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Abstract- Concrete can be considered as the most widely Key words: SELF COMPACTING CONCRETE, FLY ASH,
used in the construction industry. Concrete is a composite SILICA FUME, METAKAOLIN, ARTIFICIAL FINE
material made up of cement, sand, water and sometimes AGGREGATE, CONPLAST SP337.
admixtures. Cement is the most active component and the
use of large quantities of cement results in increasing CO 2 1. INTRODUCTION
emissions and as a consequence of the green house effect. Concrete is the most common material used
On the other hand continuous use of natural aggregates in the construction. Concrete gives considerable
causes environmental problems and it is also necessary to freedom to mould the structural component into
preserve the natural sources. The use of sustainable
desired shape or form. Cement and concrete
technologies such as supplementary materials is expected
composites are presently the most economic
to positively affect the performance of concrete mixtures.
Self-compacting concrete (SCC) is an innovative materials for construction. A new trend in
development of conventional concrete, which can be designing complex and heavily reinforced
placed and compacted under its self weight with little or structures showed that compaction of concrete by
no vibration effort. This paper present the Mechanical and vibrating may be difficult in some cases and
Durability properties of self compacting concrete using strongly depend on a human factor. It is commonly
cementitious materials as a partial replacement of cement noticed many times that after the formwork is
like Fly ash(15%), Silica fume(15%) and Metakaolin(5%) ; removed, the fresh concrete had not spread to all
Artificial fine aggregate as natural fine aggregate having the points, uniformly and perfectly. A homogenous
fineness modulus 2.7; Coarse aggregate of size 12mm and
property of the structure has thus been adulterated.
CONPLAST SP337 as Super-plasticizer. SCC containing
These reasons prompted to the development of Self
different proportion of these mineral admixtures has been
tested for slump flow, V-funnel, L-box, U-box and J-ring Compacting Concrete. Self Compacting Concrete
and found that the values are within the limits prescribed (SCC) is considered as a concrete which can be
by EFNARC, 2002 method. The properties reported in this placed and compacted under its self weight with
paper are the workability properties, Mechanical little or no vibration effort, and which is at the same
properties and Durability Properties. The Workability time it is enough to be handled without segregation
properties were investigated by Slump flow (filling or bleeding of fresh concrete. It is able to flow
ability), V-Funnel (filling ability) and L-Box test (passing under its own weight, completely filling formwork
ability). The Mechanical properties were tested for
and achieving full compaction.
Compressive strength, Splitting Tensile strength and
Cement is the important active ingredient of
Flexural strength of 7 days, 28 days and 90 days were
concrete. The Indian Standard Code of practice for
obtained. The Durability properties were tested for Water
absorption and Acid tests. plain and reinforced concrete recommends the
minimum cement content to satisfy the strength
and durability. Hence, the utilization of cement is
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increased. But, the cement production consumes as fine aggregate in conventional aggregate and
large amount of energy and emits carbon dioxide limited applications in SCC.
results in environmental pollution. Hence, one of 2. LITERATURE REVIEW
the solutions to these problems is to reduce the Nan Su et al. (2001) proposes a simple design mix
consumption of cement and utilise Pozzolana method for Self-compacting concrete. Primarily,
materials for the preparation of concrete. Previous required quantities of aggregates are evaluated and
studies indicates that the use of cementitious binder paste is then poured in to space of
materials like Fly ash, Silica fume, Metakaolin and aggregates to make sure that concrete attained
Ground Granulated Blast Furnace Slag (GGBS) as flowability, its own compactability and other
partial replacement of cement, reduces the cement properties of SCC. To observe the behavior of SCC
consumption and also increases the strength and compressive test were carried out. Obtained result
durability of concrete. indicates this method could produce successfully
In SCC, the aggregates generally contribute high quality of self-compacting concrete. As
approximately 2/3 of the total volume. Proper compare to the Japanese Ready-Mixed Concrete
choice of aggregates has significant effect on the Association this method is easier, simple for
fresh and hardened properties of SCC concrete. In execution, time consumption is less and cost
general it is observed that the effects of shape and effective.
texture of fine aggregate are much more important
than the effects of coarse aggregate. It is in practice Jian-Tong Ding et al. (2002) experimentally found
that river sand is being used as fine aggregate in out the effects of Metakaolin and Silica fume on the
concrete for many centuries. Most of the properties of concrete. Experimental investigation
construction industries use river sand only as fine with seven concrete mixtures of 0,5,10 and 15% by
aggregate. Investigations are going on due to mass replacement of cement with high reactivity
increase in demand and depletion of river sand, Metakaolin or Silica fume on the workability,
along with restrictions imposed on the exploitation strength, shrinkage and resistance to chloride
of the river sand. One of the solution for this penetration of concrete was investigated. The
problems is the use of alternative materials for incorporation of both Metakaolin and Silica fume in
river sand such as artificial fine aggregate, concrete was found to reduce the free drying
industrial by products (some forms of slag, bottom shrinkage and restrained shrinkage cracking width.
