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LIST OF DOCUMENTS

Section Page Revision


Description Document No.
No. No. No.
1 BILLS OF MATERIAL 04266-001-302 01 0
2 LEGEND PLATE DETAILS 04266-001-303 01 0
3 GENERAL ARRANGEMENT DRAWING 04266-001-401 01 0

4 FOUNDATION DRAWING 04266-001-403 01 0

5 WIRING DIAGRAM 04266-001-501 11 0

Client: - M/S. GHCL LTD. DOC. NO.- 04266-001-010


HORIZON Consultant: - Rev.: 0
MICROTECH
Project: - Date: - 31.08.13
PVT. LTD.
Description: - PLC CONTROL PANEL FOR BAGGING MACHINE Page 1of 1
Bills of Material of PLC CONTROL PANEL FOR BAGGING MACHINE

SR. NO. ITEM DESCRIPTION MAKE CAT. NO. QUANTITY.


PLC SECTION - 01 NO.
1 CPU-313-C (INBUILT 24 DI, 16 DO, 4AI, 2AO) SIEMENS 6ES7313-5BG04-0AB0 1
2 MMC 128 KB SIEMENS 6ES7953-8LG20-0AA0 1
3 40 PIN FRONT CONNECTOR SIEMENS 6ES7392-1AM00-0AA0 2
4 20 PIN FRONT CONNECTOR SIEMENS 6ES7392-1AJ00-0AA0 1
5 MOUNITNG RAIL SIEMENS 6ES7390-1AE80-0AA0 1
6 SIWAREX U, 1 CHANNEL SIEMENS 7MH49501AA01 1
7 ETHERNET CP 343-1 LEAN COMMUNICATION PROCESSOR SIEMENS 6GK7343-1CX10-0XE0 1
8 SIMATIC KTP600 BASIC COLOR PN SIEMENS 6AV6647-0AD11-3AX0 1
9 24V DC, 10A POWER SUPPLY SIEMENS 6EP1334-2AA01 2
10 8 CHANNEL RELAY CARD, 24V DC, 1CO REPUTED --- 5
11 TERMINAL UPTO 2.5SQ. MM ELMEX KUT-2.5 94
12 END PLATE FOR TERMINAL ELMEX KP-NS 11
13 6A DP MCB, C-CURVE, 10KA ABB --- 4
14 INDICATING LAMP - 24V DC (RED) TEKNIC --- 1
15 INDICATING LAMP - 24V DC (GREEN) TEKNIC --- 1
16 INDICATING LAMP - 24V DC (AMBER) TEKNIC --- 1
17 FUSED TERMINAL WITH LED INDICATION, 24V DC ELMEX KUDF4D 40
18 GLASS FUSE REPUTED --- 40
19 END PLATE FOR FUSED TERMINAL ELMEX --- 5
MISC. ITEM;- 01 NO.
1 6A SP MCB, C-CURVE, 10KA ABB ----- 3
2 PANEL LIGHT WITH HOLDER, 240V AC REPUTED ----- 1
3 15A, 5PIN PLUG SOCKET UNIT, 240V AC ABB ----- 1
4 4" COOLING FAN, 240V AC REXNORD ----- 1
5 4" FILTER GRILL JAINSON ----- 2
PNEUMATIC
6 DOOR LIMIT SWITCH ----- 1
CONTROL

CLIENT: M/S. GHCL LTD.


Horizon Microtech Pvt. Ltd. PROJECT: Rev.0
Ahmedabad, India. CONTRACTOR: Doc. NO:- 04266-001-302
CONSULTANT: Page 1 of 1
SHEET

OF
1

1
04266-001-303
N.T.S.

04266
W.O. NO.:-

DRG. NO.:
SCALE :

CONTROL PANEL FOR BAGGING


LEGEND PLATE DETAIL OF PLC

MACHINE
DESCRIPTION :-
SR. FEEDER N.P. EQUI.
DESCRIPTION DESCI QTY. REMARKS
NO. NO. TYPE
P
1 --- PLC CONTROL PANEL FOR BAGGING MACHINE 1 --- 1 ON DOOR

M/S. GHCL LTD.

PROJECT:-
CLIENT:-

CONS.:-
31.08

BCC
PRT

PRT
DRWN

CHKD.

APPD.
DATE

NAME
PRT
31.08.13

DATE
REMARKS
FOR APPROVAL

1) NAME PLATE TYPE 1 TO 7 ARE WITH WHITE LETTERS BLACK BACKGROUND.


