. This reinforcement
is bigger that calculation required.

Load 6: I+II

[1]
23.61

Linear Support Results: max r2= 23.62 / min r2= 23.47 kN/m

Bearing capacity = 23.62 < = 67

JV LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH & CO.KG 9
 Construction of Water Supply System Balkh

Contract No MUD/1270

LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH &

CO.KG

XXXXXXXXXXXXX

4.2. Stage 2

In stage II removable cover is positioned on its place. Static scheme of culvert is changed.

b/d=60/30

b/d=100/40
b/d=100/40

[1]
b/d=100/20

Table of materials
No Material name E[kN/m2] [kN/m3] t[1/C] Em[kN/m2] m
1 Concrete C20/25 3.150e+7 0.20 25.00 1.000e-5 3.150e+7 0.20

Beam sets

Set: 1 Section: b/d=100/40, Approx. eccentricity

Mat. A1 A2 A3 I1 I2 I3
1 - Beton MB 30 4.000e-1 3.333e-1 3.333e-1 1.597e-2 3.333e-2 5.333e-3

Set: 2 Section: b/d=100/20, Approx. eccentricity

Mat. A1 A2 A3 I1 I2 I3
1 - Beton MB 30 2.000e-1 1.667e-1 1.667e-1 2.331e-3 1.667e-2 6.667e-4

JV LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH & CO.KG 10

 Construction of Water Supply System Balkh

Contract No MUD/1270

LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH &

CO.KG

XXXXXXXXXXXXX

Set: 3 Section: b/d=60/30, Approx. eccentricity

Mat. A1 A2 A3 I1 I2 I3
1 - Beton MB 30 1.800e-1 1.500e-1 1.500e-1 3.708e-3 5.400e-3 1.350e-3

Linear support sets

Set K,R1 K,R2 K,R3 K,M1 Soil [m]
1 3.000e+3 1.000e+10 1.000

Load cases list

LC Name
1 Selfweight (g)
2 Earth pressure
3 Traffic load
4 Comb.: 1.35xI+1.35xII+1.5xIII
5 Comb.: I+1.35xII+1.5xIII
6 Comb.: 1.35xI+II+1.5xIII
7 Comb.: I+II+1.5xIII
8 Comb.: 1.35xI+1.35xII
9 Comb.: I+1.35xII
10 Comb.: 1.35xI+II
11 Comb.: I+II

Load 2: Earth pressure

5.00

p=1 8
.65~

.65~
p=1 8

5.00

JV LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH & CO.KG 11

 Construction of Water Supply System Balkh

Contract No MUD/1270

LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH &

CO.KG

XXXXXXXXXXXXX
Load 3: Traffic load

p=125.00

Governing load: Complete scheme

EC 2 (EN 1992-1-1:2004), C 20, Bst420
1.60
0.75

0.08 0.08
1.45
1.45

Beam reinforcement: max Aa2/Aa1= 0.75 / 1.60 cm

Adopted reinforcement is 20/10cm (31.40cm2/m) in removable cover. This reinforcement is

bigger that calculation required.

JV LUDWIG PFEIFFER HOCH UND TIEFBAU GMBH & CO.KG 12