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Solvent-Type and -Ratio Impacts on

Solvent-Aided SAGD Process


Weiqiang Li and Daulat D. Mamora, SPE, Texas A&M University, and Yamin Li, Occidental Petroleum Corporation

Summary Expanding-solvent SAGD (ES-SAGD) (Nasr et al. 2003, 2005,


Coinjecting solvent with steam under a steam-assisted-gravity- 2006) and steam alternating solvent (SAS) (Zhao et al. 2004a,
drainage (SAGD) process to reduce the required steam for pro- 2004b) are two improved technologies that coinject or alternatingly
duction has gained importance in recent years. An extensive 2D inject a hydrocarbon additive in a gravity-dominated process, simi-
simulation study to better understand the drainage mechanism of lar to the SAGD process. In the ES-SAGD process, the solvent is
steam-with-solvent coinjection in the SAGD process shows that the injected with steam in a vapor phase. Condensed solvent around
condensation time difference of solvent and steam results in differ- the interface of the steam chamber dilutes the oil and, in conjunc-
ent films of gas solvent, liquid solvent, and water along the fluid tion with heat, reduces its viscosity. The maximum oil-drain-
interface. There is an optimal solvent-type and concentration-ratio age rate under ES-SAGD occurred when the steam temperature
range for a particular reservoir and operating condition. Coinject- matched the hydrocarbon vaporization temperature (the difference
ing the solvent at low concentration ratios can take advantage of between injected-steam temperature and hydrocarbon-vaporiza-
the solvent dilution effect without losing too much heat effect tion temperature is zero). Depending on the type of solvent and
from steam. In addition, this study indicates coinjection of suitable the long-term operating pressure, more than 90% of the injected
solvent mixtures may lead to better performance than injection of solvent is produced with the bitumen and approximately 75% of
pure solvent in the field. the solvent retained may be recovered during the blowdown phase
(ConocoPhillips 2009). The SAS process is intended to combine
Introduction the advantages of the SAGD and VAPEX processes to minimize the
The Athabasca oil sands contain bitumen that is too viscous to flow energy input per unit of oil recovered. On the basis of preliminary
into a wellbore. Many production techniques have been developed estimation, the energy input per unit of oil recovered using the SAS
to recover the Canadian heavy oil since the early 1980s. As dis- process is 18% less than that using the SAGD process.
cussed in Gates (2007), Mehrotra and Svrcek (1986) (Fig. 1) indi- SAGD, VAPEX, ES-SAGD, and SAS methods are similar in
cated that the viscosity of Athabasca bitumen decreases dramati- principle (Fig. 3). They all use a horizontal injection well with an
cally with increasing temperature; solvent can further reduce the underlying production well. The fluid injected creates a chamber
heated-oil viscosity at a constant temperature (Shu 1984) (Fig. 2). in which bitumen is transformed into less-viscous oil, and then
Horizontal-well application can improve reservoir contact with gravity drags it to the bottom well. The differences among these
reduced distance for oil flow. The use of steam and then solvent, or methods lie in the type of fluid injected and the byproduct fluids.
both, has been combined with horizontal drilling to take advantage SAGD consists of steam injection, which heats the oil; VAPEX
of gravity forces to deliver higher rates and recovery. injects solvent that reacts with the bitumen and dissolves in it to
reduce the oil viscosity; ES-SAGD and SAS use both. The pro-
Previous Works duced fluids in each process include the condensed injection fluid
and the lower-viscosity oil.
Gravity-Drainage Processes. SAGD is a promising bitumen-
recovery method applied in Canadian reservoirs, and was intro-
duced 30 years ago (Butler 1997). Two horizontal wells, an injector Coinjecting Solvent as Steam Additive. Farouq Ali and Abad
above a producer, are drilled in the lower part of a formation. Both (1976) investigated the bitumen recovery from oil sands using
wells and the formation between the two wells are first heated solvent in conjunction with steam. It is found that bitumen recovery
by circulating steam between the wells. When communication is is determined by the type of solvent, volume used, and solvent
established between the two wells, steam injection is continued in placement.
the upper well, creating a steam chamber that rises above the Redford and McKay (1980) investigated a combination of
injector in the reservoir. Meanwhile, bitumen and condensate are hydrocarbon additives with low-pressure steam that could be used
drained by gravity along the sides of the steam chamber to the to recover bitumen from the oil sands and what adverse effects
lower horizontal well. In this process, large volumes of water are might occur. A range of hydrocarbons from methane through
required for steam generation, and the natural-gas consumption for ethane, propane, butane, pentane, natural gasoline, naphtha, to
steam generation ranges between 200 and 500 ton/m3 of bitumen synthetic crude oil were investigated. From their results, the use
(Thomas 2008). of higher-molecular-weight hydrocarbon blends leads to improved
Butler and Mokrys (1991, 1993a, 1993b, 1998) described a recovery, provided enough light ends are present to provide drive
new recovery process, the vapor extraction (VAPEX) method, energy. This higher recovery, however, is offset by increased losses
which is basically an analog of the SAGD process to take the of hydrocarbon additive to the formation.
advantage of a solvent. In the VAPEX process, solvents in vapor Redford (1982) extended the work of Redford and McKay
form are used instead of high-temperature steam and the oil viscos- (1980) to the study of carbon dioxide (CO2) and ethane, the com-
ity is lowered by in-situ dilution instead of heating. This process is bination of CO2 and hydrocarbons, and a study of the recovery
slower than viscosity reduction through the application of heat, as mechanisms taking place. By using CO2 or ethane with steam,
in SAGD. An advantage is that oil is upgraded in situ and leaves bitumen recovery can be substantially improved from Alberta-oil
behind the heavier hydrocarbons in the reservoir. sands deposits. A further improvement can be achieved if both
naphtha and CO2 or both naphtha and ethane are used with the
steam. Naphtha has been demonstrated to improve recovery mainly
by reducing bitumen viscosity and thereby improving recovery in
Copyright 2011 Society of Petroleum Engineers
the water-swept portions of the reservoir and making more efficient
This paper (SPE 130802) was accepted for presentation at the SPE International Oil use of the drive energy provided by the CO2 or ethane.
and Gas Conference and Exhibition in China, Beijing, 810 June 2010 and revised for
publication. Original manuscript received for review 1 July 2010. Revised manuscript
Shu and Hartman (1988) conducted a series of simulation studies
received for review 25 December 2010. Paper peer approved 23 February 2011. to investigate the effect of solvent type and concentration. They

