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About Condensing Boilers

Roy Collver

Webinar - July 30 - 2014

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 1


Condensing Boilers
Savings
Calculator

Q - What do you say when a


potential client asks - - -
HOW MUCH WILL I SAVE?

A - You say - Let me work on


it. I will give you a reasonable
estimate, once we look at your
old system.

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 2


Condensing boiler Retrofits - Where do we gain Efficiency?
Energy Savings Estimator
This method
compares Nat.
gas or propane
old boilers to
new nat. gas or
propane older
boilers

Oil to nat. gas


is not covered,
but will be
worked into
future versions

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 3


Condensing boiler Retrofits - Where do we gain Efficiency?
Energy Savings Estimator
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.3
New System Details Old System Details % Savings (Range)
(1) Efficiency Rating Boiler output Old boiler
X 100 =
Boiler output New boiler Boiler input efficiency 5% to 30%
X 100 =
Boiler input efficiency Subtract Old from New % Rating
This is a method (2) Venting Type - Natural Draft / w Draft Hood (a) 3% to 15%
Power Vented, Sealed Vent - Forced Draft / w Barometric (b) 2% to 5%
(3) Reset Strategy - No Outdoor Reset (a) 6% to 10%
Full Outdoor Reset of Boiler - Partial Outdoor Reset (Boiler) (b) 3% to 6%
It helps estimate water temperature
(4) Over-Sizing Factor
- Full Outdoor Reset (Mixing)
- Correct size
(c) 2% to 4%
(a) 0%
Correct size for design - Oversized by 20% (b) 2% to 3%
potential energy conditions - Oversized by 30%
- Oversized by 50%
(c) 3% to 4%
(d) 4% to 8%

savings (5) Burner Modulation (Turndown)


- Oversized by 70% (e) 8% to 10%

None - None (a 1) 0%
- 2:1 (a 2) - 2% to - 6%
2:1 - None (b 1) 2% to 4%
It assists in focusing 4:1
- 2:1
- None
(b 2) 0%
(c 1) 2% to 4%
- 2:1 (c 2) 2% to 4%
attention to those 5:1 - None
- 2:1
(d 1) 5% to 7%
(d 2) 4% to 6%
More than 5:1 - None (e 1) 8% to 10%
things a designer - 2:1 (e 2) 6% to 8%
(6) T Supply 180F (82C) old vs 180F (82C) new (a) 0%
can do to enhance System supply temperature from
Boiler at design conditions (coldest
180F (82C) old vs 170F (77C) new
180F (82C) old vs 160F (71C) new
(b) 1% to 2%
(c) 2% to 4%
weather) 180F (82C) old vs 150F (66C) new (d) 4% to 6%
their system design 180F (82C) old vs 140F (60C) new (e) 6% to 8%
(7) T System 20F (82C) old vs 20F (11C) new (a) 0%
System temperature drop between 20F (82C) old vs 30F (17C) new (b) 1% to 3%
system supply and boiler return 20F (82C) old vs 40F (22C) new (c) 2% to 6%
(8) Non-heating Loads DHW, Pool/Spa, Forced-air 2% to 25%
Auxiliary loads from old boiler furnace, air make-up, snow melt,
- Copyright Roy Collver, All Rights Reserved system connected to new system. floor warming, etc.

Monday, July 28, 2014 4


Condensing boiler Retrofits - Where do we gain Efficiency?
Energy Savings Estimator
This work was originally developed while
working on a project for Natural Resources
Canadas CanmetENERGY. Funding for
the project came from the Program of
Energy Savings Estimate Compilation
Energy Research and Development. Function Range Savings Estimate - %
(1) Efficiency Rating 5% to 30% ( )
(2) Venting Type 2% to 15% ( )
It is a highly speculative work in progress, (3) Reset Strategy
(4) Over-Sizing Factor
2% to 10%
0% to 10%
( )
( )

and is not endorsed by them. (5) Burner Modulation


(6) T Supply
0% to 12%
0% to 8%
( )
( )
(7) T System 0% to 6% ( )
Total 9% to 75%
It is intended as a simple guide to Additional Savings
(8) Non-heating Loads 2% to 25% ( )

estimating potential savings when using


condensing boiler(s) in retrofit situations.
It is primarily a sales tool, which directs the
estimator to account for important factors
that otherwise could be easily missed.
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 5


How to Maximize Efficiency
Boiler Control Design
To maintain lowest water temperatures
possible, outdoor reset should be a
basic minimum control function.

SUPPLY WATER TEMPERATURE vs. OUTDOOR


F C

210 99

200 93
HIGH
SUPPLY WATER TEMPERATURE

190 88
TEMPERATURE
180 82
180F SUPPLY

170 77

160 71 AFUE RATING


140F SUPPLY
150 66

140 60
FLOOR
130 54
TEMPERATURE
120 49 120F SUPPLY

110 43

100 38

90 32

80 27

70F 21C
20C 15 10 5 0 -5 -10 -15 -20 -25 -30

OUTDOOR TEMPERATURE C

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 6


Energy Savings Estimator
Outdoor Reset - Full or Partial
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(3) Reset Strategy - No Outdoor Reset (a) 6% to 10%
Full Outdoor Reset of Boiler - Partial Outdoor Reset (Boiler) (b) 3% to 6%
water temperature - Full Outdoor Reset (Mixing) (c) 2% to 4%

Allows boilers to run at low water temperatures when possible

Known to effectively enhance condensing boiler efficiency in older


high temperature heating systems

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 7


How Hydronics Works
More Basics -26F

H
E
-26F

A
(-32C)

T
LO
(-32C)

S
T
TO
O
U
TD
O
O
R
82F

S
HEAT LOST TO OUTDOORS
TEMPERATURE
The basic hydronic 85F
AT THERMOSTAT
70F

cycle 72F

180F WATER HEATS


AIR FROM 65F TO 85F
The temperature cuts 65F AIR RETURNED TO
RADIATOR FOR REHEATING

65F 67F
Where the heat comes
from 400F
160F WATER RETURNED TO BOILER
FOR REHEATING BACK TO 180F
Where it goes to 3,200F GASSES
TRANSFER ALL
180F WATER TEMPERATURE
DELIVERED TO RADIATOR
BUT 400F TO
THE WATER
3,200F RAISES WATER
TEMPERATURE FROM 160F TO 180F
THE 400F FLUE
GAS GETS FUEL GAS CONVERTED TO HEAT,
THROWN OUT COMBUSTION CHAMBER 3,200F
THE CHIMNEY

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 8


Energy Savings
Reset Strategies - None, Full or Partial
OUTDOOR TEMPERATURE = INDOOR TEMPERATURE

NO HEAT LOST TO OUTSIDE


Balanced THROUGH THE BUILDING
68F
temperature ENVELOPE.
(20C)
conditions

No heat loss THERMOSTAT SET TO


68F, NO CALL FOR HEAT

68F 68F
No call for heat (20C)

System off 68F


(20C)

BOILER OFF
SYSTEM WATER = ROOM TEMP.
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 9


Energy Savings
Reset Strategies - None, Full or Partial
System operating at OUTDOOR TEMPERATURE @ DESIGN CONDITIONS
- 26F

H
design conditions

E
A
MAXIMUM HEAT LOSS TO

T
(- 32C)

LO
S
OUTSIDE THROUGH THE

T
TO
Maximum heat loss BUILDING ENVELOPE.

