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Automotive

Catalogue
2014
CASTELLO FRANCE

ZI La Vaure 17
Rue Jean Berthon
42290 Sorbiers - France
CASTELLO ITALIA
Ph. +33 477296781
Via Anelli 52
Fax +33 477296784
26020 Casalmorano (CR)
info@castellofrance.fr Italy

Ph. +39 0374 3642


Fax +39 0374 360336

commerciale@castelloitalia.it
Your imagination is our limit.
Castello Italia was set up in Casalmorano (pro- Castello Italia entstand in Casalmorano (Cre-
vince of Cremona, Italy) in 1965 and was one of mona, Italien) im Jahr 1965 und war unter den er-
the first companies in the world to specialise in sten Unternehmen auf der Welt, die sich auf das
extruding polyamide and polyurethane pipes. Extrusion von Polyamid- und Polyurethan Rohren
With over 40 years of experience in processing spezialisiert haben.
thermoplastic polymers our company has always Mit ber 40 Jahren Erfahrung in der Verarbeitung
been distinguished by its continuous search for von thermoplastischen Polymeren hat unser Un-
qualitative excellence, technological innovation ternehmen sich immer durch seine kontinuierli-
and responsiveness to the customer. che Suche nach herausragender Qualitt, techno-
Thanks to these basic principles we have gained logischer Innovation und Flexibilitt gegenber
a key position in the automotive market and have dem Kunden ausgezeichnet.
become partners of the most important manu- Dank dieser wesentlichen Vorzge haben wir uns
facturers of industrial vehicles, buses, trailers and mit Erfolg auf dem Automobilmarkt positioniert
car components. und sind Partner der wichtigsten Herstellern von
Our products are developed by an efficient R&D Industriefahrzeugen, Bussen, Anhngern und Kfz-
department, produced with the latest generation Komponenten geworden.
of extrusion lines (single and multilayer extrusions) Unsere Produkte werden dank einer effizienten
and are controlled in a state-of-the-art laboratory. Forschungs- und Entwicklungsabteilung entwi-
Castello Italia has been certified to ISO TS ckelt, auf Linien der letzten Generation (Ein- und
16949 and ISO 9001:2008 by TV Sd and Mehrschicht) extrudiert und in einem Avantgarde-
possesses CCC (China Compulsory Certification). labor kontrolliert.
Castello Italia ist ein Unternehmen mit den
Bescheinigungen ISO TS 16949 und ISO
9001:2008 vom TV Sd und verfgt ber das
Zertifikat CCC (China Compulsory Certification).

AUTOMOTIVE CATALOGUE 2014 6


1965 Ca-
( , ) 1965 stello Italia
,
.
40- 4 0
,

,
. ,
,


, ,
. Castello Italia
I SO TS 16949 TUVISO
, 9001:2008 CCC
,
(
)
. ISO TS
16949 ISO 9001:2008,
, CCC (
).

7 3
AUTOMOTIVE CATALOGUE 2014
CORE COMPETENCES KERNKOMPETENZEN

Castello Italia is a reference point for Castello Italia stellt einen Bezugspunkt in
the manufacture of pipes for automoti- der Produktion von Rohren fr den Kfz-
ve applications thanks to its core com- Bereich dar und zwar dank seiner hohen
petences in Kompetenzen in

RAW MATERIALS ROHSTOFFEN


We carry out single and multilayer extrusions of PA11, Was die Rohstoffe anbelangt, erfolgt bei uns Ein- und
PA12, PA10.12, PA10.10, PA6, PA6.12, PA6.10, PVDF, TEEE, Mehrschicht-Extrusion von PA11, PA12, PA10.12, PA10.10,
polymers for high temperatures and antistatics, polyure- PA6, PA6.12, PA6.10, PVDF, TEEE, antistatischen Polyme-
thane and polyethylene. This great competence enables ren und solchen fr hohe Temperaturen, Polyurethan
us to tailor the right combination of polymers to suit cu- und Polythylen. Diese Kompetenz gestattet es uns,
stomer needs in order to create products that are both gem den Bedrfnissen des Kunden, die richtige Kom-
innovative and compliant with the main standards (DIN, bination von Polymeren damit verbinden zu knnen, um
ISO, SAE, FMVSS, JASO). Produkte zu schaffen, die sowohl innovativ sind, als auch
die wichtigsten Bezugsregelungen einhalten (DIN, ISO,
SAE, FMVSS, JASO).

EXTRUSION TECHNOLOGY EXTRUSIONSTECHNOLOGIEN


Extrusion technology is one of the strengths of Castello Die Extrusionstechnologie ist eine der Strken von Ca-
Italia and through continuous investments our company stello Italia und mittels kontinuierlicher Investitionen hat
has acquired state-of-the-art machines for both sin- sich unser Unternehmen mit einem sehr modernen Ma-
gle and multilayer extrusion. Highly qualified personnel schinenpark ausgerstet und dies sowohl fr Einschicht-,
ensure a high qualitative level (ISO TS 16949 and ISO als auch fr Mehrschichtextrusion. Hochqualifiziertes
9001:2008) combined with high productive efficiency. Personal gewhrleistet ein hohes Qualittsniveau (ISO TS
16949 und ISO 9001:2008) verbunden mit einer hohen
Produktionseffizienz.

PRODUCT DEVELOPMENT PRODUKTENTWICKLUNG


The focus on product development is the key factor for Der Fokus auf die Produktentwicklung ist der Schlssel-
continuing to offer innovative and functional products to faktor, um weiterhin innovative und fr die Kunden funktio-
our customers. Our R&D department is able to develop nelle Produkte anzubieten. Unsere Forschungs- und
conductive structures that withstand high temperatu- Entwicklungsabteilung ist in der Lage, Leitungsstrukturen
res, corrosive chemical contacts and high pressure. Ca- zu entwickeln, die hohen Temperaturen, Kontakten mit
stello Italia is able to provide 3D thermoformed solutions aggressiven Chemikalien und hohem Druck standhalten.
with complex assemblies. Castello Italia ist in der Lage, thermogeformte 3D Lsun-
gen, auch mit komplexem Zusammenbau anzubieten.

