Beruflich Dokumente
Kultur Dokumente
HIGH PERFORMANCE
GATE VALVES, BLOCK VALVES,
AND ACTUATORS
www.dril-quip.com
DRIL-QUIP: A LEADER IN TECHNOLOGY AND QUALITY
DRIL-QUIP gate valves and actuators are manufactured
from selected high grade materials. Computer-controlled
machine tools ensure dimensional accuracy, precision
machining and consistent high quality. Before it is shipped
to a customer, each product is inspected, assembled and
tested to guarantee that it meets customer specifications
and DRIL-QUIPs standards of quality.
TABLE OF CONTENTS
DRIL-QUIP Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Valves and Actuators Overview . . . . . . . . . . . . . . . . . 3
DHD Slab Gate Valve . . . . . . . . . . . . . . . . . . . . . . . . . 5
DHS Split Gate Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DHD and DHS Operations
and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
DHS and DH Specifications . . . . . . . . . . . . . . . . . . . . 9
DA Series Subsea Hydraulic Actuators . . . . . . . . . 11
Fire-Resistant DHF Series Gate Valves. . . . . . . . . . 14
Low Pressure DL and DM Gate Valves
and DLH Actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Block Trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Quality and Specifications . . . . . . . . . . . . . . . . . . . . 17
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DRIL-QUIP FACILITIES
SURFACE
BOP stacks
Wellheads
Production trees
Test trees
SUBSEA
BOP stacks
Production manifolds
Production trees
Lower riser
packages
3
APPLICATIONS AND COMPATIBILITY
OF GATE VALVES AND ACTUATORS
SUBSEA APPLICATIONS
SUBSEA TREES SUBSEA BOP STACKS
SUBSEA PRODUCTION MANIFOLDS CUTTINGS AND CHEMICAL
INJECTION SYSTEMS
COMPATIBILITY:
MANUAL GATE VALVES HYDRAULIC ACTUATORS
High performance DHD Manual DA-1 Standard Subsea Fail-Safe
Slab Gate Valve Hydraulic Actuator with Rotary Override
for Intermediate Water Depth
DA-3 Subsea Fail-Safe Hydraulic Actuator
with Linear Override
DA-6 Subsea Fail-Safe Hydraulic Actuator
with Rotary or Linear Override for
Deep Water
DA-10 Subsea Double-Acting Fail-Safe
Hydraulic Actuator for Deep Water
SURFACE APPLICATIONS
SURFACE WELLHEADS AND TREES CHOKE AND KILL MANIFOLDS
SURFACE PRODUCTION MANIFOLDS BOP STACKS AND TEST TREES
COMPATIBILITY:
MANUAL GATE VALVES HYDRAULIC ACTUATORS
High performance DH Manual DA-2 Standard Surface Hydraulic
Slab Gate Valve Actuator or
DA-5 Low Profile Surface Hydraulic
High performance DHS Manual Actuator
Split Gate Valve DA-9 Standard Surface Hydraulic
Actuator with Indicator Stem
High performance DM Low Cost Manual DA-9R Standard Surface Hydraulic
Slab Gate Valve Actuator with Indicator Stem (compact)
DLH Low Cost Surface Hydraulic
High performance DL Low Cost Manual
Actuator with Indicator Stem
Slab Gate Valve
4
DH SERIES SLAB GATE VALVE
Metal-to-metal sealing
- Gate-to-seat
- Seat-to-body
- Body-to-bonnet
No pressure lock
5
DHS SERIES SPLIT GATE VALVE
Low maintenance
Field-proven performance
Relief
Port
6
DHD AND DHS SERIES GATE VALVES
OPERATIONS AND FEATURES
DHD SLAB GATE
OPERATIONAL SEQUENCE
OF THE DHD AND DHS
METAL-TO-METAL BACKSEAT
2 1
The non-rising stem has a selective
3
metal-to-metal backseat that can be
engaged to isolate
the stem packing
for replacement
4
while the valve is
in service. Grease
port and
backseat
test port
5
Backseat
seal
4
7
1. Close the gate valve by 8 9
rotating the handwheel
to the right.
10
2. Loosen the bonnet cap
one to two turns.
3. Rotate the handwheel
to the right until the 11
backseat shoulder 12
contacts the bonnet.