ash), recycled aggregates, etc. Among the above It is also reported that the incorporation of
materials, artificial fine aggregate is relatively Metakaolin or Silica fume in concrete can reduce
receiving significant attention as a replacement for the chloride diffusion rate significantly. The
river sand. The artificial fine aggregate is produced performance of Silica fume was found to be better
by impact crushing rock deposits to obtain a well than Metakaolin.
graded fine aggregate. It is known that for SCC, high Pacheco Torgal.F et al. (2011) determined the
powder (cement, cementitious materials and inert effect of Metakaolin and Fly ash on strength and
fillers) content is required for achieving the durability of concrete. The durability was found by
required fresh concrete properties. Since, artificial three methods namely water absorption, oxygen
fine aggregate contains large amount of fines, can permeability and concrete resistivity. They
be used as an alternative to river sand. Due to high reported that partial replacement of Portland
fines content in artificial fine aggregate, the cement by 30% Fly ash leads to serious decrease in
strength and durability properties of the concrete early age compressive strength than the reference
are reported to be considerably improved by using mix made with 100% Portland cement. The use of
artificial fine aggregate. From the literature, it is hybrid of them at 15% Fly ash and 15% Metakaolin
observed that artificial fine aggregate is being used based mixtures resulted in minor strength loss at
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early stages but showed outstanding improvement Mechanical and Durability properties have been
in durability. evaluated.
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Silica fume: Silica fume is a by-product resulting Metakaolin: Metakaolin, used in this present
from the reduction of high quantity quartz with experimental study is obtained from ASTRRA
coal in electric arc in the manufacture of silicon or chemicals, Chennai. Specification, physical and
ferrosilicon alloy. And it is obtained from ASTRRA chemical properties of the Metakaolin as given by the
chemicals, Chennai. Properties of silica fume as given supplier are given in the following Table 8 and Table
by the supplier are given in the following Table 6 and 9.
Table 7. Table 8.Physical Properties of Metakaolin
Properties Value
Table 6.Physical Properties of Silica Fume
S.No. Properties Results Density (gm/cm3) 2.17
1 Physical State Micronised Powder Bulk density (gm/cm3) 1.26
2 Odour Odourless Particle shape Spherical
3 Appearance White Colour Powder Colour Half-white
4 Colour White Specific gravity 2.6
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Table 9.Chemical Properties of Metakaolin given by EFNARC, 2002 method standards which
Constituents Values are given in following Table 10.
Silica 53%
Alumina 43% Table 10: Workability properties of SCC
(EFNARC, 2002)
Iron Oxide 0.5% Method Property Typical range
Calcium Oxide 0.1% Slump flow Filling ability 650-800mm
Sulphate 0.1% T50cm slump Filling ability 2-5 seconds
Sodium Oxide 0.05% flow
Potassium Oxide 0.4% V-funnel test Filling ability 6-12 seconds
L-box test Passing ability h2/h1 = 0.8-1.0
Water: The water used for casting and curing of The Slump flow test is done to assess the horizontal
concrete test specimens was free from acids, flow of concrete in the absence of obstructions. It is
organic matter, suspended solids and impurities a most commonly used test and gives good
which when present can adversely affect the assessment of filling ability. It can be used at site.
strength of concrete. The local drinking water free The test also indicates the resistance to segregation.
from such impurities has been used in this
experimental programme for mixing and curing.
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Fig.3.L-box Test
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Possible deleterious actions. For durability Fig.5 represents the split tensile strength of
characteristics, several tests are used to evaluate SCC. From the figure it can be observed that at
the performance of the concrete in different 28days strength, an increment of 12.5% can be
aggressive environment. achieved for SCC compared to controlled mix.
in MPa
5.0 Results and Discussions 3
5.1 Fresh properties of SCC 2.5 SCC
Results obtained by fresh concrete testing are
2
presented in Table 12. SCC mix showed horizontal 7 28 90
slump flow without any bleeding at the periphery
Age of concrete in days
which indicates good deformability and segregation
resistance. Fig.5.Spit Tensile Strength of SCC
Fig.6 represents the Flexural strength of SCC.
5.2 Mechanical properties From the figure it can be observed that at 28days
The strength parameters of SCC are presented strength, an increment of 11.4% can be achieved
in the Table 13. Fig.4 represents the compressive for SCC compared to controlled mix.