U
TD
82F

O
O
R
S
Steady call for heat 74F

HEAT LOST TO OUTDOORS


70F
90F
Maximum water 68F

temperature
- 26F
required (- 32C) 180F
(82C)
65F
Maximum boiler 180F WATER TEMPERATURE
output required DELIVERED TO RADIATOR
160F WATER RETURNED TO BOILER
FOR REHEATING BACK TO 180F
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 10


Energy Savings
Reset Strategies - None, Full or Partial
Conventional high
temperature HIGH TEMPERATURE SYSTEM
WATER TEMPERATURE AT A FIXED SETPOINT FOR DESIGN OUTDOOR CONDITIONS
heating system 190 88

control 180

170
82

77
HIGH TEMP. SUPPLY
180F

TEMPERATURE TO 180F
RAISE SYSTEM WATER
160 71

Boiler operates at 150

140
66

60

design 130 54
DESIGN
temperature as 120

110
49

43
OUTDOOR
TEMPERATURE

soon as heat is 100 38


-32C

required 90

80
32

27

68F 20C
68F 59 50 41 32 23 14 5 -4 -13 -22 -26
Thermostat limits 20C

TURN BOILER ON AT 68F


15 10 5 0 -5 -10 -15 -20 -25 -30 -32

room temperature OUTDOOR AIR TEMPERATURE

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 11


Energy Savings
Reset Strategies - None, Full or Partial
OUTDOOR TEMPERATURE
TEMPERATURE @
@ 40%
1/2 DESIGN
DESIGN CONDITIONS
CONDITIONS
Bulk of heating WITH NO RESET FUNCTION
season = modest 47F
30F

H
MINOR HEAT LOSS TO

E
A
(-1C)
(8C)

T
heat losses OUTSIDE THROUGH THE

LO
S
T
BUILDING ENVELOPE.

TO
O
92F

U
TD
Boilers operating

O
O
R
S
at high temp. 78F

contribute to 89F
92F
74F
68F
overheating = 47F
30F 68F
(20C)
(-1C)
(8C)
energy waste
180F
(82C)
Thermostat short 67F
cycling, uneven 180F WATER TEMPERATURE
DELIVERED TO RADIATOR
room temps. 175F WATER RETURNED TO BOILER
FOR REHEATING BACK TO 180F
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 12


Energy Savings
Reset Strategies - None, Full or Partial
Outdoor reset is OUTDOOR RESET CONCEPT
simple and FULL RESET OF WATER TEMPERATURE vs. OUTDOOR TEMPERATURE

effective 190

180
88

82
HIGH TEMP. SUPPLY
170 77 @ DESIGN = 180F
SUPPLY WATER TEMPERATURE

Heat input from 160 71

SUPPLY TEMP @ 65%


150 66

the boiler 140 60


CAPACITY = 140F DESIGN
OUTDOOR
TEMPERATURE
130 54
SUPPLY TEMP @ 40% -32C
120 49 CAPACITY = 115F

=
65% of DESIGN
110 43
OUTDOOR
40% of DESIGN TEMPERATURE
100 38
OUTDOOR -14C
90 32 TEMPERATURE
-1C
80 27

Heat loss from 68F 20C


68F 59 50 41 32 23 14 5 -4 -13 -22 -26

the building 20C 15 10 5 0 -5 -10 -15 -20 -25 -30 -32

OUTDOOR TEMPERATURE

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 13


Energy Savings
Reset Strategies - None, Full or Partial
When heat losses OUTDOOR TEMPERATURE
TEMPERATURE @
@ 40%
1/2 DESIGN
DESIGN CONDITIONS
CONDITIONS
are modest... WITH
WITHNO
RESET
RESET
FUNCTION
FUNCTION
47F
30F

H
MINOR HEAT LOSS TO

E
A
(-1C)
(8C)

T
OUTSIDE THROUGH THE

LO
Boilers operate at

S
T
BUILDING ENVELOPE.

TO
temperatures

O
92F
82F

U
TD
O
required to create

O
R
S
78F
72F
thermal equilibrium
74F
70F
89F
80F
68F
47F
30F
Thermostats (-1C)
(8C)
68F
(20C)

operate on longer
180F
115F
cycles - room (82C)
(46C)
temperatures are 67F

more even - energy 115F WATER TEMPERATURE


180F
DELIVERED TO RADIATOR

is saved 175F WATER RETURNED TO BOILER


105F
FOR REHEATING BACK TO 115F
180F
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 14


Energy Savings Estimator
Efficiency - Condensation problems

Conventional boilers COOL RETURN POOR VENTING ACTION,


WATER, COOL FLUE GENEROUS FLUE GAS
were designed to TEMPERATURES CONDENSATION
avoid condensation (REMOVAL REQUIRED)

Condensate could 120F SUPPLY / 100F RETURN


quickly destroy them

As flue gas
temperatures are
reduced, venting is
challenged

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 15


Energy Savings
Reset Strategies - None, Full or Partial
Non-condensing
boilers have OUTDOOR RESET CONCEPT
practical operating PARTIAL RESET OF WATER TEMPERATURE vs. OUTDOOR TEMPERATURE

limitations 190

180
88

82
HIGH TEMP. SUPPLY
170 77 @ DESIGN = 180F
SUPPLY WATER TEMPERATURE

Return water
160 71

150 66
SUPPLY TEMP @ 65%
CAPACITY = 140F
temps. must be 140 60
DESIGN
OUTDOOR
TEMPERATURE

kept high enough 130

120
54

49
-32C

to avoid flue gas 110 43


65% of DESIGN
OUTDOOR
TEMPERATURE
condensation 100

90
38

32
-14C

80 27

140F (60C)
68F 20C
68F 59 50 41 32 23 14 5 -4 -13 -22 -26
20C 15 10 5 0 -5 -10 -15 -20 -25 -30 -32

supply temp. is a OUTDOOR TEMPERATURE

common limitation
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 16


Energy Savings
Reset Strategies - None, Full or Partial
During shoulder heating
OUTDOOR TEMPERATURE
TEMPERATURE @
@ 20%
1/2 DESIGN
DESIGN CONDITIONS
CONDITIONS
seasons, minimum water WITH PARTIALWITH
RESET
NOFUNCTION
RESET FUNCTION
& WASTEFUL TENANT
temperatures promote 47F

H
MINOR HEAT LOSS TO

E
A
MINOR HEAT LOSS TO (8C)
50F

T
overheating OUTSIDE THROUGH THE

LO
(10C)

S
OUTSIDE THROUGH THE

T
BUILDING ENVELOPE.

TO
BUILDING ENVELOPE.

O
92F
99F

U
TD
Occupants commonly turn

O
R
S
78F
87F
thermostats to high settings
74F
87F
102F
89F
68F
47F
50F 85F
(20C)
Weather cools - reset water (8C)
(10C)

temperatures lasso radiator 180F


outputs - rooms return to (82C)
67F
80F
suitable temperatures 140F WATER TEMPERATURE
180F
DELIVERED TO RADIATOR
175F WATER RETURNED TO BOILER
130F
FOR REHEATING BACK TO 140F
180F
Occupant complaints rise
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 17


Maximizing Performance
Weather Data

When does Condensing Occur?

How does Outdoor Reset


Enhance Performance?

How low can we go?

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 18


Canadian Climate Normals 1971-2000 | Canada's National Climate Archive

Home Climate Normals & Averages 1971-2000 Station Results

Notices:
As of July 24, 2008 changes were made in how data are accessed at 25 stations. Please click here

Maximizing Performance
for further details.

Canadian Climate Normals 1971-2000


The minimum number of years used to calculate these Normals is indicated by a code for each
element. A "+" beside an extreme date indicates that this date is the first occurrence of the extreme
value. Values and dates in bold indicate all-time extremes for the location.

NOTE!! Data used in the calculation of these Normals may be subject to further quality
assurance checks. This may result in minor changes to some values presented here.

EDMONTON INT'L A *
ALBERTA

Latitude: 53 19.200' N Longitude: 113 34.800' W Elevation: 723.30 m


Climate ID: 3012205 WMO ID: 71123 TC ID: YEG

* This station meets WMO standards for temperature and precipitation.