With the gate bottomed
out, the stem is mecha-
nically locked in the 13
backseat position. The
integrity of the seal is
verified through the
bonnet bleeder plug.
Metal-to-metal backseat
seal allows for easy
maintenance.
14
15
16
7 17
1. STEM FLATS allow the valve to be operated with a wrench when the handwheel is removed.
2. HANDWHEEL SHEAR PIN protects the valve from damage due to overtorque.
3. HANDWHEEL RETAINER PIN can be used as a backup for the shear pin.
4. WEATHER SEALS protect internal parts from moisture and debris. The lower seal acts as an elastomeric check
valve to prevent pressure from building up in the cap and keeps water out in subsea applications.
5. DUAL HEAVY DUTY BEARINGS provide easy, low-torque operation.
6. NON-RISING STEM is ideal for high pressure service. The stem does not stroke through the stem packing, result-
ing in less wear and lower torque to operate. The stem is fixed and the gates travel up and down the stem.
7. DUAL STEM PACKING is a multi-spring energized *Teflon seal that produces bubble-tight sealing along the
length of the stem. The Teflon seal material is suitable for most well fluids and temperature ranges. The stem
packing allows easy, low operating torque even under high temperature and high pressure conditions.
8. GREASE PORT provides access for lubrication of the wetted valve components. The port also provides a means
to verify the backseat seal.
9. METAL-TO-METAL BACKSEAT SEAL permits replacement of the stem packing while the valve is under pressure.
The valve operator can engage the backseat seal, isolating the stem packing from any bore pressure.
10. GATE LIFTING NUT is separate from the gate to allow optimum stem-and-nut material combinations. It also per-
mits the gate to float with the seats, which is important to provide a seat seal at low bore pressures.
11. DX STYLE RING GASKET provides an efficient, pressure-energized metal seal between the bonnet and body for
high pressure applications.
12. STEM with high endurance ACME threads offers large contact area for maximum durability and
shearing resistance.
13. HEAVY DUTY GATE GUIDES minimize amount of debris entering the valve body.
14 GATE has a hard-faced design that ensures bubble-tight metal-to-metal sealing.
15. SEAT includes a gate-to-seat seal that is hard-faced for bubble-tight metal-to-metal sealing. The seat-to-body
seal is dual metal-to-metal for superb sealing. When the valve is closed, well pressure forces the gate and
downstream seat against the pocket, energizing this dual metal-to-metal seal.
DHS SPLIT GATE 16. TWO INDEPENDENT BACKUP SEALS include a pressure-energized Teflon
face seal and a spring-energized Teflon lip seal. These two backup
seals help keep debris from getting to the metal sealing area as well
as ensure low pressure sealing.
17. HIGH FORCE WAVE SPRING pushes the seat against the gate to maintain
constant sealing in low or high pressure. The wave spring also forces
the seat to wipe the gate face as the valve strokes, cleaning away sand
A and debris, preventing damage and leak paths from forming.
B
*Teflon is a registered trademark of DuPont
8
DHS AND DH SERIES
GATE VALVES SPECIFICATIONS
DHS
1
SERIES
22 20 SPLIT
19 GATE
21
VALVE
20
2
3
23
4
6 19
7 5
E DH
D 25
8 C 24 SERIES
B 26 SLAB
A
25 GATE
10
VALVE
9 11
24
E
D 27
12 C
B
28
A
13
14
29
15
16
VALVE COMPONENTS
1. Hand Wheel 14. Bonnet 22. Upstream Gate
2. Hand Wheel Shear Pin 15. Hollow Hex Plug 23. Alignment Pin
17 3. Hand Wheel Retainer Pin 16. DX Ring Gasket 24. Seat Assembly
4. O-Ring 17. Stem A. Lip Seal
5. Cap 18. Lift Nut B. Seat Ring
6. 1/8" NPT Plug 19. Seat Assembly C. Wave Spring
7. Jam Plug A. Lip Seal D. Face Seal
8. O-Ring B. Seat Ring E. Seat
18 9. Bearing C. Wave Spring 25. Gate Guide
10. O-Ring D. Face Seal 26. Gate
11. Bearing Thrust Ring E. Seat 27. Nut
12. Packing Nut Assembly 20. Gate Guide 28. Stud
