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Low Voltage Busway

6.1 Pow-R-Way III


Pow-R-Way III Upward Elbow
Pow-R-Way III Busway
6
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-2 6
Features, Benefits and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-12
Standards and Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-13 6
Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
V2-T6-13
V2-T6-14
6
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-15 6
Technical Data and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-19
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-23 6
6.2 Pow-R-Flex 6
Pow-R-Flex Busway
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-28 6
Features, Benefits and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-32
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Standards and Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-33
Technical Data and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-38 6
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-41
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6.3 100 A Busway
100 A Busway 6
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
V2-T6-46
V2-T6-46
6
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-46 6
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-47
Technical Data and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-48 6
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Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-1
6.1 Low Voltage Busway
Pow-R-Way III

Contents
6 Pow-R-Way III Busway
Description Page
6 Pow-R-Way III Busway
Features, Benefits and Functions . . . . . . . . . . V2-T6-12
6 Standards and Certifications . . . . . . . . . . . . . . V2-T6-13
Product Support. . . . . . . . . . . . . . . . . . . . . . . . V2-T6-13
6 Catalog Number Selection . . . . . . . . . . . . . . . . V2-T6-14
Product Selection. . . . . . . . . . . . . . . . . . . . . . . V2-T6-15
6 Technical Data and Specifications . . . . . . . . . . V2-T6-19

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Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-23

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6 Pow-R-Way III Busway
6 Product Description

6 Superior Housing Design


and a True Sandwich Design
Epoxy Insulation Provides
Exceptional Performance
Pow-R-Way III Bridge Joint
Reduces Installation Time and
Pow-R-Way III Offers Grounding
and Neutral Options to Meet
Maximize Busway Performance Provides Flexibility for Future Every Customer Preference
6 Eatons Pow-R-Way III is
The phase and neutral bars
are insulated with Class B, Modifications and Need
constructed with a lightweight 130 C, epoxy insulation Pow-R-Way III joint The aluminum housing is
6 and durable, two-piece, applied by an automated connections are made with UL listed as a 50% integral
aluminum-extruded housing. fluidized bed process. This the rugged Pow-R-Bridge ground path and is provided
6 The non-ventilated housing application insulates the joint package. A Pow-R-
Bridge is installed on each
as a standard, economical
ground system. A 50%
design excludes potential conductors in a precise and
6 points of penetration by
moisture or dust. Busbars for
controlled manner to ensure
smooth, continuous, high
section of busway prior
to shipment. Job site
internal ground bar is also
available. In certain industrial
plug-in applications have full- connections are made quickly applications, a ground path
6 sized conductor tabs welded
quality protection. Following
the epoxy insulation process, by releasing the bridge joint greater than 50% may be
by a fully automated state-of- all contact surfaces are bolt, moving the next section required. Pow-R-Way III can
6 the-art welding process. This silver-plated to provide into place, and retightening solve this problem in a cost-
design extends the contact an extremely durable the bolt. Torque-indicating, efficient manner through
6 surfaces outside of the
busway housing and into
connection. Tin-plating double-headed bolts with
fall-away instruction tags
combining the 50% integral
housing ground with the
is also an option.
6 the plug-in outlet. The benefits
of the true sandwich design
are provided to ensure that
proper installation torque is
50% internal ground. To meet
the growing demand for
for both plug-in and feeder achieved. The Pow-R-Bridge grounding isolation,
6 busway include improved provides an adjustment Pow-R-Way III also offers
coordination and heat in section length of up to a 50% isolated ground
6 dissipation, better bracing 0.5-inch (12.7 mm) at
each joint.
bar. When customers are
concerned about harmonics
and the elimination of the
6 chimney effect. and overheating generated
by nonlinear loads, Pow-R-
Indoor Joint Assembly Way III provides a solution
6 through a fully rated 200%
capacity neutral bar.
6
Bridge Joint Assembly
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Joint End
6
Cut-Away Section of Plug-In Busway

V2-T6-2 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com


Low Voltage Busway
Pow-R-Way III
6.1
A Space-Saving Innovation Enhanced Bus Plug Design High 6-Cycle Short-Circuit
The Corner Joint Elbow Facilitates Installation and Ratings Optimize Coordination 6
The Pow-R-Way III corner Improves Safety Between Busway and Power
joint combines the features of Pow-R-Way III plug-in Equipment and Meet High
Quality Standards
6
the Pow-R-Bridge with protective devices are
All ratings of Pow-R-Way III
reduced elbow leg lengths.
Due to its compact design,
available in circuit breaker and
fusible switch designs. have been tested to 6-cycle 6
standards and have achieved
the corner joint allows for
layouts that provide optimum
Standard features include:
oversized enclosures, a minimum rating of 85 kA 6
use of space and increases extended ground and neutral and a maximum rating of
available plug-in openings. bars, line side barriers, bus 200 kA rms symmetrical. 6
Upward Corner Joint plug alignment pin, busway
interlock and improved clamp 6
and guides.
Advanced bus plugs provide 6
protection, communication
and coordination capabilities 6
using the Visor Series (SPD),
Energy Sentinel, Digitrip
IQ OPTIM, Advantage
6
motor control components
and receptacle plugs. 6
6
6
Straight Lengths Typical Busway Installation
(Torque Indicating Bolt)
A Complete Line of Fittings for
Indoor and Outdoor Applications 6
Pow-R-Way III offers an
extensive range of fittings to
meet every application need.
6
6
Flanges, elbows, end cable
tap boxes and end closers are
used in basic busway routing.
For more complex layouts, 6
combination elbows and
offsets can be used along
with transformer throats, Final Busway Assembly
6
vault flanges, reducers and
expansion joints. 6
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Standard Switchboard Flange

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Plug-In Unit

Rearward Corner Joint Assembly


End Cable Tap Box 6
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Outdoor Joint Assembly 6
Upward Elbow 6
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Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-3
6.1 Low Voltage Busway
Pow-R-Way III

General Information Plug-In Standard and Flush Flanges Elbow Flanges


6 Determine the total Straight sections of plug-in Flanges provide a direct An elbow flange is a
footage, all fittings and busway are available in connection to low voltage combination of a standard
6 accessories for entire 2 ft (0.6 m) increments switchgear, switchboards, elbow and a standard flange
busway run. Price the from 2 ft (0.6 m) minimum motor control centers and fabricated into a single fitting.
6 total footage by type and to 10 ft (3 m) maximum. other apparatus. Cutout Elbow flanges are typically
system requirements. Pow-R-Bridge joint dimensions and drilling used when the minimum
6 Round footage up to the
nearest foot. Add the
is included plans are provided with the
customer drawings, and it
leg lengths for either the
standard elbow or the
Sprinkler-Proof Plug-In
6 fabrication charge for the
fittings. Add any additional For sprinkler-proof plug-in,
is the responsibility of the
switchgear manufacturer
standard flange cannot
be maintained.
accessories required for multiply the plug-in price by to provide the opening,
6 the total price of the 1.15 and use outdoor flange drillings, connecting
busway run pricing for the feeder hardware and bus risers
6 See NEC 364.11 for busway in their equipment. For
proper coordination between
Reducer Application
6 Fusible reducers are Feeder busway and other equipment,
detailed drawings, including
600 V maximum; fuses Straight sections of feeder
switchgear orientation,
6 are not included busway are available
in 1/8-inch (3.2 mm) must accompany the order.
increments from 16 inches A standard flange can be
6 Transformer Connections
Transformer tap bus (406 mm) minimum to supplied to the left or right
10 ft (3 m) maximum. of a section, as required.
extensions do not include
6 drilling or lugs Pow-R-Bridge joint is A flush flange is used when
the busway must lay close
included. Busway must
Transformer throats include
6 flexible connectors
carry at least a 50% load
in all outdoor applications
to the top of a switchboard.
The edge of the busway is
1.25 of the switchboard.
6 Commercial Metering
Connections Hangers/Pow-R-Bridge

6 The busway price includes



For use with 33MM,
37MM and 37SS meter one horizontal hanger per
10 ft (3 m) of busway and
6 stack modules; order
separately one Pow-R-Bridge joint per
connection. All vertical
6 Main breaker units

hangers and any additional
include circuit breaker horizontal hangers should
and trip units
6 1200 A or greater main
be added to the total price

devices must be center Ground


6 fed when installing 800 A A 50% integral housing
residential meter sockets ground is provided as
6 and 1200 A commercial
meter sockets
standard. The housing
ground can be used in
6 Spacer kit 3MMBSK may
be required when stacks
combination with the
internal ground or the
6 are mounted on right-hand
side in EUSERC areas
isolated ground to achieve
a 100% ground rating
6 Class T fuse clips only;

fuses not included


Compatible with indoor
6

corner elbow accessory


3MMEB12 and 3MMEB16
6 In-line metering PTO with
no overcurrent protection
6 should only be used with
six meter sockets/tenant
6 main circuit breakers
or less, or applied per
6 local code

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V2-T6-4 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Way III
6.1
Traditional Indoor and Corner Joint Elbows Special Angle Elbows Tees
Outdoor Elbows The Pow-R-Way III corner Special angle elbows are A tee is a busway fitting 6
Elbows are used to make joint elbow can be installed traditional elbows that allow suitable for connection in
90 changes in the direction in areas where a traditional the direction of the busway three directions. 6
of busway runs. The four 90 turn could never have runs to change at angles
types that are available are
forward, rearward, upward
been accomplished before. greater than 90. They allow 6
easy routing through non-
Pow-R-Way III corner
and downward.
joint elbows can solve any
traditional corridors. The
four types offered are
6
serious pathway problem forward, rearward,
and contribute to successful upward and downward. 6
layouts with minimal space
requirements. The corner joint
elbow is UL listed for indoor
6
applications only and
is also certified for seismic 6
withstand capability to
worst-case, Zone 4 levels. 6
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For Indoor Use Only
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Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-5
6.1 Low Voltage Busway
Pow-R-Way III

Crosses Weatherheads Phase Transpositions Protected Reducers


6 A cross is a busway fitting Weatherheads are used for Phase transposition fittings Protected reducers are used
suitable for connection in four service entrance connections are used in applications to reduce the ampacity of
6 directions. It is applied when to busway. where a phase rotation is busway using either a circuit
a bus run must branch off in needed due to a change in breaker or a fused, non-
6 three directions, all in the phasing from the source automatic circuit breaker
same plane. equipment to the load overprotection device. Both
6 equipment. Both 90 and
180 rotations are possible.
serve as a disconnecting
means. The line side of the
6 In each case, all conductors
are rotated.
cubicle is connected to the
higher rated busway and
the load side is connected
6 to the lower (reduced)
rated busway.
6 Vault Flanges
Vault flanges are used to
6 End Cable Tap Box enter a utility vault for
termination to the utility
End cable tap boxes are used
6 to feed a run of busway with
cable and conduit or where
transformer. Each vault
flange is custom designed
to meet each specific utility Non-Protected Reducers
6 loads served by busway are
connected without the need specification. Vault flanges Non-protected reducers are
for overcurrent protection. may look similar to those used to reduce the ampacity
6 shown in figure below. of the busway without
overcurrent devices. Per
6 NEC Section 364.11, for Transformer Throat Connections
industrial applications, no
A transformer throat is used
6 overcurrent protection is
required where the busway when making connections
is reduced in size, provided to a liquid-filled substation
6 the length of the smaller transformer. All transformer
busway does not extend throat connections include
6 more than 50 ft (15.2 m) flexible connectors between
the transformer low voltage
and has a current rating of
spades and Pow-R-Way III
6 at least one-third of the first
upstream overcurrent device. busbars. For transformers
with drilled flanges, the
6 Center Cable Tap Box
Expansion Joints
Expansion joints
busway will bolt to the
transformer throat instead
Center cable tap boxes are
6 used to center feed a run
accommodate the expansion
and contraction of busbars
of using a sealing ring.
of busway with cable and with respect to the enclosure.
6 conduit or where loads They compensate for the
served by the busway are difference in the coefficient
6 connected without the need
for overcurrent protection.
of expansion of the aluminum
housing and the copper or
6 aluminum busbars. Expansion
joints must be used wherever
6 a run of busway crosses an
expansion joint of a building.
They should also be installed
6 in the center of extremely long
straight runs of busway; one
6 every 300 ft (91 m) for copper
or one every 225 ft (68 m) for
6 aluminum.

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V2-T6-6 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Way III
6.1
Transformer Flange Connections Three-Phase Transformer Taps In-Line Power Takeoff Unprotected PTO
Transformer flange Three-phase transformer Main Circuit Breaker PTO The in-line PTO with no 6
connections are used taps are used when making The in-line main circuit main device shown in figure
when making a connection connections to a three- breaker PTO shown in figure to the left comes with 6
to a dry-type substation phase transformer. The bus to the left is available with 1200 A horizontal cross bus
transformer. Transformer extensions do not include trip ratings from 300 A up to as standard. This device is
intended for use with six or
6
flange connections include drilling or lugs. 1200 A; using L-, M- and
flexible connectors between
the transformer low
N-Frame circuit breakers.
This device is indoor rated
fewer meter sockets, or as
local code permits. 6
voltage spades and the
Pow-R-Way III flange
and may be sprinkler-proofed
upon request. 6
busbars.
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Main Fusible Switch PTO
Offsets
An offset is used to avoid
6
The in-line main fusible
switch PTO shown in figure
obstacles and to conform
to the buildings structure. 6
to the left is available with It is two elbows fabricated
400, 600 and 800 A switches;
using Class T fuses.
into a single fitting for use 6
where space restrictions
Single-Phase Transformer Taps This device is indoor rated
only. The switch handle is
prohibit the use of two 6
Single-phase transformer standard 90 elbows.
mounted in front, eliminating
taps arrangements are used
for connections to three
interference with the meter 6
sockets and the need for
single-phase transformers.
The bus extensions do not
spacers between the main 6
device and the meter stack.
include drilling or lugs.
It comes with a hinged door,
giving easy access to the
6
fuses mounted below the
main switch. 6
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Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-7
6.1 Low Voltage Busway
Pow-R-Way III

Pow-R-Way III Adapters Power Where You Need it! Schools and Laboratories Single Receptacle Plug-In Unit
6 A complete line of adapters As a leader in providing quality, Pow-R-Way III receptacle These units are configured
are available to enable the robust, cutting-edge electrical plugs offer safe power to order based upon the
6 user to add to existing old-line distribution equipment, Eaton access for instrumentation type and size of receptacle
Westinghouse or obsolete understands the importance and other lab equipment at ordered, and offer the
6 Cutler-Hammer bus runs of providing usable power the point of use. following features:
with the Pow-R-Way III access in a variety of Machine Shops One single or duplex
6

design. The specific applications. Eatons Pow-R- Pow-R-Way III busway and
Westinghouse product lines Way III busway continues to receptacle. Straight blade
receptacle plugs offer quick or twist lock, 530 A
6 are low impedance busway,
current-limiting busway, Pow-
offer electrical distribution
solutions that are flexible and
power connection for shop
equipment and make it easy
240 V maximum,
R-Way and Pow-R-Way II. without limitations, and are single-phase
6 The obsolete Cutler-Hammer energy efficient, saving time
to change shop layouts as
demands change.
Type CH single-pole or
designs are CP2, CP3 and and money. two-pole circuit breaker
6 CP4 Safetybus.
Pow-R-Way III Receptacle
Light Industrial protection
Pow-R-Way III busway Receptacles can be fix-
The adapters allow the
6 incorporation of present-
Plug-In Units
Eaton now offers a full line
and receptacle plugs help
make manufacturing and
mounted or cord-mounted
day technologies, available Cord lengths are 125 feet
of receptacle plug-in units assembly lines more flexible.
6 in Pow-R-Way III plug-in for use on Pow-R-Way III Receptacle plugs bring easy
in 1-foot increments
units, into existing busway busway. Pow-R-Way III power access for tools and
6 systems. State-of-the-art
features such as energy
receptacle plug-in units come equipment being used on
fully assembled and wired, the lines.
6 monitoring, transient voltage
surge suppression and
reducing installation time.
They are UL listed and offer For application and layout
coordination/communication assistance, and for additional
6 capabilities can all be added
a complementary line of
accessories. Eatons unique information, please contact
to existing distribution design makes them the your local Eaton sales office
6 systems without having to
upgrade and replace entire
most flexible receptacle or Eaton authorized
units in the industry. distributor.
6 runs of busway.
Data CentersData racks Fused Duplex Receptacle Fix-Mounted Single Receptacle
Special adapters to continue to process more Plug-In Unit
6 competitive busway products information at higher speeds These units allow you
are also available. Please with constantly changing to quickly add standard
6 contact the Greenwood
factory for information.
demands. Pow-R-Way III receptacle power and come
receptacle plugs offer the with the following features:
6 highest ampere ratings in
the industry. Busway and
Two fix-mounted
NEMA 5-20R or L5-20R
6 receptacle plugs above
the data racks provide faster duplex receptacles
installation, faster connectivity, Fuse protection for each
6 easier rack changes and duplex receptacle
Cord-Mounted Single Receptacle
upgrades, and will run cooler 120 V maximum,
6 than traditional cable methods. single-phase
RetailAs retail
6 environments change
meeting customer demands,
6 Pow-R-Way III busway and
receptacle plugs help make
6 floor layout and display
changes easier. Receptacle
6 plugs allow for easy power
access, eliminating costly
conduit and cable work.
6
Fix-Mounted Duplex Receptacle