Weather Data
Temperature: Jan Feb Mar Apr May Jun Jul
Daily Average (C) -13.5 -10.5 -4.5 4.3 10.4 14.1 15.9
Standard Deviation 4.8 4.8 3.6 2.1 1.4 1 1
Daily Maximum (C) -8 -4.7 1 10.7 17.4 20.5 22.2
Daily Minimum (C) -19.1 -16.3 -9.9 -2.2 3.4 7.7 9.5
Extreme Maximum (C) 9.6 13.3 17.6 30.5 32.8 34.4 35
Date (yyyy/dd) 1989/26 1992/27 1992/26 1977/26 1986/26 1961/04+ 1961/14
Extreme Minimum (C) -48.3 -43.9 -42.2 -28.3 -11.1 -6.1 0
Date (yyyy/dd) 1972/26 1994/07 1972/01 1975/01 1968/10 1969/12 1967/25
Precipitation:
Rainfall (mm) 1.1 0.5 1.3 13.4 45.3 87.4 95.2
Snowfall (cm) 24.9 14.9 17.1 13.3 4.5 0 0
Precipitation (mm) 22.7 13 16 26.3 49.9 87.4 95.2
Average Snow Depth
19 21 16 3 0 0 0
(cm)
Median Snow Depth
19 21 16 3 0 0 0
(cm)
Snow Depth at Month-
22 21 8 0 0 0 0
end (cm)
Extreme Daily Rainfall
10.4 4 6.9 43.4 40.9 66.3 75.6
(mm)
Date (yyyy/dd) 1971/07 1991/15 1972/23 1990/23 1991/13 1970/30 1990/03
Extreme Daily Snowfall
33.6 19.1 21.1 36.2 20.6 0 0
(cm)
Date (yyyy/dd) 1989/30 1962/03 1974/13 1991/06 1987/19 1959/01+ 1961/01+
Extreme Daily
38.6 15 18.5 43.4 41.6 66.3 75.6
Precipitation (mm)
Date (yyyy/dd) 1989/30 1962/03 1974/13 1990/23 1987/19 1970/30 1990/03
Extreme Snow Depth
66 66 84 71 9 0 0
(cm)
Date (yyyy/dd) 1971/30+ 1971/01+ 1974/18+ 1974/01 1987/20+ 1961/01+ 1961/01+
Days with Maximum Temperature:
<= 0 C 23.4 17.8 11.6 1.8 0 0 0
> 0 C 7.6 10.5 19.4 28.2 31 30 31
> 10 C 0 0.3 2.4 16.2 27.8 29.8 31
> 20 C 0 0 0 2.4 9.7 16.3 22.2
> 30 C 0 0 0 0.03 0.33 0.23 0.5
> 35 C 0 0 0 0 0 0 0
Days with Minimum Temperature:
> 0 C 0.17 0.2 0.87 9.1 25.1 29.9 31
<= 2 C 31 28.3 30.9 26.1 11.6 0.97 0.07
<= 0 C 30.8 28.1 30.1 20.9 5.9 0.13 0
< -2 C 30.6 27.5 26.1 13.6 1.9 0 0
< -10 C 25.3 20.4 13.1 2 0 0 0
< -20 C 12.8 9.7 3.8 0.2 0 0 0
< - 30 C 4.6 2.1 0.63 0 0 0 0
Days with Rainfall:
>= 0.2 mm 0.8 0.63 1.3 5.2 10.8 14.2 14.4
>= 5 mm 0.07 0 0.03 0.67 3.2 5.4 5.5
>= 10 mm 0.03 0 0 0.27 1.2 2.7 3.1
>= 25 mm 0 0 0 0.03 0.1 0.63 0.73
Days With Snowfall:
>= 0.2 cm 10.9 8.5 8.5 4.1 1.2 0 0
>= 5 cm 1.3 0.53 0.8 0.77 0.23 0 0
>= 10 cm 0.27 0.07 0.2 0.27 0.17 0 0
>= 25 cm 0.03 0 0 0.03 0 0 0
Days with Precipitation:
>= 0.2 mm 11.1 8.3 9.1 8 11.3 14.2 14.4
>= 5 mm 1.1 0.43 0.67 1.6 3.5 5.4 5.5
>= 10 mm 0.23 0.07 0.13 0.6 1.3 2.7 3.1
>= 25 mm 0.03 0 0 0.1 0.17 0.63 0.73
Days with Snow Depth:
>= 1 cm 31 28.2 26.2 7 0.5 0 0
>= 5 cm 28.8 27.1 21.9 4.8 0.1 0 0
>= 10 24.5 24.1 18.1 3 0 0 0
>= 20 12.9 11.6 9.3 2 0 0 0
Wind:
Speed (km/h) 12.2 11.8 12.4 14 14.6 12.9 10.4
Most Frequent Direction S S SE SE SE W W
Maximum Hourly Speed 80 69 72 63 72 76 61
Date (yyyy/dd) 1962/05 1964/07 1965/13 1982/29 1965/16+ 1984/01 1972/28
Direction of Maximum
W W NW W NW NW NW
Hourly Speed
Maximum Gust Speed 105 97 100 106 113 111 111
Date (yyyy/dd) 1967/08 1965/19 1965/13 1982/29 1965/16 1985/19 1987/31
Direction of Maximum
W N NW W NW W W
Gust
Days with Winds >= 52
0.8 0.4 0.5 0.9 1.2 1 0.3
km/h
Days with Winds >= 63
0.3 0.1 0.1 0.1 0.2 0.2 0.1
km/h
Degree Days:
Above 24 C 0 0 0 0 0 0 0
Above 18 C 0 0 0 0 1.7 3.8 10.4
Above 15 C 0 0 0 0.6 9.3 24.4 49.2
Above 10 C 0 0 0 7.9 56.6 127.1 183.2
Above 5 C 0 0.1 1.8 47.9 173.1 274.3 337.9
Above 0 C 2.4 5.4 27.3 149.5 323.6 424.3 492.9
Below 0 C 421.6 302.1 165.3 21.3 0.2 0 0
Below 5 C 574.2 438.2 294.7 69.7 4.6 0 0
Below 10 C 729.2 579.4 448 179.7 43.2 2.8 0.3
Below 15 C 884.2 720.7 603 322.4 150.8 50.1 21.3
Below 18 C 977.2 805.5 696 411.9 236.2 119.6 75.5

Heating systems are designed


Evaporation:
Lake Evaporation (mm) 4.6


Bright Sunshine:
Total Hours 97.1 125 171.3 232.7 271.6 276.8 303.4
Days with measureable 24.3 24.3 27.4 27.8 29.1 28.4 30.3
% of possible daylight
38.5 45.2 46.7 55.5 55.3 54.6 59.6
hours
Extreme Daily 8.6 10.7 12.8 14 15.8 16.3 16.4
Date (yyyy/dd) 1998/31 1974/23 1980/31 1976/29+ 1989/28 1980/08 1976/05
Humidex:
Extreme Humidex 8.6 12.8 16.5 30 33.6 37.3 37
Date (yyyy/dd) 1996/12 1992/27 1992/26 1977/26 1986/26 1970/21 1975/06
Days with Humidex >=
0 0 0 0 0.3 0.5 3.4
30
Days with Humidex >=
0 0 0 0 0 0 0.3
35

to provide enough heat to


Days with Humidex >=
0 0 0 0 0 0 0
40
Wind Chill:
Extreme Wind Chill -61.1 -53.6 -47.2 -33.7 -16.3 -7.3 -2
Date (yyyy/dd) 1972/26 1962/28 1972/01 1975/01 1968/10 1969/13 1967/25
Days with Wind Chill < -
19.8 14.5 8 0.9 0 0 0
20
Days with Wind Chill < -
10.6 6.9 2.4 0.2 0 0 0
30
Days with Wind Chill < -
4 1.6 0.2 0 0 0 0
40
Humidity:
Average Vapour
0.2 0.3 0.4 0.5 0.7 1.1 1.3
Pressure (kPa)
Average Relative
71.2 72.6 77.1 77.3 74.7 80.9 87.7
Humidity - 0600LST (%)
Average Relative
67 65.1 62.1 46.3 41.9 50.3 55.8
Humidity - 1500LST (%)

counter a building heat-loss


Pressure:
Average Station
92.9 92.9 92.8 92.9 92.8 92.8 93
Pressure (kPa)
Average Sea Level
101.8 101.8 101.6 101.5 101.3 101.2 101.4
Pressure (kPa)
Visibility (hours with):
< 1 km 8.2 7.9 9.1 4.8 2.4 1.1 1
1 to 9 km 91.7 85 76.9 33.8 22 17 19.1
> 9 km 644.2 585.4 658.1 681.4 719.6 702 723.8
Cloud Amount (hours with):
0 to 2 tenths 169.2 151.2 165.8 159.9 142.3 124.4 171.6
3 to 7 tenths 147.1 139.8 176.2 202.8 214.9 224 241.8
8 to 10 tenths 427.7 387.2 402.1 357.3 386.9 371.5 330.6
NOTE!! Data used in the calculation of these Normals may be subject to further quality
assurance checks. This may result in minor changes to some values presented here.