320 June 2011 SPE Reservoir Evaluation & Engineering


1.E+07

1.E+06

1.E+05

1.E+04
Viscosity, cp

1.E+03

1.E+02 0.1 MPa

5 MPa

1.E+01 10 MPa

1.E+00

1.E01
0 50 100 150 200 250 300 350
Temperature, C

Fig. 1Viscosity of Athabasca oil is reduced significantly with increase in temperature regardless of pressure between 0.1 and
10 MPa (Mehrotra and Svrcek 1986).

categorized the solvents into light, medium, and heavy solvents solvent loss. Medium solvents give the most improvement of total
according to their respective volatility (high, medium, and low) oil production at somewhat higher solvent loss. Heavy solvents do
under reservoir conditions during thermal recovery. Light solvents not improve recovery.
generally include CO2, ethane, propane, and other gases, while heavy Deng (2005) modeled a typical Athabasca SAGD pattern under
solvents generally include hydrocarbon liquids in the C16-to-C20 pure steam injection and steam/propane injection. Results showed
range. Naphtha will be considered a medium solvent. Light solvents that oil recovery was accelerated by using propane as an additive,
give earlier recovery and greater recovery efficiency in terms of less irrespective of the amount of propane used. Ultimate oil recovery

1.E+07

1.E+06

1.E+05
10C
101C
1.E+04
150C
Viscosity, cp

200C
1.E+03

1.E+02

1.E+01

1.E+00

1.E01
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Solvent volume fraction

Fig. 2Adding more solvent (C6) to the heated Athabasca oil can reduce the viscosity of the mixture of oil and solvent (C6)
further at constant temperature (Shu 1984).

June 2011 SPE Reservoir Evaluation & Engineering 321


Injection Production

SAGD Steam Water+Oil

VAPEX
Solvent
Solvent
(Condensate)
(Gas)
+Oil

ES-SAGD
and SAS Both Both

Fig. 32D cross section of gravity-drainage processes with horizontal-well application.

