Sie sind auf Seite 1von 23

TankExampleNov2016

Table of contents

Task ......................................................................................................................................................................................... 2
Calculation of heat loss of storage tanks ............................................................................................................................ 3
Properties ambient air Properties of air .............................................................................................................................. 7
Heat transfer outside, roof Heat transfer in flow past a plane wall ................................................................................. 8
Properties tank medium Properties of heavy fuel oils ...................................................................................................... 9
Inside heat transfer coefficient, bottom Heat transfer by natural convection around immersed bodies ................. 10
Gas properties Properties of air ......................................................................................................................................... 12
Heat transfer outside, shell Heat loss of walls and pipeworks ...................................................................................... 13
Inside heat transfer coefficient, wet shell Heat transfer by natural convection around immersed bodies .............. 14
Inside heat transfer coefficient, dry shell Heat transfer by natural convection around immersed bodies ............... 15
Inside heat transfer coefficient, roof Heat transfer by free convection in enclosed fluid layers ............................... 16
Physical properties of heating medium Properties of thermal oils ................................................................................ 18
Tube-side heat transfer Heat transfer in pipe flow .......................................................................................................... 19
Heat transfer coil around tubes Heat transfer by natural convection around immersed bodies .............................. 21
Pressure drop in coil Pressure drop in flow through pipes ............................................................................................ 23

Layout

Input values: 1.234 or 1.234


Calculated values: 1.234 or 1.234
Critical values: 1.234 or 1.234
Estimated values: 1.234 or 1.234

Lauterbach Verfahrenstechnik GmbH 1 07.11.2016


TankExampleNov2016

Task
Heavy fuel oil HFO 180 shall be stored in a storage tank with circular cross section at a minimum temperature of
50C.
Dimensions of the tank:
inside diameter: 12 m
Height: 15 m
Filling level: 14 m

The shell of the tank consists of 8 mm steel (St steel = 52 W/(mK)) and is insulated shell side and roof side with
100 mm mineral wool ( = 0,04 W/(mK)). It is placed on a 250 mm thick concrete plate with = 2,5 W/(mK).

What is the heat loss of the tank in the winter at an air temperature and ground temperature of - 20C and a
wind velocity of 10 m/s?

For compensating the heat losses the tank is heated with a flat coil. The heat transfer takes place by free
convection.

Heating medium:
Thermal oil Transcal LT
Volume Flow: 10 m/h
Inlet temperature: 140 C

Flat coil:
DN 50 (60.3 x 2.9 mm)
Material: Steel
Thermal conductivity 52 W/(mK)

A possible fouling of the coil is not considered.


What is the heat transfer area?

Lauterbach Verfahrenstechnik GmbH 2 07.11.2016


TankExampleNov2016

Calculation of heat loss of storage tanks


Global conditions
Product temperature P 50 C
Inside pressure pi 100000 Pa
Air temperature L -20 C
Wind speed uW 10 m/s
Ground temperature B -20 C

Geometry of storage tank


Ground plan Round sketch
Tank inside diameter DT 12000 mm
Circumference 37699 mm
Area 113.1 m

Tank height HT 15000 mm


Filling level HF 14000 mm

Properties
Storage medium HFO 180
Density 897.9 kg/m
Specific heat capacity cp 1930 J/(kgK)
Thermal conductivity 0.124 W/(mK)
Dynamic viscosity 171 mPas
Kinematic viscosity 1.904e-4 m/s
Coefficient of thermal expansion 7.072e-4 1/K

Gas above storage medium


Medium name Air
Density 1.084 kg/m
Specific heat capacity cp 1008 J/(kgK)
Thermal conductivity 0.02795 W/(mK)
Dynamic viscosity 0.01955 mPas
Kinematic viscosity 1.803e-5 m/s
Coefficient of thermal expansion 0.003119 1/K

Wall thickness and thermal conductivity of baseplate, tank and the insulation
Bottom Shell Roof
Thickness of the 8 mm 8 mm 8 mm
wall
Thermal 52 W/(mK) 52 W/(mK) 52 W/(mK)
conductivity