REV.

2) ALL DIMENSIONS ARE IN MM. UNLESS OTHERWISE MENTIONED.


0

3) ALL NAME PLATES ARE TRI-FOLIATE

THE REPRODUCTION TRANSMISSION OR USE OF THIS DOCUMENT IN WHOLE OR PART IS NOT PREMITTED EXCEPT WRITTEN PERMISSION ISSUED BY HMPL
HORIZON MICROTECH PVT. LTD., PLOT NO.:- 311, ROAD - 4A, GIDC ESTATE, KATHWADA, AHMEDABAD-382430
0 1 2 3 4 5 6 7 8 9

CLIENT : M/s. GHCL LTD.


CONTRACTOR :
CONSULTANT :
PROJECT : PLC CONTROL PANEL FOR BAGGING MACHINE

DRAWING NO : 04266-001-501
FILE NAME : 04266-001-501

HORIZON MICROTECH PVT. LTD.


PLOT : 311, ROAD-4A,G.I.D.C. ESTATE,
KATHWADA, AHMEDABAD - 382430 , INDIA
TEL. : +91 79 39874200
E-MAIL : sales@hmplgroup.com

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Date 31/08/2013 Contractor: 1
0 REV. AS PER COMMENT 31/08/2013 PRT Chkd. PRT Consultant: 11
Drg.No.: 04266-001-501
Rev Remarks Date Name Appd. BCC Project: PLC CONTROL PANEL FOR BAGGING MACHINE Next page: 2
0 1 2 3 4 5 6 7 8 9

230V AC SUPPLY (EXTERNAL)

X1 1 X1 2

(03)

(06)
1 1 1
F5 F6 F7
6A SP 6A SP 6A SP

(03)
2 2 2

(06)
MCB MCB MCB
1 3 1 3
(30)

F1 F3
(004)

MCB 2 4 MCB 2 4
6A-DP
E1 6A-DP
(006)

(011)
(09)
(04)
C

(07)
E
L1 N
LS1
NC L1 N G2
24VDC
G1
(005)

24VDC
P N
V1 L+ M-
1 L+ M-

(11)
PS1

(9)
(05)

(08)
1 3
PL1
F4
(06)

1 3
MCB 2 4
2 F2 6A-DP XIL 1 3
MCB 2 4
6A-DP
PLUG PANEL PANEL
XIL 2 4
SOCKET LIGHT COOL.FAN

(028)

(029)
x1 x1 x1
H4 H5 H6

(28)

(29)
(02) R x2 G x2 A x2

(01)
POWER RUN FAULT
X24 7 X24 8
ON
X24 1 X24 2 X24 3 X24 4 X24 5 X24 6 X24 9 X24 10 X24 11
(02)
(01)

(02)
(01)

(01)

(02)

-6D05 -6D06 6D07 6D08 -6D09 -6D10 6D19 b 6D21 -6D01 -6D02 6D22
10.0 10.0 5.1 5.1 11.2 11.2 6.0 8.7 10.0 6.0 6.0 10.1

L+ M- L+ M- L+ M- FOR DO FOR AI & AO FOR SIWAREX U FOR DI & DO

CPU-313 CP-343 KTP600

FOR HMI

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Date 31/08/2013 Contractor: 24V DC SMPS 2
0 REV. AS PER COMMENT 31/08/2013 PRT Chkd. PRT Consultant: 11
Drg.No.: 04266-001-501
Rev Remarks Date Name Appd. BCC Project: PLC CONTROL PANEL FOR BAGGING MACHINE Next page: 3
0 1 2 3 4 5 6 7 8 9

A1
X11 X12
1
1 1L+ /9.1
2
2 DI+0.0 /9.1
V0
3
3 DI+0.1 /9.2
/5.1 I0 AI (CH 0)
4
4 DI+0.2 /9.2
/5.1 C0
5
5 DI+0.3 /9.3
V1
6
6 DI+0.4 /9.3
/5.2 I1 AI (CH 1) 7
7 DI+0.5 /9.3
/5.3 C1
8
8 DI+0.6 /9.4
V2
9
9 DI+0.7 /9.4
/5.4 I2
AI (CH 2) 10
10
/5.4 C2 11
11
V3
12 12
/5.5 I3 DI+1.0 /9.5
AI (CH 3)
13 13
/5.6 C3 DI+1.1 /9.5
14 14
DI+1.2 /9.6
15 15
DI+1.3 /9.6
16 16
/5.8 VO1 DI+1.4 /9.7
17 AO (CH 0) 17
AO1 DI+1.5 /9.7

