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1.E+06
1.E+05
1.E+04
Viscosity, cp
1.E+03
5 MPa
1.E+01 10 MPa
1.E+00
1.E01
0 50 100 150 200 250 300 350
Temperature, C
Fig. 1Viscosity of Athabasca oil is reduced significantly with increase in temperature regardless of pressure between 0.1 and
10 MPa (Mehrotra and Svrcek 1986).
categorized the solvents into light, medium, and heavy solvents solvent loss. Medium solvents give the most improvement of total
according to their respective volatility (high, medium, and low) oil production at somewhat higher solvent loss. Heavy solvents do
under reservoir conditions during thermal recovery. Light solvents not improve recovery.
generally include CO2, ethane, propane, and other gases, while heavy Deng (2005) modeled a typical Athabasca SAGD pattern under
solvents generally include hydrocarbon liquids in the C16-to-C20 pure steam injection and steam/propane injection. Results showed
range. Naphtha will be considered a medium solvent. Light solvents that oil recovery was accelerated by using propane as an additive,
give earlier recovery and greater recovery efficiency in terms of less irrespective of the amount of propane used. Ultimate oil recovery
1.E+07
1.E+06
1.E+05
10C
101C
1.E+04
150C
Viscosity, cp
200C
1.E+03
1.E+02
1.E+01
1.E+00
1.E01
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Solvent volume fraction
Fig. 2Adding more solvent (C6) to the heated Athabasca oil can reduce the viscosity of the mixture of oil and solvent (C6)
further at constant temperature (Shu 1984).
VAPEX
Solvent
Solvent
(Condensate)
(Gas)
+Oil
ES-SAGD
and SAS Both Both
was, however, dependent on the amount of propane injected. Lower In a solvent-aided SAGD process, solvent/solvent mixture is
recoveries were obtained when higher concentrations of propane coinjected with steam under SAGD well pattern. The price for
were injected. one unit of solvent/steam is more expensive than steam alone. It is
The main purpose of a solvent-aided process (SAP) (Gupta very important to investigate the impact of solvent type and con-
et al. 2002, 2005) is to add small amounts of light-hydrocarbon centration on SAGD production performance. We have performed
solvent (such as propane, butane, or pentane) into the steam phase a comprehensive simulation study using a 2D reservoir model with
in a conventional SAGD pattern to use the combined effects of typical Athabasca rock and fluid properties. The detailed analysis
solvent dilution and thermal heating. Unlike in the ES-SAGD and discussions of the drainage mechanism in this study can be
process, much lighter solvents are used and matching the conden- used to optimize the solvent-coinjection design in the field to real-
sation/evaporation characteristics of solvent with steam is not a ize higher production with lower energy required.
concern in an SAP process. Initial SAP-pilot results have been very
encouraging, generating confidence in the feasibility of the pro- Reservoir Model
cess. The production in the SAP well pair increased substantially, Assuming no pressure drop and flow resistance along the hori-
and the steam/oil ratio (SOR) came down substantially. zontal wellbore, a 2D study is reasonable for studying the phase
Govind et al. (2008) suggest that the important factors that behavior inside the steam chamber. The 2D prototype well pattern
control the performance of the ES-SAGD process are the solvent selected for this simulation study is for an Athabasca reservoir with
type, concentration, operating pressure, and the injection strategy. a horizontal-section length of 500 m. The reservoir thickness is 30
From their conclusion, higher solvent concentrations are preferable m, and one whole-well-pattern width is 100 m. The producer is 1.5
because solvent accelerates production. However, since solvent is m from the bottom of the reservoir, and the space between injector
expensive, maximum solvent concentration applied will be a func- and producer is 5 m. The well pattern is symmetrical, so only half
tion of solvent costs, solvent retention, and losses. the well pattern is used for this study (Fig. 4).