Insulation thickness mm 100 mm 100 mm

Thermal W/(mK) 0.04 W/(mK) 0.04 W/(mK)


conductivity

Soil
Thermal 2 W/(mK)
conductivity

Heat losses
Bottom Shell Roof
3.28 kW wet part 14.32 kW 2.948 kW

dry part 0.9189 kW

Total heat loss Qtotal 21.46 kW

Lauterbach Verfahrenstechnik GmbH 3 07.11.2016


TankExampleNov2016

Bottom
Thickness of the wall sW,B 8 mm
Thermal conductivity of the wall W,B 52 W/(mK)
Thermal resistance of the wall W,B 1.538e-4 mK/W
Thickness of the insulation sInsu,B mm
Thermal conductivity of the insulation Insu,B W/(mK)
Thermal resistance of the insulation Insu,B mK/W
Heat transfer coefficient inside i,B 17.5 W/(mK)
Thermal conductivity of soil Soil 2 W/(mK)

Contact surface AB 113.1 m


Correction factor for contact surface cA,B 1
Wall temperature inside, bottom i,B 48.34 C
Temperature (wall-insulation) g,B C
Temperature outside, bottom a,B 48.34 C
Heat flow to outside Qa,B 3.28 kW

Shell
Thickness of the wall sW,M 8 mm
Thermal conductivity of the wall W,M 52 W/(mK)
Thermal resistance of the wall W,M 1.538e-4 mK/W
Thickness of the insulation sInsu,M 100 mm
Thermal conductivity of the insulation Insu,M 0.04 W/(mK)
Thermal resistance of the insulation Insu,M 2.5 mK/W
Heat transfer coefficient outside a,M 41.67 W/(mK)

Shell wet part


Heat transfer coefficient inside i,M,b 17.67 W/(mK)

Contact surface AM,b 527.8 m


Correction factor for contact surface cA,M,b 1
Wall temperature inside, shell i,M,b 48.47 C
Temperature (wall-insulation) g,M,b 48.46 C
Temperature insulation outside, shell a,M,b -19.35 C

Heating performance Qh,M,b 0 kW


Heat flow from inside Qi,M,b 14.32 kW
Heat flow to outside Qa,M,b 14.32 kW

Shell dry part


Heat transfer coefficient inside i,M,t 2.876 W/(mK)

Contact surface AM,t 37.7 m


Correction factor for contact surface cA,M,t 1
Wall temperature inside, shell i,M,t 41.52 C
Temperature (wall-insulation) g,M,t 41.52 C
Temperature insulation outside, shell a,M,t -19.42 C

Heating performance Qh,M,t 0 kW


Heat flow from inside Qi,M,t 0.9189 kW
Heat flow to outside Qa,M,t 0.9189 kW

Lauterbach Verfahrenstechnik GmbH 4 07.11.2016


TankExampleNov2016

Roof
Thickness of the wall sW,D 8 mm
Thermal conductivity of the wall W,D 52 W/(mK)
Thermal resistance of the wall W,D 1.538e-4 mK/W
Thickness of the insulation sInsu,D 100 mm
Thermal conductivity of the insulation Insu,D 0.04 W/(mK)
Thermal resistance of the insulation Insu,D 2.5 mK/W
Emissivity of the roof D 0.8
Emissivity of the product P 0.9
Heat transfer coefficient outside a,D 23.01 W/(mK)
Heat transfer coefficient inside (total) i,D 7.037 W/(mK)

Contact surface AD 113.1 m


Correction factor for contact surface cA,D 1
Wall temperature inside, roof i,D 46.3 C
Temperature (wall-insulation) g,D 46.29 C
Temperature insulation outside, roof a,D -18.87 C

Heating performance Qh,D 0 kW


Heat flow from inside Qi,D 2.948 kW
Heat flow to outside Qa,D 2.948 kW

Balance
Heating performance Qh,total 0 kW
Heat flow from inside Qi,total kW
Heat flow to outside Qa,total 21.46 kW