/5.8 18 18
VO2 DI+1.6 /9.8
19
AO2
AO (CH 1) DI+1.7
19
/9.8
20 20
1M /9.9
21
21 2L+ /10.0
/8.2 4L+
22 22
/8.2 DI+2.0 DO+0.0 /10.1
23
23 DO+0.1 /10.1
/8.3 DI+2.1
24
24 DO+0.2 /10.2
/8.3 DI+2.2
25
/8.4 25 DO+0.3 /10.2
DI+2.3
26
26 DO+0.4 /10.3
/8.4 DI+2.4
27
27 DO+0.5 /10.3
/8.5 DI+2.5
28
28 DO+0.6 /10.4
/8.5 DI+2.6
29
/8.5 29 DO+0.7 /10.4
DI+2.7
30 2M /10.4
/8.7 4M
31
3L+ /10.5
32
DO+1.0 /10.5
33
DO+1.1 /10.6
34
DO+1.2 /10.6
35
DO+1.3 /10.7
36
DO+1.4 /10.7
37
DO+1.5 /10.8
38
DO+1.6 /10.8
CPU 313C
39
24DI,16DO,4AI,2AO DO+1.7 /10.9
6ES7313-5BG04-0AB0 40
3M /10.9

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Date 31/08/2013 Contractor: OVER VIEW OF CPU-313C 3
0 REV. AS PER COMMENT 31/08/2013 PRT Chkd. PRT Consultant: 11
Drg.No.: 04266-001-501
Rev Remarks Date Name Appd. BCC Project: PLC CONTROL PANEL FOR BAGGING MACHINE Next page: 4
0 1 2 3 4 5 6 7 8 9

A2

1
L+ /11.2
2
2M /11.2
3
RxD1 /11.3
4
GND1 /11.3
5
TxD1 /11.4
6
TxD2+ /11.4
7
TxD2- /11.5

15
SENSE1+ /11.5
16
SENSE1- /11.6
17
SIG1+ /11.6
18
SIG1- /11.7
19
EXT1+ /11.7
20
EXT1- /11.8

SIWAREX U
7MH4950-1AA01

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Date 31/08/2013 Contractor: OVER VIEW OF SIWAREX 4
0 REV. AS PER COMMENT 31/08/2013 PRT Chkd. PRT Consultant: 11
Drg.No.: 04266-001-501
Rev Remarks Date Name Appd. BCC Project: PLC CONTROL PANEL FOR BAGGING MACHINE Next page: 5
0 1 2 3 4 5 6 7 8 9

24 VDC
CONTROL SUPPLY

-6D07 -6D08
2.4 2.5

(02) (02)

(01) (01)

XAI 1 2 5 6 9 10 13 14 XAO 1 2 XAO 5 6

+ - + -

TERMINALS FOR CUSTOMER USE


+ - + -

XAI 3 4 7 8 11 12 15 16 XAO 3 4 7 8

4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA

A1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
X11: A1:I0 C0 I1 C1 I2 C2 I3 C3 VO1 VO2 M-ANA
/3.4 /3.4 /3.4 /3.4 /3.4 /3.4 /3.4 /3.4 /3.4 /3.4

CPU-313C

NOTE: PLC FERRULE NUMBER IS ACCORDING TO PLC ANALOG I/P OR O/P NUMBER.

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Date 31/08/2013 Contractor: PLC ANALOGUE I/P & O/P WIRING 5
0 REV. AS PER COMMENT 31/08/2013 PRT Chkd. PRT Consultant: 11
Drg.No.: 04266-001-501
Rev Remarks Date Name Appd. BCC Project: PLC CONTROL PANEL FOR BAGGING MACHINE Next page: 6
0 1 2 3 4 5 6 7 8 9

2.7 / 6D01 (28) (28) (28) A / 7.2

2.7 / 6D02 (29) (29) (29) a / 7.2

XDI2 0 XDI2 1 XDI2 2 XDI2 3 XDI2 4 XDI2 5 XDI2 6 XDI2 7 XDI0 0 XDI0 1 XDI0 2 XDI0 3 XDI0 4 XDI0 5 XDI0 6 XDI0 7

INPUT SIGNALS FROM FIELD INPUT SIGNALS FROM FIELD

2 3 4 5 6 7
XDI2 0 1 XDI0 0 1 2 3 4 5 6 7

(0)

