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We investigated the molecular orientation and surface cationic surfactant into the interlayer spaces. Hence, a
morphology of organized molecular lms with regard large number of alkylammonium-modied layered sili-
to solid-state structures for organo-modied montmor- cates (organo-modied clays) have been developed,
illonites by surface pressure-area (p 2 A) isotherm, in-
plane and out-of plane X-ray diffraction (XRD), and which are now widely used to form a large variety of
atomic force microscopy (AFM). From the results of nanocomposite materials [14] with enhanced material
out-of plane XRD, formation of highly ordered layer properties [58] Organo-modied clay composites have
structure was conrmed in these clay Langmuir-Blodg- been extensively investigated in material science [9]. For
ett (LB) lm. Further, two-dimensional lattice of long example, it was recently demonstrated that modied
alkyl chain of organo-modied parts packed hexago-
nally or orthorhombically in the lms. Surface morphol- clays can act as powerful compatibilization agents of
ogy of Z-type monolayers on solid of organo-modied polymer blends [3] and behave in a synergistic manner
montmorillonites indicates heterogeneous modication with standard ame retardant formulations to render a
ratio in montmorillonite surface by AFM observation. In large class of polymers self-extinguishing [5]. To
addition, monolayer behavior on the water surface and achieve the remarkable enhancement of the mechanical
mesoscopic morphological formation on solid of mixed
lms of organo-modied montmorillonite and poly-(L- and thermal properties, it was also demonstrated that the
lactide) (PLLA) were investigated by p 2 A isotherm clays must be exfoliated in the polymer matrix [57].
and AFM. Collapsed surface pressures are independent The process of exfoliation is very complex, but there is
on the mixed ratio, and indicate almost constant value general agreement that in order for it to occur, the sili-
in their isotherms. This tendency is a peculiarity of im- cate platelets must rst be coated with surfactant to ena-
miscible system. From the result of AFM observation,
phase separated structure was conrmed in meso- ble them to overcome strong ionic interactions. The next
scopic scales. This phase separated morphology factor is the interaction between the polymer chains and
remarkably varied with mixed ratio. POLYM. ENG. SCI., the platelet surface and the degree of surface coverage
51:10991107, 2011. 2011 Society of Plastics Engineers by the surfactant which will determine whether the clays
will be well dispersed or clustered within the polymer
matrix. In order to determine whether specic function-
INTRODUCTION alized clay will exfoliate in a matrix it is useful to deter-
Clay minerals, layered silicates, have played impor- mine these parameters. Numerous methods exist, which
tant roles in the modern technology. These materials can characterize the interaction between the polymer and
have received considerable attention because of their the surfactant [10, 11].
potential use in numerous technical applications, ranging By the way, thin lms of clay minerals have been
from nanocomposite materials to biomedical and perso- studied in application to modied electrodes, sensors,
nal care products. Clays are unique in the sense that they photochromic devices, nonlinear optical devices, and so
consist of negatively charged aluminosilicate layers kept on [12]. The Langmuir-Blodgett (LB) method is one of
together with exchangeable interlayer cations. These ena- the most useful techniques to prepare ultra-thin lms [13].
ble the clays to undergo ion exchange which makes it In this method, oating molecular monolayers formed at
possible to modify their surfaces by intercalation of a an air/water interface are deposited on a solid substrate in
a layer-by-layer way. Ultra-thin lms of clay minerals
prepared by the LB method have been reported [14].
Correspondence to: Atsuhiro Fujimori; e-mail: fujimori@yz.yzmzgata- Recently, the clay LB lms have been hybridized with
u.ac.jp
DOI 10.1002/pen.21912
alkylammonium cations [15]. Smectite clay is exfoliated
Published online in Wiley Online Library (wileyonlinelibrary.com). into single clay sheets with the negative charge in an
V
C 2011 Society of Plastics Engineers aqueous suspension at a low concentration [16]. When a
clearly indicates odd-even effect related to extinction law the other hand, hydrocarbons of DMDO-MMT, MHEO-
are inuenced by weaken interference [18]. Generally, an MMT, and TMO-MMT commonly form the two-dimen-
intensity of (00l) reections gradually weakens in the high sional orthorhombic lattice in the lm plane. This structural
2y angle side in XRD prole. However, these are systems change may show the inuence on the existence of bulky
without occurrence of extinction law. In other words, low phenyl groups in DMPO regent and its steric hindrance.