9 13. Packing Sub Assembly 21. Downstream Gate 29. Body
TRIM OPTIONS
API Class EE
API Class BB API Class DD (Trim EE) API Class FF API Class HH
Valve API Class AA (Trim BB) API Class CC (Trim DD) H2S/CO2 Service (Trim FF) (Trim HH)
Part (Trim AA) Alloy Body w/ (Trim CC) Alloy Body Alloy Body w/ H2S/CO2 Service H2S/CO2 Service
Description Regular Trim Stainless Internal Full Stainless w/Alloy Internal Stainless Full Stainless CRA Cladded
Trim Trim Controlled Hardness Internal Trim Controlled Hardness Controlled Hardness
Controlled Hardness
410 Stainless Steel 410 Stainless Steel 410 Stainless Steel 410 Stainless Steel
Low Alloy Steel or or Low Alloy Steel or or Inconel 718,
Stem
w/Xylan Coating Alloy K-500 Alloy K-500 w/Xylan Coating Alloy K-500 Monel K-500 Xylan Coated
w/Xylan Coating w/Xylan Coating w/Xylan Coating w/Xylan Coating
Monel K-500
Lift Nut 410 Stainless Steel 410 Stainless Steel 410 Stainless Steel 410 Stainless Steel 410 Stainless Steel 410 Stainless Steel or Inconel 625
Teflon Jacket Lip Teflon Jacket Lip Teflon Jacket Lip Teflon Jacket Lip Teflon Jacket Lip Teflon Jacket Lip Teflon Jacket Lip
Stem and Seal Energized by an Seal Energized by an Seal Energized by an Seal Energized by an Seal Energized by an Seal Energized by an Seal Energized by an
Seat Packing Elgiloy Spring Elgiloy Spring Elgiloy Spring Elgiloy Spring Elgiloy Spring Elgiloy Spring Elgiloy Spring
Seat Face Seal Solid Teflon Solid Teflon Solid Teflon Solid Teflon Solid Teflon Solid Teflon Solid Teflon
300 Series 300 Series 300 Series 300 Series 300 Series 300 Series
Bonnet Gasket Inconel 825
Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Gate Guide 300 Series 300 Series 300 Series 300 Series 300 Series 300 Series F6NM or CA6NM
and Seat Ring Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Packing Junk Ring 410 Stainless Steel 410 Stainless Steel 410 Stainless Steel 410 Stainless Steel 410 Stainless Steel 410 Stainless Steel 410 Stainless Steel
w/Xylan Coating w/Xylan Coating w/Xylan Coating w/Xylan Coating w/Xylan Coating w/Xylan Coating w/Xylan Coating
10
DA SERIES SUBSEA HYDRAULIC ACTUATORS
FOR DHD GATE VALVES
11
1. ROD FOR MANUAL OVERRIDE AND VISUAL
POSITION INDICATOR provides visual
indication of the gate valves open
and closed positions. DRIL-QUIP also
offers electric indicators. For manual
control, the hex head at the top
provides a square for rotating to open.
Manual override is standard on all
actuated valves.
1
2. SEALING SYSTEM FOR INDICATOR ROD
includes PolyPak seals that are
equipped with sharp corners to
provide superior rod wiping when the
valve is actuated. Backup wear rings 2
help ensure a long seal life. Additional
bidirectional sealing rings provide
a barrier, keeping actuator fluid
contained and seawater out. 3
9. COMPENSATION PORT
9
10. SEALING SYSTEM FOR PISTON includes
bidirectional seal and backup rings
that isolate control fluid from the 10
compensation port fluid.
12
DA SERIES SURFACE HYDRAULIC ACTUATORS
FOR DH & DHS GATE VALVES
BONNET FEATURES
THE VALVE is made so the stem-to-bon-
net metal-to-metal backseat will engage 6FC FIRE-RESISTANT DESIGN
in a fire. This is done to eliminate the ON SLAB GATE VALVE
possibility of the packing burning out
and creating a new fuel source for the SIGNIFICANT DESIGN FEATURES OF THE
fire. All other components are made API 6FA DESIGN
to withstand the half-hour burn and
cooldown without leaking. After the COMPONENTS of the pressurized valve can withstand a
valve cools down, the stem packing is half-hour burn and cooldown and one-time operation
replaced and the valve stroked. The without significant leakage.
pressurized valve must not show any
significant leakage during the test. THE STEM PACKING is made up of a high temperature
Teflon-and-metal backup ring that can withstand the
THE METAL-TO-METAL DX BONNET SEAL heat of a half-hour burn.
is pressure-energized and will not leak
due to high temperatures.
