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Formation and Structure of Organized Molecular Films

for Organo-Modied Montmorillonite and Mixed


Monolayer Behavior With Poly(L-lactide)

Atsuhiro Fujimori, Jun-Ichi Kusaka, Rintaro Nomura


Graduate School of Science and Engineering, Yamagata University, Jonan 4-3-16, Yonezawa,
Yamagata 992-8510, Japan

We investigated the molecular orientation and surface cationic surfactant into the interlayer spaces. Hence, a
morphology of organized molecular lms with regard large number of alkylammonium-modied layered sili-
to solid-state structures for organo-modied montmor- cates (organo-modied clays) have been developed,
illonites by surface pressure-area (p 2 A) isotherm, in-
plane and out-of plane X-ray diffraction (XRD), and which are now widely used to form a large variety of
atomic force microscopy (AFM). From the results of nanocomposite materials [14] with enhanced material
out-of plane XRD, formation of highly ordered layer properties [58] Organo-modied clay composites have
structure was conrmed in these clay Langmuir-Blodg- been extensively investigated in material science [9]. For
ett (LB) lm. Further, two-dimensional lattice of long example, it was recently demonstrated that modied
alkyl chain of organo-modied parts packed hexago-
nally or orthorhombically in the lms. Surface morphol- clays can act as powerful compatibilization agents of
ogy of Z-type monolayers on solid of organo-modied polymer blends [3] and behave in a synergistic manner
montmorillonites indicates heterogeneous modication with standard ame retardant formulations to render a
ratio in montmorillonite surface by AFM observation. In large class of polymers self-extinguishing [5]. To
addition, monolayer behavior on the water surface and achieve the remarkable enhancement of the mechanical
mesoscopic morphological formation on solid of mixed
lms of organo-modied montmorillonite and poly-(L- and thermal properties, it was also demonstrated that the
lactide) (PLLA) were investigated by p 2 A isotherm clays must be exfoliated in the polymer matrix [57].
and AFM. Collapsed surface pressures are independent The process of exfoliation is very complex, but there is
on the mixed ratio, and indicate almost constant value general agreement that in order for it to occur, the sili-
in their isotherms. This tendency is a peculiarity of im- cate platelets must rst be coated with surfactant to ena-
miscible system. From the result of AFM observation,
phase separated structure was conrmed in meso- ble them to overcome strong ionic interactions. The next
scopic scales. This phase separated morphology factor is the interaction between the polymer chains and
remarkably varied with mixed ratio. POLYM. ENG. SCI., the platelet surface and the degree of surface coverage
51:10991107, 2011. 2011 Society of Plastics Engineers by the surfactant which will determine whether the clays
will be well dispersed or clustered within the polymer
matrix. In order to determine whether specic function-
INTRODUCTION alized clay will exfoliate in a matrix it is useful to deter-
Clay minerals, layered silicates, have played impor- mine these parameters. Numerous methods exist, which
tant roles in the modern technology. These materials can characterize the interaction between the polymer and
have received considerable attention because of their the surfactant [10, 11].
potential use in numerous technical applications, ranging By the way, thin lms of clay minerals have been
from nanocomposite materials to biomedical and perso- studied in application to modied electrodes, sensors,
nal care products. Clays are unique in the sense that they photochromic devices, nonlinear optical devices, and so
consist of negatively charged aluminosilicate layers kept on [12]. The Langmuir-Blodgett (LB) method is one of
together with exchangeable interlayer cations. These ena- the most useful techniques to prepare ultra-thin lms [13].
ble the clays to undergo ion exchange which makes it In this method, oating molecular monolayers formed at
possible to modify their surfaces by intercalation of a an air/water interface are deposited on a solid substrate in
a layer-by-layer way. Ultra-thin lms of clay minerals
prepared by the LB method have been reported [14].
Correspondence to: Atsuhiro Fujimori; e-mail: fujimori@yz.yzmzgata- Recently, the clay LB lms have been hybridized with
u.ac.jp
DOI 10.1002/pen.21912
alkylammonium cations [15]. Smectite clay is exfoliated
Published online in Wiley Online Library (wileyonlinelibrary.com). into single clay sheets with the negative charge in an
V
C 2011 Society of Plastics Engineers aqueous suspension at a low concentration [16]. When a