(including ventilation
EDMONTON INT'L A *
ALBERTA

Latitude: 53 19.200' N Longitude: 113 34.800' W Elevation: 723.30 m


Climate ID: 3012205 WMO ID: 71123 TC ID: YEG

Temperature: Aug Sep Oct Nov Dec Year Code


Daily Average (C) 15.1 10.1 4.3 -5.7 -11.3 2.4 A
Standard Deviation 1.9 1.9 1.5 3.7 4.6 1.2 A
Daily Maximum (C) 21.7 16.9 10.9 -0.4 -5.9 8.5 A
Daily Minimum (C) 8.3 3.3 -2.4 -11 -16.7 -3.8 A
Extreme Maximum (C) 35.3 34.9 29.1 18.3 13.4
Date (yyyy/dd) 1998/05 1981/17 1987/02 1975/03+ 1997/14
Extreme Minimum (C) -3.8 -9.6 -26.5 -35.6 -44.5
Date (yyyy/dd) 1992/24 1983/28 1984/31 1963/20 1977/09
Precipitation:

requirements) on the coldest


Rainfall (mm) 70.3 45.4 12 2 1 374.8 A
Snowfall (cm) 0.1 1.8 8 17.7 19.1 121.4 A
Precipitation (mm) 70.3 47.1 19.8 17.7 17.3 482.7 A
Average Snow Depth (cm) 0 0 1 5 12 6 A
Median Snow Depth (cm) 0 0 0 5 11 6 A
Snow Depth at Month-end
0 0 1 8 13 6 A
(cm)
Extreme Daily Rainfall
69.5 60.5 23.7 8.6 4.6
(mm)
Date (yyyy/dd) 1980/28 1969/04 1981/08 1971/19 1985/18
Extreme Daily Snowfall
2 8.6 31.5 15.9 16.8
(cm)
Date (yyyy/dd) 1992/21 1984/22 1970/25 1996/10 1979/09
Extreme Daily Precipitation
69.5 60.5 30.4 14.2 15.4
(mm)
Date (yyyy/dd) 1980/28 1969/04 1991/16 1972/30+ 1979/09

days of the year.


Extreme Snow Depth (cm) 0 5 32 28 48
Date (yyyy/dd) 1961/01+ 1965/25+ 1984/19 1996/20+ 1970/19+
Days with Maximum Temperature:
<= 0 C 0 0.1 1.7 14.1 21.7 92.2 A
> 0 C 31 29.9 29.3 15.9 9.3 273.1 A
> 10 C 30.8 25.5 17.5 1.6 0.1 183 A
> 20 C 20.1 9.1 2.5 0 0 82.3 A
> 30 C 0.83 0.17 0 0 0 2.1 A
> 35 C 0.03 0 0 0 0 0.03 A
Days with Minimum Temperature:
> 0 C 30.8 24.1 9.2 0.77 0.2 161.5 A
<= 2 C 0.87 10.6 26.5 29.9 31 227.7 A
<= 0 C 0.2 5.9 21.8 29.2 30.8 203.8 A
< -2 C 0.03 2.8 16 27.6 30.2 176.5 A
< -10 C 0 0 1.5 14.3 23.2 99.8 A
< -20 C 0 0 0.2 3.8 9.9 40.4 A
< - 30 C 0 0 0 0.33 3 10.6 A
Days with Rainfall:
>= 0.2 mm 12.6 9.6 4.9 1.5 0.9 76.8 A
>= 5 mm 4 2.8 0.73 0.1 0 22.5 A
>= 10 mm 2.1 1.3 0.23 0 0 11 A
>= 25 mm 0.43 0.13 0 0 0 2.1 A
Days With Snowfall:
>= 0.2 cm 0.03 0.8 2.5 7.8 9.9 54.2 A
>= 5 cm 0 0.1 0.47 1 1 6.3 A
>= 10 cm 0 0 0.23 0.17 0.1 1.5 A
>= 25 cm 0 0 0.03 0 0 0.09 A
Days with Precipitation:
>= 0.2 mm 12.6 9.9 6.6 8.5 10.1 124.1 A
>= 5 mm 4 2.9 1.2 0.9 0.8 27.9 A
>= 10 mm 2.1 1.3 0.43 0.17 0.1 12.3 A
>= 25 mm 0.43 0.13 0.03 0 0 2.3 A
Days with Snow Depth:

How do we determine the


>= 1 cm 0 0.13 2.5 18.1 27.4 141 A
>= 5 cm 0 0.03 1.6 12.4 23 119.8 A


>= 10 0 0 0.97 5.1 17.4 93.2 A
>= 20 0 0 0.2 1.8 5 42.9 A
Wind:
Speed (km/h) 10 12 12.6 11.4 12.1 12.2 A
Most Frequent Direction W S S S S S A
Maximum Hourly Speed 71 68 87 72 69
Date (yyyy/dd) 1965/13 1967/22 1965/01 1962/24 1967/11
Direction of Maximum
SW W NW NW W NW
Hourly Speed
Maximum Gust Speed 109 113 146 126 103
Date (yyyy/dd) 1997/27 1967/22+ 1965/01 1962/24 1967/11
Direction of Maximum Gust S W NW NW NW NW
Days with Winds >= 52
0.3 0.6 0.9 0.6 0.7 8.2 A
km/h

extreme weather heat


Days with Winds >= 63
0.1 0.1 0.2 0.1 0.2 1.9 A
km/h
Degree Days:
Above 24 C 0 0 0 0 0 0 A
Above 18 C 11.7 0.8 0 0 0 28.4 A
Above 15 C 45.6 6.1 0.5 0 0 135.7 A
Above 10 C 160.5 53.1 9.2 0 0 597.5 A
Above 5 C 311.6 162.2 49.5 1.7 0.1 1360 A
Above 0 C 466.6 304 151.8 16.6 3.9 2368.1 A
Below 0 C 0 0.5 20 188 354.3 1473.1 A
Below 5 C 0.1 8.7 72.6 323.1 505.4 2291.3 A
Below 10 C 3.9 49.6 187.3 471.4 660.3 3355.1 A
Below 15 C 44 152.6 333.7 621.4 815.3 4719.7 A
Below 18 C 103.1 237.3 426.2 711.4 908.3 5708.2 A
Evaporation:
Lake Evaporation (mm) 3.8 D