AUTOMOTIVE CATALOGUE 2014 8


Castello Italia

,


/ PA11, PA12, PA10.12,
11, 12, 10.12, PA10.10, PA6, PA6.12, PA6.10, PVDF, TEEE,
10.10, 6, 6.12, 6.10,
PVDF, TEEE,
, .
(DIN, ISO, SAE, FMVSS,
, JASO).
, ,

( DIN, ISO, SAE, FMVSS,
JASO).
/

Castello Italia
-


.

(ISO TS 16949 ISO 9001:2008)
.



,
. -
Castello Italia
,
, 3D
, .
3D .

9 AUTOMOTIVE CATALOGUE 2014


NOTES
INDEX

AUTOMOTIVE CATALOGUE 2014 8


INDEX / INDEX / /

INDEX
AIRBRAKE
Tubes in PA11 and PA12 DIN 74324 and DIN 73378 10

Tubes in PA11 & PA12 Bi-color DIN 74324 11

Tubes in PA10.12 ISO 7628-2010 12

Tubes in PA10.12 Bi-color ISO 7628-2010 13

Tubes in CO-POLYESTER TEEE ISO 7628-2010 14

Tubes MULTILAYER C.MLT 533 ISO 7628-2010 15

Tubes SAE J 844 Type A 16

Tubes SAE J 844 Type B 17

Airbrake coils in PA12 with metal springs 18

Airbrake coils in PA12 with plastic springs 19

Airbrake coils in PA12 or PA10.12 with metal springs 20

Airbrake coils in PA12 or PA10.12 with plastic springs 21

Pneumatic coils in SUPER PUR 22

FLUID TRANSFER
Mono & multilayer tubes for trucks and passenger car applications 24

ACCESSORIES
Airbrake accessories 26

Electrical accessories 27

28
PACKAGING

31
HOW TO ORDER

33
CHEMICAL RESISTANCE

9 AUTOMOTIVE CATALOGUE 2014


&
PA11 & PA12
AIRBRAKE

C.BEST and C.BIO monolayer tubes are produced according to the norms DIN 74324 C.BEST C.BIO
and DIN 73378 for air braking systems and fuel lines of industrial vehicles, autobus, DIN 74324 DIN 73378
trailers and passenger cars. PA12 & PA11 PHL & HIPHL types are suitable for the , ,
lower working pressure applications (10bar) such as air braking systems for trailers; . PA12 & PA11 PHL & HIPHL
PA12 & PA11 PHLY type offers higher pressure (12,5 bar) and it is suitable for trucks lower working pressure applications (10 ), ,
and busses. We can also print a depth marking on the tubes in order to control the ; PA12 & PA11
right insertion in the push-in fittings. PHLY (12,5 )
C.BEST und C.BIO Einschichtrohre werden gem den Normen DIN 74324 .
und DIN 73378 fr Luftbremsensysteme und Kraftstoffleitungen von Industrie- , .
fahrzeugen, Bussen, Anhngern und PKWs hergestellt. PA12 & PA11 PHL & C.BEST C.BIO DIN 74324 DIN 73378
HIPHL sind fr Anwendungen mit niedrigerem Betriebsdruck geeignete Typen PA12&PA11 PHL&HIPHL
(10bar) wie Luftbremsensysteme fr Anhnger; PA12 & PA11 PHLY-Typen bie- 10barPA12&PA11
ten hheren Druck (12,5 bar) und sind fr Lastkraftwagen und Busse geeignet. 12.5bar
Wir knnen auch eine Tiefenmarkierung auf die Rohre drucken, um das richtige
Hineinstecken in die Steckverschraubungen zu kontrollieren.

TUBES IN PA11 AND PA12 DIN 74324 AND DIN 73378


TECHNICAL DATA
PA11 & PA12 PHL PA11 & PA12 HIPHL PA11 & PA12 PHLY NORMS

internal DIN 74324 DIN 73378


external
Thickness Bending Radius Working pressure (at 23C) Bending Radius Working pressure (at 23C) Bending Radius Working pressure (at 23C) Colors Colors
auen innen Strke Biegeradius Betriebsdruck (bei 23C) Biegeradius Betriebsdruck (bei 23C) Biegeradius Betriebsdruck (bei 23C) Farben Farben
( 23C) ( 23C) ( 23C)
(23
C) (23
C) (23
C)

4 2,5 0,75 20 31 20 34 20 42
4 2,3 0,85 20 36 20 40 20 49
4 2 1 15 44 15 49 15 60
5 3 1 30 33 30 37 30 45
6 4 1 35 27 35 29 35 36
6 3 1,5 40 44 40 49 40 60
6 2 2 35 67 35 73 35 90
8 6 1 40 19 40 21 40 26
8 5,5 1,25 40 25 40 27 40 33
8 5 1,5 45 31 45 34 45 42
8 4 2 50 44 50 49 50 60
9 6 1,5 45 27 45 29 45 36
10 8 1 60 15 60 16 60 20
10 7,5 1,25 50 19 50 21 50 26
10 6 2 60 33 60 37 60 45
11 8 1,5 75 21 75 23 75 28
12 9 1,5 70 19 70 21 70 26
12 8 2 80 27 80 29 80 36
12,5 10 1,25 65 15 65 16 65 20
14 10 2 85 22 85 24 85 30
15 13 1 100 10 100 10 100 13
15 12 1,5 100 15 100 16 100 20
16 12 2 150 19 150 21 150 26
18 14 2 190 17 190 18 190 23
20 16 2 180 15 180 16 180 20

MARKING
Our standard marking is:
- DIN 74324 - 12 X 1,5 MM - PA 12 PHLY - C.BEST - 7150 -12 - 125 - 11:34
The values and coefficients contained in this document are for
information only and shall in no event be held to constitute or
imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
Srl with respect to difference to the values reported in the ta-
Normative External x Thickness Raw material Product name Batch number bles or misuse by the Customer of the products.

AUTOMOTIVE CATALOGUE 2014 10


&
PA11 & PA12 BI COLOR

AIRBRAKE
C.BEST & C.BIO Bi-color tubes fulfill the DIN 74324 standard, offer an hi- C.BEST & C.BIO DIN 74324,
gher UV resistance and a perfect differentiation of the tubes during the
assembling thanks to the colored stripes with no impact on the tolerances. , .
, , .
They are available in yellow, red, green and blue colors.
Zweifarbige C.BEST & C.BIO-Rohre erfllen den Standard DIN 74324, bie- C.PRO DIN 74324
ten eine hhere UV-Bestndigkeit und eine perfekte Differenzierung der

Leitungen whrend des Zusammenbaus, dank der farbigen Streifen und
sie haben keine Auswirkungen auf die Toleranzen. Sie sind in gelb, rot, grn
und blau erhltlich.