Imperial Oil of Canada has investigated the use of liquid addi- We used the STARS simulator developed by the Computer
tives (C5+) in cyclic-steam-stimulation (CSS) processes, which Modelling Group (CMG) Ltd. for this simulation study. The 2D
they termed LASER, for liquid addition to steam for enhancing grid system includes 31 blocks along the horizontal direction with
recovery. With the encouraging results (Leaute 2002) from the widths of 0.5, 0.7, and 1.2 m for the first three columns and all oth-
physical experiments, a pilot test (Leaute and Carey 2005) was ers of 1.7 m. The smaller grid widths of the first 3 columns permit
proposed and initiated in August 2002 in Cold Lake. Improved better resolution at the wellbore vicinity. The model is divided into
bitumen recovery was observed in the pilot with the addition of 30 blocks in the vertical direction, each 1 m high.
diluent. Additionally, diluent recovery was very high (approxi- The initial Athabasca reservoir conditions; properties of rock,
mately 80% from the first cycle of operations), and a large fraction water, and oil; and relative permeability data can be found in Law
of the produced diluent was recovered from the venting facilities, et al. (2000). The only difference is that the horizontal perme-
improving the economics of the project. ability is 6 darcies and the vertical permeability is 3 darcies in
100 m
30 m
5m
1.5 m
(a) (b)
Fig. 4Well pattern used for simulation study: (a) whole well pattern and (b) simulated half-well pattern.
Pressure, psia
100
Fig. 595%-quality steam at 202C and 1650 kPa is injected; on the basis of the differences in boiling points between steam
and solvents, C3, C5, C6, C7, C12, and the solvent mixture of 80% C6 and 20% C7 are chosen to investigate the effect of solvent type
on oil recovery.
this study. We injected 95%-quality 202C steam at 1650 kPa at fraction of C6 is 80%, which is much higher than the value of C7
the injector. The maximum water-injection rate at surface is 500 (20%); second, the difference between the vaporization points of
m3/d, and the subcool used in steam-trap control is 20C. The C6 and C7 is very small. Recovery factor with steam coinjection
pressure/volume/temperature (PVT) properties of solvents are the with C3 is lower than that under the pure-steam-injection case.
default values built into the CMG library. The K-value correlation Comparison of CEORs (Fig. 6b). During the early stage,
coefficients can be found from Table 2 of CMG 2009 Users Guide steam coinjection with C3 gives the lowest CEOR and then CEOR
(CMG 2009). The produced-oil volume is altered by the surface starts to increase once the volume of vapor phase inside the steam
separation condition. In this study, the production of solvent and chamber is too large to reduce the injectivity of steam. During
original oil is discussed separately, with no solvent contained in steam-chamber expansion, CEOR for steam coinjection with other
the produced oil. solvents decreases in the following order: pure steam, C5, C6,
mixture of C6 and C7, C7, and C12. The ultimate CEOR values of
Solvent-Type Study steam coinjection with the C7 and C12 cases are lower than steam
Comparison of Production Performance. We chose C3, C5, C6, coinjection with other solvents, and steam coinjection with C12
C7, and C12 because of the boiling-point difference between these gives the lowest CEOR.
hydrocarbons and steam at the injection condition (Fig. 5). C5, C6, Comparison of Oil-Production Rates (Fig. 6c). At early
and C7 are medium solvents with similar boiling points as steam stages, the oil production rate under steam coinjection with sol-
and C3 is a light solvent with very low boiling point, while C12 is vent decreases with the solvent type in the following order: C12,
the heavy solvent with a much higher boiling point than steam. C7, mixture of C7 and C6, C6, C5, pure steam, and C3. The reason
Because a solvent mixture of 80 mol% C6 and 20 mol% C7 has for the fluctuations of the C12 curve at the end of production is that
almost the same boiling point as steam at the injection condition, C12 remains mainly in the liquid phase or is more ready to con-
this solvent mixture is also included in the simulation study. The dense. The viscosity of the condensate at the near-wellbore region
sensitivity study of the solvent type is based on simulation of is reduced to a significant lower value than in other cases. Once
5 mol% solvent in the injected fluid. the steam subcool is triggered, the producer is opened and the
SOR is a suitable parameter to evaluate the performance of a gravity force drains out the condensate much more efficiently than
pure-steam-injection process. When a solvent is coinjected with in other cases. Once enough condensate is drained out, the tem-
steam, cumulative energy required for cumulative oil volume perature near the producer increases again and the subcool control
recovered (CEOR) is a better parameter to compare the production will shut the producer when the temperature between injector and
performance considering different injection fluid. In a solvent- producer is higher than 20C. The reason for the higher production
coinjection process, the injected energy includes the heat from both rate of C3 during the later stages is that its earlier production rate
solvent and steam; in a pure-steam-injection process, the energy is too low and most of the oil has not been produced.