requirements?
Bright Sunshine:
Total Hours 275.8 190.9 162.5 98.4 83.3 2288.6 A
Days with measureable 29.8 26.6 28 23.2 23.4 322.6 A
% of possible daylight
60.2 50 49.4 37.7 35.3 49 A
hours
Extreme Daily 15.2 13.5 10.6 9.1 7.5 A
Date (yyyy/dd) 1978/02 1974/01 1983/01+ 1999/01 1985/01
Humidex:
Extreme Humidex 38.7 33.9 28.4 18.3 13
Date (yyyy/dd) 1965/02 1967/01 1987/02 1975/03+ 1997/14
Days with Humidex >= 30 3.4 0.3 0 0 0 7.9 A
Days with Humidex >= 35 0.3 0 0 0 0 0.7 A
Days with Humidex >= 40 0 0 0 0 0 0 A
Wind Chill:
Extreme Wind Chill -5.8 -14.3 -34.9 -51.5 -57.4
Date (yyyy/dd) 1992/24 1974/30 1984/31 1985/26 1964/15
Days with Wind Chill < -20 0 0 0.5 8 16.1 67.8 A
Days with Wind Chill < -30 0 0 0.1 1.8 7.8 29.7 A
Days with Wind Chill < -40 0 0 0 0.1 2.1 8.1 A
Humidity:
Average Vapour Pressure
1.3 0.9 0.6 0.3 0.2 0.6 A
(kPa)
Average Relative Humidity -
89.7 85.9 79.5 79.1 73.4 79.1 A
0600LST (%)
Average Relative Humidity -
54.6 51.6 49.9 66.8 68.4 56.7 A
1500LST (%)
Pressure:
Average Station Pressure
93.1 93 92.9 92.8 92.9 92.9 A
(kPa)
Average Sea Level Pressure
101.5 101.6 101.5 101.6 101.7 101.5 A
(kPa)
Visibility (hours with):
< 1 km 4 1.9 3.2 15.7 8 A
1 to 9 km 24.9 20 26.3 80.8 87.2 A
> 9 km 715.2 698.1 714.4 623.5 648.9 A
Cloud Amount (hours with):
0 to 2 tenths 180.6 177.2 183.6 157.7 167.9 A
3 to 7 tenths 237.8 183.1 178 148.2 143.8 A
8 to 10 tenths 325.6 359.7 382.4 414.2 432.3 A
Date Modified: 2008-11-01

- Copyright Roy Collver, All Rights Reserved


http://www.climate.weatheroffice.ec.gc.ca/climate_normals/results_e.html?Province=ALL&StationName=Edmonton&SearchType=BeginsWith&LocateBy=Province&Proximity=25&ProximityFrom=City&StationNumber=&IDType=MSC&CityName=&ParkName=&LatitudeDegrees=&LatitudeMinutes=&LongitudeDegrees=&LongitudeMinutes=&NormalsClass=A&SelNormals=&StnId=1865&

Monday, July 28, 2014 19


National Weather Service - NWS Billings 14-07-25 11:02 AM

weather.gov

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Maximizing Performance
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you need. http://www.nws.noaa.gov/climate/index.php?wfo=byz

Monthly Observation Data | Canada's National Climate Archive


Page 1 of 2

04/04/09 8:01 PM

Home Climate Data Online Monthly Data

For the UNITED STATES Notices:


As of July 24, 2008 changes were made in how data are accessed at 25 stations. Please click here
for further details.

www.weather.gov Monthly Data Report for 2008


Notes on Data Quality.

EDMONTON INT'L A
ALBERTA

Latitude: 53 19.200' N Longitude: 113 34.800' W Elevation: 723.30 m


Climate ID: 3012205 WMO ID: 71123 TC ID: YEG

For CANADA
Previous Year 2008 Go

Monthly Data Report for 2008


M Mean Mean Mean Extr Extr Total Total Total Snow Dir Spd
o Max Temp Min Max Min Rain Snow Precip Grnd of of
n Temp C Temp Temp Temp mm cm mm Last Max Max

www.climate.weather.gc.ca
t C C C C Day Gust Gust
h cm 10's km/h
Deg
Jan -8.0 -14.6 -21.1 1.9 -44.4 0.8 16.4 16.0 18 31E 67E
Feb -4.2 -11.3 -18.3 8.4 -36.7 0.6 10.8 10.5 18 34E 69E
Mar 2.2 -3.6 -9.3 8.3 -20.2 T 12.0 10.2 4 31E 59E
Apr 6.9 0.8 -5.3 24.9 -16.3 20.8 33.6 52.8 0 18E 91E
May 18.4 11.0 3.6 29.0 -6.6 50.4 T 50.4 0 32E 72E
Jun 20.9 13.9 6.8 30.0 2.6 46.2 0.0 46.2 0 34E 69E
Jul 23.0 15.6 8.0 28.7 3.5 35.8 0.0 35.8 0 23E 54E
Aug 24.0 16.0 8.0 35.6 -0.2 27.4 0.0 27.4 0 28E 65E
Sep 18.8 10.1 1.3 27.2 -5.9 21.8 0.0 21.8 0 21E 65E
Oct 12.8 4.3 -4.2 27.5 -11.5 10.6 T 10.6 0 30E 83E
Nov 5.5 -0.2 -5.9 15.7 -15.5 1.2 1.4 2.6 0 30B 70B
Dec -9.9 -16.3 -22.7 8.3 -38.3 2.0 26.0 24.2 14 32E 78E
Sum 217.6 100.2 308.5
Avg 9.2 2.1 -4.9
-
Xtrm 35.6 32E 91E
44.4
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 http://www.climate.weatheroffice.ec.gc.ca/climateData/monthlydata_e.html?timeframe=3&Prov=AB&StationID=1865&Year=2008&Month=4&Day=3 Page 1 of 2 20


Maximizing Performance
Weather Data
HEATING HOURS vs. OUTDOOR TEMPERATURE
1,500 Hrs.

Distilled down; 1,400


DESIGN OUTDOOR
1,300
outdoor 1,200
TEMPERATURE - 32C

temperature 1,100

weather data can 1,000 TOTAL HEATING


HEATING HOURS

900 HOURS = 6,500


look something 800

like this. 700

600

500
How do we 400

utilize this 300


500 600 800 1,200 850 650 600 500 400 350
Hours Hours Hours Hours Hours Hours Hours Hours Hours Hours
information? 200

100
50
Hours

0
20C 15 10 5 0 -5 -10 -15 -20 -25 -30

OUTDOOR TEMPERATURE C
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 21


Maximizing Performance - Design Temperatures
System Design for Condensing
Basic outdoor reset
curves SUPPLY WATER TEMPERATURE vs. OUTDOOR
F C
DESIGN OUTDOOR
210 99
TEMPERATURE -20C
High temp. - typical 200 93

baseboard SUPPLY WATER TEMPERATURE 190

180
88

82
HIGH
TEMPERATURE
180F SUPPLY
170 77

Medium temp. - 160 71

150 66
typical panel rads 140 60
AFUE RATING
140F SUPPLY
130 54
FLOOR
TEMPERATURE
Low temp. - typical
120 49
120F SUPPLY
110 43

radiant floor. 100 38

90 32

80 27
Typical only in 70F 21C
20C 15 10 5 0 -5 -10 -15 -20 -25 -30

traditional designs OUTDOOR TEMPERATURE C


- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 22


Maximizing Performance - Design Temperatures
System Design for Condensing

Return water RETURN WATER TEMPERATURE vs. OUTDOOR (20F DROP)


temperatures will 180 82
DESIGN OUTDOOR

RETURN WATER TEMPERATURE


dictate when
170 77 TEMPERATURE -20C

160 71

condensation starts 150 66


HIGH
TEMPERATURE

to occur 140

130
60

54
160F RETURN

120 49
AFUE RATING
20F temperature 110 43
120F RETURN
100 38

drops are traditional 90 32

in North American 80 27

system designs.
70F 21C
20C 15 10 5 0 -5 -10 -15 -20 -25 -30

OUTDOOR TEMPERATURE C

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 23


Condensing
Occurs?
When flue gasses from (natural
gas) combustion are cooled
down below 135F (57C) - the
water vapour constituent starts
to condense.