STANDARD FEATURES
Non-rising stem design
DLH ACTUATOR
Actuator attached directly to the gate
valve body
15
BLOCK TREES
16
QUALITY AND SPECIFICATIONS
DRIL-QUIP high performance gate valves The test is conducted at ambient temper- A maximum reduction of the gas
are designed to the latest editions and atures using nitrogen as the test medium. test pressure of 2.0 MPa (300 psi) is
supplements of the API specifications, The test shall be performed with the acceptable as long as there are no visible
and the Company is licensed to apply equipment completely submerged in a bubbles in the water bath during the
the API monogram to all of its water bath. Valves and chokes shall be in holding period.
valve products. the partially open position during Gas Backseat Test (Optional)
the testing. A gas backseat test may be performed
In addition to API 6A, 17D, API QI, 6FC
and 6FA certifications, DRIL-QUIP manu- The gas body test for assembled equip- on gate valves, and the gas backseat test
factures all valve products in accordance ment shall consist of a single pressure- shall be used in conjunction with the gas
with the ISO 9000, 9001 Quality System. holding period of not less than 15 body. The tests are performed at ambi-
minutes; do not start the timing until ent temperatures using nitrogen as the
In the fifteenth edition of the API the test pressure has been reached and test medium. Tests are conducted with
specifications set forth in the mid-1980s, the equipment and pressure-monitoring the equipment completely submerged in
product specifications levels (PSLs) were gauge have been isolated from the pres- a water bath. The area between the pri-
established to provide quality standards sure source. mary packing and the backseat shall be
for the various service conditions appli- vented during the test.
Test pressure shall equal the rated work-
cable to different applications. PSL 1
ing pressure of the equipment. No visible The test shall consist of one holding
through PSL 4 are defined as follows:
bubbles shall appear in the water bath period. The monitored holding period
PSL 1 during the holding period. A maximum shall be at the rated working pressure,
NACE AND NON-NACE, LOW PRESSURE reduction of the gas test pressure of 2.0 and shall be a minimum of 15 minutes.
Includes practices currently being imple- MPa (300 psi) is acceptable as long as No visible bubbles shall appear in the
mented by a broad spectrum of industry there are no visible bubbles in the water water bath during the holding period. A
for the service conditions recommended bath during the holding period. maximum reduction of the gas test pres-
in Appendix A of API Specification 6A. Gas Seat Test sure of 2.0 MPa (300 psi) is acceptable as
PSL 2 In addition to, or in place of, a hydro- long as there are no visible bubbles in the
NON-NACE, MEDIUM PRESSURE static seat test for valves, a gas seat test water bath during the holding period.
NACE, LOW H2S, LOW PRESSURE, shall be performed as follows. Apply As outlined on page 10, DRIL-QUIP valves
CLOSE PROXIMITY gas pressure on each side of the gate are available in all of the API-designated
NACE, HIGH H2S, LOW PRESSURE or plug of bidirectional valves with the trim categories. To help solve highly cor-
Includes all the requirements of other side open to atmosphere. Test rosive and abrasive conditions in harsh
PSL 1 plus additional practices currently unidirectional valves in the direction environments, DRIL-QUIP has used a vari-
implemented by a broad spectrum of indicated on the body, except for check ety of corrosion and abrasion resistant
the industry for the service conditions valves, which shall be tested from the overlay material applied to the wetted
recommended in Appendix A of downstream side. Conduct the test at surfaces of individual valves and valve
this specification. ambient temperatures using nitrogen as blocks. This produces a cost-effective
the test medium. Conduct the test with means of supplying equipment for cor-
PSL 3
the equipment completely submerged in rosive environments.
NON-NACE MEDIUM PRESSURE,
a water bath. Testing shall consist of two Overlayed products meet NACE stand-
CLOSE PROXIMITY
monitored holding periods. ards MR-01-75, API Spec 6A, PSL-1-3G,
NACE, LOW H2S, MEDIUM PRESSURE,
The primary test pressure shall be the and 17D and all weld procedures are
CLOSE PROXIMITY
rated working pressure and minimum certified to ASME Section IX.