injected to the undersurface includes only the heat from steam. Comparison of the Fractions of Solvent Produced With Oil
The curves of oil-recovery factor, CEOR, oil-production rate, and (Fig. 6d). The fractions of medium heavy solvents produced with
the fraction of solvent produced with oil for different solvents are oil, including the C3, C5, C6, C7, and mixture of C6 and C7, are
plotted in Fig. 6. approximately 92 to 95% of the amount injected. C12 is produced
Comparison of Oil-Recovery Factors (Fig. 6a). Oil-recovery more in the earlier period, and approximately 18% of injected
factor increases with increasing carbon number of the solvent. C12 is retained in the steam chamber because it is more ready to
C12 gives the highest recovery factor, which is more than 96% oil condense from vapor phase than liquid phase.
initially in place (OIIP). Recovery factor for coinjection of steam Because of the lower vaporization point of C6 in comparison to
and a mixture of C7 and C6 is similar to that for the coinjection of C7, the curve for the C6 case is just slightly higher than the curve of
C6. Two reasons can be used to explain this observation. First, the the C7 case. The curve for solvent mixture is similar to the curve of
0.80
Recovery Factor
0.60
0.40
Steam
C3_0.05
C5_0.05
0.20 C6_0.05
C6+C7_0.05
C7_0.05
C12_0.05
0.00
0 1,000 2,000 3,000 4,000
Time, days
(a)
5E+09
4E+09
CEOR, J/m3
Steam
3E+09 C3_0.05
C5_0.05
C6_0.05
C6+C7_0.05
C7_0.05
C12_0.05
2E+09
0 1,000 2,000 3,000 4,000
Time, days
(b)
Fig. 6Production-performance comparison between different simulations with different solvent types: (a) oil-recovery factor;
(b) CEOR; (c) oil-production rate; and (d) recovery factor of the injected solvent.
200 C12_0.05
100
0
0 1,000 2,000 3,000 4,000
Time, days
(c)
1.00
1.00
Fraction of solvent produced with oil
1.00
C3_0.05
C5_0.05
1.00 C6_0.05
C6+C7_0.05
C7_0.05
C12_0.1t5
1.00
0 1,000 2,000 3,000 4,000
Time, days
(d)
Fig. 6 (continued)Production-performance comparison between different simulations with different solvent types: (a) oil-
recovery factor; (b) CEOR; (c) oil-production rate; and (d) recovery factor of the injected solvent.
So
Oil
flow
Water
flow
Fig. 7Property-distribution profiles at 1,551 days under different simulations with different solvent types: Different solvents
create different films of water, gas solvent, and liquid solvent, which mainly are attributed to the boiling-point discrepancy
between steam and solvents.
C6, which can be explained by the similar vaporizations and different From the Profiles of Oil Saturation, Temperature, and Viscos-
ratio of components in the mixture. Because the boiling points of ity (Fig. 7). Obviously, given that the same cutoff value is chosen
the medium heavy solvents are similar to that of the injected steam, for the same property, the vapor-chamber volumes under different
more than 90% of injected solvents are produced with oil. The pro- simulation cases are different for different cases. Not all the
duced solvents can be easily revaporized from the produced fluid solvent-coinjection schemes can improve vapor-chamber propaga-
and then reinjected to the reservoir. A blowdown process also can tion. Compared with the pure-steam-injection case, coinjection of
recycle most of the retained medium solvents from the reservoir. C3 reduced the propagation of vapor chamber while coinjection of
The recycling of C12 from the produced fluid by reheating other solvents accelerates the vapor-chamber propagation.
or from the depleted reservoir through the blowdown phase is From the Profiles of Oil and Water Flow (Fig. 7). If the
expected to be much more difficult because of its much higher injected solvent mixes with the oil along the fluid interface
boiling point in comparison with other solvents. efficiently without losing heat effect from steam, it is expected
During the early stages, the gas phase of C3 occupies a larger that the dilution effect from solvent will accelerate the vapor-
volume and so is produced more than the other solvents. With chamber propagation. However, the thermodynamic differences
more steam and C3 injected into the reservoir, C3 flows upward of solvent and steam lead to different travel fronts of steam and
and accumulates at the top zone, and less can be produced. Once solvent. Relative condensation-time difference results in different
the steam chamber matures, the fraction of C3 produced with oil thickness of water and oil films along the fluid interface. The oil-
depends mainly on its initial concentration ratio. flow profiles indicate how efficiently the gravity force can drain
the condensate along the fluid interface, which could be affected
Behavior of Steam and Solvent Inside the Vapor Chamber. The by the water-film thickness. The water film built along the fluid
property-distribution profiles at 1,551 days are shown in Fig. 7. interface would dilute the solvent condensate and so reduce the
The following should be noted. dilution effect of solvent. The thicker the water film, the more