(1)

(2)

(3)

(6)

(7)
(4)

(5)
(20)

(21)

(22)

(23)

(24)

(25)

(26)

(27)
COM 1 2 3 4 5 6 7 8 COM 1 2 3 4 5 6 7 8
RELAY CARD 1

RELAY CARD 2
P1 O1 C1 P2 O2 C2 P3 O3 C3 P4 O4 C4 P5 O5 C5 P6 O6 C6 P7 O7 C7 P8 O8 C8 P1 O1 C1 P2 O2 C2 P3 O3 C3 P4 O4 C4 P5 O5 C5 P6 O6 C6 P7 O7 C7 P8 O8 C8

1 2 3 4 5 6 7 8 10 11 12 13 14 15 16
8.2 8.3 8.3 8.4 8.4 8.5 8.5 8.5
9
9.1 9.2 9.2 9.3 9.3 9.3 9.4 9.4
2.6 / 6D19 (01) (01) B / 7.2

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Date 31/08/2013 Contractor: PLC DIGITAL I/P WIRING 6
0 REV. AS PER COMMENT 31/08/2013 PRT Chkd. PRT Consultant: 11
Drg.No.: 04266-001-501
Rev Remarks Date Name Appd. BCC Project: PLC CONTROL PANEL FOR BAGGING MACHINE Next page: 7
0 1 2 3 4 5 6 7 8 9

6.9 / -A (28)

6.9 / a (29)

XDI1 0 XDI1 1 XDI1 2 XDI1 3 XDI1 4 XDI1 5 XDI1 6 XDI1 7

INPUT SIGNALS FROM FIELD

XDI1 0 1 2 3 4 5 6 7

(17)
(15)

(16)
(13)

(14)
(11)

(12)
(10)
COM 1 2 3 4 5 6 7 8
RELAY CARD 3

P1 O1 C1 P2 O2 C2 P3 O3 C3 P4 O4 C4 P5 O5 C5 P6 O6 C6 P7 O7 C7 P8 O8 C8

17 18 19 20 21 22 23 24
9.5 9.5 9.6 9.6 9.7 9.7 9.8 9.8

6.9 / B (01) B1 / 8.2

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Date 31/08/2013 Contractor: PLC DIGITAL I/P WIRING 7
0 REV. AS PER COMMENT 31/08/2013 PRT Chkd. PRT Consultant: 11
Drg.No.: 04266-001-501
Rev Remarks Date Name Appd. BCC Project: PLC CONTROL PANEL FOR BAGGING MACHINE Next page: 8
0 1 2 3 4 5 6 7 8 9

7.7 2.6
B1 b

(01) -6D03 / 9.1 (02) -6D04 / 9.9

6.1 6.1 6.2 6.2 6.3 6.3 6.4 6.4


-1 -2 -3 -4 -5 -6 -7 -8

21 22 23 24 25 26 27 28 29 30

+PLC-A1:4L+ +PLC-A1:DI+2.0 DI+2.1 DI+2.2 DI+2.3 DI+2.4 DI+2.5 DI+2.6 DI+2.7 4M


/3.4 /3.4 /3.4 /3.4 /3.4 /3.4 /3.4 /3.4 /3.4 /3.4

CPU-313C INPUT BYTE - 0 & 1 24 VDC PLUG-IN PLACE Y

NOTE: PLC FERRULE NUMBER IS ACCORDING TO PLC DIGITAL I/P OR O/P NUMBER.

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Date 31/08/2013 Contractor: PLC DIGITAL I/P WIRING 8
0 REV. AS PER COMMENT 31/08/2013 PRT Chkd. PRT Consultant: 11
Drg.No.: 04266-001-501
Rev Remarks Date Name Appd. BCC Project: PLC CONTROL PANEL FOR BAGGING MACHINE Next page: 9
0 1 2 3 4 5 6 7 8 9

8.6 8.7
-6D03 -6D04

(02)
(01)

6.5 6.6 6.6 6.7 6.7 6.8 6.8 6.9 7.3 7.3 7.4 7.4 7.5 7.5 7.6 7.6
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20
+PLC-A1:1L+ +PLC-A1:DI+0.0 DI+0.1 DI+0.2 DI+0.3 DI+0.4 DI+0.5 DI+0.6 DI+0.7 DI+1.0 DI+1.1 DI+1.2 DI+1.3 DI+1.4 DI+1.5 DI+1.6 DI+1.7 1M
/3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5

CPU-313C INPUT BYTE - 0 & 1 24 VDC PLUG-IN PLACE Y

NOTE: PLC FERRULE NUMBER IS ACCORDING TO PLC DIGITAL I/P OR O/P NUMBER.