TUBES IN PA11 & PA12 BI-COLOR DIN 74324

TECHNICAL DATA
PA11 & PA12 PHL PA11 & PA12 HIPHL PA11 & PA12 PHLY NORMS

internal DIN 74324 DIN 73378


external
Thickness Bending Radius Working pressure (at 23C) Bending Radius Working pressure (at 23C) Bending Radius Working pressure (at 23C) Colors Colors
auen innen Strke Biegeradius Betriebsdruck (bei 23C) Biegeradius Betriebsdruck (bei 23C) Biegeradius Betriebsdruck (bei 23C) Farben Farben
( 23C) ( 23C) ( 23C)
(23
C) (23
C) (23
C)

6 4 1 35 27 35 29 35 36
8 6 1 40 19 40 21 40 26
10 8 1 60 15 60 16 60 20
12 9 1,5 70 19 70 21 70 26
15 12 1,5 90 15 90 16 90 20
16 12 2 150 19 150 29 150 26

MARKING
Our standard marking is:
The values and coefficients contained in this document are for
- DIN 74324 - 8 X 1 mm - PA 12 PHL- C.BEST - 8250 -12 - 125 - 15:34 information only and shall in no event be held to constitute or
imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
Srl with respect to difference to the values reported in the ta-
bles or misuse by the Customer of the products.
Normative External Raw Product name Batch number
x Thickness material

11 AUTOMOTIVE CATALOGUE 2014


PA10.12
AIRBRAKE

C.PRO tubes are produced with an innovative polymer named PA10.12. C.PRO PA10.12.
This material offers similar characteristics to PA12 and PA11 and ful- PA12 PA11
fill the ISO 7628-2010 standard. This material, as PA12 and PA11, is ISO 7628-2010. , PA12 PA11,
available in the PHL type for the low working pressure (10bar) and in : PHL - (10 ) PHLY -
the PHLY type for the higher working pressure (12,5 bar) for trucks and (12,5 )
busses. .

C.PRO-Rohre werden mit einem innovativen Polymer namens PA10.12 C.PRO PA10.12PA12 PA11
hergestellt. Dieses Material bietet hnliche Eigenschaften wie PA12 und ISO 7628-2010.PA12 PA11
PA11 und erfllt den Standard ISO 7628-2010. Dieses Material ist, wie (10bar) PHL (12,5 bar)PHLY
PA12 und PA11, mit dem PHL-Typ fr niedrigen Betriebsdruck erhltlich
(10bar) und mit dem PHLY-Typ fr hheren Betriebsdruck (12,5 bar) fr
Lastkraftwagen und Busse.

TUBES IN PA10.12 ISO 7628-2010


TECHNICAL DATA
PA 10.12 PHL PA10.12 PHLY

external internal
Thickness Bending Radius Working pressure (at 23C) Bending Radius Working pressure (at 23C) Colors
auen innen Strke Biegeradius Betriebsdruck (bei 23C) Biegeradius Betriebsdruck (bei 23C) Farben
( 23C) ( 23C)
(23
C) (23
C)

4 2 1 15 47 15 60
6 4 1 35 28 35 36
8 6 1 40 20 40 26
9 6 1,5 45 28 45 36
10 8 1 60 16 60 20
10 7,5 1,25 50 20 50 26
11 8 1,5 75 22 75 29
12 9 1,5 70 20 70 26
14 10 2 90 23 90 30
15 12 1,5 100 16 100 20
16 12 2 150 20 150 26
18 14 2 190 18 190 23
19 15 2 180 16 180 21

MARKING
Our standard marking is:
The values and coefficients contained in this document are for
ISO 7628 CAT. 3 - 8 X 1 mm - PA 10.12 PHLY - C.PRO - 8324 - 11 - 157 - 10:30 information only and shall in no event be held to constitute or
imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
Srl with respect to difference to the values reported in the ta-
bles or misuse by the Customer of the products.
Normative External Raw Product name Batch number
x Thickness material

AUTOMOTIVE CATALOGUE 2014 12


PA10.12 - BI COLOR

AIRBRAKE
C.PRO bi-color tubes fulfill the ISO 7628-2010 standard, offer higher UV C.PRO ISO 7628-2010,
resistance and perfect differentiation on the tubes during the assembling
thanks to the colored stripes. These stripes do not impact the tolerances , .
and are available in yellow, red, green and blue colors. , , .

Zweifarbige C.PRO-Rohre erfllen den Standard ISO 7628-2010, bieten


eine hhere UV-Bestndigkeit und eine perfekte Differenzierung der Lei- C.PRO ISO 7628-2010
tungen whrend des Zusammenbaus, dank der farbigen Streifen. Diese
Streifen haben keine Auswirkungen auf die Toleranzen und sind in gelb,
rot, grn und blau erhltlich.

TUBES IN PA10.12 BI-COLOR ISO 7628-2010


TECHNICAL DATA
PA 10.12 PHL PA10.12 PHLY

external internal
Thickness Bending Radius Working pressure (at 23C) Bending Radius Working pressure (at 23C) Colors
auen innen Strke Biegeradius Betriebsdruck (bei 23C) Biegeradius Betriebsdruck (bei 23C) Farben
( 23C) ( 23C)
(23
C) (23
C)

6 1 1 35 28 35 36
8 1 1 40 20 40 26
10 1 1 60 16 60 20
10 1,25 1,25 50 20 50 26
12 1,5 1,5 70 20 70 26
15 1,5 1,5 100 16 100 20
16 2 2 150 20 150 26

MARKING
Our standard marking is:
The values and coefficients contained in this document are for
ISO 7628 CAT. 3 - 8 X 1 mm - PA 10.12 PHL - C.PRO - 8324 - 11 - 157 - 10:30 information only and shall in no event be held to constitute or
imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
Srl with respect to difference to the values reported in the ta-
bles or misuse by the Customer of the products.
Normative External Raw Product name Batch number
x Thickness material

13 AUTOMOTIVE CATALOGUE 2014


CO-POLYESTER (TEEE)
AIRBRAKE

C.MECH tubes are produced with a co-polyester thermoplastic and they C.MECH
are suitable for the air braking lines according to the ISO 7628-2010
Cat.1, offering good flexibility and temperature resistances. They are avai- ISO 7628-2010 1,
lable in black, yellow and red colors. . ,
.
C.MECH-Rohre werden mit einem Co-Polyester-Thermoplastikmaterial
hergestellt und sind gem ISO 7628-2010 Kat.1 fr die Luftbremsenlei- C.MECH TEEE ISO 7628-2010 1
tungen geeignet, da sie gute Flexibilitt und Temperaturbestndigkeit bie-
ten. Sie sind in schwarz, gelb und rot erhltlich.