More or less

Kinda, sorta

Ask your boiler manufacturer

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 24


Maximizing Performance - Design Temperatures
System Design for Condensing
Good condensing
RETURN WATER TEMPERATURE vs. OUTDOOR (20F DROP)
boiler + good heat 180 82

exch. surface area RETURN WATER TEMPERATURE


170 77
EVEN IN THIS HIGH
TEMPERATURE SYSTEM,
DESIGN OUTDOOR
TEMPERATURE -20C

= natural gas flue 160 71


CONDENSING CAN OCCUR
DOWN TO -5C (23F)
HIGH
condensate @ (T 150 66
TEMPERATURE
140 60 160F RETURN
Return) < 135F 130 54 CONDENSING STARTS

120 49

Many designs are


AFUE RATING
110 43
120F RETURN

challenged at 100

90
38

32

higher firing rates. 80 27

70F 21C
20C 15 10 5 0 -5 -10 -15 -20 -25 -30
I use 125F return OUTDOOR TEMPERATURE C
in examples
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 25


Maximizing Performance - Design Temperatures
System Design for Condensing
This chart shows OUTDOOR RESET CONCEPT
how valuable it is to PARTIAL RESET OF WATER TEMPERATURE vs. OUTDOOR TEMPERATURE
RETURN WATER TEMPERATURE vs. OUTDOOR (20F DROP)
be able to lower 190
180
88
82

TEMPERATURE
180 82

return water TEMPERATURE


170
170
160
77
77
71
HIGH TEMP. SUPPLY
CONDENSING DOWN TO
@ DESIGN = 180F
HIGH
TEMPERATURE
160F RETURN
temperatures with
-12C (10F)
160 71
150 66 SUPPLY TEMP @ 65%
150 66 MEDIUM
condensing boilers 140
140
60
60
CAPACITY = 140F DESIGN
TEMPERATURE
OUTDOOR
140F RETURN
130
130
54
54
CONDENSING STARTS TEMPERATURE
WATER

-32C
120
120 49
49 AFUE
WATER

Conventional boilers 110


110 43
43
65% of DESIGN
OUTDOOR
TEMPERATURE
120F RETURN

were rated and


RETURN

100
100 38
38 TEMPERATURE
SUPPLY

-14C
90
90 32
32
tested to AFUE 80
80 27
27
68F 20C
70F 21C
68F 59 50 41 32 23 14 5 -4 -13 -22 -26
20C
20C 15
15 1010 5 5 0 0 -5 -5 -10 -10 -15 -15 -20 -20 -25 -25
-30 -32-30
Whats wrong with OUTDOOR
OUTDOOR TEMPERATURE C
TEMPERATURE
that picture?
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 26


Maximizing Performance - Design Temperatures
System Design for Condensing
Many conventional RETURN WATER - 20F 6 T vs. OUTDOOR
F C
boiler aficionados 210 99

pooh-poohed the 200 93


HIGH

RETURN WATER TEMPERATURE


TEMPERATURE
concept of outdoor 190

180
88

82
180F SUPPLY

reset with a boiler at 170 77

AFUE temperatures 160

150
71

66

140 60

They were afraid of it 130 54 CONDENSING POINT


HIGH
TEMPERATURE
120 49
160F RETURN @
110 43 20F DELTA TEE

They had good 100

90
38

32

reason to be 80 27

70F 21C
20C 15 10 5 0 -5 -10 -15 -20 -25 -30

OUTDOOR TEMPERATURE C

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 27


Maximizing Performance - Design Temperatures
System Design for Condensing
HEATING HOURS % CONDENSING
Even if your F C

210 99
boiler only 200 93
TOTAL HEATING
HOURS = 6,500
DESIGN
-32C

starts
RETURN WATER TEMPERATURE
190 88 CONDENSING
CONDENSING TO -12C (10.5F)

condensing with 180 82


HOURS = 4,800
HIGH
170 77
(APPROX. 75%)
return water 160 71
TEMPERATURE
160F RETURN

below 125 -This 150 66

high temp. 140 60

130 54 CONDENSING POINT


system will still 120 49

operate in 110 43

condensing 100

90
38

32
500
Hours
600
Hours
800
Hours
1,200
Hours
850
Hours
650
Hours
600
Hours
500
Hours
400
Hours
350
Hours

mode 75% of the 80 27


CONDENSING NON-CONDENSING
50
Hours

heating season. 70F 21C


20C 15 10 5 0 -5 -10 -15 -20 -25 -30

OUTDOOR TEMPERATURE C

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 28


Maximizing Performance - Design Temperatures
System Design for Condensing
HEATING HOURS % CONDENSING
If your boiler can F C

start condensing 210 99


TOTAL HEATING
below 135F ? 200 93 HOURS = 6,500
RETURN WATER TEMPERATURE 190 88 CONDENSING
YEG
CONDENSING TO -17C (1.5F)
-32C
180 82
HOURS = 5,400
This high temp.
HIGH
170 77
(APPROX. 84%) TEMPERATURE
160 71 160F RETURN

system will 150 66

operate in 140 60 CONDENSING POINT


130 54

condensing mode 120 49

84% of the 110 43

100 38

heating season. 90 32
500
Hours
600
Hours
800
Hours
1,200
Hours
850
Hours
650
Hours
600
Hours
500
Hours
400
Hours
350
Hours
50
80 27 Hours
CONDENSING NON-CONDENSING
70F 21C
20C 15 10 5 0 -5 -10 -15 -20 -25 -30

OUTDOOR TEMPERATURE C

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 29


Energy Savings Estimator
Over-sizing Factor - Old Boiler Plant
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(4) Over-Sizing Factor - Correct size (a) 0%
Correct size for design - Oversized by 20% (b) 2% to 3%
conditions - Oversized by 30% (c) 3% to 4%
- Oversized by 50% (d) 4% to 8%
- Oversized by 70% (e) 8% to 10%

Over-sized boilers short-cycle through most of the heating season.

Current efficiency standards have testing procedures where the


boiler is rated under full-fire, steady-state conditions. The ratings
are degraded when short-cycling occurs.

This factor is reduced when multiple boilers are used.


- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 30


Energy Savings Estimator
Burner Modulation - Turn-Down Ratio
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.3
New System Details Old System Details % Savings (Range)
(5) Burner Modulation (Turndown)
None - None (a 1) 0%
- 2:1 (a 2) - 2% to - 6%
2:1 - None (b 1) 2% to 4%
- 2:1 (b 2) 0%
4:1 - None (c 1) 3% to 5%
- 2:1 (c 2) 2% to 4%
5:1 - None (d 1) 5% to 7%
- 2:1 (d 2) 4% to 6%
More than 5:1 - None (e 1) 8% to 10%
- 2:1 (e 2) 6% to 8%

Modulation of burner input, or using multiple boilers, will allow


the boiler plant to right-size itself and match the heating load -
eliminating short-cycling for much of the heating season.
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 31


Boiler Mechanical Design
Reduce Short Cycling
When burner
modulation is limited, CYCLE EFFICIENCY - LONGER CYCLE = MORE EFFICIENT

high thermal mass is BURNER FULL CYCLE = MAXIMUM EFFICIENCY BURNER

required (long burner


ON OFF

OFF OFF OFF OFF OFF


100%

runs). 90%

BOILER % EFFICIENCY
80% BOILER
A BOILER
70% B
With deep burner 60%

modulation 50%

40%
BOILER
C

capabilities, lower 30%

20%

thermal mass is better 10%

(rapid heat up/cool 0%


0% 10 20 30 40 50 60 70 80 90 100%

down, tight load % RUN TIME / CYCLE

matching).
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 32


Boiler Mechanical Design
Reduce Short Cycling
SEASONAL HEATING LOAD PROFILE

ANNUAL BURNER RUN TIME AT VARIOUS FIRING RATES

Seasonal heating 55%

50%

profiles show that we

RUN TIME % ON TIME


45%

40%

are still not right


35%

30%

25%

sizing. 20%

15%

10%

0%
0% 10 20 30 40 50 60 70 80 90 100%

% FIRING RATE 10:1 TURN DOWN


Burner modulation
helps SEASONAL HEATING LOAD PROFILE

ANNUAL BURNER RUN TIME AT VARIOUS FIRING RATES

Oversized equipment 55%

50%

RUN TIME % ON TIME


45%

requires higher turn- 40%

35%

down to be effective.
30%

25%

20%

15%

10%

0%
0% 10 20 30 40 50 60 70 80 90 100%

% FIRING RATE 5:1 TURN DOWN

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 33


Performance
Some New Ideas are Coming
Heat load profile chart established by NRCan for appliance
testing during the development of the P.10 Standard

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 34


Performance
Deep Modulation vs. Short Cycles
Heat load profile chart showing seasonal short cycling
based on different levels of turn-down

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 35


Energy Savings Estimator
Supply Temperature - To the System
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(6) T Supply 180F (82C) old vs 180F (82C) new (a) 0%
System supply temperature from 180F (82C) old vs 170F (77C) new (b) 1% to 2%
Boiler at design conditions (coldest 180F (82C) old vs 160F (71C) new (c) 2% to 4%
weather) 180F (82C) old vs 150F (66C) new (d) 4% to 6%
180F (82C) old vs 140F (60C) new (e) 6% to 8%

Taking steps to reduce the required design supply temperature will


allow a condensing boiler to operate at its most efficient.