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V2-T6-8 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Way III
6.1
Quad Receptacle Plug-In Unit SPD Plug-In Devices Not all SPD units on the It offers a centralized
These units are configured The Pow-R-Way III plug-in market have filtering alternative to individually 6
to order based upon the device product offering capabilities. The benefits of mounted wattmeters, watt-
quantity, type and size of includes a surge protective combining SPD and filtering hour meters and watt-demand 6
receptacles ordered. Any device (SPD) that is ideal for are reduced MOV stress, meters. Key advantages
combination of receptacles busway fed distribution resulting in a longer life cycle,
lower let-through voltage,
include unmatched savings
in space, lower installation
6
can be ordered and offer the systems. A transient voltage
following features: is a random, high-energy,
short duration electrical
better noise attenuation
levels and increased
costs, and the capability to
communicate data readings in 6
Two to four receptacles. anomaly. These high-energy reliability. a variety of ways. IQ Energy
Any combination and surges can disrupt, damage
Without protection devices,
Sentinels with built-in CTs 6
size of standard NEMA or destroy sensitive and communication capability
configured receptacles microprocessor-based
electronic-based loads and
microprocessors are not
have the added benefit of 6
240 V maximum, equipment. Eaton has overall system accuracy.
provided with the noise- and
three-phase developed the SPD family
of products to ensure that
disturbance-free power that
The Energy Sentinel mounts
on the load side of Eaton
6
Type CH single-pole, two- they require. Because
6
pole or three-pole circuit quality power is supplied F-, J- and K-Frame breakers
microprocessors are now within the bus plug enclosure.
breaker protection to commercial, industrial,
common in those facilities, The Energy Sentinel is also
medical and institutional
Receptacles can be fix-
6

specifiers must ensure that available for fusible plug-in


mounted or cord-mounted facilities.
the AC power supply is units, which use external CTs
Cord lengths are 125 feet properly filtered. Significant
6

The SPD not only protects within the plug-in enclosure.


in 1-foot increments against externally created performance advantages are
impulse transients such as achieved by integrating SPD Submetering application
lightning, utility capacitor filters into busway systems. examples for the Energy 6
switching and disturbances Because the SPD unit is Sentinel include energy
emitted by adjacent facilities, directly connected to the monitoring and demand 6
but it also provides needed busway it is able to minimize management, energy cost
protection against internal
transients. This type of
let-through voltage and to
isolate critical loads that are
analysis/allocation and tenant
or interdepartmental billing.
6
fed from a protected busway
transient is generated within
a facilitys own distribution run. Due to the integrated To accomplish the 6
design, the SPD bus plug communication system,
system. Sources of internally
Fix-Mounted Quad Receptacle
generated or ringwave saves the user-needed wall the customer must provide
a twisted pair communication
6
transients are imaging, space and greatly reduces the
equipment, variable installed project cost. The
SPD bus plug is furnished
cable in 1/2-inch (12.7 mm)
conduit connecting the IQ 6
frequency drives, lighting
Energy Sentinel to an Eaton
dimmers, arc welders, and
the switching on and off of
with a breaker disconnect.
Central Energy Display (CED) 6
or a customer PC to display
electrical distribution
equipment. It is estimated
and collect the information. 6
that more than 80% of surge The IQ Energy Sentinel
disturbances are actually offers the user full energy 6
Cord-Mounted Quad Receptacle caused by internal transients. monitoring capability in a
The SPD also filters repetitive
compact, cost-effective 6
module ideally suited to
electrical line noise (EMI/RFI),
which is defined as any
busway application. 6
unwanted electrical signal SPD Bus Plug
that produces undesirable
IQ Energy Sentinel 6
effects in the circuits of
Bus Plugs
sensitive electronic
equipment or disturbances
The IQ Energy Sentinel is a UL 6
listed microprocessor-based
that are two times peak
voltage. The suppression
metering module capable of 6
communicating energy usage
of AC transients is
accomplished through the
and demand values over
Eatons PowerNet power
6
use of metal oxide varistors
(MOVs) that provide a low
monitoring network. These
innovative submetering 6
impedance path to divert
devices are designed to
surges away from loads.
Electrical line noise and
mount-directly to Series C 6
molded-case breakers
ringing transients are
eliminated by adding filtering
through 400 A and are 6
available for universal
capacitors to the suppression
device.
mounting through 2500 A.
6
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Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-9
6.1 Low Voltage Busway
Pow-R-Way III

Ground Detector/Neutralizer Bus Plug Combination Starter Bus Plugs


6 In rare cases, busbars in A neon lamp is wired in series Eatons Freedom and processor that controls
a busway system pick up with the busbar and part of Advantage motor starters the contactor magnet to
6 static electricity. In order the resistor and burns are included in the Pow-R- eliminate burnout in low
to discharge this potential, continuously. If there is a Way III bus plug product voltage or varying control
6 a neutralizer and a ground
detector bus plug is available.
ground anywhere on the
system of a lower resistance
offering. Freedom motor
starters offer state-of-the-art
circuit conditions.
Plug-in combination starters
6 The unit has three 18,000 ohm
resistors connected between
than the path through the
lamp, the lamp will go out,
features that ensure greater
value, flexibility and or contactors are mounted
the busbars and the ground. indicating that there is a short performance in the toughest in enclosures identical to the
6 Static electricity is discharged in the system. commercial and industrial circuit breaker and fusible
switch type bus plugs
through these resistors. applications.
6 Advantage motor starters
including the clamp and
guides, safety interlocks
have features including a and guide pin. They are
6 solid-state, heaterless available from size 0 through
overload relay with built-in 5 with a circuit breaker, motor
6 18,000 Ohm
Resistors (3)
Cover
(Cutaway)
ground fault protection. circuit protector or fusible
Advantage also features disconnect. Contact Eaton
6
Ground
Indicating
communication capabilities for specific application and
Lamp (3) and an on-board micro- outline dimensions.
6
6 Advantage
Starter
6 Ground
Connection

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
V2-T6-10 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Way III
6.1
Pow-R-Way III Express Bus Fittings and Accessories
Eaton continues to be a How the Program Works Corner Joint Elbows End cable tap boxes are 6
leader in providing service By using the form provided, When it comes to bends available for all ratings in the
and product solutions to its its quick and as easy as and turns in a bus run, the Express Bus program. One 6
customers. When you need a 1-2-3. Pow-R-Way III corner joint horizontal hanger will be
complete run of busway fast
1. Write in the catalog
is the most compact elbow
in the industry. Given the
included for every 10 feet of 6
to get critical electrical loads busway. Please specify
numbers and quantities
running or meet time-
sensitive deadlines, Express of the pieces needed.
complexity of todays
industrial and commercial
flatwise or edgewise.
6
Bus is the solution. distribution systems and the
2. Write in and extend the
pricing. Obtain net need to coordinate layouts 6
Product Offering with HVAC, plumbing and
multipliers from your
Indoor plug-in busway:
local sales office. lighting requirements, 6
8002500 A copper and space quickly becomes
8002000 A aluminum 3. Fax in the order sheet
with a copy of your
a critical factor. 6
Indoor feeder busway:
The Pow-R-Way III corner
8002500 A copper and
8002000 A aluminum
purchase order.
joint elbow can be installed 6
Once received, your order will in areas where traditional Corner Joint Elbows
Corner joints: be entered in the system and
shipped within 5 to 10
90-degree elbows could
never have been
6
Forward (right)
Rearward (left) working days based upon the
number of pieces ordered.
accomplished before.
6
Upward Due to its compact design,
Downward Feeder and plug-in indoor the corner joint also allows 6
Tap boxes: busway with copper for layouts that provide
End tap box
conductors are available in
10-feet and 6-feet lengths.
optimum utilization of space.
Critical section length that
6
Plug-in tap box They can be used would normally be required
Bus plugs: interchangeably without the for a traditional elbow leg 6
Fusible use of special adapters or length can now be dedicated Plug-In and Feeder Busway
Circuit breaker special splice plates, provided to maximizing usable plug-in 6
they are the same current section length.
Accessories:
6

and system rating.


End closer The corner joint is as reliable
Pow-R-Way III is constructed as traditional elbows. It is


Wall/floor flange
Hangers
with a lightweight and seismic certified and exceeds 6
rugged, two-piece all- the requirements of both the
Program Highlights aluminum extruded housing, UBC and CBC (Zone 4). The 6
Eaton will ship 12 total pieces which is rated as a 50% corner joint is UL listed for Pow-R-Bridge Assembly
of busway in 5 working days
or 24 total pieces in 10
ground path. indoor applications.
6
Copper busbars for plug-in
working days after receipt of
released order. Total pieces
applications have full-sized 6
conductor tabs welded to
are inclusive of end tap boxes
and corner joints.
their side edges to form the
plug-in contact surfaces. Tabs
6
For pricing, special requests
or needs, please contact your
are the same exact thickness
as the conductors and are 6
fully rated up to 800 A.
local Eaton sale office.
6
Plug-in units and additional
hangers are stocked and
available in the warehouse.
6
6
Corner Joint Elbows
6
6
6
6
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-11
6.1 Low Voltage Busway
Pow-R-Way III

Features, Benefits and Functions


6
Pow-R-Way III Offers a Full Line Plug-In Units High 6-cycle short-
6 of Low Voltage Busway to Meet
the Needs of the Global
A full family of busway circuit ratings optimize
plug-in units is available. coordination between
6 Marketplace
Eaton has combined the
Standard plug-in units
include fusible or circuit
busway and power
equipment
6 requirements of NEMA, UL,
CSA and IEC into one design
breaker protection.
Advanced plug-in units
This world-class product
design and manufacturing
to present a world-class include Visor Series
6 product in Pow-R-Way III. surge suppression,
meets the requirements of
NEMA, CSA, Seismic and
With standard features that communicating IQ Energy ISO and IEEE
6 include a two-piece aluminum
housing, finger-safe plug-in
Sentinel and OPTIM circuit Plug-in busway design and
breakers, and Advantage an enhanced bus plug-in
6 outlets, an integral ground
path and high 6-cycle short-
combination contactors
and starters. A full line
unit facilitates installation
and improves safety
circuit withstand ratings,
6 Pow-R-Way III provides a
of receptacle plug-in units
are available
Flexible ground and neutral
busway system that can be options provide solutions
6 used over a broad spectrum Product Features and Benefits for any application problem
of industrial, commercial and The all-aluminum two-
A full family of plug-in
6 institutional applications
worldwide.
piece housing provides units is available for every
power need
durability and product
6 Product Offering
integrity Advanced bus plugs
provide protection,
The lightweight and
6
Plug-In Busway compact design results communication and
2255000 A copper and in easy installation coordination capabilities
2254000 A aluminum
6 straight sections of plug-in
The housing combined
with a true sandwich
Busway Capabilities
busway are available in The busway manufacturing
design in both plug-in
6 2 ft (0.6 m) incremental
lengths from a 2 ft (0.6 m)
and feeder busway plant in Greenwood, SC,
contributes to improve is able to meet your
6 minimum to 10 ft (3 m)
maximum. Plug-in busway
coordination and high emergency or quick ship
requirements with quick
short-circuit ratings
is also available as
6 sprinkler proof An epoxy insulation
ship lead-times from
3 days to 2 weeks
process ensures optimum
Feeder Busway
6 conductor and system
Customer approval
2255000 A copper and drawings can be available
protection
2254000 A aluminum in 2 weeks or less to meet
6 straight sections of Silver-plated joint and
contact surfaces provide
your project requirements
indoor and outdoor feeder Eatons final field fit
6 busway available in any
length in 1/8-inch (3.2 mm)
high-quality connections
Highly automated
program ensures accurate
layout and allows for minor
manufacturing processes
6 increments from a 16-inch
(406 mm) minimum to a result in a superior product
last-minute modifications
during installation
10-foot (3 m) maximum. The Pow-R-Bridge joint
6 A wide range of fittings package and torque
Advanced system tools
including Bid Manager
are available in indoor indicating bolt gives a
6 sprinkler-proof, or
outdoor feeder busway
rugged, yet flexible and
programs provide quick
and accurate product
easy-to-install connection information
6 Corner joint elbows
contribute to successful
6 layouts and minimize space
limitations
6
6
6
6
6
6
V2-T6-12 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Way III
6.1
Standards and Certifications Product Support
Pow-R-Way III meets the Busway product and Additional Information
6
requirements of NEMA, application support is Product Brochure:
6

UL 857, CSA C22.2 No. 27- available from a professional BR01701001E


94, IEEE, ANSI, IEC 439-1 team of Eaton employees Technical Data:
6

and 2, IEC 529 and is that includes field sales TD01701003E
manufactured in an engineers, application
6
ISO 9001 certified facility engineers, engineering
Consulting Application
service systems and the Guide: CA08104001E
Pow-R-Way III meets the
Electrical Solutions
6

International Building Code greenwood busway product
standards and is certified engineering services. Catalog: CA08105001E
ABCs of Planning/
in the Uniform Building
Code and the California Additional Programs Installation: IM01701002E 6
Building Code to exceed Final Field FitThis program Services and Solutions:
Zone 4 requirements was established to effectively BR01701002E 6
ANSI, NEMA, IEEE, CSA, manage the dimensional
Pow-R-Way III
UL 857 uncertainties that are often
inherent in bus duct layouts. Technical Data: 6
10 kAIC rms symmetrical TD01701003E
Fused duplex40 A
This program provides the
assurance of an exact fit the ABCs of Busway: 6
maximum first time. It allows for bus IM01701002E
Single70 A maximum duct runs to be released for Brochure: BR01701001E 6
Quad125 A maximum manufacture when certain
dimensions are not yet Service and Solutions 6
determined. It also eliminates Installation and
the costly delays that can
occur when sections have
Maintenance: IB01701001E 6
Selling Policy: 25-000
to be remade in order to
accommodate last-minute job Discount Symbol: 6
site changes in routing. For CE3-LV Busway
program details, please see CE4-LV Busway Devices 6
publication SA01702001E.
Field Measurements 6
For larger and more complex
projects, Eaton will provide 6
factory assistance with
taking busway layout 6
measurements. We will
take full accountability of all
measurements and will
6
ensure an exact fit. Contact
your local Eaton sales office 6
for pricing and availability.
6
6
6
6
Bridge Joint Assembly
6
6
6
6
6
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-13
6.1 Low Voltage Busway
Pow-R-Way III

Catalog Number Selection


6
6
Breaker Unit

P3B HFD 3 015 G N


6
6 Bus Style
Ground Option
Neutral Option
P3B = PRWIII Breaker Frame N = 100% neutral

6 IBP = PRW
BP = Old line
(Ex. FD, JDC, KDB) Three-Pole Only Trip Rating
(Ex. 015, 060, 150, 400)
G = 50% internal
I = Isolated ground (PRWIII only)
N2 = 200% neutral (PRWIII only)
ZN = Low Z (old line only)

6
Fusible Unit
6
P3F 3 6 4 R G N H
6
6
Bus Style Mounting Options for
P3F = PRWIII Three-Pole Only Neutral Option P3F (30200 A Only)
ITAP = PRW Voltage N = 100% neutral H = Horizontal
6 TAP = Old line 6 = 600 V
2 = 240 V
Amps Fuse Clips N2 = 200% neutral (PRWIII only)
ZN = Low Z (old line only)
V = Vertical
1 = 30 H, J, or R 600 A
6 2 = 60
3 = 100
T or L for 800 A
Ground Option
4 = 200
6 5 = 400
6 = 600
G = 50%
I = Isolated (PRWIII only)
7 = 800
6
6 SPD Series Bus Plug

P3BSPD 250 480Y 2 C


6
6 Fixeddo not change Fixeddo not change

6 Surge Rating
(kA/Phase)
Voltage Code
208Y = 208Y/120 V (4W + G) Option Code
50 200 400Y = 400Y/230 V (4W + G) 1 = BasicDual-colored LED per phase to indicate protection status of the N-G mode on units
6 80 250 480Y = 480Y/277 V (4W + G)
600Y = 600Y/347 V (4W + G)
with a neutral wire, single-colored LED to indicate the lack of a neutral wire connection on
100 300 systems with a neutral wire.
6 120 400 240D = 240 Delta (3W + G) 2 = StandardDual-colored LED per phase to indicate protection status of the N-G mode on
160 480D = 240 Delta (3W + G) units with a neutral wire, single-colored LED to indicate the lack of a neutral wire connection
600D = 240 Delta (4W + G) on systems with a neutral wire, audible alarm with silence button and Form C relay contact.
6 3 = Standard + Surge CounterDual-colored LED per phase to indicate protection status of the
N-G mode on units with a neutral wire, single-colored LED to indicate the lack of a neutral
wire connection on systems with a neutral wire, audible alarm with silence button, Form C
6 relay contact, EMI/RFI filtering providing up to 50 dB of noise attenuation from 10 kHz to
100 MHz and surge counter with reset button.