Lauterbach Verfahrenstechnik GmbH 5 07.11.2016


TankExampleNov2016

Calculation of the heating coil

Number of parallel heating circuits 1


Heating medium Transcal LT
Mass flow m 7957 kg/h
Volume flow V 10 m/h
Pressure (abs.) P 300000 Pa
Inlet temperature e 140 C
Outlet temperature a 135.9 C
Mean temperature m 137.9 C

Tube outside diameter da 60.3 mm


Tube wall thickness s 2.9 mm
Tube inside diameter di 54.5 mm
Thermal conductivity of tube material R 52 W/(mK)
Fouling inside fi 0 mK/W
Fouling outside fa 0 mK/W

Properties of the heating medium


Density 795.7 kg/m
Specific heat capacity cp 2349 J/(kgK)
Thermal conductivity 0.1247 W/(mK)
Dynamic viscosity 1.151 mPas
Kinematic viscosity 1.446e-6 m/s

Properties of the storage medium at 88.73 C


Density 873.7 kg/m
Specific heat capacity cp 2064 J/(kgK)
Thermal conductivity 0.1213 W/(mK)
Dynamic viscosity 32.15 mPas
Kinematic viscosity 3.68e-5 m/s
Coefficient of thermal expansion 7.209e-4 1/K

Result
Tube-side velocity u 1.191 m/s
Heat transfer coefficient inside i 1101 W/(mK)
Heat transfer coefficient outside a 127 W/(mK)
Overall heat transfer coefficient k 111.9 W/(mK)
Pressure drop (straight tube without bends) P 2819 Pa
Tube length per heating circuit L 11514 mm
Area per heating circuits A 2.181 m
Total tube length of all heating circuits Ltotal 11514 mm
Total area of all heating circuits Atotal 2.181 m

Lauterbach Verfahrenstechnik GmbH 6 07.11.2016


TankExampleNov2016

Properties ambient air


Properties of air
State 1 State 2
Temperature 1 -19.43 C 2 C
Pressure p1 1.013 bar p2 bar

Density 1.393 kg/m kg/m


Specific heat capacity cp 1006 J/(kgK) cp J/(kgK)
Thermal conductivity 0.02286 W/(mK) W/(mK)
Dynamic viscosity 0.01623 mPas mPas
Kinematic viscosity 1.166e-5 m/s m/s
Prandtl number Pr 0.7143 Pr
Thermal diffusivity a 1.632e-5 m/s a m/s
Compressibility factor Z 0.9991 Z
Specific enthalpy h -44700 J/kg h J/kg
Specific entropy s -162.4 J/(kgK) s J/(kgK)
Coefficient of thermal expansion 0.00396 1/K 1/K

Speed of sound w 319.4 m/s w m/s

Constants
Molecular weight M 28.96 g/mol
Gas constant R 287.1 J/(kgK)
Standard density N 1.293 kg/m

Critical data
Critical temperature Tc -140.6 C
Critical pressure pc 3786000 Pa
Critical density c 342.6 kg/m

Validity range
-150 C 1000 C
1 bar p 1000 bar

Composition of the air


Mol-% Wt-%
N2: 78.12 75.570
O2: 20.96 23.161
Ar: 0.92 1.269

Normalization of Enthalpy and Entropy


h = 0 kJ/kg, s = 0 kJ/(kgK) T = 298.15 K = 25C, p = 1.01325 bar
for the pure components

Lauterbach Verfahrenstechnik GmbH 7 07.11.2016


TankExampleNov2016

Heat transfer outside, roof


Heat transfer in flow past a plane wall
Geometry
Heated plate length l 12000 mm
Flow velocity w 10 m/s