Add insulation - eliminate drafts - replace old windows.

Replace high temperature terminal units with ones that require


lower water temperatures for the same heat delivery.
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 36


Maximizing Performance - Design Temperatures
System Design for Condensing
RETURN WATER - 140F @ 20F 6 T vs. OUTDOOR
F C
A combination of 210 99

these strategies can 200 93

reduce the RETURN WATER TEMPERATURE


190 88

180 82

required design 170 77

supply 160 71
HIGH TEMPERATURE
SUPPLY REDUCED
TO 160F
temperature.
150 66

140 60

130 54 CONDENSING POINT

Condensing 120

110
49

43 HIGH
boilers will operate 100 38
TEMPERATURE
140F RETURN @
at higher 90 32 20F DELTA TEE

efficiencies. 80 27

70F 21C
20C 15 10 5 0 -5 -10 -15 -20 -25 -30

OUTDOOR TEMPERATURE C
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 37


Maximizing Performance - Design Temperatures
System Design for Condensing
HEATING HOURS % CONDENSING - 140 RETURN
If you can reduce F C

(T supply) to 210

200
99

93
TOTAL HEATING
HOURS = 6,500 DESIGN

160F and boiler -32C


RETURN WATER TEMPERATURE
190 88
CONDENSING
starts condensing 180 82
HOURS = 5,700
170 77
below 125F? 160 71
(APPROX. 88%) CONDENSING
TO -20C (-4F)

150 66

This high temp. 140

130
60

54 CONDENSING POINT HIGH

system will 120 49


TEMPERATURE
140F RETURN @

operate in 110 43
40F DELTA TEE

100 38
condensing 90 32
500
Hours
600
Hours
800
Hours
1,200
Hours
850
Hours
650
Hours
600
Hours
500
Hours
400
Hours
350
Hours
50
mode 88% of the 80 27
CONDENSING
Hours
NON-CONDENSING
heating season. 70F 21C
20C 15 10 5 0 -5 -10 -15 -20 -25 -30

OUTDOOR TEMPERATURE C

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 38


Maximizing Performance - Design Temperatures
System Design for Condensing
Air handlers are easy to select for lower temperatures, often only the
next largest size will do the same job.

Caution on excessive velocities!

HEATING CAPACITY IN BTU/HR

AIR HANDLER ENTERING AIR TEMPERATURE @ 65F


ENTERING WATER ENTERING WATER ENTERING WATER ENTERING WATER
MODEL TEMP. @ 130F TEMP. @ 140F TEMP. @ 160F TEMP. @ 180F
MODEL 23 21,500 25,500 32,000 39,000
MODEL 40 37,000 43,000 55,000 67,000
MODEL 55 51,000 59,000 75,500 92,000
MODEL 99 92,000 106,000 135,000 164,500

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 39


Maximizing Performance - Design Temperatures
System Design for Condensing
Baseboard convectors can be lengthened, or installed with longer
element

Different models can deliver more output in the same lengths

HEATING CAPACITY IN BTU/HR/LIN. FT.

CONVECTOR ROOM AIR TEMPERATURE @ 65F


ENTERING WATER ENTERING WATER ENTERING WATER ENTERING WATER
MODEL TEMP. @ 120F TEMP. @ 140F TEMP. @ 160F TEMP. @ 180F
8 CAB - 3/4 271 417 550 718
24 CAB - 1/2 397 612 811 1,056
10 CAB - 1 3/4 440 678 898 1,170
24 CAB - 1 1/4 775 1,192 1,578 2,055

2 X LENGTH = 40F
REDUCTION DIFFERENT MODEL = 40F LESS

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 40


Maximizing Performance - Design Temperatures
System Design for Condensing
Different models = more output for same lengths

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 41


Energy Savings Estimator
Delta Temperature - Across the System
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(7) T System 20F (82C) old vs 20F (11C) new (a) 0%
System temperature drop between 20F (82C) old vs 30F (17C) new (b) 1% to 3%
system supply and boiler return 20F (82C) old vs 40F (22C) new (c) 2% to 6%

Increasing system temperature drop = return water back to the


boiler at lower temperatures = more condensation, more often.

This strategy is most effective when return water @ 20 drop is


often just above the magic 125F temperature.

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 42


Maximizing Performance - Design Temperatures
System Design for Condensing
RETURN WATER - HIGH - 40F 6 T vs. OUTDOOR
F C

210 99
Operating the 200 93

high temp. RETURN WATER TEMPERATURE 190 88 HIGH


TEMPERATURE

system at a 40 180 82 180F SUPPLY

170 77
Delta Tee? 160 71
20F 6T
150 66

Condensation 140 60

CONDENSING POINT
130 54
will occur all the 120 49

way down to 110 43 HIGH


TEMPERATURE
-20C OAT 100 38
140F RETURN @
40F DELTA TEE
90 32

80 27

70F 21C
20C 15 10 5 0 -5 -10 -15 -20 -25 -30

OUTDOOR TEMPERATURE C
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 43


Maximizing Performance - Design Temperatures
System Design for Condensing
HEATING HOURS % CONDENSING - HIGH 6 T
If you can F C

210 99
increase T to 200 93
TOTAL HEATING
HOURS = 6,500 DESIGN

40F and boiler -32C


RETURN WATER TEMPERATURE

190 88
CONDENSING
starts condensing 180 82
HOURS = 5,700
170 77
below 125F? 160 71
(APPROX. 88%) CONDENSING
TO -20C (-4F)

150 66

This high temp. 140 60

HIGH
130 54 CONDENSING POINT
system will 120 49
TEMPERATURE
140F RETURN @

operate in 110 43
40F DELTA TEE

condensing 100

90
38

32
500
Hours
600
Hours
800
Hours
1,200
Hours
850
Hours
650
Hours
600
Hours
500
Hours
400
Hours
350
Hours
mode 88% of the 80 27
CONDENSING
50
Hours

heating season. 70F 21C


20C 15 10 5 0 -5 -10 -15 -20
NON-CONDENSING
-25 -30

OUTDOOR TEMPERATURE C
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 44


Maximizing Performance - Design Temperatures
System Design for Condensing

A 20F Delta Tee


is not sacrosanct.
BOILER SUPPLY WATER
TEMPERATURE AVERAGE
Most heat OUT FROM THE SURFACE
TEMP. = 150F
BOILER 160F
terminal units can OUTPUT @
RETURN WATER 20F DELTA
operate at higher TEMPERATURE TEE = 100,000
BACK TO THE Btuh
temperature BOILER 140F

drops with very


little reduction in FLOW = 10 USgpm

output.

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 45


Maximizing Performance - Design Temperatures
System Design for Condensing

Bonus! You save


money and
energy on BOILER SUPPLY WATER
pumping as well. TEMPERATURE
OUT FROM THE
AVERAGE
SURFACE
BOILER 160F TEMP. = 140F

OUTPUT @
Variable speed RETURN WATER
TEMPERATURE
40F DELTA
TEE = 85,000
BACK TO THE
pumps that can BOILER 120F
Btuh

tweak system T,
are now readily FLOW = 4.25 USgpm

available.