POLYMER ENGINEERING AND SCIENCE-2011


solution of an amphiphilic alkylammonium salt is spread
onto the clay suspension, the negatively charged clay pla-
telets in the suspension are adsorbed onto a oating
monolayer of the alkylammonium cation at an air-clay
suspension interface. The hybrid monolayers of the clay
platelets and the ammonium cations formed at the inter-
face can be transferred onto a solid surface to fabricate a
hybrid multilayer. Interestingly, a oating monolayer of a
water-soluble alkylammonium cation is stabilized at the
air-suspension interface by the hybridization with the clay
platelets [15]. The surface pressure-area (p 2 A) isotherm
of the hybrid monolayer is dependent on the clay concen-
tration in the suspension: as the concentration is higher,
the isotherm shifts to the larger area side [15]. This sug-
gests that structure and properties of the hybrid mono-
and multi-layers would be varied depending on the clay
concentration in the suspension. In addition, since the
organo-modied montmorillonites are post-petroleum
resources, it may be possible to form next generation eco-
material, for example, bio-chips implanted to human body
related to the phase separated structure at mesoscopic
scales. Namely, patterning surface intended to construct
the biological high-density memory devise is formed by
phase separation between biodegradable polymer and a
natural mineral. In this work, oating molecular mono- FIG. 1. (a) Illustration of structure of montorillonite before and after
layers and ultra-thin lms on solid of pre-formed organo- cation exchange reaction. (b) Chemical structure of quaternary ammo-
modied montmorillonites (MMTs) were constructed by nium regents; (A) dimethyl methylbenzile octadecyl (DMPO), (B) di-
LB method. These LB multilayers of organo-modied methyl dioctadecyl (DMDO), (C) methyl hydroxy ethyl octadecyl
(MHEO), and (D) trimethyl octadecyl (TMO) ammonium cations.
MMTs were characterized by the out-of plane and in-
plane X-ray diffraction (XRD) methods and atomic force
microscopic (AFM) observation. Further, monolayer behav- montorillonites are described in reference [8]. PLLA pel-
ior on the water surface and mesoscopic morphological for- lets with a high L-lactide content ([99%) were kindly
mation on solid of mixed organized moelcuar lms of supplied by Unitika. The weight-average molecular
organo-modied MMT and poly-(L-lactide) (PLLA) were weight (Mw), number-average molecular weight (Mn),
investigated by p 2 A isotherm and AFM in mesoscopic and the polydisperity index (Mw/Mn) were 20 3 104, 10
scales. The formation of phase separated surface between 3 104, and 1.94, respectively. Both the PLLA pellets
biodegradable PLLA and surface modied natural clays and the clay were dried in a vacuum oven at 1008C for
would be connected to construction of harmless surface 2 days and kept at room temperature in silica gel-dried
patterning related to newly biological memory devise. desiccators.
The organo-modied clays were spread from toluene
solution (1024 M) onto distilled water (18 MOcm),
EXPERIMENTAL
respectively. The p 2 A isotherms were measured by a
Natural Na-montmorillonite was kindly supplied by FACE lm balance (Kyowa Kaimen) at 158C. These
Kunimine with the cation-exchange capacity of 108.6 monolayers were transferred onto glass (XRD samples) or
meq/100 g. The organophilic clay was prepared by cation mica (AFM samples) substrates at 158C using the LB
exchange reactions of natural clay (aqueous dispersion) method. The PLLA were spread from chloroform solutions
with 20% aqueous solution of dimethyl methylphenyl onto distilled water. PLLA monolayers collapsed at about
octadecyl (DMPO), dimethyl dioctadecyl (DMDO), tri- 8 m Nm21 (Fig. 9a). Therefore, organo-modied clays and
methyl octadecyl (TMO), and methyl hydroxy ethyl octa- PLLA mixed monolayers itself were transferred onto mica
decyl (MHEO) ammonium chloride (Fig. 1). Four kinds substrates at 158C using the LB method below 5 m Nm21.
of quaternary ammonium cations based on long-alkyl The structures of the organo-modied MMTs in bulk
chain are used to hydrophobic parts of clays. To estimate and the layer structures of organized molecular lms
hydrophobisity and ability of formation of ordered organ- were characterized with a RAD-rA diffractometer
ized lm, organo-modication agent having one and two (RIGAKU; in the case of organized molecular lms,
alkyl-chains (TMO and DMDO), bulky phenyl group the out-of plane XRD method was used). Ni-ltered
(DMPO), and hydrophilic hydroxyl groups (MHEO) are CuKa radiation (wavelength k 0.154 nm) was gener-
applied. Procedures of these organo-modications of ated at 40 kV and 100 mA. The diffracted X-ray beam