6
6 NEMA Receptacle Configuration

L 5 15 R
6
6 Blade
Blank = Straight blade Voltage Amps
Receptacle Type
R = Receptacle

6 L = Locking blade 1
2
= 125 V, two-pole, two-wire
= 250 V, two-pole, two-wire
11 = 250 V, three-pole, three-wire
14 = 25/250 V, three-pole, four-wire
15
20
40
50
C = Cord receptacle

5 = 125 V, two-pole, three-wire 15 = 250 V, three-pole, four-wire 30 60


6 6
10
= 250 V, two-pole, three-wire
= 125/25 V, three-pole, three-wire
18 = 120/208 V, four-pole, four-wire
21 = 120/208 V, four-pole, five-wire

6 Notes
H clips are standard for PRW and old line unless specified by adding R in catalog number.
6 Please call Greenwood low voltage busway department for help in assigning a catalog number for a specific application.
Do not leave spaces between characters. Example: P3BFD3100N; ITAP361N.
6 All plug-in units come fully assembled.

V2-T6-14 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com


Low Voltage Busway
Pow-R-Way III
6.1
Product Selection
6
Circuit Breaker Plug-In Units
6
Horizontal Install Circuit Breaker Plug-In Units 6
(Front View) 50% Internal 50% Isolated

Breaker Frame
Ampere
Rating
Plug-In Enclosure
Catalog Number 1
100% Neutral Stab
Catalog Number
Ground Stab
Catalog Number
Ground Stab
Catalog Number
200% Neutral Stab
Catalog Number
6
ED, EDH, EHD, EDC,
FDB, FD, HFD, FDC
10225 P3BFD P3FDN100 P3FG100 P3FDI100 P3FD2N100 6
P3FDN225 P3FDI225 P3FD2N225
Horizontal Install JDB, JD, HJD, JDC 70250 P3BJD P3JDN150 P3JDI150 P3JD2N150 6
(Rear View)
P3JDN250 P3JDG250 P3JDI250 P3JD2N250
KDB, KD, DK, HKD, KDC 100400 P3BKD P3KDN400 P3KDG400 P3KDI400 P3KD2N400
6
LDB, LD, HLD, LDC 300600 P3BLD P3MDN800 P3MDG800 P3MDI800
6
MDL, HMDL 400800 P3BMD P3MDN800 P3MDG800 P3MDI800
ND, HND, NDC 400800 P3BND P3NDN800 P3NDG800 P3NDI800 6
FB TRI-PAC 15100 P3BFBP P3FBPN100 P3FBPG100 P3BFBPI100
LA TRI-PAC 75400 P3BLAP P3LAPN400 P3LAPG400 P3LAPI400 6
6
NB TRI-PAC 500800 P3BNBP P3NBPN800 P3NBPG800 P3BNBPI800

Refer to Page V2-T6-22 The enclosure, circuit Housing ground


for breaker data;
for reference only
breaker, neutral and
ground are ordered and
connection supplied
as standard at no
6
shipped assembled additional charge
6

Circuit Breaker Plug Advanced Circuit Breaker Plug-Ins 6


Digitrip
OPTIM
Ampere
Rating
Plug-In Enclosure
Catalog Number
100% Neutral
Catalog Number
50% Internal Ground
Catalog Number
50% Isolated Ground
Catalog Number 6
L-Frame 70600 P3BORPL P3BORPLN600 P3BORPLG600 P3BORPLI600
6
The P3BFD, P3BJD and The IQ Energy Sentinel and 6
P3BKD plug-in units can be the OPTIM breaker plug-in
modified to accept breaker units permit multiple 6
mounted IQ Energy meters, remote monitoring,
Sentinels and interconnection with 6
programmable logic
controllers and building-
management systems.
6
Applications may range
from revenue metering for 6
tenant billing to a full-power
management system. 6
Consult with an Eaton
application engineer or 6
the busway product line
for assistance
6
Notes
1 Enclosure not sold separately. Refer to Page V2-T6-14 for assembled bus plug catalog number.

See Page V2-T6-14 for plug assembled style number configuration.


6
6
6
6
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-15
6.1 Low Voltage Busway
Pow-R-Way III

Fusible Plug-In Units


6
6 Pow-R-Way III Fusible Plug-In Units
Plug-In Opening
6
Three-Wire Plug Three-Wire Plug 50% Internal 50% Isolated
Ampere 600 V 240 V 100% Neutral Stab Ground Stab Ground Stab 200% Neutral Stab
Rating Catalog Number 1 Catalog Number 1 Catalog Number Catalog Number Catalog Number Catalog Number
6 30 (Horizontal) P3F361RGH P3F321RGH 2 2 2 2

2 2 2 2
30 (Vertical) P3F361RGV P3F321RGV
6 60 (Horizontal) P3F362RGH P3F322RGH 2 2 2 2

6
2 2 2 2
60 (Vertical) P3F362RGV P3F322RGV
2 2 2 2
100 (Horizontal) P3F363RGH P3F323RGH

6 100 (Vertical) P3F363RGV P3F323RGV 2 2 2 2

2 2 2 2
200 (Horizontal) P3F364RGH P3F324RGH
6 200 (Vertical) P3F364RGV P3F324RGV 2 2 2 2

400 P3F365R P3F325R P3FN400 P3FG400 P3FI400


6 600 P3F366R P3F326R P3FN600 P3FG800 P3FI800

6 800 P3F367T P3F327T P3FN800 P3FG800 P3FI800

Fuses are not included Plug-in unit, neutral and If J-Fuse clips are required,
6 Mechanical lugs are ground are ordered and replace R in the catalog
provided. Compression shipped assembled number with a J
6 lugs are available for Note: See Page V2-T6-14 for
plug assembled style number
(30600 A, 600 V only)
fusible plug-in units rated 800 A, 600 V also available
6 at 400 A and above. If
compression lugs are
configuration.
Housing ground connection
with L-Fuse clips; replace
T in the catalog number
6 required, the cable size
must be specified
supplied as standard at no
additional charge
with L

R-Fuse clips are supplied


6

as standard

6
Pow-R-Way III Plug Special Industry Fusible Plug-In Units
6 (Rear View)
Enclosure 50% Internal 50% Isolated Terminal Kit Compression Lugs

6
Ampere 600 V 100% Neutral Stab Ground Stab Ground Stab Number Wire Catalog
Rating Catalog Number Catalog Number Catalog Number Catalog Number Per Phase Size Number
30 P3F361H 3 3 3 1 1#12 to #10 CTK30SC
6 60 P3F362H 3 3 3 1 1#8 CTK60SC

6 100 P3F363H 3

3
3

3
3

3
1 1#4 CTK100SC
200 P3F364H 1 12/0 CTK200BSC

6 400 P3F365H 3 3 3 1 1750 kcmil CTK400SPW


600 P3F366H 3 3 3 2 2500 kcmil CTK600DPM
6 Fuses are not included Grounding compression lug H-Fuse clips are supplied
6 Housing ground connection
supplied as standard at no
included on 200 A and
above. Lugs are ordered
as standard
If J- or R-Fuse clips
additional charge and shipped separately; are required, order
6 fuses are not included by description

6 Notes
1 H and V do not denote mounting orientation of the bus plug. Horizontal (H) and Vertical (V) refer to the orientation of the bus system that the plug

will be installed on.


6 2 Neutral and ground kits are not capable of being field installed in these units. Order bus plugs with fully assembled part numbers. See Catalog Number Selection on

Page V2-T6-14 for details.


6 3 Grounds and neutrals must be factory assembled. Order by description. See Page V2-T6-22.

6
6
6
V2-T6-16 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Way III
6.1
Special Plug-In Units
6
Plug-In Cable Tap Box Units 6
Plug-in Cable Tap Box
Ampere 600 V Enclosure 100% Neutral Stab 50% Internal Ground Stab 50% Isolated Ground Stab 6
Rating Catalog Number Catalog Number Catalog Number Catalog Number
200 P3PTB200 P3PTBN200 P3PTBG200 P3PTBI200 6
400 P3PTB400 P3PTBN400 P3PTBG400 P3PTBI400
600 P3PTB600 P3PTBN600 P3PTBG600 P3PTBI600 6
800 P3PTB800 P3PTBN800 P3PTBG800 P3PTBI800
6
Mechanical lugs are
provided. If compression 6
lugs are required, the cable
size must be specified
6
Plug-In Combination Starters and Contactors (Non-Reversing, Three-Pole)
6
NEMA
Size
Freedom Starter
Fusible Circuit Breaker
Freedom Contact
Fusible Circuit Breaker
Advantage Starter
Fusible Circuit Breaker
Advantage Contact
Fusible Circuit Breaker
6
0 P3FSTR0F P3BSTR0F P3FCON0F P3BCON0F P3FSTR0A P3BSTR0A P3FCON0A P3BCON0A 6
1 P3FSTR1F P3BSTR1F P3FCON1F P3BCON1F P3FSTR1A P3BSTR1A P3FCON1A P3BCON1A
2 P3FSTR2F P3BSTR2F P3FCON2F P3BCON2F P3FSTR2A P3BSTR2A P3FCON2A P3BCON2A 6
6
3 P3FSTR3F P3BSTR3F P3FCON3F P3BCON3F P3FSTR3A P3BSTR3A P3FCON3A P3BCON3A
4 P3FSTR4F P3BSTR4F P3FCON4F P3BCON4F P3FSTR4A P3BSTR4A P3FCON4A P3BCON4A

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-17
6.1 Low Voltage Busway
Pow-R-Way III

Bolt-On Units
6
6 Circuit Breaker Bolt-On Units

6
Breaker Ampere Bolt-On Enclosure 100% Neutral Stab 50% Internal Ground Stab 50% Isolated Ground Stab
Frame Rating Catalog Number Catalog Number Catalog Number Catalog Number
EHD, FDB, FD, HFD, FDC 15225 P3BFDBO P3FDNBO P3FDGBO P3FDIBO
6 JDB, JD, HJD, JDC 70250 P3BJDBO P3FJDNBO P3JDGBO P3JDIBO

6 KDB, KD, HKD, KDC 250400 P3BKDBO P3KDNBO P3KDGBO P3KDIBO


LDB, LD, HLD, LDC 300600 P3BLDBO P3LDNBO P3LDGBO P3LDIBO

6 MDL, HMDL 500800 P3BMDBO P3MDNBO P3MDGBO P3MDIBO


ND, HND 9001200 P3BNDBO P3NDNBO P3NDGBO P3NDIBO
6 Factory assembled, Bolt-on units require a
6 refer to Eatons busway
for delivery
Power Take-off at the
rating of the busway
Refer to Page V2-T6-22 Housing ground connection
6

for breaker data, for supplied as standard


reference only
6
6 Fusible Bolt-On Units
Ampere Enclosure 600 V 100% Neutral Stab 50% Internal Ground Stab 50% Isolated Ground Stab
6 Rating Catalog Number Catalog Number Catalog Number Catalog Number
30 P3F361BO P3FN100BO P3FG100BO P3FI100BO
6 60 P3F362BO P3FN100BO P3FG100BO P3FI100BO

6 100
200
P3F363BO
P3F364BO
P3FN100BO
P3FN250BO
P3FG100BO
P3FG250BO
P3FI100BO
P3FI250BO

6 400 P3F365BO P3FN400BO P3FG400BO P3FI400BO


600 P3F366BO P3FN600BO P3FG600BO P3FI600BO
6 800 P3F367BO P3FN800BO P3FG800BO P3FI800BO

6
1200 P3F369BO P3FN1200BO P3FG1200BO P3FI1200BO

Factory assembled; If neutral and ground


6 refer to Eatons busway
for delivery
are required, order by
description with bolt-on unit
6 Bolt-on units require a
power take-off at the
Housing ground connection
supplied as standard
rating of the busway
6
6 Ground Detector Neutralizer Plug (Three-Wire)

6 Maximum Voltage
600
Catalog Number
P3GND

6
6
6
6
6
6
6
6
V2-T6-18 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Way III
6.1
Technical Data and Specifications
6
Ratings Construction B. Busbars shall be Housing
A. The busway shall A. The busway and insulated over their A. The busway housing shall 6
be Eatons type associated fittings shall entire length, except at be a two-piece design
Pow-R-Way III: [three- consist of [aluminum] joints and contact
surfaces, with a UL-
fabricated from extruded 6
phase, three-wire] [three- [copper] conductors aluminum. The two-piece
phase, three-wire with
50% housing ground
totally enclosed in a two-
piece extruded aluminum
listed insulating material
consisting of epoxy
housing shall be bolted
together along the
6
applied by fluidized bed
and/or 50% internal
ground] [three-phase,
housing. Outdoor feeder,
indoor feeder and indoor process. Tape or heat-
bottom flange. The
busway enclosure finish 6
three-wire with 50% plug-in busway shall be shrink sleeve insulation, shall be ANSI 61 gray
housing ground and/or interchangeable at the or any other method of baked epoxy powder 6
50% isolated ground] same rating without the insulation that can allow paint applied by an
three-phase, four-wire use of adapters or air gaps or insulation
breakdown, shall not
electrostatic process. 6
with 100% neutral] special splice plates.
B. Outdoor feeder busway
[three-phase, four-wire
with 100% neutral, 50%
Fittingssuch as
elbows, tees, flanges,
be acceptable.
housing shall be identical 6
C. The busway shall be to indoor feeder busway
housing and/or 50% etc.shall be identical
internal ground] [three- for use with both the
capable of carrying rated
current continuously
housings, and shall be 6
phase, four-wire with plug-in and feeder types UL listed for outdoor use.
100% neutral, 50% of busway. The busway
without exceeding a
temperature rise of 55 C Plug-In Busway
6
housing and/or 50% shall be capable of being based on a 40 C ambient.
isolated ground] [three-
phase, four-wire with
mounted flatwise,
edgewise or vertically
A. Where required, busway
shall be of the plug-in
6
Bus Joints type. Plug-in busway
200% neutral] [three-
phase, four-wire with
without derating. The
busway shall consist of
A. Each busway section shall be available in 6
200% neutral, 50% shall be furnished standard 2-, 4-, 6-, 8-
standard 10 ft (3 m)
housing ground, and/or sections with special complete with joint
hardware and covers.
and 10-foot lengths, 6
50% internal ground] sections and fittings with plug-in openings
[three-phase, four-wire provided to suit the
The busway joints shall
be a single-bolt, non-
provided on both sides
of the busway sections
6
with 200% neutral, 50% installation. Horizontal
rotating, removable
housing ground, and/or
50% isolated ground]
runs shall be suitable for
hanging on 10 ft (3 m)
bridge design. All bridge
on 2 ft (0.6 m) centers.
Plug-in covers shall 6
joints shall be furnished prevent dirt and debris
with voltage and current
ratings as indicated on
maximum centers.
Vertical runs shall be
with torque-indicating from entering contact 6
the contract drawings. double-head joint bolts plug-in openings in the
suitable for mounting on
B. The busway shall have
16 ft (4 m) maximum and Belleville washers.
The bridge joint shall
busway. The design shall 6
centers. Provide one allow for 10 hinged cover
a minimum of 6-cycle
short-circuit rating of
hanger for every 10 ft
utilize a captive nut
retainer on the opposite
outlets per 10 ft (3 m) of
plug-in length. Covers
6
(3 m) of horizontally
85 kA rms symmetrical side of the torque
for ratings through
mounted duct. On
vertical runs, provide indicating bolt. The
for plug-in openings
shall have a positive 6
800 A, 100 kA rms bridge joint design shall screw close feature
one adjustable hanger
symmetrical for ratings per floor.
ensure proper installation and provisions for the 6
through 1350 A, 125 kA without the use of a installation of power
rms symmetrical for
ratings through 1600 A,
Bus torque wrench, and
provide visual indication
company seals. The
contact surfaces for
6
A. Busbars shall be that the joint is properly
150 kA rms symmetrical
for ratings through
fabricated from high torqued. Each busway
bus plug stabs shall be
silver-plated of the same
6
strength, [57% joint shall allow for
2500 A, and 200 kA rms material, thickness and
symmetrical for ratings
conductivity aluminum]
[99% conductivity
a minimum length rating as the stab bars. 6
through 5000 A. adjustment of The stabs shall be
copper] and suitably
plated at all electrical
0.5 inches (12.7 mm).
De-energization of
welded to the busbars. 6
contact surfaces. A standard housing
busway shall not be
required for safe testing
ground connection
shall be supplied in each
6
of joint tightness. plug-in opening. Positive
mechanical guides for 6
plug-in units shall be
provided at each plug-in 6
opening to facilitate unit
alignment and prevent 6
improper installation.
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-19
6.1 Low Voltage Busway
Pow-R-Way III

