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MASTER TUGGER HYDRAULIC TUBE PULLER


MASTER TUGGER HYDRAULIC TUBE PULLER 8
O.D.

PULLING GUN

POWERPACK

Features :
Simple and robust operation.
Very little training of the operator needed. Set up in less than a minute.
High pressure pump for pulling toughest jobs.
Compact and lightweight gun and powerpack.
Removes tube without damage.
Low set up time / ease of operation.
Available with choice of electric / pneumatic operation.
Automatic switchover from low pressure to high pressure.
Interchangeable pulling gun accessories compatible with existing systems on the market.
Single man operation.

SEQUENCE OF OPERATION

w w w . t u b e e x p a n d e r s . c o m

A) Thread mandrel into tube with Impact Wrench. C) Start the pump using the start button on the Pendant.
Press forward button to pull the tube and release the
button for the return stroke. Push the Gun forward by
hand till it touches the tube sheet and repeat the pulling
/ return motion. Continue the operation till the tube is
completely out.

B) Mount Pulling Gun onto mandrel. D) Unscrew mandrel from pulled tube and proceed
to next tube.
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MASTER TUGGER HYDRAULIC TUBE PULLER
8 MASTER TUGGER HYDRAULIC TUBE PULLER
O.D.

STPP 300 (Electric) Pump

TUBE PULLING POWERPACK - SPECIFICATIONS CE


Oil Tank Hyd.Hoses
Volts/
Model Power Capacity Net Wt. Dim. Size x Length
Phase
hp ltrs. kgs. mm inch x mtrs.
STPP - 300 230 / 1 3 10 68 510 x 370 x 680 1/4 x 5 Twin Jack Hose
SPPP - 300
- - 10 65 510 x 370 x 680 1/4 x 5 Twin Jack Hose
(Pneumatic)

Note : Max. Working Pressure 700 Bar


ALL Powerpacks supplied with 5 mtr. long hydraulic hoses.
P O W E R M A S T E R

HYDRAULIC TUBE PULLING GUNS - SPECIFICATIONS CE


Pulling Max. Stub Pulling Weight Free Pulling Speed
Gun Capacity Tube O.D. Capacity (meter/min) with
Model Thru Gun STPP - 300
tons inch inch kgs. lbs.
SHPG - 15 15 1 1.1/2 18 40 3.3
SHPG - 30 30 1.1/2 3 25 55 2
SHPG - 45 45 3 4 51 112 1.3

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ACCESSORIES FOR MASTER TUGGER HYDRAULIC TUBE PULLER
ACCESSORIES FOR MASTER TUGGER HYDRAULIC TUBE PULLER

SPRING BALANCER

PJ JAW SET-REAR A

B
IMP
IMPACT WRENCH

PS SOCKET

PM MANDREL

PC COLLAR

SPRING BALANCER
Used to suspend pulling guns for 'feather touch', operation.
Frees the operator from handling weight of the gun, allowing him to concentrate on the tube pulling operation.

Balancer Range For Pulling Gun Weight


Model
kg lbs Model kgs. lbs.
SWF - 22 15 - 22 33 - 48 15T 8.0 17.6
SWF - 30 22 - 30 48 - 66 30T 9.0 19.8
SWF - 60 50 - 60 110 - 132 45T 12.0 26.4

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IMP - IMPACT WRENCH
Used to thread PM mandrels into tube with help of sockets.

Suited For Mandrel Weight


Model A B
Model Numbers kg lbs
IMP - 1 PM-7 to PM-37 5.0 11.0 3/4 3/8
IMP - 2 PM-19 to PM-95/102 10.5 23.0 1 1/2

PS - SOCKET
Used to connect impact wrench to pulling mandrel.

Model A C

PS - 1 3/4 3/8
PS - 2 3/4 1/2
PS - 3 3/4 5/8
PS - 4 3/4 3/4
PS - 5 3/4 1
PS - 6 1 3/4
PS - 7 1 1
PS - 8 1 1.1/2

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WORKING CONSUMABLES - MASTER TUGGER HYDRAULIC TUBE PULLER
WORKING CONSUMABLES - MASTER TUGGER HYDRAULIC TUBE PULLER

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PM MANDREL PJ JAW SET PC COLLAR