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Date 31/08/2013 Contractor: PLC DIGITAL I/P WIRING 9
0 REV. AS PER COMMENT 31/08/2013 PRT Chkd. PRT Consultant: 11
Drg.No.: 04266-001-501
Rev Remarks Date Name Appd. BCC Project: PLC CONTROL PANEL FOR BAGGING MACHINE Next page: 10
0 1 2 3 4 5 6 7 8 9

A1 CPU-313C
OUTPUT BYTE - 0 & 1 24V DC PLUG-IN PLACE Y
/3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5 /3.5
+PLC-A1:2L+ +PLC-A1:DO+0.0 DO+0.1 DO+0.2 DO+0.3 DO+0.4 DO+0.5 DO+0.6 DO+0.7 2M 3L+ DO+1.0 DO+1.1 DO+1.2 DO+1.3 DO+1.4 DO+1.537 DO+1.638 DO+1.739 3M
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 40

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

L+ (01)
2.4 / -6D05 (01)

M-
2.4 / -6D06 (02)
RELAY CARD 4 (DO0)

RELAY CARD 5 (DO1)


COM 1 2 3 4 5 6 7 8 COM 1 2 3 4 5 6 7 8

P1 O1 C1 P2 O2 C2 P3 O3 C3 P4 O4 C4 P5 O5 C5 P6 O6 C6 P1 O1 C1 P2 O2 C2 P3 O3 C3 P4 O4 C4 P5 O5 C5 P6 O6 C6 P7 O7 C7 P8 O8 C8
P7 O7 C7 P8 O8 C8
(28)

(28)

(28)

(28)

(28)

(28)

(28)

(28)

(28)

(28)

(28)

(28)

(28)

(28)

(28)

(28)
2.7 / 6D21

(11)

(12)

(15)

(16)

(17)
(10)

(13)

(14)
(1)

(2)
(0)

(3)

(6)

(7)
(4)

(5)

XDO0 0 XDO0 1 XDO0 2 XDO0 3 XDO0 4 XDO0 5 XDO0 6 XDO0 7 XDO1 0 XDO1 1 XDO1 2 XDO1 3 XDO1 4 XDO1 5 XDO1 6 XDO1 7

TERMINALS FOR CUSTOMER USE


XDO1 0 1 2 3 4 5 6 7
XDO0 0 1 2 3 4 5 6 7
(29)

(29)

(29)

(29)

(29)

(29)

(29)

(29)

(29)

(29)

(29)

(29)

(29)

(29)

(29)

(29)
6D22
2.8

NOTE: PLC FERRULE NUMBER IS ACCORDING TO PLC DIGITAL I/P OR O/P NUMBER.

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Date 31/08/2013 Contractor: PLC DIGITAL O/P WIRING 10
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Drg.No.: 04266-001-501
Rev Remarks Date Name Appd. BCC Project: PLC CONTROL PANEL FOR BAGGING MACHINE Next page: 11
0 1 2 3 4 5 6 7 8 9

2.5 2.6
-6D09 -6D10

(01) (02)

XS 1 2 3 4 5 6 7 8 9 10 11 12 13

(03) (04) (05) (06) (07) (08) (09) (10) (11) (12) (13)

1 2 3 4 5 6 7 15 16 17 18 19 20
1 2 3 4 5 6 7 15 16 17 18 19 20
A2:L+ A2:2M RxD1 GND1 TxD1 TxD2+ TxD2- SENSE1+ SENSE1- SIG1+ SIG1- EXT1+ EXT1-
/4.5 /4.5 /4.5 /4.5 /4.5 /4.5 /4.5 /4.5 /4.5 /4.5 /4.5 /4.5 /4.5

SIWAREX U 7MH4950-1AA01

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Date 31/08/2013 Contractor: SIWAREX U WIRING 11
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Drg.No.: 04266-001-501
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