was, however, dependent on the amount of propane injected. Lower In a solvent-aided SAGD process, solvent/solvent mixture is
recoveries were obtained when higher concentrations of propane coinjected with steam under SAGD well pattern. The price for
were injected. one unit of solvent/steam is more expensive than steam alone. It is
The main purpose of a solvent-aided process (SAP) (Gupta very important to investigate the impact of solvent type and con-
et al. 2002, 2005) is to add small amounts of light-hydrocarbon centration on SAGD production performance. We have performed
solvent (such as propane, butane, or pentane) into the steam phase a comprehensive simulation study using a 2D reservoir model with
in a conventional SAGD pattern to use the combined effects of typical Athabasca rock and fluid properties. The detailed analysis
solvent dilution and thermal heating. Unlike in the ES-SAGD and discussions of the drainage mechanism in this study can be
process, much lighter solvents are used and matching the conden- used to optimize the solvent-coinjection design in the field to real-
sation/evaporation characteristics of solvent with steam is not a ize higher production with lower energy required.
concern in an SAP process. Initial SAP-pilot results have been very
encouraging, generating confidence in the feasibility of the pro- Reservoir Model
cess. The production in the SAP well pair increased substantially, Assuming no pressure drop and flow resistance along the hori-
and the steam/oil ratio (SOR) came down substantially. zontal wellbore, a 2D study is reasonable for studying the phase
Govind et al. (2008) suggest that the important factors that behavior inside the steam chamber. The 2D prototype well pattern
control the performance of the ES-SAGD process are the solvent selected for this simulation study is for an Athabasca reservoir with
type, concentration, operating pressure, and the injection strategy. a horizontal-section length of 500 m. The reservoir thickness is 30
From their conclusion, higher solvent concentrations are preferable m, and one whole-well-pattern width is 100 m. The producer is 1.5
because solvent accelerates production. However, since solvent is m from the bottom of the reservoir, and the space between injector
expensive, maximum solvent concentration applied will be a func- and producer is 5 m. The well pattern is symmetrical, so only half
tion of solvent costs, solvent retention, and losses. the well pattern is used for this study (Fig. 4).
Imperial Oil of Canada has investigated the use of liquid addi- We used the STARS simulator developed by the Computer
tives (C5+) in cyclic-steam-stimulation (CSS) processes, which Modelling Group (CMG) Ltd. for this simulation study. The 2D
they termed LASER, for liquid addition to steam for enhancing grid system includes 31 blocks along the horizontal direction with
recovery. With the encouraging results (Leaute 2002) from the widths of 0.5, 0.7, and 1.2 m for the first three columns and all oth-
physical experiments, a pilot test (Leaute and Carey 2005) was ers of 1.7 m. The smaller grid widths of the first 3 columns permit
proposed and initiated in August 2002 in Cold Lake. Improved better resolution at the wellbore vicinity. The model is divided into
bitumen recovery was observed in the pilot with the addition of 30 blocks in the vertical direction, each 1 m high.
diluent. Additionally, diluent recovery was very high (approxi- The initial Athabasca reservoir conditions; properties of rock,
mately 80% from the first cycle of operations), and a large fraction water, and oil; and relative permeability data can be found in Law
of the produced diluent was recovered from the venting facilities, et al. (2000). The only difference is that the horizontal perme-
improving the economics of the project. ability is 6 darcies and the vertical permeability is 3 darcies in

100 m
30 m

5m
1.5 m

(a) (b)

Fig. 4Well pattern used for simulation study: (a) whole well pattern and (b) simulated half-well pattern.

322 June 2011 SPE Reservoir Evaluation & Engineering


1,000

Pressure, psia
100

0 100 200 300 400 500 600 700


From PVTi of Eclipse 2008
Temperature, F

Fig. 595%-quality steam at 202C and 1650 kPa is injected; on the basis of the differences in boiling points between steam
and solvents, C3, C5, C6, C7, C12, and the solvent mixture of 80% C6 and 20% C7 are chosen to investigate the effect of solvent type
on oil recovery.