TUBES IN CO-POLYESTER TEEE ISO 7628-2010

TECHNICAL DATA

external internal
Thickness Bending Radius Working pressure (at 23C) Colors
auen innen Strke Biegeradius Betriebsdruck (bei 23C) Farben
( 23C)
(23
C)

6 4 1 30 25
8 6 1 40 18
10 8 1 50 14
12 9 1,5 60 18
15 12 1,5 75 14

MARKING
Our standard marking is:
The values and coefficients contained in this document are for
ISO 7628 CAT. 1 - 8 X 1 MM - TEEE - C.MECH - 8324 - 14 - 157 - 10:30 information only and shall in no event be held to constitute or
imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
Srl with respect to difference to the values reported in the ta-
bles or misuse by the Customer of the products.
Normative External Raw Product name Batch number
x Thickness material

AUTOMOTIVE CATALOGUE 2014 14


MULTILAYER TUBE

AIRBRAKE
C.MLT tubes, in particular Type C.MLT 533, are produced with multilayer C.MLT, C.MLT 533,
extrusion technology and tested according to the ISO 7628-2010 Cat.3.
This solution offers a cost saving due to reduced amount of PA12 in the ISO 7628-2010 3.
structure. These tubes are only available in black color. ,
PA12. .
C.MLT-Rohre, insbesondere Typ C.MLT 533 werden mit Mehrschichtex-
trusionstechnologie hergestellt und gem ISO 7628-2010 Kat.3 ge- C.MLT C.MLT 533 ISO
testet. Diese Lsung bietet eine Kostenersparnis durch eine reduzier- 7628-2010 3PA12
te Menge an PA12 in der Struktur. Diese Rohre sind nur in schwarz
erhltlich.

TUBES MULTILAYER C.MLT 533 ISO 7628-2010

TECHNICAL DATA

external internal
Thickness Bending Radius Working pressure (at 23C) Colors
auen innen Strke Biegeradius Betriebsdruck (bei 23C) Farben
( 23C)
(23
C)

8 6 1 40 26
12 9 1,5 70 26
15 12 1,5 100 20

MARKING
Our standard marking is:
The values and coefficients contained in this document are for
ISO 7628 CAT. 3 - 8 X 1 MM - PA 10.12 PHL - C.MLT 533 - 8324 - 11 - 157 - 10:30 information only and shall in no event be held to constitute or
imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
Srl with respect to difference to the values reported in the ta-
bles or misuse by the Customer of the products.
Normative External Raw Product name Batch number
x Thickness material

15 AUTOMOTIVE CATALOGUE 2014


TUBES SAE J 844
AIRBRAKE

C.BRAKE SAE J 844 Type A are monolayer tubes made of polyamide. C.BRAKE SAE J 844 A
These tubes are typically used in the vehicles produced according to the . ,
American standards. .
C.BRAKE SAE J 844 Type A
C.BRAKE SAE J 844 Typ A sind Einschichtrohre aus Polyamid. Diese
Rohre werden normalerweise in Fahrzeugen verwendet, die nach den
amerikanischen Standards hergestellt werden.

TUBES SAE J 844 TYPE A


TECHNICAL DATA

external internal
Thickness Bending Radius Working pressure (at 23C) Burst pressure (at 23C) Colors
auen innen Strke Biegeradius Betriebsdruck (bei 23C) Berstdruck (bei 23C) Farben
( 23C) ( 23C)
(23
C) (23C)

3,18 (1/8) 2,02 0,58 10 23 69


4 (5/32) 2,38 0,81 13 28 83
4,35 (3/16) 2,97 0,89 20 28 83
6 4 1 25 28 83
6,35 (1/4) 4,35 1 25 28 83
8 (5/16) 6 1 35 23 69

MARKING
Our standard marking is:
The values and coefficients contained in this document are for
C.BRAKE SAE J844 TYPE A 6X1MM PA11 6109 08- 157 -21:08 information only and shall in no event be held to constitute or
imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
Srl with respect to difference to the values reported in the ta-
bles or misuse by the Customer of the products.
Product name Normative External Raw Batch number
x Thickness material

AUTOMOTIVE CATALOGUE 2014 16


TUBES SAE J 844

AIRBRAKE
C.BRAKE SAE J 844 Type B are multilayer tubes made of polyamide rein- C.BRAKE SAE J 844 B
forced with a polyester braiding between the two layers. These tubes .
are typically used in the vehicles produced according to the American ,
standards. .

C.BRAKE SAE J 844 Typ B sind Mehrschichtrohre aus Polyamid, die mit C.BRAKE SAE J 844 Type B
einer Polyestergeflechteinlage zwischen den beiden Schichten verstrkt
sind. Diese Rohre werden normalerweise in Fahrzeugen verwendet, die
nach den amerikanischen Standards hergestellt werden.