Properties
Mean pressure p 101325 Pa
Mean temperature -20 C

Fluid liquid /gaseous? gaseous


Density 1.393 kg/m
Specific heat capacity cp 1006 J/(kgK)
Thermal conductivity 0.02286 W/(mK)
Dynamic viscosity 0.01623 mPas
Kinematic viscosity 1.166e-5 m/s
Prandtl number Pr 0.7143

Mean wall temperature W -18.87 C


Exponent for gases nG 0.12

Heat transfer
Reynolds number Re 1.03e+7
Nusselt number laminar Nulam 1904 (1)
Nusselt number turbulent Nuturb 11935 (2)
Nusselt number average Nul,0 12086 (5)
Nusselt number with wall correction Nu 12079 (6)

Heat transfer coefficient 23.01 W/(mK)

Equations

(1)

(2)

(5)

(6)

Correction factor K (Effect of temperature dependent property variations)


Gases

Lauterbach Verfahrenstechnik GmbH 8 07.11.2016


TankExampleNov2016

Properties tank medium


Properties of heavy fuel oils
Properties of Heavy Fuel Oils (HFO)
Selected oil: HFO 180

Oil selection: 7

State 1 State 2
Temperature 50 C 88.75 C

Density 897.9 kg/m 873.6 kg/m


Specific heat capacity cp 1930 J/(kgK) cp 2065 J/(kgK)
Thermal conductivity 0.124 W/(mK) 0.1213 W/(mK)
Dynamic viscosity 171 mPas 32.15 mPas
Kinematic viscosity 1.904e-4 m/s 3.681e-5 m/s
Prandtl number Pr 2661 Pr 547.5
Coefficient of thermal expansion 7.072e-4 1/K 7.211e-4 1/K
Thermal diffusivity a 7.155e-8 m/s a 6.722e-8 m/s

Pr = /a = cp/
a = /(cp)

Lauterbach Verfahrenstechnik GmbH 9 07.11.2016


TankExampleNov2016

Inside heat transfer coefficient, bottom


Heat transfer by natural convection around immersed bodies
4. Horizontal plane surfaces
Heat emission at upper side (lower surface cooled)

Boundary conditions
Area of the body flown-around A 113.1 m
Perimeter of the projection surface U 37699 mm

Characteristic length l 3000 mm (11)


Acceleration due to gravity g 9.81 m/s

Temperature on the surface 0 48.34 C


Temperature of fluid outside the boundary layer 50 C
Temperature difference (0 - ) 1.658 K

Properties
Mean temperature (0 + ) / 2 m 49.17 C
Density 897.9 kg/m
Specific heat capacity cp 1930 J/(kgK)
Dynamic viscosity 171 mPas
Kinematic viscosity 1.904e-4 m/s
Thermal conductivity 0.124 W/(mK)
Coefficient of thermal expansion 7.072e-4 1/K

Characteristic values
Prandtl number Pr = cp / Pr 2661
Grashof number Gr = g l3 / 2 Gr 8565472 (3)
Rayleigh number Ra = Gr Pr Ra 2.28e+10 (4)

Prandtl function f2(Pr) 0.9874 (20)


Nusselt number laminar Nul 90.09 (18)
Nusselt number turbulent Nut 423.5 (19)
Nusselt number Nu 423.5

Heat transfer
Heat transfer coefficient = Nu / l a 17.5 W/(mK) (2)
Exchange surface A 113.1 m
Convective heat flux Q -3.282 kW

Equations

(2)

(3)

(4)

(11)

(18)

(19)

(20)

Lauterbach Verfahrenstechnik GmbH 10 07.11.2016


TankExampleNov2016

Lauterbach Verfahrenstechnik GmbH 11 07.11.2016


TankExampleNov2016

Gas properties
Properties of air
State 1 State 2
Temperature 1 48.15 C 2 C
Pressure p1 1 bar p2 bar