B. Where required, plug-in C. Fusible-type plugs shall Short-Circuit Withstand


6 units of the types and have a quick-make/quick- Ratingsrms Symmetrical
ratings indicated on the break disconnect switch Amperes for Copper Pow-R-
6 plans and specifications and positive pressure Way III Plug-In and Feeder
Busway
shall be supplied. fuse clips.
6 Plug-in units shall be
mechanically interlocked OR
Ampere
Rating
6-Cycle
Copper

6 with the busway


housing to prevent their
C. Circuit-breaker-type plugs
shall have an interrupting
225 85,000

installation or removal 400 85,000


6 when the switch is in the
rating of not less than
symmetrical rms 600 85,000
ON position. The amperes or be series 800 85,000
6 enclosure of any plug-in rated as otherwise 1000 100,000
unit shall make positive shown in the contract
6 ground connection to the
duct housing before the
document and shall meet 1200 100,000
all requirements of UL 1350 100,000

6
stabs make contact with Standard 489. It shall be 1600 125,000
the busbars. All plug-in possible to increase the
units shall be equipped 2000 150,000
6
interrupting rating of a
with a defeatable breaker plug-in device 2500 150,000
interlock to prevent the having ampere ratings
6
3200 200,000
cover from being opened through 400 A up to
while the switch is in the 4000 200,000
100 kAIC at 480 Vac and
6 ON position and prevent
accidental closing of the
200 kAIC at 240 Vac by
changing out the circuit
5000 200,000

switch while the cover is


6 open. The plugs shall be
breaker only and leaving
the enclosure intact. All
provided with a means Short-Circuit Withstand
breaker plug-in devices
6 for padlocking the cover shall be Eaton type
Ratingsrms Symmetrical
Amperes for Aluminum
closed and padlocking Series C. Pow-R-Way III Plug-In and
6 the disconnect device in
the OFF position. The
Feeder Busway
Surge Protective Device
Ampere 6-Cycle
6 operating handle and
mechanism shall
A. Provide surge protective Rating Aluminum
device as specified in
remain in control of the 225 85,000
6 disconnect device at all
Section 16671.
400 85,000
times, permitting its easy
6 operation from the floor 600
800
85,000
100,000
by means of a hookstick
6 or chain. For safety
reasons, no projections
1000 100,000
1200 125,000
6
shall extend into the
busway housing other 1350 150,000
than the plug-in stabs. 1600 150,000
6 All plug-in units shall be
2000 150,000
interchangeable without
6 alteration or moderation
of plug-in duct.
2500 200,000
3200 200,000

6 4000 200,000
5000
6
6
6
6
6
6
6
6
V2-T6-20 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Way III
6.1
Pow-R-Way III Plug-In Busway Pow-R-Way III Feeder Busway
2255000 A copper 2255000 A copper 6
2254000 A aluminum 2254000 A aluminum
6

Straight sections of plug-in busway are made only in 24-inch Straight sections of feeder busway can be supplied in
(609.6 mm) incremental lengths with a maximum length of
10 ft (3 m). Page V2-T6-25 depicts the configuration of plug-in
any length, at 1/8-inch (3.2 mm) increments, from a
16-inch (406.4 mm) minimum to a 10 ft (3 m) maximum.
6
busway and Pow-R-Bridge for the available ampere ratings. See
table below for reference to the proper configuration. Available
Page V2-T6-25 illustrates the configuration of feeder busway and
Pow-R-Bridge for the available ampere ratings. See table below 6
in indoor and sprinkler-proof ratings. for reference to the proper configuration.
6
Configuration Feeder Busway Configuration
Ampere Rating Ampere Rating
6
6
UL 857 IEC 439 Configuration UL 857 IEC 439 Configuration
Cu Al Cu (see Page V2-T6-25) Cu Al Cu (see Page V2-T6-25)
225 225 225 A 225 225 225 A
6
400 400 400 A 400 400 400 A
600 630 630 A 600 600 630 A 6
800 800 1000 A 800 800 1000 A
1000 1000 1200 A 1000 1000 1200 A 6
6
1200 1200 1400 A 1200 1200 1400 A
1350 1350 1550 A 1350 1350 1550 A
1600 1800 A 1600 1800 A
6
2000 2250 A 2000 2250 A
1600 B 1600 B 6
2500 2000 3000 B 2500 2000 3000 B
3200 3800 C 3200 3800 C 6
4000

2500
3200
4500

C
D
4000

2500
3200
4500

C
D
6
5000 4000 5800 D 5000 4000 5800 D 6
Each section will include one factory-installed Pow-R-Bridge
mounted to the left end of the busway (with the T to the top, 6
IEC 60529 IP Ratings when viewing the bus from the F side). Each Pow-R-Bridge
IEC 529
IP Rating Busway Type
will have a T label, which must always match the T 6
orientation of the busway. Available in indoor, sprinkler-proof
IP2X Pow-R-Way III plug-in busway; plug-in outlet protects against access
to live parts
and outdoor ratings. See IEC 60529 IP Ratings table to the left
for details.
6
IP40 Pow-R-Way III indoor plug-in and feeder busway 6
IP55 Pow-R-Way III sprinkler-proof plug-in busway
IP66 Pow-R-Way III outdoor feeder busway 6
6
IEC 60529 Degrees of Protection
IEC 529 6
IP Rating Description
IP40 Protection against access to hazardous parts with a wire or solid foreign 6
object 1 mm diameter. No protection against water.
IP55 Protection against access to hazardous parts with a wire and dust shall 6
not penetrate in quantity to interfere with satisfactory operation or impair
safety. Protects against water jets.
6
IP66 Protection against access to hazardous parts with a wire and dust shall
not penetrate in quantity to interfere with satisfactory operation or impair
safety. Protects against powerful water jets. 6
6
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-21
6.1 Low Voltage Busway
Pow-R-Way III

Circuit Breaker Plug-In Units


6
Circuit Breakers Branch Devices Earth Leakage Ground Fault
6 100% rated breakers are not available for use in bus plugs. Circuit Breakers
Contact product line for guidance. (Adjustable pickup from 30 mA to 30 A)
6 Interrupting Rating (kA Symmetrical) kAIC (Symmetrical)
Ampere Breaker Ampere Breaker
6 Rating 240 Vac 480 Vac 600 Vac Type Rating 480 Vac Type

1560 18 14 EHD 3560 25 ELFD


6 70100 18 14 EHD 70100 25 ELFD
1560 18 14 14 FDB 110150 25 ELFD
6 70100 18 14 14 FDB 3560 65 ELHFD

6 110150
1560
18
65
14
35
14
18
FDB
FD
70100
110150
65
65
ELHFD
ELHFD

6 70100 65 35 18 FD 3560 100 ELFDC


110150 65 35 18 FD 70100 100 ELFDC
6 175225 65 35 18 FD 110150 100 ELFDC
1560 100 65 25 HFD 100250 35 ELJD
6 70100 100 65 25 HFD 100250 65 ELHJD

6 110150 100 65 25 HFD 100250


200400
100
35
ELJDC
ELKD
175225 100 65 25 HFD

6 1560 200 100 35 FDC 200400 65 ELHKD


70100 200 100 35 FDC 200400 100 ELKDC
6 110225 200 100 35 FDC

6
15100 200 150 FCL
Integrally Fused, Current-Limiting Circuit Breaker
100225 65 ED
Interrupting Rating (kA Symmetrical)
6 100225 100 EDH Ampere
Rating 240 Vac 480 Vac 600 Vac
Breaker
Type
100225 200 EDC
6 70225 65 35 18 JD, JDB
15100
125225
200
200
200
200
200
200
FB-P
LA-P
250 65 35 18 JD, JDB
6 70225 100 65 25 HJD
250400 200 200 200 LA-P
400600 200 200 200 NB-P
6 250
70225
100
200
65
100
25
35
HJD
JDC
700800 200 200 200 NB-P

6 250 200 100 35 JDC


125250 200 200 100 LCL Fusible Switch Horsepower Ratings
6 250400 65 DK
Ampere 240 V 480 V 600 V
100400 65 35 25 KD, KDB Rating NEC Std. Max. NEC Std. Max. NEC Std. Max.
6 100400 100 65 35 HKD 30 3 7.5 5 15 7.5 20

6 100400 200 100 65 KDC 60 7.5 15 15 30 15 50


200400 200 200 LCL 100 15 30 25 60 30 75
6 300600 65 35 25 LD, LDB 200 25 60 50 125 60 150
300600 100 65 35 HLD 400 50 125 100 250 125 350
6 300600 200 100 50 LDC 600 75 200 150 400 200 500

6
400800 65 50 25 MDL 800 100 250 200 500 250 500
400800 100 65 35 HMDL

6 400800 65 50 25 ND
400800 100 65 35 HND
6 400800 200 100 50 NDC
6001200 65 50 25 ND
6 6001200 100 65 35 HND

6 6001200 200 100 50 NDC

6
V2-T6-22 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Way III
6.1
Dimensions
Approximate Dimensions in Inches (mm) 6
Busbar and Housing 6
Three-Wire with No Neutral 6
Wire Designation and Housing Size
Ampere Rating Phase Bar Size
Bar
Per 50% Integral Housing Ground 3WH 50% Internal Ground Bus 3WHG 50% Internal Isolated Ground 3WI 6
Cu Al Depth Width Phase Width Height Width Height Width Height Figure 1
225 225 0.25 (6.4) 1.62 (41.1) 1 4.75 (120.7) 4.38 (111.3) 4.75 (120.7) 4.50 (114.3) 4.75 (120.7) 4.55 (115.6) A
6
400 400 0.25 (6.4) 1.62 (41.1) 1 4.75 (120.7) 4.38 (111.3) 4.75 (120.7) 4.50 (114.3) 4.75 (120.7) 4.55 (115.6) A
6
600 0.25 (6.4) 1.62 (41.1) 1 4.75 (120.7) 4.38 (111.3) 4.75 (120.7) 4.50 (114.3) 4.75 (120.7) 4.55 (115.6) A
800 600 0.25 (6.4) 1.62 (41.1) 1 4.75 (120.7) 4.38 (111.3) 4.75 (120.7) 4.50 (114.3) 4.75 (120.7) 4.55 (115.6) A 6
1000 0.25 (6.4) 2.25 (57.2) 1 5.38 (136.7) 4.38 (111.3) 5.38 (136.7) 4.50 (114.3) 5.38 (136.7) 4.55 (115.6) A
1200 800 0.25 (6.4) 2.75 (70.0) 1 5.88 (149.4) 4.38 (111.3) 5.88 (149.4) 4.50 (114.3) 5.88 (149.4) 4.55 (115.6) A 6
6
1350 1000 0.25 (6.4) 3.25 (82.3) 1 6.38 (162.10) 4.38 (111.3) 6.38 (162.1) 4.50 (114.3) 6.38 (162.10) 4.55 (115.6) A
1600 1200 0.25 (6.4) 4.25 (108.0) 1 7.38 (187.5) 4.38 (111.3) 7.38 (187.5) 4.50 (114.3) 7.38 (187.5) 4.55 (115.6) A
2000 1350 0.25 (6.4) 5.50 (139.7) 1 8.64 (219.5) 4.38 (111.3) 8.64 (219.5) 4.50 (114.3) 8.64 (219.5) 4.55 (115.6) A
6
1600 0.25 (6.4) 6.25 (158.8) 1 9.40 (238.8) 4.38 (111.3) 9.40 (238.8) 4.50 (114.3) 9.40 (238.8) 4.55 (115.6) A
2500 2000 0.25 (6.4) 8.00 (203.2) 1 11.17 (283.7) 4.38 (111.3) 11.17 (283.7) 4.50 (114.3) 11.17 (283.7) 4.55 (115.6) A 6
3200 0.25 (6.4) 4.25 (108.0) 2 16.14 (410.0) 4.38 (111.3) 16.14 (410.0) 4.50 (114.3) 16.14 (410.0) 4.55 (115.6) B
4000 2500 0.25 (6.4) 5.50 (139.7) 2 18.64 (473.5) 4.38 (111.3) 18.64 (473.5) 4.50 (114.3) 18.64 (473.5) 4.55 (115.6) B 6

5000
3200
4000
0.25 (6.4)
0.25 (6.4)
6.25 (158.8)
8.00 (203.2)
2
2
20.16 (512.0)
23.70 (602.0)
4.38 (111.3)
4.38 (111.3)
20.16 (512.0)
23.70 (602.0)
4.50 (114.3)
4.50 (114.3)
20.16 (512.0)
23.70 (602.0)
4.55 (115.6)
4.55 (115.6)
B
B
6
6
Four-Wire with 100% Neutral
6
Phase and Neutral Wire Designation and Housing Size
Bar
Ampere Rating Bar Size Per 50% Integral Housing Ground 4WH 50% Internal Ground 4WHG 50% Internal Isolated Ground 4WI 6
Cu Al Depth Width Phase Width Height Width Height Width Height Figure 1
225 225 0.25 (6.4) 1.62 (41.1) 1 4.75 (120.7) 4.38 (111.3) 4.75 (120.7) 4.50 (114.3) 4.75 (120.7) 4.55 (115.6) A 6
400 400 0.25 (6.4) 1.62 (41.1) 1 4.75 (120.7) 4.38 (111.3) 4.75 (120.7) 4.50 (114.3) 4.75 (120.7) 4.55 (115.6) A
600 0.25 (6.4) 1.62 (41.1) 1 4.75 (120.7) 4.38 (111.3) 4.75 (120.7) 4.50 (114.3) 4.75 (120.7) 4.55 (115.6) A 6
800
1000
600