TUBES SAE J 844 TYPE B


TECHNICAL DATA

external internal
Thickness Bending Radius Working pressure (at 23C) Burst pressure (at 23C) Colors
auen innen Strke Biegeradius Betriebsdruck (bei 23C) Berstdruck (bei 23C) Farben
( 23C) ( 23C)
(23
C) (23C)

9.53 (3/8) 6,39 1.57 38 32 97


10 7 1.5 60 27 82
12 6,53 1,5 70 23 70
12.7 (1/2) 9,56 1.57 50 22 66
15,88 (5/8) 11,2 2,34 65 21 62
16 12 2 70 20 60
19 (3/4) 14,32 2,34 80 18 55

MARKING
Our standard marking is:
The values and coefficients contained in this document are for
C.BRAKE SAE J844 TYPE B 10X1,5MM PA11 6109 08- 157 -21:08 information only and shall in no event be held to constitute or
imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
Srl with respect to difference to the values reported in the ta-
Product name Normative External Raw Batch number bles or misuse by the Customer of the products.
x Thickness material

17 AUTOMOTIVE CATALOGUE 2014


OEMs AIRBRAKE COILS
AIRBRAKE

Castello Italia produces its aircoils using PA12 tubes and high quality ,
fittings made in brass or nickel plated steel according to the DIN 73373. PA12
Our aircoils offer a working length up to 4,5 mt and the tails are pro- DIN 73373.
tected with metallic springs. These aircoils are available only in black 4,5mt ,
.
color tubing. .
Castello Italia produziert seine Spiralen unter Verwendung von PA12-
Rohren und hochwertigen Verschraubung aus Messing oder Stahl mit Castello Italia PA12
DIN 73373 4,5
Nickelplatierung gem DIN 73373. Unsere Spiralen bieten bis 4,5mt
Betriebslnge und die Enden sind mit Metallfedern geschtzt. Diese Spi-
ralen sind nur in schwarz erhltlich.

AIRBRAKE COILS IN PA12 WITH METAL SPRINGS


SHORT TAILS COILS

L
D F M

Standard Narrow
Turns 17 21 F M
D 120 mm 95 mm
L 4,0 m 4,0 m F18 x 1,5 M 16 x 1,5 L 15 mm
C 100 mm 100 mm F18 x 1,5 M 18 x 1,5 L 34 mm
Tube 12 x 9 x 1,5 mm 12 x 9 x 1,5 mm F1/2 x 1,5 M 22 x 1,5 L 15 mm

LONG TAILS COILS

L L
F M
M2 D M1
C

No turns With turns


Turns 0 7 F M
D 95 mm
L 2,740 m 4,725 m F18 x 1,5 M 16 x 1,5 - L 15 mm M1
C 0 mm 100 mm F1/2 x 1,5 M 22 x 1,5 - L 15 mm M2
Tube 12 x 9 x 1,5 mm 12 x 9 x 1,5 mm

COLOR RANGE The values and coefficients contained in this document are for
As far as the kit is concerned, please see page 26 information only and shall in no event be held to constitute or
imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
(KIT STEEL SPRINGS AIRCOIL PA 12X9) Srl with respect to difference to the values reported in the ta-
Only black bles or misuse by the Customer of the products.

AUTOMOTIVE CATALOGUE 2014 18


OEMs AIRBRAKE COILS

AIRBRAKE
Type B

Type A
Castello Italia produces its aircoils using PA12 tubes and in order to offer
a flexible connection for every vehicle, they are fitted with F18 fittings. The PA12,
tails are protected with colored plastic springs and the working length is F18. ,
up to 4,5mt. These aircoils are available only in black color tubing. 4,5mt.
.
Castello Italia produziert seine Spiralen unter Verwendung von PA12-
Rohren und sie verfgen ber F18-Verschraubungen, um eine flexible Castello ItaliaPA12 F18
Verbindung fr alle Fahrzeuge zu bieten. Die Enden sind mit farbigen
Plastikfedern geschtzt und die Betriebslnge betrgt bis 4,5 m. Diese 4,5
Spiralen sind nur in schwarz erhltlich.

AIRBRAKE COILS IN PA12 WITH PLASTIC SPRINGS


TECHNICAL DATA TYPE A
L
D
F
C

Standard Narrow
Turns 17 21 F
D 120 mm 95 mm
L 4,0 m 4,0 m F18 x 1,5
C 100 mm 100 mm
Tube 12 x 9 x 1,5 mm 12 x 9 x 1,5 mm

TECHNICAL DATA TYPE B

L M
D

Standard Narrow
Turns 17 21 M
D 120 mm 95 mm
L 4,0 m 4,0 m M18 x 1,5
C 100 mm 100 mm
Tube 12 x 9 x 1,5 mm 12 x 9 x 1,5 mm

COLOR RANGE The values and coefficients contained in this document are for
As far as the kit is concerned, please see page 26 information only and shall in no event be held to constitute or
imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
(KIT PLASTIC SPRINGS AIRCOIL PA 12X9) Srl with respect to difference to the values reported in the ta-
Only black bles or misuse by the Customer of the products.

19 AUTOMOTIVE CATALOGUE 2014


AFTERMARKET AIRBRAKE COILS
AIRBRAKE

Castello Italia produces its aircoils using PA12 or PA10.12 tubes and
high quality fittings made in brass or nickel plated steel according to the PA12 PA10.12
DIN 73373. Our aircoils offer a working length up to 4,5mt and the tails DIN 73373.
are protected with metallic springs. These aircoils are available in yellow, 4,5mt ,
red and blue color tubing. .
, .
Castello Italia produziert seine Spiralen unter Verwendung von PA12 Castello Italia PA12PA10.12
order PA10.12 Rohren und hochwertigen Verschraubung aus Messing DIN73373 4,5
oder Stahl mit Nickelplatierung gem DIN 73373. Unsere Spiralen
bieten bis 4,5mt Betriebslnge und die Enden sind mit Metallfedern ge-
schtzt. Diese Spiralen sind in gelb, rot und blau erhltlich.

AIRBRAKE COILS IN PA12 OR PA10.12 WITH METAL SPRINGS


SHORT TAILS COILS

L
F M
D

Standard Narrow
Turns 17 21 F M
D 120 mm 95 mm
L 4,0 m 4,0 m F18 x 1,5 M 16 x 1,5 L 15 mm
C 100 mm 100 mm F18 x 1,5 M 18 x 1,5 L 34 mm
Tube 12 x 9 x 1,5 mm 12 x 9 x 1,5 mm F1/2 x 1,5 M 22 x 1,5 L 15 mm

LONG TAILS COILS

L L
F M
M2 D M1
C

No turns With turns


Turns 0 7 F M
D 95 mm
L 2,740 m 4,725 m F18 x 1,5 M 16 x 1,5 - L 15 mm M1
C 0 mm 100 mm F1/2 x 1,5 M 22 x 1,5 - L 15 mm M2
Tube 12 x 9 x 1,5 mm 12 x 9 x 1,5 mm

COLOR RANGE The values and coefficients contained in this document are for
As far as the kit is concerned, please see page 26 information only and shall in no event be held to constitute or
imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
(KIT STEEL SPRINGS AIRCOIL PA 12X9) Srl with respect to difference to the values reported in the ta-
bles or misuse by the Customer of the products.