NACE, HIGH H2S, LOW PRESSURE,
holding period of 15 minutes. Reduce DRIL-QUIPS extensive research and
CLOSE PROXIMITY
the pressure to zero between the primary development program strives to pro-
NACE, HIGH H2S, HIGH PRESSURE,
and secondary holding periods. The duce valve designs that exceed all of the
CLOSE PROXIMITY
secondary test pressure shall be at 2.0 API specifications and meet the ever-
NACE, HIGH H2S, MEDIUM PRESSURE
MPa (300 psi) 10 %, and the secondary- more demanding requirements of the
NACE, LOW H2S, HIGH PRESSURE
test monitored holding period shall be a Companys customers.
Includes all the requirements of PSL 2
minimum of 15 minutes. The valves shall
plus additional practices currently imple-
be fully opened and fully closed between
mented by a broad spectrum of users for
tests. Test bidirectional valves on the
the service conditions recommended in
other side of the gate or plug using the
Appendix A of this specification.
same procedure outlined above.
PSL 3G Split gate valves may have both seats
Gas Body Test tested simultaneously.
In addition to a hydrostatic body test for No visible bubbles shall appear in the
individual equipment, a gas body test water bath during the holding periods.
shall be performed.
17
TESTING
Various verification tests on DRIL-QUIPS actuated and manual gate valves have been performed
and passed. They include the following industry standard tests:
18
DRIL-QUIP WESTERN HEMISPHERE DRIL-QUIP EASTERN HEMISPHERE DRIL-QUIP ASIA PACIFIC
DRIL-QUIP, INC. World Headquarters DRIL-QUIP (Europe), Ltd. DRIL-QUIP Asia Pacific Pte. Ltd.
6401 North Eldridge Pkwy. Stoneywood Park, Dyce No. 80 Tuas West Drive
Houston, Texas 77041 Aberdeen, Scotland, UK AB21 7DZ Singapore, 638417
Tel (713) 939 7711 Tel (44) 1224 727000 Tel (65) 6861 0600
Fax (713) 939 8063 Fax (44) 1224 727070 Fax (65) 6861 5700
DRIL-QUIP do Brasil, LTDA. DRIL-QUIP London DRIL-QUIP China
Maca, Brazil High Wycombe, Shekou, P. R. China
Bucks, England Tel (86) 75 5268 97137
Tel (55) 22 2791 8950 Tel (44) 1494 601086 Fax (86) 75 5268 97134
Fax (55) 22 2791 8989 Fax (44) 1494 601094
DRIL-QUIP Oilfield Services
DRIL-QUIP New Orleans DRIL-QUIP Norway DRIL-QUIP Egypt (Tianjin) Co., Ltd.
New Orleans, Louisiana Stavanger, Norway Zahraa El-Maadi, Cairo, Egypt Tanggu, Tianjin, P. R. China
Tel (504) 522 5566 Tel (47) 51 443700 Tel (20) 22 753 8809 Tel (86) 22 2580 7466
Fax (504) 522 4426 Fax (47) 51 443701 Fax (20) 22 753 8907 Fax (86) 22 2580 7130
DRIL-QUIP The Netherlands Alexandria, Egypt DRIL-QUIP Malaysia
Beverwijk, The Netherlands Tel (20) 3 450 0507 Kuala Lumpur, Malaysia
Tel (31) 251 22 9250 Fax (20) 3 450 0508 Tel (60) 3 2168 4308
Fax (31) 251 22 0044 Fax (60) 3 2168 4201
DRIL-QUIP Nigeria, Ltd.
DRIL-QUIP Denmark Port Harcourt, Nigeria D.Q. Holdings Pty., Ltd.
Esbjerg, Denmark Tel (234) 84 463866 Perth, Australia
Tel (45) 7518 0944 Fax (234) 84 463649 Tel (61) 8 9322 8600
Fax (45) 7518 0640 Fax (61) 8 9322 8500
DRIL-QUIP (Ghana) Ltd.
Takoradi, Ghana DRIL-QUIP Qatar
Tel: (233) 312 5384 Doha, Qatar
Tel (974) 44389715
Fax (974) 44417041
DRIL-QUIP Indonesia
Jakarta, Indonesia
Tel (62) 21 720 0612
Fax (62) 21 720 1513