1. The color scale shown here is used only to represent how significant the water-film dilution effect.
the color range changes from high values to low values. No actual The boiling point of C3 is very low, and so most C3 stays in
quantitative values are assigned because of the different resolution the gas phase, which reduces the steam partial pressure signifi-
of different properties. cantly. The temperature inside the steam chamber is decreased to
2. Color scales of the same property under different cases are a much lower value, and so steam condenses much earlier to build
the same for convenient comparison. a very thick water film. Although the steam condition under steam
3. Only the pure steam, C3, C6, C7, and C12 cases are com- coinjection with C12 is similar to that for pure steam because of
pared. its low partial pressure effect, the water-film thickness under steam
4. The cutoff value for total oil and water flow is 5 m3/d. coinjection with C12 is thinner than that with pure-steam injection
5. The color scale for the C12 solvent fraction in the gas phase is because of the accelerated flow of condensate at the near-wellbore
in the range of 0 to 0.05 instead of 0 to 1 for better resolution. region. It is observed the oil-flow rate at the near-wellbore region
6. The color scale for viscosity is a log scale to have better is higher under C7 coinjection than under C6 coinjection. C7 con-
resolution for the values in the low ranges. denses earlier than C6 because C7 has a higher boiling point than
0.80
Recovery Factor
0.60
0.40 Steam
C7_0.01
C7_0.03
C7_0.05
0.20
C7_0.07
C7_0.09
C7_0.12
0.00
0 1,000 2,000 3,000 4,000
Time, days
(a)
5.00E+09
4.00E+09
CEOR, J/m3
3.00E+09 Steam
C7_0.01
C7_0.03
C7_0.05
C7_0.07
C7_0.09
C7_0.12
2.00E+09
0 1,000 2,000 3,000 4,000
Time, days
(b)
Fig. 8With increasing mole ratio of C7, the oil-recovery factor increases (a); the lowest CEOR value is given by the 7 mol%
C7 coinjection (b).
2.00E+6
Steam
C7_0.01
C7_0.03
C7_0.05
C7_0.07
1.50E+6
C7_0.09
C7_0.12
Oil Viscosity, cp
1.00E+6
5.00E+5
0.00E+0
0 10 20 30 40 50
Horizontal distance from wellbore at the producer, m
Fig. 9Viscosity distribution at 1,003 days for different simulations with different C7 ratios: C7 coinjection reduces the viscosity
of the heated oil to a substantially lower value compared with the pure-steam-injection case; the lowest viscosity value along
the fluid interface is the 3 mol% C7 case at 1,003 days, which indicates that there is an optimal concentration ratio to take
advantage of both steam and solvent.
Steam
C7_0.01
C7_0.03
0.80 C7_0.05
C7_0.07
C7_0.09
Oil Mole Fraction (C7H16)
C7_0.12
0.60
0.40
0.20
0.00
0 10 20 30 40 50
Horizontal distance from wellbore at the producer, m
(a)
30
Vertical distance from wellbore at the producer, m
20
10
Steam
C7_0.01
C7_0.03
C7_0.05
C7_0.07
C7_0.09
C7_0.12
0
150 170 190 210
Temperature, C
(b)
Fig. 10With increasing ratio of C7, the oil mole fraction of C7 along the fluid interface increases (a), but the temperature inside
the steam chamber is lower (b) because of the reduced steam partial pressure.
the solvent concentration is too low, or the heat effect of steam will It is usual to inject a solvent mixture instead of pure solvent
be significantly lost if the solvent concentration is too high. in the field. The light volatile components in the solvent mixture
may decrease the production performance, as C3 discussed in this
Further Discussions study. The accumulation of volatile components inside the vapor
To design a successful solvent-aided SAGD process for a real chamber has several negative impacts on production performance
reservoir, it is necessary to consider more field conditions and by altering the condensing dynamitic by partial-pressure effect,
practical limitations. reducing the heat transfer from the vapor chamber to the sur-