Tube I.D. Mandrel Jaw Set Collar


Tube Size after Expansion Square Model For Model For Model For Model For Model For Model For
Model
d Size SHPG-15 SHPG-30 SHPG-45 SHPG-15 SHPG-30 SHPG-45
bwg mm inch PM PJ 15 PJ 30 PJ 45 PC 15 PC 30 PC 45
17-19 6.5-7.5 0.260-0.295 7
3/8 5/16 1 1 11 11
20-24 7.5-8.5 0.295-0.335 8
14-16 8.5-9.5 0.335-0.375 9
17-18 9.5-10.5 0.375-0.415 10
1/2 3/8 2 2 15 15
19-21 10.5-11.5 0.415-.0.455 11
24 11.5-12.5 0.455-0.495 12
16-17 12.5-13.5 0.495-0.535 13 A
5/8 19-21 13.5-14.5 0.535-0.570 14 A 1/2 3 3 18 18
23-24 14.5-15.5 0.570-0.610 15 A
11 12.5-13.5 0.495-0.535 13
12-13 13.5-14.5 0.535-0.570 14
14-15 14.5-15.5 0.570-0.610 15 5/8 4 4 21 21
3/4
16-17 15.5-16.5 0.610-0.650 16
18-20 16.5-17.5 0.650-0.690 17
21-24 17.5-18.5 0.690-0.730 18
14 17.5-18.5 0.690-0.730 18 S
7/8 16-17 18.5-19.5 0.730-0.770 19 S 5/8 4/A 4/A 25 25
18-19 19.5-20.5 0.770-0.810 20 S
10-11 18.5-19.5 0.730-0.770 19
12 19.5-20.5 0.770-0.810 20
13-14 20.5-21.5 0.810-0.845 21
1 3/4 5 5 5 28 28 28
15-16 21.5-22.5 0.845-0.885 22
18 22.5-23.5 0.885-0.925 23
19-20 23.5-24.5 0.925-0.965 24
13 21.5-22.5 0.845-0.886 22 G
14-15 22.5-23.5 0.886-0.925 23 G
3/4 Gas 6 6 31 31
16-17 23.5-24.5 0.925-0.965 24 G
19-21 24.5-25.5 0.965-1.005 25 G
10 24.5-25.5 0.965-1.005 25
11-12 25.5-26.5 1.005-1.045 26
13 26.5-27.5 1.045-1.085 27
1.1/4 14-15 27.5-28.5 1.085-1.125 28 7 7 34 34
16-18 28.5-29.5 1.125-1.160 29
19-22 29.5-30.5 1.160-1.200 30
P O W E R M A S T E R

23-24 30.5-31.5 1.200-1.240 31 1


9 25.5-26.5 1.005-1.045 26 G
10 26.5-27.5 1.045-1.085 27 G
1 Gas 8 8 37 37
11-12 27.5-28.5 1.085-1.125 28 G
13-14 28.5-29.5 1.125-1.160 29 G
10-11 31.5-32.5 1.240-1.280 32
12-13 32.5-33.5 1.280-1.320 33
14 33.5-34.5 1.320-1.360 34
1.1/2 9 9 41 41
15-17 34.5-35.5 1.360-1.400 35
18-20 35.5-36.5 1.400-1.440 36
21-24 36.5-37.5 1.440-1.475 37

Note : All models indicated above are for master tugger hydraulic tube pulling. When you are using equipment for stub pulling, please contact
us for modifications needed.
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WORKING CONSUMABLES - MASTER TUGGER HYDRAULIC TUBE PULLER
WORKING CONSUMABLES - MASTER TUGGER HYDRAULIC TUBE PULLER

688
PM MANDREL PJ JAW SET PC COLLAR

Tube I.D. Mandrel Jaw Set Collar


Tube Size after Expansion Square Model For Model For Model For Model For Model For Model For
Model
D Size SHPG-15 SHPG-30 SHPG-45 SHPG-15 SHPG-30 SHPG-45
OD / bwg mm inch PM PJ 15 PJ 30 PJ 45 PC 15 PC 30 PC 45
12 36.5-37.5 1.440-1.475 37G
13-14 37.5-38.5 1.475-1.515 38G
1.1/4 Gas 15-16 38.5-39.5 1.515-1.555 39G 10 10 44 44
17-19 39.5-40.5 1.555-1.595 40G
20-24 40.5-41.5 1.595-1.635 41G
10-11 37.5-38.5 1.475-1.515 38/44
12 38.5-39.5 1.515-1.555 39/44
13-14 39.5-40.5 1.555-1.595 40/44
1.3/4 11 48
15-16 40.5-41.5 1.595-1.635 41/44
18-19 41.5-42.5 1.635-1.675 42/44
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20-24 42.5-43.5 1.675-1.715 43/44
11-12 42.5-43.5 1.715-1.755 43G
13-14 43.5-44.5 1.755-1.795 44G
1.1/2 Gas 12 53
15-17 44.5-54.5 1.795-1.830 45G
18-19 45.5-46.5 1.830-1.870 46G

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10 43.5-44.5 1.830-1.870 44/51
11-12 44.5-45.5 1.870-1.910 45/51
13 45.5-46.5 1.910-1.950 46/51
2 13 54
14-15 46.5-47.5 1.950-1.990 47/51
16-18 47.5-48.5 1.870-1.910 48/51
19-22 48.5-49.5 1.910-1.950 49/51
9-10 49.5-50.5 1.950-1.990 50/57
2.1/4 11 50.5-51.5 1.990-2.030 51/57 14 60
12-13 51.5-52.5 2.030-2.070 52/57
7 50.5-51.5 1.990-2.030 51G
2 Gas 8 51.5-52.5 2.030-2.070 52G 15 63
9 53.5-53.5 2.070-2.105 53G
7 53.5-54.5 2.015-2.145 54/63 1.1/2
8 54.5-55.5 2.145-2.185 55/63
2.1/2 16 66
9 55.5-56.5 2.185-2.225 56/63
10 56.5-57.5 2.225-2.265 57/63
7 66.5-67.5 2.580-2.620 67/76
8 67.5-68.5 2.620-2.660 68/76
3 17 80
9-10 68.5-69.5 2.660-2.695 69/76
11 69.5-70.5 2.695-2.735 70/76

Note : For Tubes larger than 3 O.D., please contact us for larger size working consumables and larger size tube pulling guns.
All models indicated above are for master tugger hydraulic tube pulling. When you are using equipment for stub pulling, please contact
us for modifications needed.
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