0.25 (6.4)
0.25 (6.4)
1.62 (41.1)
2.25 (57.2)
1
1
4.75 (120.7)
5.38 (111.3)
4.38 (111.3)
4.38 (111.3)
4.75 (120.7)
5.38 (111.3)
4.50 (114.3)
4.50 (114.3)
4.75 (120.7)
5.38 (111.3)
4.55 (115.6)
4.55 (115.6)
A
A
6
1200 800 0.25 (6.4) 2.75 (70.0) 1 5.88 (149.4) 4.38 (111.3) 5.88 (149.4) 4.50 (114.3) 5.88 (149.4) 4.55 (115.6) A 6
1350 1000 0.25 (6.4) 3.25 (82.3) 1 6.38 (162.1) 4.38 (111.3) 6.38 (162.1) 4.50 (114.3) 6.38 (162.1) 4.55 (115.6) A
1600 1200 0.25 (6.4) 4.25 (108.0) 1 7.38 (187.5) 4.38 (111.3) 7.38 (187.5) 4.50 (114.3) 7.38 (187.5) 4.55 (115.6) A 6
2000 1350 0.25 (6.4) 5.50 (139.7) 1 8.64 (219.5) 4.38 (111.3) 8.64 (219.5) 4.50 (114.3) 8.64 (219.5) 4.55 (115.6) A
1600 0.25 (6.4) 6.25 (158.8) 1 9.40 (238.8) 4.38 (111.3) 9.40 (238.8) 4.50 (114.3) 9.40 (238.8) 4.55 (115.6) A
6
2500 2000 0.25 (6.4) 8.00 (203.2) 1 11.17 (283.7) 4.38 (111.3) 11.17 (283.7) 4.50 (114.3) 11.17 (283.7) 4.55 (115.6) A
6
3200 0.25 (6.4) 4.25 (108.0) 2 16.14 (410.0) 4.38 (111.3) 16.14 (410.0) 4.50 (114.3) 16.14 (410.0) 4.55 (115.6) B
4000 2500 0.25 (6.4) 5.50 (139.7) 2 18.64 (473.5) 4.38 (111.3) 18.64 (473.5) 4.50 (114.3) 18.64 (473.5) 4.55 (115.6) B 6
3200 0.25 (6.4) 6.25 (158.8) 2 20.16 (512.0) 4.38 (111.3) 20.16 (512.0) 4.50 (114.3) 20.16 (512.0) 4.55 (115.6) B
5000 4000 0.25 (6.4) 8.00 (203.2) 2 23.70 (602.0) 4.38 (111.3) 23.70 (602.0) 4.50 (114.3) 23.70 (602.0) 4.55 (115.6) B 6
Note
1 Refer to drawing on Page V2-T6-24.
6
6
6
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-23
6.1 Low Voltage Busway
Pow-R-Way III

Approximate Dimensions in Inches (mm)


6
6 Four-Wire with 200% Neutral

6
Phase Bar Size Wire Designation and Housing Size
Neutral Bar is Bar
Ampere Rating 0.5 (12.7) x Width Shown Per 50% Integral Housing Ground 4WNH 50% Internal Ground Bus 4WNG 50% Internal Isolated Ground 4WNI
6 Cu Al Depth Width Phase Width Height Width Height Width Height Figure
225 225 0.25 (6.4) 1.62 (41.1) 1 4.75 (120.7) 4.92 (125.0) 4.75 (120.7) 5.05 (128.3) 4.75 (120.7) 5.10 (129.5) A
6 400 400 0.25 (6.4) 1.62 (41.1) 1 4.75 (120.7) 4.92 (125.0) 4.75 (120.7) 5.05 (128.3) 4.75 (120.7) 5.10 (129.5) A

6
600 0.25 (6.4) 1.62 (41.1) 1 4.75 (120.7) 4.92 (125.0) 4.75 (120.7) 5.05 (128.3) 4.75 (120.7) 5.10 (129.5) A
800 600 0.25 (6.4) 1.62 (41.1) 1 4.75 (120.7) 4.92 (125.0) 4.75 (120.7) 5.05 (128.3) 4.75 (120.7) 5.10 (129.5) A

6 1000 0.25 (6.4) 20.25 (57.2) 1 5.38 (136.7) 4.92 (125.0) 5.38 (136.7) 5.05 (128.3) 5.38 (136.7) 5.10 (129.5) A
1200 800 0.25 (6.4) 2.75 (70.0) 1 5.88 (149.4) 4.92 (125.0) 5.88 (149.4) 5.05 (128.3) 5.88 (149.4) 5.10 (129.5) A
6 1350 1000 0.25 (6.4) 30.25 (82.3) 1 6.38 (162.1) 4.92 (125.0) 6.38 (162.1) 5.05 (128.3) 6.38 (162.1) 5.10 (129.5) A
1600 1200 0.25 (6.4) 40.25 (108.0) 1 7.38 (187.5) 4.92 (125.0) 7.38 (187.5) 5.05 (128.3) 7.38 (187.5) 5.10 (129.5) A
6 2000 1350 0.25 (6.4) 5.50 (139.7) 1 8.64 (219.5) 4.92 (125.0) 8.64 (219.5) 5.05 (128.3) 8.64 (219.5) 5.10 (129.5) A

6
2500
1600
2000
0.25 (6.4)
0.25 (6.4)
60.25 (158.8) 1
8.00 (203.2) 1
9.40 (238.8)
11.17 (283.7)
4.92 (125.0)
4.92 (125.0)
9.40 (238.8)
11.17 (283.7)
5.05 (128.3)
5.05 (128.3)
9.40 (238.8)
11.17 (283.7)
5.10 (129.5)
5.10 (129.5)
A
A

6 3200 0.25 (6.4) 40.25 (108.0) 2 16.14 (410.0) 4.92 (125.0) 16.14 (410.0) 5.05 (128.3) 16.14 (410.0) 5.10 (129.5) B
4000 2500 0.25 (6.4) 5.50 (139.7) 2 18.64 (473.5) 4.92 (125.0) 18.64 (473.5) 5.05 (128.3) 18.64 (473.5) 5.10 (129.5) B
6 3200 0.25 (6.4) 60.25 (158.8) 2 20.16 (512.0) 4.92 (125.0) 20.16 (512.0) 5.05 (128.3) 20.16 (512.0) 5.10 (129.5) B

6
5000 4000 0.25 (6.4) 8.00 (203.2) 2 23.70 (602.0) 4.92 (125.0) 23.70 (602.0) 5.05 (128.3) 23.70 (602.0) 5.10 (129.5) B

6 Single and Double Module Cross-Sections


Width Width
6
6
6
A
B A A

Height C
N
Height
B
C
B
C
N N

6
6
Figure A
Figure B

6 2252000 A Aluminum
2252500 A Copper
25004000 A Aluminum
32005000 A Copper

6
6
6
6
6
6
6
6
6
6
V2-T6-24 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Way III
6.1
Approximate Dimensions in Inches (mm)
6
Plug-In Busway Feeder Busway
CL 12.00 24.00 Spacing 12.00 CL CL CL 6
(304.8) (609.6) (304.8)
CL CL
T T 6
T T
F Configuration A Top View
1 Bar Per Phase
F 6
F Configuration A Top View F
1 Bar Per Phase
6
CL CL CL CL
24.00 Spacing CL CL
12.00
(304.8) (609.6)
12.00
(304.8) 6
T T
6
T T

F F
6
Configuration B Top View
F Configuration B Top View
1 Bar Per Phase
F 1 Bar Per Phase
6
6
CL 12.00 24.00 Spacing 12.00 CL CL CL
(304.8) (609.6) (304.8)
CL CL

6
T T 6
T T
F Configuration C Top View F
2 Bars Per Phase
6
F Configuration C Top View F
2 Bars Per Phase
CL CL 6
CL CL C
12.00 24.00 Spacing L 12.00
(304.8) (609.6) (304.8) 6
6
6
6
T T

T T
F
Configuration D Top View
F
6
2 Bars Per Phase
F F
Configuration D Top View
2 Bars Per Phase CL CL
6
16.00 Minimum
CL
12.00 24.00 Spacing 12.00
(406.4)
6
(304.8) (609.6) (304.8) T T
CL CL
T
F
T
F
F F
6
Front View 6
Front View
6
The table below illustrates the quantity of plug-in openings per
side that are available per standard section. 6
Number of Plug-In Openings 6
Number of Plug-In Openings
Duct Length Front Back 6
24.00 (609.6) 1 1
48.00 (1219.2) 2 2 6
72.00 (1828.8)
96.00 (2438.4)
3
4
3
4
6
120.00 (3048.0) 5 5 6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-25
6.1 Low Voltage Busway
Pow-R-Way III

Approximate Dimensions in Inches (mm)


6
6 Quad Receptacle Unit
22.35 4.70
6 (567.7) (119.4)

6
6
6 8.61
(218.7)
6
6
6
6
Single Receptacle Unit
6 10.21
(259.3)
6
6 6.86
(174.2)

6 8.61
(218.7)

6
6 10.21
(259.3)

6
6
6
6
6
6
6
6
6
6
6
6
6
6
V2-T6-26 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Way III
6.1
Approximate Dimensions in Inches (mm)
6
Plug-In UnitsPhysical Data
Bus Plugs 6
A B
ON
6
6
Guide Pin

C
ON

6
OFF

ON
OFF
OFF

Plug-In
Handle C
L
C
L C
L Clamp
6
E F Plug-In Opening
6
Opening and Guide
D and B

Plug-In Units
Dimensions Approx. 6
Max. Max. Mechanical Terminal Weights
Plug-In Unit Amperes Vac A B C D E F Wire Range Per Phase (mm2) Lbs (kg) 6
Circuit Breaker Plug-In Units
P3BFD 225 600 21.20 (538.5) 12.36 (314.0) 5.43 (138.0) 4.00 (101.6) 6.25 (158.8) 6.06 (153.7) 100A(1) #141/0 (2.550) 25 (11.3) 6
(E- & F-Frame) 150A(1) #44/0 (2595)
P3BJD
(J-Frame)
250 600 23.26 (590.8) 12.36 (314.0) 6.97 (177.0) 4.00 (101.6) 10.44 (265.2) 6.06 (153.7) 250A(1) #14350 kcmil (25185)
225A(1) 3350 kcmil (35185)
47 (21.3) 6
P3BKD
(K-Frame)
400 600 34.41 (874.0) 13.29 (337.6) 7.79 (197.9) 4.00 (101.6) 12.56 (319.0) 6.64 (168.7) 350A(1) 250500 kcmil (120240)
400A(2) 3/0250 kcmil (45120)
53 (24.0)
6
P3BLD
(L-Frame)
600 600 41.91 (1064.5) 19.65 (499.1) 10.15 (257.8) 4.00 (101.6) 17.38 (441.5) 9.83 (249.7) 400A(1) 4/0600 kcmil (120300)
600A(2) 400500 kcmil (185240)
75 (34.0)
6
P3BMDL 800 600 45.89 (1165.6) 19.65 (499.1) 10.15 (257.8) 4.00 (101.6) 17.38 (441.5) 9.83 (249.7) 600A(2) #1500 kcmil (50240) 136 (61.7)
(MDL-Frame) 800A(2) 500750 kcmil (300400) 6
P3BND 800 600 45.98 (1167.9) 19.65 (499.1) 10.15 (257.8) 4.00 (101.6) 17.38 (441.5) 9.83 (249.7) 700A(2) # 1500 kcmil (50240) 138 (62.6)
(N-Fame) 800A(3) 3/0400 kcmil (95185) 6
P3BLAP 400 600 45.89 (1165.6) 19.65 (499.1) 10.15 (257.8) 4.00 (101.6) 13.80 (350.5) 9.83 (249.7) 225A(1) #6350 kcmil (16185) 96 (43.5)
(TRI-PAC) 400A(1) #4250 kcmil and
(1) 3/0600 kcmil (25120 and 95300) 6
6
P3BLCL 400 600 41.86 (1063.2) 19.65 (499.1) 10.15 (257.8) 4.00 (101.6) 13.80 (350.5) 9.83 (249.7) (1) #4250 kcmil (25120) and 88 (39.9)
(1) 3/0600 kcmil (95300)
Fusible Plug-In Units
P3F321RGH 30 240 14.72 (373.9) 13.92 (353.7) 8.46 (214.8) 3.85 (97.7) 7.95 (202.0) 5.66 (143.7) Cu (1) #14#3 (2.535) 32 (14.5) 6
6
P3F321RGV 30 240 15.85 (402.5) 14.03 (356.3) 8.46 (214.8) 3.85 (97.7) 6.72 (170.6) 5.66 (143.7) Al (1) #12#2 (3.235) 32 (14.5)
P3F361RGH 30 600 14.72 (373.9) 13.92 (353.7) 8.46 (214.8) 3.85 (97.7) 7.95 (202.0) 5.66 (143.7) Cu (1) #14#3 (2.535) 32 (14.5)
P3F361RGV
P3F322RGH
30
60
600
240
15.85 (402.5)
14.88 (377.9)
14.03 (356.3)
17.92 (455.3)
8.46 (214.8)
8.37 (212.5)
3.85 (97.7)
3.85 (97.7)
6.72 (170.6)
11.95 (303.6)
5.66 (143.7)
5.66 (143.7)
Al (1) #12#2 (3.235)
Cu (1) #14#3 (2.535)
32 (14.5)
40 (18.1)
6
P3F322RGV
P3F362RGH
60
60
240
600
19.85 (504.1)
14.88 (377.9)
14.16 (359.6)
17.92 (455.3)
8.37 (212.5)
8.37 (212.5)
3.85 (97.7)
3.85 (97.7)
6.84 (173.8)
11.95 (303.6)
5.66 (143.7)
5.66 (143.7)
Al (1) #12#2 (3.235)
Cu (1) #141/0 (2.550)
40 (18.1)
40 (18.1)
6
P3F362RGV
P3F323RGH
60
100
600
240
19.85 (504.1)
14.88 (377.9)
14.16 (359.6)
17.92 (455.3)
8.37 (212.5)
8.37 (212.5)
3.85 (97.7)
3.85 (97.7)
6.84 (173.8)
11.95 (303.6)
5.66 (143.7)
5.66 (143.7)
Al (1) #121/0 (3.250)
Cu (1) #141/0 (2.550)
40 (18.1)
40 (18.1)
6
P3F323RGV 100 240 19.85 (504.1) 14.16 (359.6) 8.37 (212.5) 3.85 (97.7) 6.84 (173.8) 5.66 (143.7) Al (1) #121/0 (3.250) 40 (18.1) 6
P3F363RGH 100 600 14.88 (377.9) 17.92 (455.3) 8.37 (212.5) 3.85 (97.7) 11.95 (303.6) 5.66 (143.7) Cu (1) #4250 kcmil (25120) 40 (18.1)
P3F363RGV 100 600 19.85 (504.1) 14.16 (359.6) 8.37 (212.5) 3.85 (97.7) 6.84 (173.8) 5.66 (143.7) Al (1) #4250 kcmil (25120) 40 (18.1) 6
P3F324RGH 200 240 17.42 (442.5) 21.98 (558.3) 8.52 (216.3) 3.85 (97.7) 15.44 (392.1) 6.80 (172.8) Cu (1) #4250 kcmil (25120) 56 (25.4)
P3F324RGV 200 240 23.80 (604.5) 16.64 (422.8) 8.52 (216.3) 3.85 (97.7) 8.26 (209.8) 6.80 (172.8) Al (1) #4250 kcmil (25120) 56 (25.4) 6
P3F364RGH 200 600 17.42 (442.5) 21.98 (558.3) 8.52 (216.3) 3.85 (97.7) 15.44 (392.1) 6.80 (172.8) Cu (1) #4600 kcmil (25300) 56 (25.4)
P3F364RGV 200 600 23.80 (604.5) 16.64 (422.8) 8.52 (216.3) 3.85 (97.7) 8.26 (209.8) 6.80 (172.8) Al (1) #4600 kcmil (25300) 56 (25.4) 6
P3F325R 400 240 48.85 (1242.1) 21.22 (539.0) 10.07 (255.8) 4.00 (101.6) 10.69 (271.5) 10.69 (271.5) Cu/Al (1) 250750 kcmil (127380) 77 (34.9)
P3F365R 400 600 48.85 (1242.1) 21.22 (539.0) 10.07 (255.8) 4.00 (101.6) 10.69 (271.5) 10.69 (271.5) Cu/Al (1) 250750 kcmil (127380) 77 (34.9) 6
P3F365HR 400 600 23.59 (599.2) 21.22 (539.0) 21.00 (533.4) 4.00 (101.6) 10.69 (271.5) 10.69 (271.5) Cu/Al (2) 3/0250 kcmil (85127) 81 (36.7)
P3F326R 600 240 48.90 (1242.1) 26.31 (668.3) 10.59 (270.0) 4.00 (101.6) 13.16 (334.3) 13.16 (334.3) Cu/Al (2) #2600 kcmil (35300) 82 (37.1) 6
P3F366R 600 600 48.90 (1242.1) 26.31 (668.3) 10.59 (270.0) 4.00 (101.6) 13.16 (334.3) 13.16 (334.3) Cu/Al (3) #2600 kcmil (25300) 82 (37.1)
P3F327R 800 240 48.90 (1242.1) 26.31 (668.3) 10.59 (270.0) 4.00 (101.6) 13.16 (334.3) 13.16 (334.3) Cu/Al (3) #2600 kcmil (25300) 108 (49.0) 6
6
P3F367R 800 600 48.90 (1242.1) 26.31 (668.3) 10.59 (270.0) 4.00 (101.6) 13.16 (334.3) 13.16 (334.3) Cu/Al (3) #2600 kcmil (25300) 108 (49.0)

Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-27


6.2 Low Voltage Busway
Pow-R-Flex

Contents
6 Pow-R-Flex Busway
Description Page
6 Pow-R-Flex Busway
Features, Benefits and Functions . . . . . . . . . . V2-T6-32
6 Standards and Certifications . . . . . . . . . . . . . . V2-T6-33
Product Support. . . . . . . . . . . . . . . . . . . . . . . . V2-T6-33
6 Catalog Number Selection . . . . . . . . . . . . . . . . V2-T6-36
Technical Data and Specifications . . . . . . . . . . V2-T6-38
6 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V2-T6-41

6
6
6
6
6
6 Pow-R-Flex Busway
6 Product Description

6 The Perfect Package for any


Low Ampere Application
A Fully Enclosed Aluminum
Housing Uses the Latest in
The Pow-R-Flex Busway Bridge
Joint Allows for Flexibility and
Neutral and Grounding Options
to Meet any Low Ampere
Extrusion Construction Easy Future Additions Application
6 Eatons Pow-R-Flex Busway
is the perfect package for any Eatons Pow-R-Flex Busway Pow-R-Flex joint connections The aluminum housing of
low ampere application. From is constructed with a heavy- are made with the Pow-R- Pow-R-Flex has been
6 manufacturing facilities and duty, yet lightweight, U Bridge joint package, which is designed, manufactured,
machine shops, to schools or shaped aluminum base shipped installed on one end and listed as a UL rated 50%
6 private laboratories, as well housing as well as extruded of each section of busway. A integral ground/earth path.
as warehouse facilities, and aluminum front covers. tension indicating SmartBolt A 50% UL listed internal
6 data centers, Pow-R-Flex is
the practical solution for
Incorporated together, these
pieces form a unique hinge
is supplied as standard for
Pow-R-Flex Busway. These
ground/earth can also be
chosen as an option utilizing a
design to lock in the front bolts provide for visual separate conductor within the
6 applications using 600 A or
less. Pow-R-Flex Busway is a covers. This design allows for indication of a loose or busway assembly. There is
600 V design that uses the clean lines, superior short tensioned state within the also an option for an isolated
6 latest in extrusion circuit strength, and an joint pack via the color ground that uses the 50%
construction for its all- aesthetic look and feel. changing window on the bolt internal ground bar and
6 aluminum housing. This This all-aluminum package
provides excellent heat
heads. The Pow-R-Bridge
joint allows for an adjustment
isolates it from the housing
throughout the busway
busway product comes with
6 either aluminum or copper
conductors in feeder or plug-
dissipation and less magnetic
flux leakage when compared
of 0.50 inch. The non-
rotating design allows for a
system and is UL listed as a
50% isolated ground path.
in type busway. The plug-in to steel. This housing design stable, secure connection and For 4-wire systems, the
6 openings are shuttered for ensures a safe and durable easy reinstallation of a neutral conductor is made
the ultimate in safety and installation that can be removed bridge joint. from the same material as
6 people protection. With a full protected by either an the phase conductors
line of plug-in units and ANSI 61 or black finish. providing 100% to 200%
6 accessories, Pow-R-Flex
Busway will get the job done.
neutral capacity on select
current ratings.
6
6
Extruded Aluminum Housing
6 Bridge Joint Assembly

6
6 Assembled Plug-In Section
Joint End

6
V2-T6-28 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Flex
6.2
Bus Plugs for Any Application High 3-Cycle Short-Circuit A Full Line of Fittings to Meet
Pow-R-Flex plug-in protective Ratings Optimize Coordination Any Routing Requirement 6
devices have been designed Between Busway and Power Pow-R-Flex Busway offers
to meet any low ampere
Equipment and Meet High
Quality Standards fittings to meet any need or 6
application. Standard circuit application. End cable tap
breaker plugs are available in All ratings of Pow-R-Flex have
been tested to 3-cycle
boxes, elbows, and end
closers are all available for the
6
a traditional cable out style.
standards and have achieved
Additionally, customized
receptacle plugs are available a minimum rating of 22 kA
most common runs. For more
complex runs, equipment
Forward Offset 6
with receptacle or connector and a maximum rating of flanges, offsets, phase
options to meet any 42 kA rms symmetrical. transpositions, and tees are 6
requirement. These plugs available to accommodate
come with one to four any routing requirement. 6
devices feeding separate
receptacles in an enclosure.
Pow-R-Flex plugs and
6
connectors can be ordered
in a variety of combinations, 6
cord lengths, and short
circuit ratings. 6
Straight Lengths
6
Standard Switchboard Flange
6
End Cable Tap Box
6
6
6
6
6
Breaker Plug
6
Short-Circuit Ratings Joint Cover Assembly
Three-Cycle rms
Symmetrical 6
Plug-In
Short-
Feeder
Short- 6
Ampere Circuit Circuit
Rating Rating Rating 6
Aluminum
150 22,000 22,000 6
6
225 35,000 35,000
300 35,000 35,000
400 42,000 42,000
6
Copper
225 22,000 22,000 6
400 35,000 35,000
500 42,000 42,000 6
600 42,000 42,000
6
6
6
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-29
6.2 Low Voltage Busway
Pow-R-Flex

General Information Plug-In Traditional Indoor and Tees


6 Determine the total footage, Straight sections of plug-in Outdoor Elbows A tee is a busway fitting
all fittings, and accessories busway are available in Elbows are used to make suitable for connection in
6 for the entire busway run. 2 ft (0.6 m) increments from a 90 changes in the direction three directions.
Price the total footage by type 2 ft (0.6 m) minimum to a of busway runs. The four
6 and system requirements. 10 ft (3 m) maximum. types that are available are
forward, rearward, upward
Round footage up to the
6 nearest foot. Add the
fabrication charge for the
Feeder
Straight sections of feeder
and downward.

6 fittings. Add any additional


accessories required for the
busway are available in 1/2-
inch (12.8 mm) increments
total price of the busway run. from 24-inch (609.6 mm)
6 minimum to 10-ft (3 m)
maximum. Pow-R-Bridge joint
6 is included.

6 Ground
A 50% integral housing
6 ground is provided as
standard. The housing ground
can be used in combination
6 with the internal ground or
the isolated ground to
6 achieve a 100% ground Wall Flanges
rating. Wall flanges fit around the
6 busway and are designed to
close off the wall gap opening
6 around the busway, made to
allow the busway to pass
through a wall Wall flanges
6 are primarily for cosmetic
purposes and do not provide
6 any type of vapor or fire
barrier.
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
V2-T6-30 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Flex
6.2
Cable Tap Boxes Standard Flanges Expansion Joints Phase Transpositions
There are two types of cable Flanges provide a direct Expansion joints Phase transposition fittings 6
tap boxes: end and center. connection to low voltage accommodate the expansion are used in applications
End cable tap boxes are used switchgear, switchboards, and contraction of busbars where a phase rotation is 6
to feed power to a run of motor control centers and with respect to the enclosure. needed due to a change in
busway with cable and other apparatus. Cutout They compensate for the phasing from the source 6
conduit or where loads dimensions and drilling plans difference in the coefficient equipment to the load
served by busway are
connected without the need
are provided with the
customer drawings, and it is
of expansion of the aluminum
housing and the copper or
equipment. There are two
types of phase transpositions:
6
of overcurrent protection. 90 degree and 180 degree
6
the responsibility of the aluminum busbars. Expansion
There are two designs for switchgear manufacturer to joints must be used wherever in both types; all conductors
end cable tap boxes. One is provide the opening, flange a run of busway crosses an are transposed.
for a left-hand orientation and drillings, connecting hardware expansion joint of a building. 6
one for a right-hand and bus risers in their They should also be installed
orientation. The two separate
designs allow for the bus to
equipment. For proper
coordination between
in the center of extremely
long straight runs of busway;
6
be mounted flush against the
wall no matter which
busway and other equipment,
detailed drawings, including
one every 300 ft (91 m) for
copper or one every 225 ft 6
direction your busway is switchgear orientation, must (68 m) for aluminum.
running. Center cable tap accompany the order. A 6
boxes are used to center feed standard flange can be
a run of busway with cable supplied to the left or right of 6
and conduit or where loads a section, as required.
served by the busway are
connected without the need
6
of overcurrent protection.
Advanced metering options 6
are also available.
6
6
VaporFire Barriers 6
Vaporfire barriers hold a
two-hour fire rating and are 6
used to seal the busway
internally for penetrations
through walls, floors, and
6
other fire-rated penetrations,
preventing the passage of 6
flame, noxious gas, smoke,
and moisture. The exact 6
location of the wall is required
to properly position the 6
barrier within the busway run.
6
6
6
6
6
6
6
6
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-31
6.2 Low Voltage Busway
Pow-R-Flex

Features, Benefits and Functions


6
Pow-R-Flex Offers a Full Line of Product Offering Product Features and Benefits Busway Capabilities
6 Low Voltage Busway to Meet all
Customer Needs
Plug-In Busway The all-aluminum extruded The busway manufacturing
225600 A copper and housing provides durability plant in Greenwood, SC,
6 Eaton has combined the
requirements of NEMA, UL
150400 A aluminum and product integrity is able to meet your
straight sections of plug-in The lightweight and emergency or quick ship
6 and CSA into one design to
present a world-class product
busway are available in
2 ft (0.6 m) incremental
compact design results requirements with quick
ship lead-times from
in easy installation
in Pow-R-Flex. With standard
6 features that include an
lengths from a 2 ft (0.6 m)
minimum to 10 ft (3 m)
Tin or silver-plated joint and

3 to 4 weeks
Customer approval
extruded aluminum housing, contact surfaces provide
maximum
6 high-quality connections drawings can be available
mechanical shutters over in 2 weeks or less to meet
plug-in outlets, an integral Feeder Busway Highly automated
your project requirements
6 ground path and industry-
leading 3-cycle short-circuit
225600 A copper and
150400 A aluminum
manufacturing processes
result in a superior product Eatons final field fit
straight sections of indoor program ensures accurate
6 withstand ratings, Pow-R-Flex The Pow-R-Bridge joint

provides a busway system and outdoor feeder busway package and torque layout and allows for minor
that can be used over a broad available in any length in indicating bolt gives a last-minute modifications
6 spectrum of industrial, 1/2-inch (12.8 mm) rugged, yet flexible and during installation
commercial and institutional increments from a 24-inch easy-to-install connection Advanced system tools
6 applications worldwide. (609.6 mm) minimum to a
10-foot (3 m) maximum.
3-cycle short- including Bid Manager
programs provide quick
circuit ratings optimize
6 Standard plug-in units and
a full line of receptacle
coordination between
busway and power
and accurate product
information
plug-in units are available
6 with fusible or circuit

equipment
This world-class product
breaker overcurrent
6 protection. Surge design and manufacturing
meets the requirements of
Protection Devices (SPD)
NEMA, CSA, Seismic and
6
are also available
Plug-In Units
ISO and IEEE
Plug-in busway design and
6 A full family of busway
plug-in units is available. an enhanced bus plug-in
Standard plug-in units unit facilitates installation
6 include fusible or circuit and improves safety
breaker protection. Surge Flexible ground and neutral
6 Protection Devices (SPD) options provide solutions
for any application problem
and a full line of receptacle
6 plug-in units are available A full family of plug-in
units is available for every
6
power need
Advanced bus plugs
6 provide protection,
communication and
coordination capabilities
6
6
6
6
6
6
6
6
6
6
V2-T6-32 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Flex
6.2
Standards and Certifications Product Support
Pow-R-Flex meets the Busway product and Additional Information
6
requirements of NEMA, application support is Product Brochure:
6

UL 857, CSA C22.2 No. 27- available from a professional BR01701003E


94, IEEE and ANSI and is team of Eaton employees Technical Data:
6

manufactured in an that includes field sales TD01701003E
ISO 9001 certified facility engineers, application
6
engineers, engineering
Consulting Application
Pow-R-Flex meets the Guide: CA08104001E
International Building Code service systems and the
Electrical Solutions
6

standards and is certified greenwood busway product
in the Uniform Building engineering services. Catalog: CA08105001E
ABCs of Planning/
Code and the California
Building Code to exceed Additional Programs Installation: IM01701002E 6
Zone 4 requirements Final Field FitThis program Services and Solutions:
ANSI, NEMA, IEEE, CSA, was established to effectively BR01701002E 6
UL 857 manage the dimensional
10 kAIC rms symmetrical
uncertainties that are often
inherent in bus duct layouts.
Pow-R-Flex
Technical Data: 6
Fused duplex40 A TD01701003E
maximum
This program provides the
assurance of an exact fit the ABCs of Busway: 6
Single70 A maximum first time. It allows for bus IM01701002E
Quad125 A maximum duct runs to be released for Brochure: BR01701001E 6
manufacture when certain
dimensions are not yet Service and Solutions 6
determined. It also eliminates Installation and
the costly delays that can
occur when sections have
Maintenance: IB01701001E 6
Selling Policy: 25-000
to be remade in order to
accommodate last-minute job Discount Symbol: 6
site changes in routing. For CE3-LV Busway
program details, please see CE4-LV Busway Devices 6
publication SA01702001E.
Field Measurements 6
For larger and more complex
projects, Eaton will provide 6
factory assistance with
taking busway layout 6
measurements. We will
take full accountability of all
measurements and will
6
ensure an exact fit. Contact
your local Eaton sales office 6
for pricing and availability.
6
6
6
6
6
6
6
6
6
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-33
6.2 Low Voltage Busway
Pow-R-Flex

Power Where You Need it! Plug-In Unit Overcurrent Pow-R-Flex Receptacle
6 As a leader in providing quality, Protective Devices Plug-In Units
robust, cutting-edge electrical General Information Eaton now offers a full line
6 distribution equipment, Eaton A variety of plug-in units have of receptacle plug-in units
understands the importance been designed for the Pow-R- for use on Pow-R-Flex
6 of providing usable power Flex low-ampere busway to
meet multiple applications
busway. Pow-R-Flex
receptacle plug-in units are
access in a variety of
6 applications. Eatons Pow-R-
Flex busway continues to offer
and a variety of installation
conditions. Plug-in unit
non-serviceable plugs. This
means they come fully
devices provide easy and assembled and wired,
6 electrical distribution solutions
that are flexible and without flexible access to a buildings reducing installation time.
limitations, and are energy electrical power system, They are UL listed and offer
6 efficient, saving time and while providing safe a complementary line of
money. overcurrent protection to accessories. Eatons unique
6 equipment and wiring. design makes them the
most flexible receptacle
All Pow-R-Flex plug-in units
6 are designed with the safety
units in the industry.
of the installer and user as Data CentersData racks
6 the key criteria. The following
safety features are standard
continue to process more
information at higher speeds
6 for all fusible and molded-
case circuit breaker plug-in
with constantly changing
demands. Pow-R-Flex
units: receptacle plugs offer the
6 highest short-circuit ratings
Each plug-in unit ground in the industry. Busway and
6 stab makes positive
contact with the busway
receptacle plugs above
the data racks provide faster
ground (integral or internal)
6 before the phase or neutral
installation, faster connectivity,
easier rack changes and
stabs contact the busbars
6 Plug-in unit molded guide
upgrades, and will run cooler
than traditional cable methods.
tabs are provided in the
6 stab support base. These RetailAs retail
environments change
ensure proper phase
6 alignment and open the
busway outlet shutter
meeting customer demands,
Pow-R-Flex busway and
receptacle plugs help make
6
mechanism
Line-side barriers are floor layout and display
changes easier. Receptacle
6 provided over the line-side
terminal to help prevent plugs allow for easy power
accidental contact with access, eliminating costly
6 line-side connections conduit and cable work.
Each plug-in unit has Schools and Laboratories
6 mounting flanges, which Pow-R-Flex receptacle plugs
help protect the stab-base offer safe power access for
6 assembly and have captive
hardware that bolt the unit
instrumentation and other lab
equipment at the point of use.
6 securely to the busway