Density 1.084 kg/m kg/m


Specific heat capacity cp 1008 J/(kgK) cp J/(kgK)
Thermal conductivity 0.02795 W/(mK) W/(mK)
Dynamic viscosity 0.01955 mPas mPas
Kinematic viscosity 1.803e-5 m/s m/s
Prandtl number Pr 0.7048 Pr
Thermal diffusivity a 2.559e-5 m/s a m/s
Compressibility factor Z 0.9999 Z
Specific enthalpy h 23319 J/kg h J/kg
Specific entropy s 79.14 J/(kgK) s J/(kgK)
Coefficient of thermal expansion 0.003119 1/K 1/K

Speed of sound w 359.5 m/s w m/s

Constants
Molecular weight M 28.96 g/mol
Gas constant R 287.1 J/(kgK)
Standard density N 1.293 kg/m

Critical data
Critical temperature Tc -140.6 C
Critical pressure pc 3786000 Pa
Critical density c 342.6 kg/m

Validity range
-150 C 1000 C
1 bar p 1000 bar

Composition of the air


Mol-% Wt-%
N2: 78.12 75.570
O2: 20.96 23.161
Ar: 0.92 1.269

Normalization of Enthalpy and Entropy


h = 0 kJ/kg, s = 0 kJ/(kgK) T = 298.15 K = 25C, p = 1.01325 bar
for the pure components

Lauterbach Verfahrenstechnik GmbH 12 07.11.2016


TankExampleNov2016

Heat transfer outside, shell


Heat loss of walls and pipeworks
Heat loss in insulated pipelines (exposed)

Parameters
Temperature medium inside i 50 C
Air temperature a -20 C
Inside diameter of the pipe d1 12000 mm
Inside heat transfer coefficient i 17.67 W/(mK)
Wind velocity w 10 m/s

Heat transfer

Thickness Thermal conductivity


Tube wall s0 8 mm 0 52 W/(mK)
Insulation 1 s1 100 mm 1 0.04 W/(mK)
Insulation 2 s2 0 mm 2 1 W/(mK)

Calculation
Outside diameter of the pipe d2 12016 mm
Outside diameter of the insulation 1 d3 12216 mm
Outside diameter of the insulation 2 d4 12216 mm
Temperature difference i-a 70 C
Auxiliary variable D 2.578 mK/W

Outside heat transfer coefficient a 41.67 W/(mK)

Heat loss per unit of length Q/l -1032 W/m


Pipe length l mm
Heat loss absolute Q kW

Temperatures
Temperature medium inside i 50 C
Wall temperature inside Wi 48.45 C
Wall temperature outside Wa 48.45 C
Insulation Iso -19.35 C
Surface temperature o -19.35 C
Air temperature a -20 C

Equations

For wind (w>0) follows

Lauterbach Verfahrenstechnik GmbH 13 07.11.2016


TankExampleNov2016

Inside heat transfer coefficient, wet shell


Heat transfer by natural convection around immersed bodies
2. Vertical areas (Cylinder)

Boundary conditions
Height of the cylinder h 14000 mm
Diameter of the cylinder D 12000 mm

Characteristic length l 14000 mm


Acceleration due to gravity g 9.81 m/s

Temperature on the surface 0 48.47 C


Temperature of fluid outside the boundary layer 50 C
Temperature difference (0 - ) 1.535 K

Properties
Mean temperature (0 + ) / 2 m 49.23 C
Density 897.9 kg/m
Specific heat capacity cp 1930 J/(kgK)
Dynamic viscosity 171 mPas
Kinematic viscosity 1.904e-4 m/s
Thermal conductivity 0.124 W/(mK)
Coefficient of thermal expansion 7.072e-4 1/K

Characteristic values
Prandtl number Pr = cp / Pr 2661
Grashof number Gr = g l3 / 2 Gr 8.059e+8 (3)
Rayleigh number Ra = Gr Pr Ra 2.14e+12 (4)

Prandtl function f1(Pr) 0.986 (13)


Nusselt number for plate NuP 1995 (12)
Nusselt number Nu 1996 (14)

Heat transfer
Heat transfer coefficient = Nu / l 17.68 W/(mK) (2)
Exchange surface A 527.8 m
Convective heat flux Q -14.32 kW