this study. We injected 95%-quality 202C steam at 1650 kPa at fraction of C6 is 80%, which is much higher than the value of C7
the injector. The maximum water-injection rate at surface is 500 (20%); second, the difference between the vaporization points of
m3/d, and the subcool used in steam-trap control is 20C. The C6 and C7 is very small. Recovery factor with steam coinjection
pressure/volume/temperature (PVT) properties of solvents are the with C3 is lower than that under the pure-steam-injection case.
default values built into the CMG library. The K-value correlation Comparison of CEORs (Fig. 6b). During the early stage,
coefficients can be found from Table 2 of CMG 2009 Users Guide steam coinjection with C3 gives the lowest CEOR and then CEOR
(CMG 2009). The produced-oil volume is altered by the surface starts to increase once the volume of vapor phase inside the steam
separation condition. In this study, the production of solvent and chamber is too large to reduce the injectivity of steam. During
original oil is discussed separately, with no solvent contained in steam-chamber expansion, CEOR for steam coinjection with other
the produced oil. solvents decreases in the following order: pure steam, C5, C6,
mixture of C6 and C7, C7, and C12. The ultimate CEOR values of
Solvent-Type Study steam coinjection with the C7 and C12 cases are lower than steam
Comparison of Production Performance. We chose C3, C5, C6, coinjection with other solvents, and steam coinjection with C12
C7, and C12 because of the boiling-point difference between these gives the lowest CEOR.
hydrocarbons and steam at the injection condition (Fig. 5). C5, C6, Comparison of Oil-Production Rates (Fig. 6c). At early
and C7 are medium solvents with similar boiling points as steam stages, the oil production rate under steam coinjection with sol-
and C3 is a light solvent with very low boiling point, while C12 is vent decreases with the solvent type in the following order: C12,
the heavy solvent with a much higher boiling point than steam. C7, mixture of C7 and C6, C6, C5, pure steam, and C3. The reason
Because a solvent mixture of 80 mol% C6 and 20 mol% C7 has for the fluctuations of the C12 curve at the end of production is that
almost the same boiling point as steam at the injection condition, C12 remains mainly in the liquid phase or is more ready to con-
this solvent mixture is also included in the simulation study. The dense. The viscosity of the condensate at the near-wellbore region
sensitivity study of the solvent type is based on simulation of is reduced to a significant lower value than in other cases. Once
5 mol% solvent in the injected fluid. the steam subcool is triggered, the producer is opened and the
SOR is a suitable parameter to evaluate the performance of a gravity force drains out the condensate much more efficiently than
pure-steam-injection process. When a solvent is coinjected with in other cases. Once enough condensate is drained out, the tem-
steam, cumulative energy required for cumulative oil volume perature near the producer increases again and the subcool control
recovered (CEOR) is a better parameter to compare the production will shut the producer when the temperature between injector and
performance considering different injection fluid. In a solvent- producer is higher than 20C. The reason for the higher production
coinjection process, the injected energy includes the heat from both rate of C3 during the later stages is that its earlier production rate
solvent and steam; in a pure-steam-injection process, the energy is too low and most of the oil has not been produced.
injected to the undersurface includes only the heat from steam. Comparison of the Fractions of Solvent Produced With Oil
The curves of oil-recovery factor, CEOR, oil-production rate, and (Fig. 6d). The fractions of medium heavy solvents produced with
the fraction of solvent produced with oil for different solvents are oil, including the C3, C5, C6, C7, and mixture of C6 and C7, are
plotted in Fig. 6. approximately 92 to 95% of the amount injected. C12 is produced
Comparison of Oil-Recovery Factors (Fig. 6a). Oil-recovery more in the earlier period, and approximately 18% of injected
factor increases with increasing carbon number of the solvent. C12 is retained in the steam chamber because it is more ready to
C12 gives the highest recovery factor, which is more than 96% oil condense from vapor phase than liquid phase.
initially in place (OIIP). Recovery factor for coinjection of steam Because of the lower vaporization point of C6 in comparison to
and a mixture of C7 and C6 is similar to that for the coinjection of C7, the curve for the C6 case is just slightly higher than the curve of
C6. Two reasons can be used to explain this observation. First, the the C7 case. The curve for solvent mixture is similar to the curve of

June 2011 SPE Reservoir Evaluation & Engineering 323


1.00

0.80
Recovery Factor

0.60

0.40
Steam
C3_0.05
C5_0.05
0.20 C6_0.05
C6+C7_0.05
C7_0.05
C12_0.05
0.00
0 1,000 2,000 3,000 4,000
Time, days
(a)

5E+09

4E+09
CEOR, J/m3

Steam
3E+09 C3_0.05
C5_0.05
C6_0.05
C6+C7_0.05
C7_0.05
C12_0.05
2E+09
0 1,000 2,000 3,000 4,000
Time, days
(b)

Fig. 6Production-performance comparison between different simulations with different solvent types: (a) oil-recovery factor;
(b) CEOR; (c) oil-production rate; and (d) recovery factor of the injected solvent.

324 June 2011 SPE Reservoir Evaluation & Engineering


300
Steam
C3_0.05
C5_0.05
C6_0.05
C6+C7_0.05
C7_0.05
Oil Rate SC - Daily (m3/day)

200 C12_0.05

100

0
0 1,000 2,000 3,000 4,000
Time, days
(c)

1.00

1.00
Fraction of solvent produced with oil

1.00

C3_0.05

C5_0.05

1.00 C6_0.05

C6+C7_0.05

C7_0.05

C12_0.1t5

1.00
0 1,000 2,000 3,000 4,000
Time, days
(d)

Fig. 6 (continued)Production-performance comparison between different simulations with different solvent types: (a) oil-
recovery factor; (b) CEOR; (c) oil-production rate; and (d) recovery factor of the injected solvent.