regularity system is applies to this case. Therefore, it seems These experimental ndings show the formation of
that regularity of layer structure along the c-axis of LB highly order layered organization of organo-modied
lm of DMPO-MMT is superior to one of DMDO-MMT. MMTs constructed by LB method. In this case, hydrocar-
Figure 7 shows in-plane XRD proles of LB lms of bons in organo-modied part are closely packed as two-
organo-modied MMTs. To estimate the packing mode of dimensional lattice. None of surface coverage of these
long alkyl chain in the organo-modied part, these meas- organo-modied clays shows higher value. However,
urements are carried out at the region related to sub-cell hydrocarbons of a little region of organo-modied parts in
formation of hydrocarbons (2y 10 308). The organo- the LB lms form the higher order arrangement at a sub-
clay of only DMPO-MMT indicates single peak at 4.5 A nanometer scales.
and other organo-modied clays show double peaks at 4.1 Figure 9 shows p 2 A isotherm of monolayer on the
and 4.5 A in the proles of LB mulitlayers. Figure 8 water surface of neat PLLA and corresponding surface
shows schematic illustration of packing models for hydro- morphology of their LB monolayer transferred at sev-
carbons in organo-modied parts on montorillonite in the eral surface pressures estimated by AFM observation.
LB lms. In the two-dimensional plane, alkyl-chains of From the results of this p 2 A isotherm, clearly phase
DMPO-MMT packed hexagonally in their LB lm. On transition behavior from monolayer to three-dimensional
Values in Bulk
FIG. 5. (a) SAXS pattern and prole of DMPO-MMT in bulk and (b) FIG. 6. Schematic illustration of layer structural formation of organo-
Out-of plane XRD prole of LB lm for DMPO-MMT. modied clays (a) in bulk and (b) in their LB lms.
FIG. 8. Two-dimensional lattice formed by long alkyl chain of organo-modied montorillonites in their LB lms.
the mixed ratio and indicates constant value in their iso- ferred at 5 and 10 m Nm21). From the result of this obser-
therms. That is to say, this is immiscible system and vation, phase separated structure was also conrmed at the
phase separation may occur in the two-dimensional lm mesoscopic scales in the both phases. This phase separated
plane at the macroscopic scales. morphology remarkably varied with mixed ratios. Compari-
Figure 11a shows representative p 2 A isotherm of son between morphology transferred at higher and lower
DMPO-MMT: PLLA 1:1 mixed monolayers on the phase, line-shaped growths of PLLA texture are shown in
water surface. Further, Fig. 11b shows changes in surface high surface pressure state. The two-dimensional dispersion
morphology of DMPO-MMT: PLLA 1:1 mixed mono- of clay particles in PLLA matrix within mixed monolayer
layer transferred at various surface pressures corresponded plane improve with polymer content although occulation
to p 2 A isotherm. These images indicate typical phase effect promote to aggregation of clay particles each other in
separated morphology between organic and inorganic the case of high content of organo-clays [22, 23]. Anyway,
parts. In this system, morphology of this mixed mono- these like microscopic phase separated surfaces are possible
layer indicates clay particles surrounding line shaped to apply the harmless surface patterning intended to the
PLLA texture. This tendency is conrmed in almost all high-density memory devises.
transferred surface pressures. As a result of this observa- Figure 13 shows schematic illustration of morphologi-
tion, we describe schematic illustration of phase separated cal changes in mixed monolayer surface of PLLA and
structure of mixed lm of PLLA and DMPO-MMT in DMPO-MMT at several ratios. The control of phase sepa-
Fig. 11c. In this case, continuous phase of organic PLLA rated structure is carried out by organo-clay contents in
(as a sea region) and condensed phase of organo-modi- mixed lm. Although mesoscopic morphological forma-
ed inorganic clay (as an island region) coexist. tion of this mixed system is based on the phase separa-
Figure 12 shows morphological changes in AFM tion, miscibility between organo-modied clay and PLLA
images of PLLA: DMPO-MMT mixed monolayers at may be modied by high coverage of organo-modied
several mixed ratios before and after transition (trans- regent on montmorillonite surface.
As mentioned previously, it is possible to control
the surface morphologies of the mixed monolayers for
organic polymer and inorganic materials by organo-modi-
cation of clay surface and the method of organized
molecular lms. It is possible to apply this type patterned
thin lm material made by bio-degradable organic poly-
mers and mining natural clays as next generation eco-
material, for example, bio-chips implanted to human body.
CONCLUSION
FIG. 10. (a) p 2 A isotherms of DMPO-MMT: PLLA mixed mono-
layer on the water surface at several ratio. (b) Plot of the collapsed sur- We investigated monolayer behavior on the water sur-
face pressure versus mixed ratio of DMPO-MMT in mixed monolayers. face and mesoscopic morphological formation on solid
FIG. 12. Changes in AFM images of PLLA: DMPO-MMT mixed monolayers with several mixed ratio
transferred at (a) 5 m Nm21 and (b) 10 m Nm21 (5 3 5 lm2).
FIG. 13. Schematic illustration of morphological changes in mixed monolayer surface of PLLA and
DMPO-MMT at several ratio: (a) 5:1, (b) 3:1, (c) 1:1, and (d) 1:3.