6
6
6
6
6
6
6
6
V2-T6-34 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Flex
6.2
Single Receptacle Unit Double Receptacle Unit Quad Receptacle Units
(600 V Maximum) (600 V Maximum) (600 V Maximum) 6
The single receptacle unit The double receptacle unit The quad receptacle unit
shown in below is configured shown below is configured to shown below is configured to 6
to order based upon the order based upon the order based upon the
receptacle type and rating.
These units are three-phase
receptacle type and rating.
These units are three-phase
receptacle type and rating.
These units are three-phase
6
and can service single- or
three-phase loads up to 600 V
and can service single- or
three-phase loads up to 600 V
and can service single- or
three-phase loads up to 600 V 6
maximum (120 V, 240 V, 400 V, maximum (120 V, 240 V, 400 V, maximum (120 V, 240 V, 400 V,
480 V, 600 V, 208Y/120 V, 480 V, 600 V, 208Y/120 V, 480 V, 600 V, 208Y/120 V, 6
400/230 V, 480/277 V, 600/ 400/230 V, 480/277 V, 600/ 400/230 V, 480/277 V, 600/
347 V). Type F-Frame bolt-on 347 V). Type F-Frame bolt-on 347 V). Type F-Frame bolt-on 6
molded-case circuit breakers molded-case circuit breakers molded-case circuit breakers
are used in single-pole, two-
pole, or three-pole
are used in single-pole, two-
pole, or three-pole
are used in single-pole, two-
pole, or three-pole
6
configurations. Single and
double receptacle plugs are
configurations. Single and
double receptacle plugs are
configurations. Each unit
comes with up to four 6
also available in our mini plug also available in our mini plug receptacles, with the
design, which utilizes either a design, which utilizes either a breakers sized per the 6
GHC circuit breaker or a CCP GHC circuit breaker or a CCP receptacle rating. Each
fusible switch in a smaller fusible switch in a smaller receptacle can be fixed 6
enclosure. Each unit comes enclosure. Each unit comes mounted to the front of the
with one receptacle, with the
breaker sized per the
with two receptacles, with
the breakers sized per the
enclosure or cable-mounted
to a cord drop coming out of
6
receptacle rating. Each receptacle rating. Each the bottom of the enclosure.
receptacle can be fixed- receptacle is cable mounted See below. Cord drop lengths 6
mounted to the front of the to a cord drop coming out of may be 115 ft in 1-ft
enclosure or cable-mounted the bottom of the enclosure. increments. Consult NEC 6
to a cord drop coming out of See below. Cord drop lengths Sections 368, 400 and 645 for
the bottom of the enclosure.
See below. Cord drop lengths
may be 115 ft in 1-ft
increments. Consult NEC
cord drop applications. 6
may be 115 ft in 1-ft
increments.
Sections 368, 400 and 645 for
cord drop applications. 6
Consult NEC Sections 368, 6
400 and 645 for cord drop
applications.
6
6
6
Quad Receptacle Unit
(Cord Mounted) 6
Double Receptacle Unit
(Enclosure Mounted)
6
6
Single Receptacle Unit
(Enclosure Mounted)
6
6
6
6
6
Double Receptacle Unit
(Cord Mounted)
6

Single Receptacle Unit


6
6
(Cord Mounted)

Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-35


6.2 Low Voltage Busway
Pow-R-Flex

Catalog Number Selection


6
6
Breaker Unit

LAB FDB 3100 G N


6
6 Bus Style
Ground Option
Neutral Option
LAB = Low Ampere Breaker Frame N = 100%

6 (Ex. FD, JDB) Trip Rating


(Ex. 3015, 3225)
G = Internal
I = Isolated
N2 = Oversized

6
SPD Series Bus Plug
6
LABSPD 250 480Y 2 C
6
6
Fixeddo not change Fixeddo not change

Surge Rating Voltage Code


6 (kA/Phase) 208Y = 208Y/120 V (4W + G)
400Y = 400Y/230 V (4W + G)
Option Code
50 200 1 = BasicDual-colored LED per phase to indicate protection status of the N-G mode on units
6 80
100
250
300
480Y = 480Y/277 V (4W + G)
600Y = 600Y/347 V (4W + G)
with a neutral wire, single-colored LED to indicate the lack of a neutral wire connection on
systems with a neutral wire.
120 400 240D = 240 Delta (3W + G) 2 = StandardDual-colored LED per phase to indicate protection status of the N-G mode on
6 160 480D = 240 Delta (3W + G)
600D = 240 Delta (4W + G)
units with a neutral wire, single-colored LED to indicate the lack of a neutral wire connection
on systems with a neutral wire, audible alarm with silence button and Form C relay contact.
3 = Standard + Surge CounterDual-colored LED per phase to indicate protection status of the
6 N-G mode on units with a neutral wire, single-colored LED to indicate the lack of a neutral
wire connection on systems with a neutral wire, audible alarm with silence button, Form C

6 relay contact, EMI/RFI filtering providing up to 50 dB of noise attenuation from 10 kHz to


100 MHz and surge counter with reset button.

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
V2-T6-36 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Flex
6.2
Plug-In Cable Outlet Details Plug-In Cable Tap Box
6
Safety shutter
A B 6
6
C

6
Ground stab contact

6
Plug-in Cable Tap Boxes
Plug-in cable tap boxes are
used to back feed power to a
overcurrent protection. Plug-
in cable tap boxes fit into any
6
run-off busway, or where
equipment served by the
plug-in provision on a plug-in
type busway. See below.
Plug-In Cable Tap Box Dimensions 6
busway is connected without Catalog
Number A B C
6
Plug-In Cable Tap Box Details LAPTB100MG 9.33 (236.9) 18.21 (462.5) 8.18 (207.8)
Catalog Ampere Mechanical Lugs Mechanical Lugs LAPTB100MGN 9.33 (236.9) 18.21 (462.5) 8.18 (207.8) 6
Number Rating (Metric) (Standard) LAPTB200MG 9.33 (236.9) 18.21 (462.5) 8.18 (207.8)
LAPTB100MG 100 #63/0 4.1110.40 mm LAPTB200MGN 9.33 (236.9) 18.21 (462.5) 8.18 (207.8) 6
LAPTB100MGN 100 #63/0 4.1110.40 mm
LAPTB200MG 200 #63/0 4.1110.40 mm Plug-In Cable Tap Box Details
6
LAPTB200MGN 200 #63/0 4.1110.40 mm Stab Base

Special Plug-In Units


6
Mechanical lugs are
provided. If compression
Neutral
6
lugs are required, the cable
size must be specified 6
6
6
Gutter
Ground
6
Space

6
6
6
6
6
6
6
6
6
6
6
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-37
6.2 Low Voltage Busway
Pow-R-Flex

Technical Data and Specifications


6
Ratings Construction Bus Joints Plug-In Busway
6 A. The busway shall be A. The busway and A. Each busway section A. Where required, busway
Eaton type Pow-R-Flex associated fittings shall shall be furnished shall be of the plug-in
6 and shall be: consist of copper or complete with joint type. Plug-in busway
aluminum conductors hardware and covers. shall be available in
1. 1-phase, 3-wire with
6 50% integral housing
totally enclosed in a non-
ventilated 2-piece
The busway joints shall
be a single-bolt, non-
standard 2-, 4-, 6-, 8- and
10-foot lengths, with
ground.
6 2. 1-phase, 3-wire with
extruded aluminum
housing. Indoor feeder
rotating, removable
bridge design. All bridge
plug-in openings
provided on one side of
and indoor plug-in joints shall be furnished the busway sections on
6 50% internal ground bar
or 50% isolated internal busway shall be with a tension-indicating 12-inch centers. The
ground bar. interchangeable at the SmartBolt and Belleville plug-in openings shall not
6 3. 3-phase, 3-wire with
same rating without the washer. The bridge joint have hinged or
use of adapters or shall utilize a captive nut removable covers and
6 50% integral housing
ground.
special splice plates.
Fittings(elbows, tees,
retainer on the opposite
side of the torque-
shall have an integral
shutter that slides open
indicating bolt. The
6
flanges, etc.) shall be when a plug-in unit is
4. 3-phase, 3-wire with
identical for use with bridge joint design shall being inserted. The
50% internal ground bar
both the plug-in and ensure proper installation integral shutter
6 or 50% isolated internal
ground bar.
feeder types of busway. without the use of a mechanism shall prohibit
The busway shall be torque wrench, and dirt and debris from
6 5. 3-phase, 3-wire with capable of being
mounted flat-wise,
provide visual indication
that the joint has been
entering contact plug-in
openings in the busway.
100% ground.
6 6. 3-phase, 4-wire with
edgewise or vertically
without derating. The
tightened to the proper
internal tension. Each
The design shall allow for
nine (9) plug-in opening
100% neutral and 50% busway shall consist of busway joint shall allow outlets per ten (10) feet
6 integral housing ground. standard 10-foot sections for a minimum length of plug-in length. The
with special sections and adjustment of 0.5 integral shutter
6 7. 3-phase, 4-wire with
100% neutral and 50% fittings provided to suit inches. De-energization mechanism for plug-in
internal ground bar or the installation. of busway shall not be openings shall have a
6 50% isolated internal Horizontal runs shall be
suitable for hanging on
required for safe testing
of joint tightness.
positive screw close
feature that prevents the
ground bar.
6 B. Copper busway shall
10-foot maximum
centers. Provide one (1) Housing
shutter from being
opened when the plug-in
have a minimum of 3- hanger for every ten (10) A. The busway housing opening is not being
6 cycle short-circuit rating feet of horizontally shall be a two-piece utilized by a plug-in unit.
of 22 kA rms mounted duct. design fabricated from A standard housing
6 symmetrical for 225 A extruded aluminum. The ground connection shall
ratings, 35 kA rms Bus two-piece housing shall be supplied in each plug-
6 symmetrical for 400 A
ratings, 42 kA rms
A. Busbars shall be
fabricated from high
consist of a base channel
and interlocking front
in opening. Positive
mechanical guides for
6 symmetrical for 500 and strength, 55% cover bolted together, plug-in units shall be
600 A ratings. conductivity aluminum or along the bottom flange. provided at each plug-in
98% conductivity copper The busway enclosure opening to facilitate unit
6 C. Aluminum busway shall
have a minimum of 3-
and shall be silver-plated finish shall be ANSI 61 alignment, engage
at all joint and contact gray or black and shall shutter mechanism and
6 cycle short-circuit rating
of 22 kA rms
surfaces. conform to UL prevent improper
installation.
requirements.
symmetrical for 150 A B. The busway shall be
6 ratings, 35 kA rms capable of carrying rated B. The busway conductors
symmetrical for 225 A current continuously shall be totally enclosed
6 ratings, 42 kA rms without exceeding a within the housing and
symmetrical for temperature rise of 55 C shall not require any
6 300 and 400 A ratings. based on a 40 C
ambient.
optional covers to
prohibit access to the
6 conductors.

6
6
6
6
V2-T6-38 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Flex
6.2
Circuit Breaker Type Plug-In Plug-In Devices with C. Receptacle type plugs Surge Protective Devices
Devices Receptacles shall have fused or circuit A. Provide surge protective 6
A. Where required, plug-in A. Where required, plug-in breaker over-current devices as specified in
units of the types and units of the types and protection. Circuit Section 16671A. 6
ratings indicated on the ratings indicated on the breakers shall be plug-on
plans and specifications
shall be supplied. Plug-in
plans and specifications
shall be supplied.
or bolt-on type with an
interrupting rating of
End Cap Tap Boxes 6
A. End cable tap boxes shall
units shall be
mechanically interlocked
Plug-in units shall be
mechanically interlocked
10 kA or 22 kA three-
phase at 240 V, 25 kA
be configured to accept
up to (2) 350 kcmil cables
6
with the busway housing with the busway housing single-phase at 240 V,
to prevent their to prevent their 10 kA at 400 V and 480 V
per phase and shall
conform to UL 857 and 6
installation or removal installation or removal and 10 kA at 600 V. NEC standards for wire
while the switch is in the while the switch is in the Fused switches will have bend space. Left and 6
ON position. The ON position. The an interrupting rating that right side removable
enclosure of any plug-in
unit shall make positive
enclosure of any plug-in
unit shall make positive
matches that of the
busway it is attached to,
covers shall be provided 6
for easy cable access.
and shall limit the let-
ground connection to the
duct housing before the
ground connection to the
duct housing before the through current from the
Lug access covers shall
be provided for easy
6
stabs make contact with stabs make contact with plug through the
the busbars. All plug-in the busbars. All plug-in receptacle to less than
access to cable
termination lugs. Cable 6
units shall be equipped units shall be equipped 10 kA IR. All fault current tab boxes shall be
with an interlock that can with an interlock that can ratings shall be
symmetrical rms
mountable against a wall 6
be defeated to prevent be defeated to prevent without causing the
the cover from being
opened while the switch
the cover from being
opened while the switch
amperes. Circuit
breakers and fusible
busway to be offset from 6
the wall.
is in the ON position and is in the ON position and switches shall be from
to prevent accidental to prevent accidental the same manufacturer B. End cable tap boxes shall 6
closing of the switch closing of the switch as the busway. allow for CTs to be
while the cover is open. while the cover is open. Receptacles shall be UL mounted within the tap 6
The plugs shall be The plugs shall be listed, any standard box for metering.
provided with a means
for padlocking the cover
provided with a means
for padlocking the cover
NEMA configuration and
either bolted to the
6
closed and padlocking
the disconnect device in
closed and padlocking
the disconnect device in
enclosure or affixed to an
electrical cord dropped 6
the OFF position. The the OFF position. The down from the
operating handle and operating handle and enclosure. Cord drops 6
mechanism shall remain mechanism shall remain shall use UL listed strain
in control of the in control of the relief devices. 6
disconnect device at all disconnect device at all Receptacle type plugs
times, permitting its easy
operation from the floor
times, permitting its easy
operation from the floor
shall come fully
assembled and wired
6
from the manufacturer.
by means of a hook stick
or chain. All plug-in units
by means of a hook stick
or chain. All plug-in units Field kits for drop cords 6
shall be interchangeable shall be interchangeable and receptacles shall not
without alteration or without alteration or be acceptable. For fault 6
modification of plug-in modification of plug-in current ratings above
duct. duct. 22 kA at 240 V or 10 kA
at 400 V and/or 480 V,
6
B. All plug-in unit types and B. All plug-in unit types and
ratings must be fully ratings must be fully
the connector/receptacle
and breaker combination 6
interchangeable for use interchangeable for use must be tested to UL
on all busway ampere on all busway ampere 231 and UL approved. 6
ratings. ratings.
C. Circuit breaker-type plugs 6
shall have an interrupting
rating as shown in the 6
contract documents, and
shall meet all
requirements of UL
6
Standard 489. All breaker
plug-in devices shall be 6
from the same
manufacturer as the 6
busway.
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-39
6.2 Low Voltage Busway
Pow-R-Flex

Busway Whole Run Metering D. The electronic power


6 A. An electronic power meter shall be capable of
meter equivalent to an monitoring the following
6 Eaton IQ250/260 parameters for each
electronic power meter phase: current, current
6 shall be use to monitor demand, neutral current,
voltage, frequency; real,
power utilization for each
6 busway run and shall be
mounted in a separate
reactive and apparent
power, total and per
phase: power factor, total
6 enclosure bolted to each
end cable tap box and per phase; and
minimum and maximum
6 B. The electron power
meter shall have a digital
readings for each
parameter.
6 display showing real-time
information about critical E. The electronic power
power parameters for meter shall communicate
6 each phase. Each phase in RS-485 or Modbus
shall be visible on the RTU or Modbus ASCII or
6 display simultaneously. DNP 3.0 and KYZ output.
Shall also be capable of
C. The electronic power
6 meter shall comply with
optional I/O.