June 2011 SPE Reservoir Evaluation & Engineering 325


At 1,551 days Pure steam +5 mol% C3 +5 mol% C6 +5 mol% C7 +5 mol% C12

So

Oil
flow

Water
flow

Solvent mole frac in


gas phase

Solvent mole frac in


oil phase

Fig. 7Property-distribution profiles at 1,551 days under different simulations with different solvent types: Different solvents
create different films of water, gas solvent, and liquid solvent, which mainly are attributed to the boiling-point discrepancy
between steam and solvents.

C6, which can be explained by the similar vaporizations and different From the Profiles of Oil Saturation, Temperature, and Viscos-
ratio of components in the mixture. Because the boiling points of ity (Fig. 7). Obviously, given that the same cutoff value is chosen
the medium heavy solvents are similar to that of the injected steam, for the same property, the vapor-chamber volumes under different
more than 90% of injected solvents are produced with oil. The pro- simulation cases are different for different cases. Not all the
duced solvents can be easily revaporized from the produced fluid solvent-coinjection schemes can improve vapor-chamber propaga-
and then reinjected to the reservoir. A blowdown process also can tion. Compared with the pure-steam-injection case, coinjection of
recycle most of the retained medium solvents from the reservoir. C3 reduced the propagation of vapor chamber while coinjection of
The recycling of C12 from the produced fluid by reheating other solvents accelerates the vapor-chamber propagation.
or from the depleted reservoir through the blowdown phase is From the Profiles of Oil and Water Flow (Fig. 7). If the
expected to be much more difficult because of its much higher injected solvent mixes with the oil along the fluid interface
boiling point in comparison with other solvents. efficiently without losing heat effect from steam, it is expected
During the early stages, the gas phase of C3 occupies a larger that the dilution effect from solvent will accelerate the vapor-
volume and so is produced more than the other solvents. With chamber propagation. However, the thermodynamic differences
more steam and C3 injected into the reservoir, C3 flows upward of solvent and steam lead to different travel fronts of steam and
and accumulates at the top zone, and less can be produced. Once solvent. Relative condensation-time difference results in different
the steam chamber matures, the fraction of C3 produced with oil thickness of water and oil films along the fluid interface. The oil-
depends mainly on its initial concentration ratio. flow profiles indicate how efficiently the gravity force can drain
the condensate along the fluid interface, which could be affected
Behavior of Steam and Solvent Inside the Vapor Chamber. The by the water-film thickness. The water film built along the fluid
property-distribution profiles at 1,551 days are shown in Fig. 7. interface would dilute the solvent condensate and so reduce the
The following should be noted. dilution effect of solvent. The thicker the water film, the more
1. The color scale shown here is used only to represent how significant the water-film dilution effect.
the color range changes from high values to low values. No actual The boiling point of C3 is very low, and so most C3 stays in
quantitative values are assigned because of the different resolution the gas phase, which reduces the steam partial pressure signifi-
of different properties. cantly. The temperature inside the steam chamber is decreased to
2. Color scales of the same property under different cases are a much lower value, and so steam condenses much earlier to build
the same for convenient comparison. a very thick water film. Although the steam condition under steam
3. Only the pure steam, C3, C6, C7, and C12 cases are com- coinjection with C12 is similar to that for pure steam because of
pared. its low partial pressure effect, the water-film thickness under steam
4. The cutoff value for total oil and water flow is 5 m3/d. coinjection with C12 is thinner than that with pure-steam injection
5. The color scale for the C12 solvent fraction in the gas phase is because of the accelerated flow of condensate at the near-wellbore
in the range of 0 to 0.05 instead of 0 to 1 for better resolution. region. It is observed the oil-flow rate at the near-wellbore region
6. The color scale for viscosity is a log scale to have better is higher under C7 coinjection than under C6 coinjection. C7 con-
resolution for the values in the low ranges. denses earlier than C6 because C7 has a higher boiling point than

326 June 2011 SPE Reservoir Evaluation & Engineering


1.00

0.80

Recovery Factor

0.60

0.40 Steam
C7_0.01
C7_0.03
C7_0.05
0.20
C7_0.07
C7_0.09
C7_0.12
0.00
0 1,000 2,000 3,000 4,000
Time, days
(a)

5.00E+09

4.00E+09
CEOR, J/m3

3.00E+09 Steam
C7_0.01
C7_0.03
C7_0.05
C7_0.07
C7_0.09
C7_0.12
2.00E+09
0 1,000 2,000 3,000 4,000
Time, days
(b)

Fig. 8With increasing mole ratio of C7, the oil-recovery factor increases (a); the lowest CEOR value is given by the 7 mol%
C7 coinjection (b).