Equations

(2)

(3)

(4)

(12)

(13)

(14)

Lauterbach Verfahrenstechnik GmbH 14 07.11.2016


TankExampleNov2016

Inside heat transfer coefficient, dry shell


Heat transfer by natural convection around immersed bodies
2. Vertical areas (Cylinder)

Boundary conditions
Height of the cylinder h 1000 mm
Diameter of the cylinder D 12000 mm

Characteristic length l 1000 mm


Acceleration due to gravity g 9.81 m/s

Temperature on the surface 0 41.52 C


Temperature of fluid outside the boundary layer 50 C
Temperature difference (0 - ) 8.475 K

Properties
Mean temperature (0 + ) / 2 m 45.76 C
Density 1.084 kg/m
Specific heat capacity cp 1008 J/(kgK)
Dynamic viscosity 0.01955 mPas
Kinematic viscosity 1.803e-5 m/s
Thermal conductivity 0.02795 W/(mK)
Coefficient of thermal expansion 0.003119 1/K

Characteristic values
Prandtl number Pr = cp / Pr 0.7048
Grashof number Gr = g l3 / 2 Gr 7.974e+8 (3)
Rayleigh number Ra = Gr Pr Ra 5.62e+8 (4)

Prandtl function f1(Pr) 0.3459 (13)


Nusselt number for plate NuP 102.8 (12)
Nusselt number Nu 102.9 (14)

Heat transfer
Heat transfer coefficient = Nu / l 2.876 W/(mK) (2)
Exchange surface A 37.7 m
Convective heat flux Q -0.9189 kW

Equations

(2)

(3)

(4)

(12)

(13)

(14)

Lauterbach Verfahrenstechnik GmbH 15 07.11.2016


TankExampleNov2016

Inside heat transfer coefficient, roof


Heat transfer by free convection in enclosed fluid layers
Horizontal flat layers (heated from below)

Boundary conditions
Layer thickness s 1000 mm
Heated area A 113.1 m
Emission rate of the heated surface (Ka) 1 0.9
Emission rate of the cooled surface (Ka) 2 0.8

Acceleration due to gravity g 9.81 m/s

Temperature on the heated surface 1 50 C


Temperature on the cooled surface 2 46.3 C
Temperature difference (1 - 2) 3.704 K
Temperature difference (T14 - T24) T 4.914e+8 K^4

Properties
Mean temperature m 48.15 C
Density 1.084 kg/m
Specific heat capacity cp 1008 J/(kgK)
Dynamic viscosity 0.01955 mPas
Kinematic viscosity 1.803e-5 m/s
Thermal conductivity 0.02795 W/(mK)
Thermal diffusivity a 2.559e-5 m/s
Coefficient of expansion 0.003119 1/K

Characteristic values
Grashof number Grs 3.485e+8 (6)
Prandtl number Pr 0.7048 (7)
Rayleigh number Ras 2.456e+8 (8)
Nusselt number Nus 54.02 (11/12)

Heat transfer
Heat transfer coefficient 1.51 W/(mK) (5)
Heat flux (conduction and convection) QLK 0.6325 kW (3)

Radiation exchange coefficient C12 4.166e-8 Ka (7)


Heat flux (radiation) QS 2.315 kW Ka (6)

Total heat flux QSLK 2.948 kW


Equivalent heat transfer coefficient SLK 7.037 W/(mK)

Lauterbach Verfahrenstechnik GmbH 16 07.11.2016


TankExampleNov2016

Equations

(6)

(7)

(8)

- without convection Ras < 1708 Nus = 1

- laminar 1708 Ras < 2.2104 Nus = 0.208 Ras0.25 (11)

- turbulent Ras 2.2104 Nus = 0.092 Ras0.33 (12)

(5)

(3)

Lauterbach Verfahrenstechnik GmbH 17 07.11.2016


TankExampleNov2016

Physical properties of heating medium


Properties of thermal oils
Name of the oil Transcal LT
Material structure naphthene base
Manufacturer BP
Former product / Comment
Range of application