ANSI C12.20 for power


6 utilization and quality
with an accuracy of 0.2
6 percent.

6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
V2-T6-40 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Flex
6.2
Dimensions
Approximate Dimensions in Inches (mm) 6
Busbar and Housing 6
6
Physical DimensionsWidth x Height
Ampere Rating Phase Conductor Ground Conductor Housing Enclosure
Aluminum
150 0.28 x 0.50 (7.1 x 12.7) 0.20 x 1.75 (5.1 x 44.5) 3.60 x 8.30 (91.4 x 210.6)
6
225
300
0.28 x 1.25 (7.1 x 31.8)
0.28 x 1.25 (7.1 x 31.8)
0.20 x 1.75 (5.1 x 44.5)
0.20 x 1.75 (5.1 x 44.5)
3.60 x 8.30 (91.4 x 210.6)
3.60 x 8.30 (91.4 x 210.6)
6
400
Copper
0.28 x 1.75 (7.1 x 44.5) 0.20 x 1.75 (5.1 x 44.5) 3.60 x 8.30 (91.4 x 210.6)
6
225
400
0.28 x 0.50 (7.1 x 12.7)
0.28 x 1.25 (7.1 x 31.8)
0.20 x 1.75 (5.1 x 44.5)
0.20 x 1.75 (5.1 x 44.5)
3.60 x 8.30 (91.4 x 210.6)
3.60 x 8.30 (91.4 x 210.6)
6
500
600
0.28 x 1.75 (7.1 x 44.5)
0.28 x 1.75 (7.1 x 44.5)
0.20 x 1.75 (5.1 x 44.5)
0.20 x 1.75 (5.1 x 44.5)
3.60 x 8.30 (91.4 x 210.6)
3.60 x 8.30 (91.4 x 210.6)
6
6
Oversized Neutral Ratings
6
Ampere Rating Neutral Size D x W Neutral Rating
Aluminum 6
150
225
0.28 x 1.75 (7.1 x 44.5)
0.28 x 1.75 (7.1 x 44.5)
250%
150%
6
300 0.28 x 1.75 (7.1 x 44.5) 150% 6
400 0.28 x 1.75 (7.1 x 44.5) 100%
Copper 6
225 0.28 x 1.75 (7.1 x 44.5) 250%
400 0.28 x 1.75 (7.1 x 44.5) 150%
6
500 0.28 x 1.75 (7.1 x 44.5) 100%
6
600 0.28 x 1.75 (7.1 x 44.5) 100%

6
Conductor Dimensions
6
3.60

3.60
(91.4) 3.60
(91.4) 6
(91.4)
1.25
(31.7) 1.75
6
0.50
6
8.30 (44.4)
(12.7)
(210.8) 8.30
8.30 (210.8)
(210.8) 6
6
6
6
6
6
6
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-41
6.2 Low Voltage Busway
Pow-R-Flex

Approximate Dimensions in Inches (mm)


6
Plug-In Busway Feeder Busway
6 CL CL

6 12.00
(304.8)

6 24.00
CL
24.00
Spacing
6 (609.6)
Minimum
(609.6)

6 CL 12.00
(304.8)
CL

6
CL

6
6 Front View
Front View

6
6 Single Receptacle Mini Plug Unit

6
6
6 4.90 0.69

6 (124.5)
4.00
(17.5)

6
(101.6)

5.50
6 (139.7)
5.25
(133.4)
6
6
6
6
7.40
6 (187.9)

6
6
6
6
6
6
6
6
V2-T6-42 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Flex
6.2
Approximate Dimensions in Inches (mm)
6
Double Receptacle Mini Plug Unit
6
6
6
6
6
8.25
(209.6) 6
6
6
6
6
11.79
(299.5) 6
6
6
6
6

4.90
0.69
(17.5) 6
(124.5)
4.00
6
6
(101.6)

8.25
(209.6)
6
6
6
6
6
6
6
6
6
6
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-43
6.2 Low Voltage Busway
Pow-R-Flex

Approximate Dimensions in Inches (mm)


6
Plug-In Unit Devices
6
Receptacle Unit Physical Dimensions Twist-Lock Receptacles
6 Plug-In Protective Phase Voltage Configuration 15 A 20 A 30 A 50 A 60 A
Unit Type Device Voltage Width Height Depth
6
Single 125 V Two-pole, L515R 3 L520R L530R CS6360 4
Single GHC 480 7.50 (190.5) 8.60 (218.4) 4.00 (101.6) three-wire,
grounded
FD 400 8.50 (215.9) 11.50 (292.1) 6.50 (165.1)
6 FD 480 8.50 (215.9) 11.50 (292.1) 6.50 (165.1)
250 V Two-pole, L615R 3 L620R L630R CS8264 4
three-wire,

6 CCP switch
CCP switch
400
480
7.50 (190.5)
7.50 (190.5)
8.60 (218.4)
8.60 (218.4)
4.00 (101.6)
4.00 (101.6) 277 V
grounded
Two-pole, L7-15R L720R L730R

6
three-wire,
Double GHC 480 11.80 (299.7) 8.75 (222.3) 4.00 (101.6) grounded
FD 400 11.00 (279.4) 12.00 (304.8) 6.40 (162.6) 480 V Two-pole, L820R L830R
6 FD 480 11.00 (279.4) 12.00 (304.8) 6.40 (162.6) three-wire,
grounded

6
CCP switch 400 11.80 (299.7) 8.75 (222.3) 4.00 (101.6)
Three 250 V Three-pole, L1520R L1530R CS8364 4
CCP switch 480 11.80 (299.7) 8.75 (222.3) 4.00 (101.6) four-wire,

6 Quad FD 240 20.50 (520.7) 11.30 (287.0) 7.10 (180.3) grounded

FD 400 20.50 (520.7) 11.30 (287.0) 7.10 (180.3) 208/120 V Three-pole, L2120R L2130R
five-wire,
6 FD 480 20.50 (520.7) 11.30 (287.0) 7.10 (180.3) grounded
480/277 V Three-pole, L2220R L2230R
6 Receptacle Unit Short-Circuit Withstand Rating five-wire,
grounded
(rms Symmetrical)
6 Plug-In Breaker
Unit Type Type 240 V 400 V 480 V Pin and Sleeve Connectors (UL and IEC 309)
6 Single GHC 10,000 A 10,000 A 10,000 A Phase Voltage Configuration 15 A 20 A 30 A 50 A 60 A

FD 1 22,000 A 10,000 A 10,000 A Single 125 V Two-pole, P520C P530C P560C


6 CCP switch 2 42,000 A 42,000 A 42,000 A
three-wire,
grounded

6 Double GHC
FD 1
10,000 A
22,000 A
10,000 A
10,000 A
10,000 A
10,000 A
250 V Two-pole,
three-wire,
P620C P630C P660C

grounded
6 CCP switch 2 42,000 A 42,000 A 42,000 A
277 V Two-pole, P720C P730C P760C
Quad FD 1 22,000 A 10,000 A 10,000 A three-wire,
6 grounded
Three- 250 V Three-pole, P1520C P1530C P1560C
6 NEMA Receptacle Configurations four-wire,
grounded

6 Straight-Blade Receptacles 208/120 V Three-pole,


five-wire,
P2120C P2130C P2160C

Phase Voltage Configuration 15 A 20 A 30 A 50 A 60 A grounded


6 Single 125 V Two-pole, 515R 3 520R 3 530R 480/277 V Three-pole, P2220C P2230C P2260C
three-wire, five-wire,
6 grounded grounded
250 V Two-pole, 615R 3 620R 3 630R Notes
6 three-wire,
grounded
1 25 kAIC is available for single-phase connectors at 240 V.
2 The short-circuit rating of the plug-in unit will match that of the busway that it is installed.

6 277 V Two-pole,
three-wire,
715R 720R 3 Available in a duplex configuration.
4 California standard receptacles.
grounded
6 Three 250 V Three-pole, 1515R 1520R 1530R
For other receptacle options, contact the factory.
480/277 V receptacles may be applied at 400/230 V.
four-wire,
6 grounded

6
6
6
6
V2-T6-44 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
Pow-R-Flex
6.2
Approximate Dimensions in Inches (mm)
6
Plug-In UnitsPhysical Data
Bus Plugs Breaker Plug-In Unit Dimensions 6
Plug-In Maximum Maximum
Unit Amperes Voltage A B C D E 6
LABFD 225 600 18.00 10.80 8.17 5.97 4.80
A B
(F-Frame) (457.2) (274.3) (207.5) (151.6) (121.9) 6
LABJD 250 600 18.56 10.80 9.08 5.97 4.61
C (J-Frame) (471.4) (274.3) (230.6) (151.6) (117.1) 6
D
Breaker Plug-In Unit Physical Data 6
E Plug-In Mechanical Approximate
Unit Terminals Weight Lb 6
LABFD (F-Frame) Cu/Al-(1)#44/0 25
LABJD (J-Frame) Cu/Al-(1)#14350 kcmil 40 6
Breaker
Neutral
6
6
6
6
6
Ground

6
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6
6
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Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-45
6.3 Low Voltage Busway
100A Busway

Contents
6 Bus Plug Receptacle
Description Page
6 100 A Busway
Options and Accessories . . . . . . . . . . . . . . . . . V2-T6-47
6 Technical Data and Specifications . . . . . . . . . . . V2-T6-48

6
6
6
6
6
6
6
6 100 A Busway
6 Product Description Product Selection

6 Plug-In Busway Busway


100 A copper Three-Phase, Three-Wire Three-Phase, Four-Wire Single-Phase, Three-Wire
6 Straight sections of
plug-in busway Description
600 V Maximum
Catalog Number
FN 277/480 V
Catalog Number
120/240 V
Catalog Number

6 Three-phase, three-wire;
three-phase, four-wire; and
Copper (Includes 50% Internal Ground Bar)
10 ft (3 m) CST13G CST14G CST13NG
6 single-phase, three-wire
applications 5 ft (1.5 m) CST135G CST145G CST13N5G

6
3 ft (0.9 m) CST133G CST143G CST13N3G
Application Description
2 ft (0.6 m) CST132G CST142G CST13N2G
Eaton 100 A busway is
6 an alternative to cable in 1 ft (0.3 m) CST131G CST141G CST13N1G
supplying small blocks Elbows 10 x 10 in (254.0 x 254.0 mm)
6 of power for the normal
commercial and industrial
Forward CFE13G CFE14G CFE13NG

power systems. 100 A Rearward CRE13G CRE14G CRE13NG


6 busway is practical for Upward CUE13G CUE14G CUE13NG
small shops, laboratories,
6
Downward CDE13G CDE14G CDE13NG
classrooms and light
manufacturing.
6 Cable Tap Boxes

6 Type
Three- or Four-Wire
Catalog Number
Ground (If Required)
Catalog Number

6 Plug-in PIB14 PIGS100


End (R or L) EB14 GL100

6 Center CBIB14G Included

6
6
6
6
6
V2-T6-46 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com
Low Voltage Busway
100A Busway
6.3
Fusible Plug-In Units
Voltage Ampere Fusible Enclosure Ground (If Required)
6
Rating Rating Catalog Number Catalog Number
240 30 FAN321 PIGS100
6
240 60 FAN322 PIGS100
6
240 100 FAN323 PIGS100
600 30 FAN361 PIGS100 6
600 60 FAN362 PIGS100
600 100 FAN363 PIGS100 6
6
Circuit Breakers for Plug-In Units
Circuit Breaker Receptacle Ground External Handle (Required
6
Breaker Ampere Enclosure Enclosure (If Required) for Hook-Stick Operation)
Frame Rating Catalog Number Catalog Number Catalog Number Catalog Number 6
QUICKLAG, HQP 1550 PINQP LCNQP PIGS100 HMQP
FD, EHD, FDB 15100 PINFD LCNFD PIGS100 HMFD 6
6
Options and Accessories
6
100A Busway Plug-In Units External Handle Accessories Hangers
Plug-in units for 100 A busway Operating Mechanism Catalog 6
are available with or without An external operating Item Number
overcurrent protection. All plug- mechanism is attached on
top of the breaker switch for
End closer EC1 6
in units include a neutral stab
6
and are suitable for three- hookstick or chain operation. Outlet cover OC1
phase, three-wire, and three- This is available for all Edgewise hanger EH1
circuit breakers.
phase, four-wire applications. C clamp hanger FH1
C ClampFH1 6
The PINQP circuit breaker Receptacle Enclosures Slip-on wall flange WF1
enclosures and the LCNQP
and LCNFD receptacle
The receptacle enclosures Note 6
(loadcenters) include space The above items can be used with or without Angle
enclosures are all suitable
for single-phase, three-wire
for three breaker poles and ground, three-wire or four-wire. Iron 6
provisions for one, two or
applications. Ground
stabs are available for
three conventional, single-
gang outlets, and blank
Accessories
6
field installation. CL Joint
6
covers to fill unused spaces.
Include neutral stab. Do not
Fusible Units
include breakers, outlets
Fusible units are available
for 30, 60 and 100 A service
or wiring. 4.00
(101.6)
Wall Mounted
6
for 240 or 600 V. The enclosure, circuit breaker
(if required) and ground 6
Circuit Breaker Units are ordered separately
If you are using circuit and shipped unassembled. 6
breaker units, the load must If the unit is to be factory
be distributed evenly among assembled, please indicate 6
A, B and C phases. To on the order, add 15% to End ClosersEC1
accomplish this, distribute the total price, and allow
additional time for shipment. Outlet Cover
6
the load evenly among EdgewiseEH1
6
single-, two- and three-pole For circuit breaker selection,
breakers. Available are see Page V2-T6-22.
QUICKLAGHQP circuit
breaker units for 50A240V 6
maximum service, EHD,
FDB and FD circuit breakers 6
for 100 A to 600 V maximum
service. 6
Replacement Outlet CoverOC1
6
Edge Mounted
6
Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com V2-T6-47
6.3 Low Voltage Busway
100A Busway

Technical Data and Specifications


6 Electrical conductors are Conductor joints are made by
silver-plated round copper means of boltless pressure
6 rods. A 50% internal ground clips that require no assembly
bar is supplied as standard. or adjustment by the installer.
6 Busway with ground will The busbars are firmly
match existing busway supported by molded
6 without ground. The housing
is formed from two channels
insulators on the alternate
side of the busway.
6 of 20-gauge steel riveted
together in a solid assembly
and painted ANSI 6.1.
6
6 100 A Busway and Fittings

6 6.00
(152.4)
26.25
(666.8)
26.25
(666.8)
26.25
(666.8)
26.25
(666.8)
9.00
(228.6)
3.50
(88.9)
Busbar Size:
0.281 (7.1) Dia.
1.75
(44.4)

6 3.50 9.00 26.25 26.25 26.25 26.25 6.00 Neutral


(88.9) (228.6) (666.8) (666.8) (666.8) (666.8) (152.4)
6 FRONT 5.37
(136.5)

6 50% Internal Ground

6 120.00
(3048.0)
CL Joint Joint CL

6 Typical 100 A Busway, Straight Length Typical Cross-Section

6 10.00 (254.0) x 10.00 (254.0) 10.00 (254.0) x 10.00 (254.0) 10.00 (254.0) x 10.00 (254.0) 10.00 (254.0) x 10.00 (254.0)

6
CL Joint "
10
6 10" 10"
"

"
10

10
6 CL Joint 10
"
"
10

6 CL Joint
CL Joint
6 "
10
6
Forward Elbow Rearward Elbow Upward Elbow Downward Elbow
6
6
6
6
6
6
6
6
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V2-T6-48 Volume 2Commercial Distribution CA08100003EMarch 2016 www.eaton.com

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