June 2011 SPE Reservoir Evaluation & Engineering 327


that of steam and is more ready to condense. The dilution effect fraction of solvent in the pores and a great amount of C12 would
of the water film is less for C7 than for C6. be produced directly from injector to producer.
From the Profiles of Solvent Mole Fraction in Gas Phase and
in Oil Phase (Fig. 7). The solubility of vapor solvent depends on Solvent-Concentration Study
its K-value. The more solvent condenses efficiently from vapor The simulation study of solvent concentration focuses on the sol-
to liquid, the higher the viscosity-reduction effect is from solvent. vent suitable for the ES-SAGD process. We used 1, 3, 5, 7, 9, and
The solubility of C3 is small because of its rather low boiling 12 mol% C7 to investigate the effect of solvent concentration on oil
point. The low density of the C3 gas phase allows it to flow up recovery. The oil-recovery factor, CEOR, viscosity, oil-mole-frac-
and accumulate to build one very thick gas film along the steam- tion profiles along the horizontal direction at the producer, and the
chamber boundary. The gas-solvent film along the steam-chamber temperature profiles along the vertical direction at the producer at
boundary would impede heat transfer from the steam chamber to 1,003 days are plotted in Figs. 8 through 10.
the adjacent reservoir. Because of similar properties between C6 Recovery factor and CEOR are used as the main parameters
and C7, the gas-film thicknesses under C6 and C7 under coinjection to determine the optimal solvent concentrations for the simulated
cases are similar and the difference is very small because the grid condition. As C7 concentration increases, the recovery factor
is not fine enough. C7 builds a thicker liquid solvent film than C6 increases (Fig. 8a). The ultimate recovery factors are in a small
at the near-wellbore region because of its higher boiling point. range from 87 to 92 %, which may be because of the lower residual
The C12 solvent fraction in the gas phase is much lower than oil saturation inside the vapor chamber for a higher concentration.
that of the other solvents and so a much thinner gas film is built From Fig. 8b, C7 in the range of 1 to 9% has a lower CEOR than
for the C12 case than for the other cases. Because C12 is unsatu- pure-steam injection. 12% C7 is with a higher CEOR value than
rated in the injection stream, a small fraction of C12 is vaporized pure-steam injection. The ultimate CEORs of 7% and 9% C7 con-
into the gas phase. At the top of the reservoir, the temperature centration are similar and lower than other concentrations. From
is lowered by the heat loss through the overburden, and the gas the comparison between Figs. 8a and 8b, the optimal concentration
phase C12 condenses to an oil phase to flush a greater fraction of ratio of C7 is approximately 7 to 9% for the entire 10-year produc-
residual oil at that zone. tion period at the simulated condition.
A successful subcool control can build a condensate liquid The drainage efficiency of the condensate depends on the vis-
leg between the injector and producer. The liquid leg works as a cosity reduction along the entire fluid interface. From Fig. 9, the
flow resistor to impede liquid C12 to flow directly from injector 3%-C7 case has the lowest oil viscosity along the horizontal direc-
to producer. The density of liquid C12 is lower than that of the tion at the producer at 1,003 days, which indicates that there is
condensate, so C12 mainly accumulates on the top of the liquid leg. an optimal concentration ratio to reach the lowest viscosity along
When the subcool is triggered, the condensate at the bottom of the the fluid interface. Similar to the discussions in Gates (2007),
liquid leg is produced first. Liquid C12 accelerates the near-well- with increasing concentration of C7, a greater fraction of C7 in
bore flow and reduces the residual-oil saturation in the wellbore the oil phase mixes with oil along the fluid interface (Fig. 10a),
vicinity significantly. Theoretically, liquid solvent can flush out but the partial pressure of steam decreases, the steam temperature
all residual oil. Steam coinjection with C12 will be uneconomical decreases (Fig. 10b) inside the steam chamber, and so the heat
for high solvent concentration, which may leave an uneconomical effect from steam is reduced. So, the solvent effect is too small if

2.00E+6
Steam
C7_0.01
C7_0.03
C7_0.05
C7_0.07
1.50E+6
C7_0.09
C7_0.12
Oil Viscosity, cp

1.00E+6

5.00E+5

0.00E+0
0 10 20 30 40 50
Horizontal distance from wellbore at the producer, m

Fig. 9Viscosity distribution at 1,003 days for different simulations with different C7 ratios: C7 coinjection reduces the viscosity
of the heated oil to a substantially lower value compared with the pure-steam-injection case; the lowest viscosity value along
the fluid interface is the 3 mol% C7 case at 1,003 days, which indicates that there is an optimal concentration ratio to take
advantage of both steam and solvent.