strength of SCC. From the figure it can be observed
that at 28days strength, an increment of 12.3% can 12
Flexural Strength in
MPa
35
6
30 Control mix 4 SCC
MPa
25
2
20 7 28 90
15 SCC Age of concrete in days
10 Fig.6.Flexural Strength of SCC
7 28 90
Age of concrete in days
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5.3 Durability properties 6.0 A simple tool for SCC mix Design
5.3.1 Water absorption
Water absorption is the indicator of Table 16.Material Properties
permeability of concrete. The obtained results are Material data
Specific % %
shown in following Table 14. Material
gravity Absorption Moisture
Cement 3.15 N/A N/A
Table 14.Water Absorption Test
Fly ash 2.6 N/A N/A
Age (days) Water absorption (%) Silica fume 2.63
28 1.20 Metakaolin 2.6
56 1.54 Coarse
2.58 0.3 0
90 1.72 aggregate
Artificial
5.3.2 Acid resistance Fine 2.6 1.0 0
aggregate
The acid resistance test was conducted by
immersing the specimens in HCl and H2SO4 solution
Table 17.Input parameters section
and measuring the loss in weight and compressive
Input parameters
strength of the specimens. The obtained results are
Dry Rodded Unit Weight 1600
shown in the following Table 15. (kg/m3)
Table 15.Acid Resistance Test % of CA in DRUW 45.1
Loss in weight (%) % of Artificial Fine aggregate 46.1
Age (days) in Mortar
HCl H2SO4 % of fly ash 15
28 2.58 6.67 % of silica fume 15
56 3.63 14.50 % of metakaolin 5
Water/Binder ratio 0.36
90 4.83 20.12
Binder(kg/m3) 483
SP (%wt. of binder) 1.6
VMA (% wt. of binder) 0
% of Air 2
% of dry material in SP 40
% of dry material in VMA 0
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Fine
Aggregate
Water 175 175 0.14 690.69
VMA (lit) 7.75 7.75 0.01 6.18
Unit Weight Total (kg) 1.15 1150
liters 0.52
6. Muthupriya P, Subramanian K, Vishnuram 16. IS:2386 1963 (all parts) gives Methods of
B.G, Investigation on behaviour of High test procedure for aggregate for concrete
Performance Reinforced Concrete columns 17. IS: 8112-1989, Specification for 43 grade
with Metakaolin and Fly ash as admixture Ordinary Portland Cement (1 st revision),
International Journal of Advanced Indian standards bureau, New Delhi, India.
Engineering Technology IJAET Nol,II/Issue 18. IS: 383-1970, Specification for coarse and
I/January-March (2011), PP.190-202. fine aggregates from natural sources for
7. Paiva H, Velosa.A, Cachim.P, Ferreira.V.M, concrete (2nd revision), Indian standards
Effect of Metakaolin dispersion on the bureau, New Delhi, India.
fresh and hardened state properties of 19. IS: 456-2000, Plain and reinforced
concrete Cement and Concrete Research concrete code of practice, Indian standards
42 (2012) 607-612. bureau, New Delhi, India.
8. Erhan Guneyisi, Mehmet Gesoglu, Seda 20. IS: 3812-2003, Specification for Flyash for
Karaoglu, Kasm Mermerdas, Strength, use as Pozzolana & Admixture.
permeability and shrinkage cracking of 21. IS: 10262-2009Recommended guidelines
Silica fume and Metakaolin concrete for Concrete mix design, Indian standards
Construction and Building Materials 34, bureau, New Delhi, India.
(2012) 120-130.
9. Vikas Srivastava, Rakesh Kumar, Agarwal BIOGRAPHIES
V.C., Mehta P.K, Effect of Silica fume and P.Lakshmi Teja has completed her
Metakaolin combination on concrete B.Tech in Civil Engineering from
International journal of civil and structural Sree Vidyanikethan Engineering
College, Andhra Pradesh. She is
engineering, volume 2, No 3, 2012, ISSN
currently pursuing her M.Tech in
0976-4399, PP.893-900.
Structural Engineering from JNTU
10. Priyanka A., Jadhav, Dilip K. Kullkarni. 2013.
college of Engineering, Anantapur,
Effect of replacement of natural sand by Andhra Pradesh.
manufactured sand on the properties of
mortar. International journal of civil and
C.Sashidhar is Professor in the
structural Engineering. 3: 621-628 Department of Civil Engineering,
11. Gonalves J.P., Tavares L.M., Toledo Filho JNTUA, Anantapur. He received
R.D., Fairbairn E.M.R. and Cunha E.R., M.Tech and Ph.D from J.N.T.
Comparison of natural and manufactured University, Hyderabad. His
fine aggregates in cement mortars, Cem research interests include FRC,
Concr Res, 2007, Vol.37, No.6, pp. 924-32. SIFCON, HPC and Non Destructive
12. EFNARC, Specification and guidelines for Test Evaluation. He has more than
Self Compacting Concrete, 2002. 15 years of teaching experience
13. ASTM C494-1977. Standard specification D.Pavan Kumar has received
for chemical admixtures for concrete. B.Tech in Civil Engineering from
14. Shetty M.S., Concrete technology, S. Chand J.N.T.University, Anantapur and M.
publishers, 7th revised edition 2013. Tech in Structural engineering
15. IS: 516-1959, Methods of tests for strength from J.N.T.University in the year
of concrete, Indian standards bureau, New 2012. He has more than 3 years of
Delhi, India. teaching experience. Presently he
is pursuing Ph.d at JNT University,
Anantapur, Andhra Pradesh
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