AUTOMOTIVE CATALOGUE 2014 20


AFTERMARKET AIRBRAKE COILS

AIRBRAKE
Type B

Type A

Castello Italia produces its aircoils using PA12 or PA10.12 tubes and in
order to offer a flexible connection for every vehicles, they are fitted with PA12 PA10.12,
F18 fittings. The tails are protected with colored plastic springs and the F18. ,
working length is up to 4,5mt. These aircoils are available in yellow, red 4,5mt.
and blue color tubing. , .

Castello Italia produziert seine Spiralen unter Verwendung von PA12 or-
der PA10.12 Rohren und sie verfgen ber F18-Verschraubungen, um Castello ItaliaPA12PA10.12 F18
eine flexible Verbindung fr alle Fahrzeuge zu bieten. Die Enden sind mit
farbigen Plastikfedern geschtzt und die Betriebslnge betrgt bis 4,5 m. 4,5
Diese Spiralen sind in gelb, rot und blau erhltlich.

AIRBRAKE COILS IN PA12 OR PA10.12 WITH PLASTIC SPRINGS


TECHNICAL DATA TYPE A

L
D
F
C

Standard Narrow F
Turns 17 21
D 120 mm 95 mm
L 4,0 m 4,0 m F18 x 1,5
C 100 mm 100 mm
Tube 12 x 9 x 1,5 mm 12 x 9 x 1,5 mm

TECHNICAL DATA TYPE B


L M
D

Standard Narrow
Turns 17 21 M
D 120 mm 95 mm
L 4,0 m 4,0 m M18 x 1,5
C 100 mm 100 mm
Tube 12 x 9 x 1,5 mm 12 x 9 x 1,5 mm

COLOR RANGE The values and coefficients contained in this document are for
As far as the kit is concerned, please see page 26 information only and shall in no event be held to constitute or
imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
(KIT PLASTIC SPRINGS AIRCOIL PA 12X9) Srl with respect to difference to the values reported in the ta-
bles or misuse by the Customer of the products.

21 AUTOMOTIVE CATALOGUE 2014


PNEUMATIC COILS IN SUPER PUR
AIRBRAKE

Those anti-knicking coils are made of a special polyurethane resin , ,


, ,
and due to their outstanding properties they can be used for air air compressed applications.
compressed applications. They are available in 24 turns with a 24 , 4,5mt .
working length up to 4,5mt and in dual-in combination.

Diese Antiknickspiralen sind aus speziellem Polyurethanharz 244,5
und aufgrund ihrer herausragenden Eigenschaften knnen sie
fr Pressluftanwendungen verwendet werden. Sie sind mit 24
Windungen, bis 4,5m Betriebslnge und Dual-In-Kombination
erhltlich.

PNEUMATIC COILS IN SUPER PUR

TECHNICAL DATA

L
F M
D

Only in dual-in
Standard combination (external)
Turns 24 21 F M
D 74 mm 95 mm
L 4,0 m 4,0 m F18 x 1,5 M 16 x 1,5 L 15 mm OR
C 100 mm 100 mm
Tube 12 x 8 x 2 mm 12 x 8 x 2 mm

These coils are supplied with fitting M16x1,5 with O-RING


Diese Spiralen werden mit Verschraubung M16x1,5 mit O-RINGEN ausgerstet
M16x1,5
M16x1.5,

This kind of coils is also produced in dual-in combination with one internal coils with 24 turns and one external with 21turns.
Diese Art von Spiralen werden auch in Dual-In-Kombinationen mit einer Innenbandstahlrolle mit 24 Windungen und einer ueren mit
21Windungen hergestellt.
, 24 , - 21 .
2421

COLOR RANGE The values and coefficients contained in this document are for
information only and shall in no event be held to constitute or
As far as the kit is concerned, please see page 26 imply any warranty, undertaking, express or implied commit-
ment. No liability whatsoever can be accepted by Castello Italia
(KIT SUPERPUR AIRCOIL PU 12X8) Srl with respect to difference to the values reported in the ta-
bles or misuse by the Customer of the products.

AUTOMOTIVE CATALOGUE 2014 22


NOTES

AIRBRAKE

23 AUTOMOTIVE CATALOGUE 2014


TRANSFER FLUID TRANSFER FLSSIGKEITSTRANSFER
FLUID

Castello Italia produces fluid transfer solutions Castello Italia produziert Lsungen fr die Fr-
using mono or multilayer tubes for those appli- derung von Flssigkeiten unter Verwendung von
cations: Ein- und Mehrschichtrohren fr diese Anwen-
Fuel lines dungsbereiche:
Clutch lines Kraftstoffleitungen
SCR Lines (Urea lines) Kupplungsleitungen
Cooling lines SCR-Leitungen (Harnstoffleitungen)
EGR lines Khlleitungen
Blow-by lines AGR-Leitungen
Vacuum lines Blow-By Leitungen
Greasing lines Vakuumleitungen
All those solutions are developed and designed Schmiermittelleitungen
according to specific request of the customers All diese Lsungen werden gem den spezifi-
and the international standards as EURO 4, schen Kundenanforderungen und den interna-
EURO 5 and EURO 6. tionalen Standards wie EURO 4, EURO 5 und
EURO 6 entwickelt und konzipiert.

Our innovative R&D department develops tailor Unsere innovative Forschungs- und
multilayer made solutions in 3D. It studies the Entwicklungsabteilung entwickelt mage-
different layers selecting the right and most schneiderte 3D Mehrschichtlsungen. Sie un-
cost effective raw materials in order to guaran- tersucht die verschiedenen Schichttypen und
tee the highest performances linked to the envi- sucht die richtigen Rohrstoffe mit den besten
ronmental conditions. Preis-Leistungsverhltnissen aus, um die
We can develop solutions for stringent chemi- hchsten Leistungen in Verbindung mit den
cal environments, for antistatic applications, for Umweltbedingungen zu gewhrleisten.
fire-proof and high temperature requirements. Wir knnen Lsungen fr strikte chemische
Umgebungen, fr Antistatikanwendungen, fr
feuerfeste und hohe Temperaturanforderun-
gen entwickeln.