328 June 2011 SPE Reservoir Evaluation & Engineering


1.00

Steam
C7_0.01
C7_0.03
0.80 C7_0.05
C7_0.07
C7_0.09
Oil Mole Fraction (C7H16)

C7_0.12
0.60

0.40

0.20

0.00
0 10 20 30 40 50
Horizontal distance from wellbore at the producer, m
(a)

30
Vertical distance from wellbore at the producer, m

20

10
Steam
C7_0.01
C7_0.03
C7_0.05
C7_0.07
C7_0.09
C7_0.12
0
150 170 190 210
Temperature, C
(b)

Fig. 10With increasing ratio of C7, the oil mole fraction of C7 along the fluid interface increases (a), but the temperature inside
the steam chamber is lower (b) because of the reduced steam partial pressure.

the solvent concentration is too low, or the heat effect of steam will It is usual to inject a solvent mixture instead of pure solvent
be significantly lost if the solvent concentration is too high. in the field. The light volatile components in the solvent mixture
may decrease the production performance, as C3 discussed in this
Further Discussions study. The accumulation of volatile components inside the vapor
To design a successful solvent-aided SAGD process for a real chamber has several negative impacts on production performance
reservoir, it is necessary to consider more field conditions and by altering the condensing dynamitic by partial-pressure effect,
practical limitations. reducing the heat transfer from the vapor chamber to the sur-