1100 POLYMER ENGINEERING AND SCIENCE-2011 DOI 10.1002/pen


was monochromatized by a pyrographite monochromatic
system and monitored by a scintillation counter.
The crystalline morphology of the organo-modied
clays was characterized with a SAXS instrument
(M18XHF, MAC Science) comprised of an 18 kW rotat-
ing-anode X-ray generator with a Cu target (k 0.154
nm) operated at 50 kV and 300 mA [17]. This instrument
was equipped with a pyrographite monochromator, pin-
hole collimation system (/  0.3, 0.3, 1.1 mm), vacuum
chamber for the scattered beam path, and two-dimensional
imaging plate detector (DIP-220).
The surface morphologies of the transferred mono-
layers were observed using a scanning probe microscope
(Seiko Instrument, SPA300 with SPI-3800 probe station)
at tapping mode utilizing microfabricated rectangular Si
single crystal cantilevers with integrated pyramidal tips
with a constant force of 1.3 Nm21.
The in-plane spacing of the two-dimensional lattice of
the lms was determined by analysis using an in-plane
X-ray diffractometer [18, 19] for two-dimensional geo-
metrical arrangements (Bruker AXS, MXP-BX, CuKa
radiation, 40 kV, 40 mA, an instrument specially made
to order) equipped with a parabolic graded multilayer
mirror.

RESULTS AND DISCUSSION


FIG. 2. p 2 A isotherms of monolayers for organo-modied clays on
Figure 2 shows the p 2 A isotherms of monolayer the water surface (158C); (a) compression percentage vs. surface pressure
and (b) mean area per repeating units vs. surface pressure.
on the water surface of organo-modied MMTs. From
these isotherms, we recognize formation of extremely
stable monolayers. In this measurement, we represent on these proles. Based on the results of SAXS measure-
two-type expression as compression percentage vs. ment in bulk (Fig. 5a), it is found that all WAXD peaks
surface pressure and mean area per repeating units around 20 A correspond to rst order diffraction peaks
vs. surface pressure plots. In this case, we use the along the c-axis (001).
expression of mean area per repeating units in a From the results of out-of plane XRD at low angle
horizontal axis on the assumption that surface modi- region (Fig. 5b) to the LB lm, it is found that organo-
cation ratios of organo-clays are always 100% cover- modied MMTs indicate long spacings around 60 A.
age. However, surface modication ratios of individual Therefore, diffraction peaks conrmed at wide-angle
organo-clays are not always 100% coverage and a con- region (Fig. 4b) correspond to higher order diffraction.
stant value each other. Therefore, the isotherm of These results are summarized in Table 1. Comparison
mean area per repeating units vs. surface pressure between regularity of layer structure in bulk and their LB
plot is adaptation of a stopgap expression followed by lms, organo-modied MMTs form the extremely devel-
academic custom, and an expression of compression oped layered organization in their LB multilayers. Figure
percentage is also adopted as an independent value of 6 shows schematic illustration of layer structural forma-
surface coverage. tion of organo-modied clays in bulk and in their LB
Figure 3 shows the AFM images of Z-type monolayer lms.
on solid transferred by LB method of organo-modied By the way, the peaks due to (002) and (003) reec-
MMTs. From this measurement, it is found that surface tions of out-of plane XRD prole of DMPO-MMT LB
morphology of these monolayers of organo-modied clays lm are absent and clearly present, respectively. On the
indicates heterogeneous modication ratio on montmoril- other hand, (002) reection of DMDO-MMT LB lm is
lonite surface. stronger than their (003) reection. It seems that this tend-
Figure 4 shows comparison between wide-angle XRD ency is caused by extinction law (rule of absent reec-
proles in bulk and LB lms of organo-modied MMTs. tion). An odd-even effect of diffraction intensity is often
In the case of LB lm, this measurement corresponds to conrmed in out-of plane XRD proles of several ordered
out-of plane XRD along the layer axis of molecules LB lms. For example, LB lm of cadmium stearate is
(c-axis). In the bulk state (Fig. 4a), all four organo-modi- well-known as a standard material in this academic eld.
ed MMTs indicate single diffraction peak around 20 A In this case, (00l) reection in out-of plane XRD prole

DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE-2011 1101


FIG. 3. AFM images with the height information of Z-type monolayers of organo-modied clays:
(a) DMPO-MMT, (b) DMDO-MMT, (c) MHEO- MMT, and (d) TMO-MMT (transferred at 15 m Nm21,
1 3 1 lm2 scales).

clearly indicates odd-even effect related to extinction law the other hand, hydrocarbons of DMDO-MMT, MHEO-
are inuenced by weaken interference [18]. Generally, an MMT, and TMO-MMT commonly form the two-dimen-
intensity of (00l) reections gradually weakens in the high sional orthorhombic lattice in the lm plane. This structural
2y angle side in XRD prole. However, these are systems change may show the inuence on the existence of bulky
without occurrence of extinction law. In other words, low phenyl groups in DMPO regent and its steric hindrance.
regularity system is applies to this case. Therefore, it seems These experimental ndings show the formation of
that regularity of layer structure along the c-axis of LB highly order layered organization of organo-modied
lm of DMPO-MMT is superior to one of DMDO-MMT. MMTs constructed by LB method. In this case, hydrocar-
Figure 7 shows in-plane XRD proles of LB lms of bons in organo-modied part are closely packed as two-
organo-modied MMTs. To estimate the packing mode of dimensional lattice. None of surface coverage of these
long alkyl chain in the organo-modied part, these meas- organo-modied clays shows higher value. However,
urements are carried out at the region related to sub-cell hydrocarbons of a little region of organo-modied parts in
formation of hydrocarbons (2y 10  308). The organo- the LB lms form the higher order arrangement at a sub-
clay of only DMPO-MMT indicates single peak at 4.5 A nanometer scales.
and other organo-modied clays show double peaks at 4.1 Figure 9 shows p 2 A isotherm of monolayer on the
and 4.5 A in the proles of LB mulitlayers. Figure 8 water surface of neat PLLA and corresponding surface
shows schematic illustration of packing models for hydro- morphology of their LB monolayer transferred at sev-
carbons in organo-modied parts on montorillonite in the eral surface pressures estimated by AFM observation.
LB lms. In the two-dimensional plane, alkyl-chains of From the results of this p 2 A isotherm, clearly phase
DMPO-MMT packed hexagonally in their LB lm. On transition behavior from monolayer to three-dimensional

1102 POLYMER ENGINEERING AND SCIENCE-2011 DOI 10.1002/pen


TABLE 1. Values of long spacings of organo-modied clays in the
bulk and LB lms.

Values in Bulk

2y (degree) d-spacing (A) hkl


DMPO-MMT 4.84 18.3 001
DMDO-MMT 3.98 22.2 001
MHEO-MMT 4.22 20.9 001
TMO-MMT 4.84 18.3 001
Values in LB lms

2y (degree) d-spacing (A) hkl


DMPO-MMT 1.42 61.4 001
2.78 31.8 002
4.90 18.0 003
DMDO-MMT 1.44 62.2 001
2.78 31.1 002
4.90 18.0 003
7.02 12.6 005
MHEO-MMT 1.53 57.9 001
4.62 19.1 003
TMO-MMT 1.47 60.0 001
4.40 20.0 003

crystal based on the appearance of plateau region was


conrmed. This plateau means an equilibrium state at
the interface and is corresponding to the phase transi-
tion on the water surface. Although this type behavior
generally corresponds to a collapse of monolayer and
formation of piled up lm, these straight chain-type
FIG. 4. (a) X-ray powder diffraction proles and (b) Out-of plane XRD pro-
polymers may form the lamellae (made by folded chain
les of LB lms (20 layers, 15 mN/m, 158C) for organo-modied clays: (A)
DMPO-MMT, (B) DMDO-MMT, (C) MHEO-MMT, and (D) TMO-MMT. unit) like a three-dimensional structure at this plateau
region in the isotherm. Characteristics of morphological
formation of organized molecular lms of PLLA are a
bundle like texture (Fig. 9b). In this gure, the remark-
able surface pressures related to two-dimensional phase
transition are chosen and monolayers are transferred
onto solid substrate at each surface pressure. Extrapo-
lated images from the isotherm are corresponding to

FIG. 5. (a) SAXS pattern and prole of DMPO-MMT in bulk and (b) FIG. 6. Schematic illustration of layer structural formation of organo-
Out-of plane XRD prole of LB lm for DMPO-MMT. modied clays (a) in bulk and (b) in their LB lms.

DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE-2011 1103


result of AFM observation of their monolayers on solid.
The lamellar features are parallel to the LB lm deposi-
tion direction. The orientation of the lamellae suggests
that the shape persistent features behave like rigid rod
polymers. According to the pseudo-orthorhombic unit
cell of this polymer [20], each 103 helix has a linear
dimension of 2.78 nm. Hence a single chain of PLLA
will be 50 nm long if the entire chain is in a perfect
103-helical conformation. The value of 50 nm is well
corresponding to bundle thickness estimated by line
prole of AFM observation. The similarity between the
calculated chain length and the lamellar dimension from
AFM images suggests that individual PLLA chains exist
as 103 helices that persist over nearly the entire length
of the chain with disordered chain ends. This result well
correspond to previous report [21].
Figure 10a shows p 2 A isotherms of DMPO-MMT:
PLLA mixed monolayer on the water surface at several
mixed ratio. Further, Fig. 10b shows plot of the collapsed
FIG. 7. In-plane XRD proles of LB lms (20 layers, 15 m Nm21, surface pressure versus mixed ratio with DMPO-MMT in
158C) for organo-modied montorillonites: (a) DMPO-MMT, (b) this system. In the case of mixed monolayer of DMPO-
DMDO-MMT, (c) MHEO-MMT, and (d) TMO-MMT. MMT: PLLA, transition point is almost independent on

FIG. 8. Two-dimensional lattice formed by long alkyl chain of organo-modied montorillonites in their LB lms.

1104 POLYMER ENGINEERING AND SCIENCE-2011 DOI 10.1002/pen


FIG. 9. (a) p 2 A isotherms of monolayer on the water surface for PLLA (158C). (b) AFM images of
PLLA LB lms transferred at several surface pressures: (A) 15 m Nm21, (B) 10 m Nm21, (C) 7.7 m Nm21,
and (D) 4 m Nm21 (5 3 5 lm2).

the mixed ratio and indicates constant value in their iso- ferred at 5 and 10 m Nm21). From the result of this obser-
therms. That is to say, this is immiscible system and vation, phase separated structure was also conrmed at the
phase separation may occur in the two-dimensional lm mesoscopic scales in the both phases. This phase separated
plane at the macroscopic scales. morphology remarkably varied with mixed ratios. Compari-
Figure 11a shows representative p 2 A isotherm of son between morphology transferred at higher and lower
DMPO-MMT: PLLA 1:1 mixed monolayers on the phase, line-shaped growths of PLLA texture are shown in
water surface. Further, Fig. 11b shows changes in surface high surface pressure state. The two-dimensional dispersion
morphology of DMPO-MMT: PLLA 1:1 mixed mono- of clay particles in PLLA matrix within mixed monolayer
layer transferred at various surface pressures corresponded plane improve with polymer content although occulation
to p 2 A isotherm. These images indicate typical phase effect promote to aggregation of clay particles each other in
separated morphology between organic and inorganic the case of high content of organo-clays [22, 23]. Anyway,
parts. In this system, morphology of this mixed mono- these like microscopic phase separated surfaces are possible
layer indicates clay particles surrounding line shaped to apply the harmless surface patterning intended to the
PLLA texture. This tendency is conrmed in almost all high-density memory devises.
transferred surface pressures. As a result of this observa- Figure 13 shows schematic illustration of morphologi-
tion, we describe schematic illustration of phase separated cal changes in mixed monolayer surface of PLLA and
structure of mixed lm of PLLA and DMPO-MMT in DMPO-MMT at several ratios. The control of phase sepa-
Fig. 11c. In this case, continuous phase of organic PLLA rated structure is carried out by organo-clay contents in
(as a sea region) and condensed phase of organo-modi- mixed lm. Although mesoscopic morphological forma-
ed inorganic clay (as an island region) coexist. tion of this mixed system is based on the phase separa-
Figure 12 shows morphological changes in AFM tion, miscibility between organo-modied clay and PLLA
images of PLLA: DMPO-MMT mixed monolayers at may be modied by high coverage of organo-modied
several mixed ratios before and after transition (trans- regent on montmorillonite surface.
As mentioned previously, it is possible to control
the surface morphologies of the mixed monolayers for
organic polymer and inorganic materials by organo-modi-
cation of clay surface and the method of organized
molecular lms. It is possible to apply this type patterned
thin lm material made by bio-degradable organic poly-
mers and mining natural clays as next generation eco-
material, for example, bio-chips implanted to human body.