AUTOMOTIVE CATALOGUE 2014 24


TRANSFER
FLUID
Castello Italia Castello Italia
-

:


SCR ( ) SCR ()

EGR
Blow-By





,
-4, -5 -6. EURO 4, EURO 5
EURO 6

3D

2D 3D .
,


.

,
,
.

25 AUTOMOTIVE CATALOGUE 2014


ACCESSORIES
AIRBRAKE
ACCESSORIES

Castello Italia can provide the fitting kits for the aircoils with
steel and plastic springs, airbrake coil handles and the main ,
types of adaptors. ,
.
Castello Italia kann die Montagekits fr die Spiralen mit Castello Italia
Stahl und Plastikfedern, Luftbremsenspulengriffe und die
Haupttypen von Anschlussstcken liefern.

KIT STEEL SPRINGS AIRCOIL PA12X9

KIT PA RA 18L

KIT PA RA 16

KIT PA RA 22

KIT PLASTIC SPRINGS AIRCOIL PA12X9

RED
KIT PA MPR PG
KIT PA MPY PG
YELLOW KIT PA MPB PG

KIT PA MPR RP
BLACK
KIT PA MPY RP
KIT PA MPB RP

KIT SUPERPUR AIRCOIL PU12X8

KIT UC CR16

FITTINGS & ADAPTORS

M18 L M18 M16 M18 M18 PUSH-IN M22 M 1/2 AIR COILS HANDLE

L 34mm

CNI13 CNI11 CPO1 CNI14 CMA1

AUTOMOTIVE CATALOGUE 2014 26


ACCESSORIES
ELECTRICALS

ACCESSORIES
Our electrical coils offer an extremely good recoil memory and
they are produced and tested according to the ISO standards. ,
ISO.
Our product range includes:
:
Electrical coils 7 Poles /12V, 7 Poles/24V, 13 Poles/12V,
13 Poles/24V, 15 Poles/24V with plastic and metal plugs 7 / 12V,

ABS Products EBS Products
ABS EBS
Unsere Elektrospiralen bieten einen ausgesprochen guten
Rckstellspeicher und werden gem ISO-Standards getestet
und produziert. ISO
:
Unsere Produktpalette schliet das folgende ein:
7/127/2413/12 13
Elektrische Spiralen 7-polig /12V, 7-polig/24V, 13-polig/12V,
/2415/24
13-polig/24V, 15-polig/24V mit Plastik- und Metallsteckern
ABS EBS
ABS-Produkte EBS-Produkte

27 AUTOMOTIVE CATALOGUE 2014


PACKAGING VERPACKUNG
PACKAGING

Castello Italia can offer a very flexible packaging system ac- Castello Italia kann gem Kundenwunsch ein sehr flexibles
cording to customers requests. We can pack our tubes from Verpackungssystem anbieten. Wir knnen unsere Rohre in
rolls and boxes (mainly for aftermarket dealers) to large drums Rollen und Kartons (hauptschlich fr Aftermarket) bis zu
for the assembling lines. We coil our tubes also in large rolls groen Trommeln fr Fliebandfertigung packen. Wir wickeln
without internal support in order to reduce the environmental unsere Rohre auch in groen Rollen ohne innere Sttze, um
impact. Castello Italia can cut tubes in special lengths and set die Umweltkosten zu reduzieren. Castello Italia kann auf Anfra-
up special packaging services on request. ge Rohre auf besondere Lngen schneiden und besonderen
Verpackungsservice bieten.

ROLL LENGTH / ROLLENLNGE / /

25 m 50 m

BOXES
100 m

B 0 external 0 internal
(A) (B)
Shoulder ( C ) Roll Length
PA11 - PA12 0 auen 0 innen Hhe Rollenlnge
PA10.12 0 0
0 0 0

C 6x1 700 mm 500 mm 200 mm 1000 mm


8x1 740 mm 430 mm 200 mm 850 mm
10x1 725 mm 430 mm 200 mm 500 mm
12x1,5 750 mm 430 mm 200 mm 400 mm
A 15x1,5 810 mm 500 mm 200 mm 250 mm

AUTOMOTIVE CATALOGUE 2014 28


PACKAGING
Castello Italia
. 25
( ,
), .
/ Castello Italia
,
.
.

WOODEN OR PLASTIC DRUMS / HOLZ- ODER PLASTIKTROMMELN /


/

DRUM DIMENSION TYPE A TYPE D TYPE E TYPE H TYPE L


TROMMELABMESSUNG
wooden plastic wooden wooden wooden
drum drum drum drum drum

De Di DI 250 m 310 m 310 m 500 m 310 m


DE 600 m 600 m 750 m 1000 m 700 m
L 300 m 315 m 350 m 470 m 480 m

INNER HOLE 42 mm 82 mm 82 mm 82 mm 82 mm
L

TUBE LENGTH PER DRUM TYPE / ROHRLNGE PRO TROMMELSORTE /


/

0 external
0 auen TYPE A TYPE D TYPE E TYPE H TYPE L
0 wooden plastic wooden wooden wooden
0 drum drum drum drum drum

4 3000 m 2500 m 5000 m 14000 m 7000 m


6 1500 m 1000 m 2000 m 6500 m 3000 m
8 850 m 650 m 1500 m 3500 m 1500 m
10 500 m 400 m 1000 m 2000 m 1000 m
12 350 m 280 m 600 m 1500 m 800 m