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rounding oil, impeding the heavier hydrocarbon entering into the Farouq Ali, S.M. and Abad, B. 1976. Bitumen Recovery from Oil Sands,
reservoir, and blocking the contact between the heavier hydrocar- Using Solvents in Conjunction With Steam. J Can Pet Technol 15 (3):
bon and bitumen. 8090. JCPT Paper No. 76-03-11. doi: 10.2118/76-03-11.
The ratio of solvent in the injection fluid is much lower than Gates, I.D. 2007. Oil phase viscosity behaviour in Expanding Solvent
steam and the partial pressure of solvent is much lower than that of Steam-Assisted Gravity Drainage. J. Pet. Sci. Eng. 59 (12): 123134.
steam inside the vapor chamber; so, the heavy components of the doi: 10.1016/j.petrol.2007.03.006.
solvent mixture also can be vaporized at their respective low par- Govind, P.A., Das, S.K., Srinivasan, S., and Wheeler, T.J. 2008. Expanding
tial pressures. The relatively earlier condensation time of heavier Solvent SAGD in Heavy Oil Reservoirs. Paper SPE 117571 presented
solvents can reduce the negative dilution effects from the water- at the International Thermal Operations and Heavy Oil Symposium,
condensate film and the decreased heat transfer effect from the Calgary, 3023 October. doi: 10.2118/117571-MS.
gas film. In addition, the heavy components would accelerate the Gupta, S. and Gittins, S. 2005. Christina Lake Solvent Aided Process Pilot.
condensation dynamics along the fluid interface (i.e., the solvent Paper No. 2005-190 presented at the Petroleum Societys CIPC/Annual
mixture is more ready to condense from gas phase to liquid phase) Technical Meeting, Calgary, 79 June.
and remove the volatile components from the vapor chamber by Gupta, S., Gittins, S., and Picherack, P. 2002. Field Implementation of
the production of solvent condensate. More detailed discussion Solvent Aided Process. Paper No. 2002-299 presented at the Petro-
from experimental work can be found in Li et al. (2011a). leum Societys Canadian International Petroleum Conference (CIPC),
The heavy solvents are more suitable to improve near-wellbore Calgary, 1113 June.
flow. The reservoir in this study is quite thin and homogeneous. Law, D.H.-S. and Nasr, T.N. 2000. Field-Scale Numerical Simulation of
In a heterogeneous thick real reservoir, heavy solvents should SAGD Process with Top-Water Zone. Paper SPE 65522 presented at
be injected with other light/medium light solvents to ensure bet- SPE/CIM International Conference on Horizontal Well Technology,
ter sweep efficiency. Solvents with lower molar weight can take Calgary, 68 November. doi: 10.2118/65522-MS.
advantage of their lower density and lower boiling point to be Leaute, R.P. 2002. Liquid Addition to Steam for Enhancing Recovery
delivered by steam; some helpful discussions can be found in Li (LASER) of Bitumen with CSS: Evolution of Technology From
et al. (2011b). Research Concept to a Field Pilot at Cold Lake. Paper SPE 79011
presented at the SPE International Thermal Operations and Heavy Oil
Conclusions Symposium and International Horizontal Well Technology Conference,
The following main conclusions can be drawn from this study: Calgary, 47 November. doi: 10.2118/79011-MS.
1. The relative condensation-time difference of solvent and steam Leaute, R.P. and Carey, B.S. 2005. Liquid addition to steam for enhancing
creates different films of gas solvent, liquid solvent, and water. recovery (LASER) of bitumen with CSS: Results from the first pilot
A gas-solvent film impedes heat transfer, while a liquid-solvent cycle. Paper 2005-161 presented at the Canadian International Petro-
film increases solvent solubility and a water film dilutes the leum Conference (CIPC), Calgary, 79 June.
solvent effect. Li, W., Mamora, D.D., and Li, Y. 2011a. Light- and Heavy-Solvent
If too much injected light solvent stays in the gas phase (C3 in Impacts on solvent-Aided-SAGD process: A Low- Pressure Experi-
this study), production performance under the steam/solvent mental study. J Can Pet Technol 50 (4): 1930. SPE-133277-PA. doi:
coinjection may be even worse than that with pure-steam 10.2118/133277-PA.
injection. Li, W., Mamora, D.D., Li, Y., and Qiu, F.D. 2011b. Numerical Investigation
For the medium heavy solvents that are suitable for ES-SAGD of Potential Injection Strategies to Reduce Shale Barrier Impacts on
process, the solvent that condenses earlier (C7 in this study) SAGD Process. J Can Pet Technol 50 (3): 5764. SPE-133298-PA. doi:
results in better production performance than the solvent that 10.2118/133298-PA.
condenses later (C6 in this study). Mehrotra, A.K. and Svrcek, W.Y. 1986. Viscosity of compressed Athabasca
2. Heavy solvents, such as C12 in this study, may improve the pro- bitumen. The Canadian J. of Chemical Engineering 64 (5): 844847.
duction performance by further reducing the oil viscosity and doi: 10.1002/cjce.5450640520.
residual oil saturation. Co-injection of solvent mixture may lead Nasr, T.N. and Ayodele, O.R. 2005. Thermal Techniques for the Recovery
to a better production performance in the field. of Heavy Oil and Bitumen. Paper SPE 97488 presented at SPE Inter-
3. In the ES-SAGD process, the optimal solvent-ratio range, which national Improved Oil Recovery Conference in Asia Pacific, Kuala
is in a low-concentration range (7 to 9 mol% in this study), Lumpur, 56 December. doi: 10.2118/97488-MS.
depends on the tradeoff between the heat effect from steam and Nasr, T.N. and Ayodele, O.R. 2006. New Hybrid Steam-Solvent Process for
the solubility effect from solvent. the Recovery of Heavy Oil and Bitumen. Paper SPE 101717 presented
at the Abu Dhabi International Petroleum Exhibition and Conference,
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and Heavy Oil and Western Regional Meeting, Bakersfield, California, in January 2011 after serving Texas A&M University for 16 years.
USA, 1618 March. doi: 10.2118/86957-MS. Before academia, Mamora worked as a reservoir engineer with
Zhao, L., Nasr, T.N., Hyang, H., Beaulieu, G., Heck, G., and Golbeck, H. Shell for 15 years and served as reservoir engineering manager
2004b. Steam Alternating Solvent Process: Lab Test and Simulation. for Shell Malaysia. He also had cross-postings in Holland and
Paper SPE 2004-044 presented at the Canadian International Petroleum Nigeria. At Texas A&M, Mamora conducted research in steam
injection with solvent additives, in-situ combustion with cata-
Conference, Calgary, 810 June. doi: 10.2118/2004-044.
lysts and hydrogen donors, water-alternating-gas injection with
miscible CO2, and alkaline-surfactant-polymer flood. He holds
Weiqiang Li worked for Sinopec as a thermal engineer from a BSc honors degree in physics from the University of Malaya,
1997 to 2005. His PhD research focuses on EOR processes of and MS and PhD degrees in petroleum engineering from
unconventional resources. Li holds MS and PhD degrees in Stanford University. Yamin Li is with Occidental Petroleum Cor-
petroleum engineering from Texas A&M University and a BS poration (OXY). Before joining OXY, she worked as a reservoir
degree in thermal engineering from Shandong University in geologist at Schlumberger. Before that, Li worked as a research
China. Daulat D. Mamora currently works as a consultant for assistant at Texas A&M University and as geologist in Sinopec
his company, Mamora & Associates, based in Sugar Land, China. Li holds an MS degree from Texas A&M University, and a
Texas, USA. He retired as a professor of petroleum engineering BS degree from the China University of Petroleum.

June 2011 SPE Reservoir Evaluation & Engineering 331

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