CONCLUSION
FIG. 10. (a) p 2 A isotherms of DMPO-MMT: PLLA mixed mono-
layer on the water surface at several ratio. (b) Plot of the collapsed sur- We investigated monolayer behavior on the water sur-
face pressure versus mixed ratio of DMPO-MMT in mixed monolayers. face and mesoscopic morphological formation on solid

DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE-2011 1105


FIG. 11. (a) p 2 A isotherm of DMPO-MMT: PLLA 1:1 mixed monolayers on the water surface (158C).
(b) Changes in surface morphology of DMPO-MMT: PLLA 1:1 mixed monolayer at various surface pres-
sure: (A) 4 m Nm21, (B) 7.7 m Nm21, (C) 10 m Nm21, and (D) 15 m Nm21 (5 3 5 lm2). (c) Illustration
of phase separated structure of mixed lm of PLLA and DMPO-MMT.

FIG. 12. Changes in AFM images of PLLA: DMPO-MMT mixed monolayers with several mixed ratio
transferred at (a) 5 m Nm21 and (b) 10 m Nm21 (5 3 5 lm2).

FIG. 13. Schematic illustration of morphological changes in mixed monolayer surface of PLLA and
DMPO-MMT at several ratio: (a) 5:1, (b) 3:1, (c) 1:1, and (d) 1:3.

1106 POLYMER ENGINEERING AND SCIENCE-2011 DOI 10.1002/pen


substrate of mixed organized moelcuar lms of organo- 5. M. Si, J. Hefter, A. Song, M.H. Rafailovich, and J.C. Soko-
modied montmorillonite and PLLA by p 2 A isotherm lov, J. Adhesion Sci. Technol., 19, 1459 (2005).
and AFM observation. From the results of p 2 A iso- 6. M.Y. Gelfer, C. Burger, B. Chu, B.S. Hsiao, A.D. Drozdov,
therm of neat PLLA monolayer, clearly phase transition M. Si, M. Rafailovich, B.B. Sauer, and J.W. Gilman, Mac-
behavior from two-dimensional monolayer to three- romolecules, 38, 3765 (2005).
dimensional crystal was conrmed with plateau region at 7. X. Wang, Y. Gao, K. Mao, G. Xue, T. Chen, J. Zhu, B. Li, P.
relative low surface pressure. Generally, straight rob-like Sun, Q. Jin, and D. Ding, Macromolecules, 39, 6653 (2006).
helical polymers may form the lamellae like three-dimen- 8. X. Li, T. Kang, W.-J. Cho, J.-K. Lee, and C.-S. Ha, Macro-
sional structure at this transition point though this type of mol. Rapid Commun., 22, 1306 (2001).
behavior corresponds to a collapse of monolayer and a 9. T.J. Pimavaia, J.-R. Butruille, G. Alberti, and T. Bein, Eds.,
formation of piled up lm. In the case of mixed mono- Comprehensive Supramolecular Chemistry, Vol. 7, Chapter
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ACKNOWLEDGMENTS 16. B.K.G. Theng, The Chemistry of Clay-Organic Reactions,
Adam Hilger, London (1974).
Authors sincerely appreciate Mr. K. Kurosaka and Dr.
M. Kubota of Research Center of Kunimine for their kind 17. A. Fujimori and Y. Hayasaka, Macromolecules, 41, 7606
(2008).
collaboration and useful discussion.
18. A. Fujimori, Y. Sugita, H. Nakahara, E. Ito, M. Hara, N.
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