29 AUTOMOTIVE CATALOGUE 2014


NOTES
HOW TO
ORDER

AUTOMOTIVE CATALOGUE 2014 30


HOW TO ORDER

HOW TO
ORDER
TUBES / ROHRE / /

T 2F 012 009 NR 0100 S


Ex:
T stands for tube

INTERNAL SIZE ROLL LENGHT


EXTERNAL SIZE 0100 = 100mt
1000 = 1000mt
TUBE 0025 = 25mt

T 2F 012 009 NR 0100 S

COLOUR
NR = black
MATERIAL BL = dark blue
2F = PA12PHL
GI = yellow PACKAGING
2H = PA12HIPHL S = Filmed roll
RO = red
2Y = PA12PHLY X = No protective film
SG = yellow striped
8F = PA10.12PHL
SR = red striped A/H/L/D = Wooden or plastic-drums
1F = PA11PHL
SV = green striped W/Y/Q/N = Roll in C-Box (4 different sizes)
SB = blue striped

COILS/ SPIRALEN / /

S 8F 012 009 NR L17 A S


Ex:
S stands for coil

INTERNAL SIZE KIND OF SPIRAL


EXTERNAL SIZE L17 = 17 turns
S21 = 21 turns PACKAGING
S = Standard
COIL
HOW TO ORDER

I = Wrapped spiral

S 8F 012 009 NR L17 A S

COLOUR
NR = black KIND OF FITTINGS
GI = yellow A = 2 fittings M15x1,5
BL = dark blue C = 1 fitting M16x1,5 (internal 18), 1
MATERIAL RO = red fitting M22 (internal 1/2)
8F = PA10.12PHL F = 1 fitting M16x1,5 (internal 18), 1
2F = PA12PHL fitting M16x1,5 (internal 1/2)
UC = PU G = 2 black plastic protection springs
Q = 2 red plastic protection springs
R = 2 yellow plastic protection springs

31 AUTOMOTIVE CATALOGUE 2014


RESISTANCE NOTES
CHEMICAL

AUTOMOTIVE CATALOGUE 2014 32


CHEMICAL RESISTANCE AT +23C

RESISTANCE
CHEMICAL
SUBSTANCE PA12/ PA11/ PA10.12 POLYAMIDE 6 POLIURETHANE PVDF PTFE

Acetaldehyde O - O N O

Acetic acid O L O O O

Acetone O - O N O

Acetylene O - O O O

Ammonia Liquid O - O N -

Amyl acetate O - O O O

Aniline G - - O O

Antifreeze O - - - -

Benzol G - - O -

Benzyl Acohol N N N O O

Bromine N - N O -

Butane O - O O O

Butanol O - - - -

Carbon tetrachloride L N O O O

Chlorine N - N O O

Chlorobenzol N - - O O

Chloroform N N N O O

Citric Acid O L O O O

Concentrated Sulphuric N N N O O
Acid
Cresol L - N O O

Decaline O - O O O

Engine Oil O - O O O

Ethanol O - - - -

Ether O - - - -

Ethyl acetate O - O O O

Ethyl Oxide O - - - -

Formaldeyde L - - O O

Formic Acid L N N O O

Frigen F 12 Liquid G - - O O

Gasoil O N N - -

Glycerin OG O O O O

Glycole O L O O O

Greese O - O O O

Greese food O - O O O

Heptane O - O - -

LEGEND
O : good resistance G : swelling action L : limited resistance N : poor resistance

33 AUTOMOTIVE CATALOGUE 2014


RESISTANCE CHEMICAL RESISTANCE AT +23C
CHEMICAL

SUBSTANCE PA12/ PA11/ PA10.12 POLYAMIDE 6 POLIURETHANE PVDF PTFE

Hydraulic Oil O - O O O

Hydrocloric Acid 1% L N N O O

Hydrocloric Acid 10% L N N O O

Hydrofluoridric gas - - - - -

Hydrogen Peroxide 20% L - - O O

Hydrogen - - - - -

Iodine tincture - - - - -

Isoocthane OG - - O -

Isopropanol - N - - -

Kerosene O - O O -

Lactic Acid O N O O O

Magnesium Chloride 10% O - O O O

Mercury O - O O O

Methanol L N - - -

Methylene Chloride O N O O O

Milk O O O O O

Mineral Oil O - O O O

Naptha O - - - O

Napthalene O - O O O

Nitric Acid N N N L O

Nitrobenzol L - - - -

Oil Ether - - - - -

Oils O - - O O

Oleic Acid O - O O O

Oleum L - N N -

Oxalic Acid O - O O O

Oxigen O N O O O

Ozone L - N O O

Parafin Oil O - O O O

Perchloroethylene N - O O O

Petrol G - - O -

Petroleum O - O O O

Phenol N - - O O

Potassium Carbonate O - O O O

Potassium Hidroxide 50% OG - - N -

Potassium Hydroxide 10% OG - - N -

LEGEND
O : good resistance G : swelling action L : limited resistance N : poor resistance

AUTOMOTIVE CATALOGUE 2014 34


CHEMICAL RESISTANCE AT +23C

RESISTANCE
CHEMICAL
SUBSTANCE PA12/ PA11/ PA10.12 POLYAMIDE 6 POLIURETHANE PVDF PTFE

Potassium Permanganate N N O - -

Propane O - O O O

Pyridine N N N N -

Salicylic Acid O - O O O

Sea Water O O L O O

Silicon Oil O - O O O

Soap Suds O - - O O

Soda 10% O - - - -

Sodium Carbonate 10% O - - O -

Sodium Carbonate 50% L - - O -

Sodium Chloride O - - O -

Sodium Chloride O - O O O

Sodium Sulphate O - O O -

Starch O - O O O

Stearic Acid O - O O O

Stearine O - O - -

Styrene O - - - O

Sulohur Chloride L - - O O

Sulphuric Acid 10% L L N O O

Tallow O - - O -

Tartaric Acid O - O O O

Tetralin - - - - -

Toluole O - O O -

Transformer oil O - O O O

Trichlorethane L N N O -

Turpentine O - O O O

Urea O - O O O

Ureic Acid O - O O O

Urine O - O O O

Vaselline O - O O O

Vinegar O - O O O

Water O O L O O

Wax O - - - -

Xyolo O - - - -

Zinc Chloride (water based) O - O O O

LEGEND
O : good resistance G : swelling action L : limited resistance N : poor resistance

35 AUTOMOTIVE CATALOGUE 2014


NOTES

AUTOMOTIVE CATALOGUE 2014 36


NOTES

37 AUTOMOTIVE CATALOGUE 2014


NOTES

AUTOMOTIVE CATALOGUE 2014 38

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