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 46


Maximizing Performance - Mechanical & Control
System Design for Condensing
Piping some
loads in series
can provide a 20F DELTA TEE

cumulative BOILER
temperature drop SUPPLY WATER

20F DELTA TEE


TEMPERATURE
OUT FROM THE
from a high

40
BOILER 180F

F
D
temperature load

EL
RETURN WATER

TA
TEMPERATURE
through a low

TE
BACK TO THE

E
BOILER 120F
temperature load.

Not for the


novice designer

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 47


Energy Savings Estimator
Auxixiary Loads - Non-space heating
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(8) Non-heating Loads DHW, Pool/Spa, Forced-air 2% to 25%
Auxiliary loads from old boiler furnace, air make-up, snow melt,
system connected to new system. floor warming, etc.

A highly variable factor


Can be HUGE if water temperatures required for the existing
auxiliary load need to be hot (using existing equipment)
Low temperature loads (pool - spa heating - snow melting -
make-up air heating can be a large part of the boiler plant load
Past practice was to size heat exchangers for high temperature
water - not good with condensing boilers
- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 48


Energy Savings Estimator
Adding it all up - The Estimate

Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2


New System Details Old System Details % Savings (Range)
(1) Efficiency Rating Boiler output Old boiler
X 100 =
Boiler output New boiler Boiler input efficiency 5% to 30%
X 100 =
Boiler input efficiency Subtract Old from New % Rating

20 year old boiler - cast iron sectional - gas-fired


Rating plate is 82%
Good shape - clean
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(1) Efficiency Rating 82,000 Btuh
95,000 Btuh 100,000 Btuh
X 100 = 82% 5% to 30% 13%
100,000 Btuh X 100 = 95% Subtract Old from New % Rating

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 49


Energy Savings Estimator
Adding it all up - The Estimate

Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2


New System Details Old System Details % Savings (Range)
(2) Venting Type - Natural Draft / w Draft Hood (a) 3% to 15%
Power Vented, Sealed Vent - Forced Draft / w Barometric (b) 2% to 5%

45 high B vent - open draft hood


Strong draft, minimal corrosion
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(2) Venting Type - Natural Draft / w Draft Hood
Power Vented, Sealed Vent --------------------------------------- 4% to 6%

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 50


Energy Savings Estimator
Adding it all up - The Estimate
Energy Savings Estimate Compilation
Function Range Savings Estimate - %
(1) Efficiency Rating 5% to 30% - 13%
(2) Venting Type 2% to 15% - 4% to 6%
(3) Reset Strategy 2% to 10% -
(4) Over-Sizing Factor 0% to 10% -
(5) Burner Modulation 0% to 12% -
(6) T Supply 0% to 8% -
(7) T System 0% to 6% -
Total 9% to 75%
Additional Savings
(8) Non-heating Loads 2% to 25% -

Sub-total = 17% to 19%

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 51


Energy Savings Estimator
Adding it all up - The Estimate

Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2


New System Details Old System Details % Savings (Range)
(3) Reset Strategy - No Outdoor Reset (a) 6% to 10%
Full Outdoor Reset of Boiler - Partial Outdoor Reset (Boiler) (b) 3% to 6%
water temperature - Full Outdoor Reset (Mixing) (c) 2% to 4%

Old boiler minimum temperature = 140F


WWSD at 65F
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(3) Reset Strategy - ------------
Full Outdoor Reset of Boiler - Partial Outdoor Reset (Boiler) 3% to 4%
water temperature - -------------

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 52


Energy Savings Estimator
Adding it all up - The Estimate

Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2


New System Details Old System Details % Savings (Range)
(4) Over-Sizing Factor - Correct size (a) 0%
Correct size for design - Oversized by 20% (b) 2% to 3%
conditions - Oversized by 30% (c) 3% to 4%
- Oversized by 50% (d) 4% to 8%
- Oversized by 70% (e) 8% to 10%

Heat loss calculation = 65,000 Btuh


Old boiler output = 82,000 Btuh
Old boiler was over-sized by 26%

Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2


New System Details Old System Details % Savings (Range)
(4) Over-Sizing Factor - ----
Correct size for design - Oversized by 20%
conditions - Oversized by 30% 2% to 4%
- ------
- --------

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 53


Energy Savings Estimator
Adding it all up - The Estimate
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.3
New System Details Old System Details % Savings (Range)
(5) Burner Modulation (Turndown)
None - None (a 1) 0%
- 2:1 (a 2) - 2% to - 6%
2:1 - None (b 1) 2% to 4%
- 2:1 (b 2) 0%
4:1 - None (c 1) 3% to 5%
- 2:1 (c 2) 2% to 4%
5:1 - None (d 1) 5% to 7%
- 2:1 (d 2) 4% to 6%
More than 5:1 - None (e 1) 8% to 10%
- 2:1 (e 2) 6% to 8%

Old boiler - On / Off, high-mass Water / Iron


New Boiler 5:1 Turn-down
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(5) Burner Modulation (Turndown)
---- -----
----
---- - ---
-----
---- - ----
- ----
5:1 - None 5% to 6%
-----
----- - ----
- ----

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 54


Energy Savings Estimator
Adding it all up - The Estimate
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(6) T Supply 180F (82C) old vs 180F (82C) new (a) 0%
System supply temperature from 180F (82C) old vs 170F (77C) new (b) 1% to 2%
Boiler at design conditions (coldest 180F (82C) old vs 160F (71C) new (c) 2% to 4%
weather) 180F (82C) old vs 150F (66C) new (d) 4% to 6%
180F (82C) old vs 140F (60C) new (e) 6% to 8%

New - low-E glass windows


Weather stripping - whole house
Attic insulation upgrade
Originally over-sized radiators
New design supply = 160F
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(6) T Supply -------
System supply temperature from -------
Boiler at design conditions (coldest 180F (82C) old vs 160F (71C) new
-------
2% to 4%
weather)
-------

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 55


Energy Savings Estimator
Adding it all up - The Estimate

Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2


New System Details Old System Details % Savings (Range)
(7) T System 20F (82C) old vs 20F (11C) new (a) 0%
System temperature drop between 20F (82C) old vs 30F (17C) new (b) 1% to 3%
system supply and boiler return 20F (82C) old vs 40F (22C) new (c) 2% to 6%

No changes
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(7) T System 20F (82C) old vs 20F (11C) new 0%
System temperature drop between -------
system supply and boiler return -------

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 56


Energy Savings Estimator
Adding it all up - The Estimate

Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2


New System Details Old System Details % Savings (Range)
(8) Non-heating Loads DHW, Pool/Spa, Forced-air 2% to 25%
Auxiliary loads from old boiler furnace, air make-up, snow melt,
system connected to new system. floor warming, etc.

None
Condensing Boiler Energy Savings Estimator (Space Heating) - Version 1.2
New System Details Old System Details % Savings (Range)
(8) Non-heating Loads None
Auxiliary loads from old boiler 0%
system connected to new system.

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 57


Energy Savings Estimator
Adding it all up - The Estimate
Energy Savings Estimate Compilation
Function Range Savings Estimate - %
(1) Efficiency Rating 5% to 30% - 13%
(2) Venting Type 2% to 15% - 4% to 6%
(3) Reset Strategy 2% to 10% - 3% to 4%
(4) Over-Sizing Factor 0% to 10% - 2% to 4%
(5) Burner Modulation 0% to 12% - 5% to 6%
(6) T Supply 0% to 8% - 2% to 4%
(7) T System 0% to 6% - 0%
Total 9% to 75% - 29% to 37%
Additional Savings
(8) Non-heating Loads 2% to 25% - 0%

Total Estimate = 29% to 37%


- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 58


Wet is GOOD!

- Copyright Roy Collver, All Rights Reserved

Monday, July 28, 2014 59

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