State 1 State 2
Temperature 137.9 C 128.1 C

Density 795.7 kg/m 802 kg/m


Specific heat capacity cp 2349 J/(kgK) 2316 J/(kgK)
Thermal conductivity 0.1248 W/(mK) 0.1254 W/(mK)
Dynamic viscosity 1.151 mPas 1.324 mPas
Kinematic viscosity 1.355e-6 m/s 1.573e-6 m/s
Prandtl number Pr 21.66 24.44
Coef. of thermal expansion 7.733e-4 1/K 7.794e-4 1/K
Thermal diffusivity a 6.679e-8 m/s 6.752e-8 m/s
Specific enthalpy h 0 kJ/kg 0 kJ/kg
Vapour pressure pD 516.2 Pa 336.8 Pa

Pour point -54 C


Initial boiling point 290 C
Minimum operating temperature -20 C
Maximum operating temperature 260 C

Minimum temperature filling -20 C


Minimum temperature startup 71 C
Maximum film temperature 280 C
Flash point 155 C
Ignition temperature 240 C
Neutralization number 0.01 mgKOH/g
Coke residue 0.01 %
Explosion limit Vol-%
Molecular weight kg/kmol

Temperature min max


Density 900 kg/m 732 kg/m
Specific heat capacity cp 1800 J/(kgK) 2770 J/(kgK)
Thermal conductivity 0.136 W/(mK) 0.118 W/(mK)
Dynamic viscosity 730 mPas 0.35 mPas
Kinematic viscosity 3e-4 m/s 4.9e-7 m/s
Vapour pressure pD Pa 28000 Pa

Lauterbach Verfahrenstechnik GmbH 18 07.11.2016


TankExampleNov2016

Tube-side heat transfer


Heat transfer in pipe flow
Constant wall temperature
Inlet temperature e 140 C
Outlet temperature a 135.9 C
Mean temperature m 137.9 C

Physical properties
Fluid liquid /gaseous? liquid

Density 795.7 kg/m


Specific heat capacity cp 2349 J/(kgK)
Thermal conductivity 0.1247 W/(mK)
Dynamic viscosity 1.151 mPas
Kinematic viscosity 1.446e-6 m/s
Prandtl number Pr 21.68
Prandtl number at wall temperature PrW 24.44
Wall temperature W 128 C

Tube circular / non-circular? Circular tubes

Tube length l 11514 mm


Tube inside diameter di 54.5 mm
Cross sectional area of the tube f 0.002333 m
Perimeter of the tube u 171.2 mm
Hydraulic diameter dh 54.5 mm

Total mass flow mtot 7957 kg/h


Total volume flow Vtot 10 m/h
Number of tubes with parallel flow Z 1
Mass flow per tube m 7957 kg/h
Flow velocity w 1.191 m/s

Heat transfer
Reynolds number Re 44866
Nusselt number Nu 481.3
Heat transfer coefficient 1101 W/(mK)

Heat duty Q = mtot cp (a - e ) Q -21.46 kW

Lauterbach Verfahrenstechnik GmbH 19 07.11.2016


TankExampleNov2016

Results Constant wall temperature


Turbulent flow (Re > 10000)

Correction factor K (Effect of temperature dependent property variations)


Liquids

Lauterbach Verfahrenstechnik GmbH 20 07.11.2016


TankExampleNov2016

Heat transfer coil around tubes


Heat transfer by natural convection around immersed bodies
5. Horizontal curved areas (Cylinder)

Cylinder
Outside diameter do 60.3 mm
Wall thickness s 2.9 mm
Inside diameter di 54.5 mm
Thermal conductivity 52 W/(mK)
Characteristic length l 94.72 mm
Acceleration due to gravity g 9.81 m/s

Temperatures and properties


Temperature on the surface 0 127.5 C
Temperature of fluid outside the boundary layer 50 C
Temperature difference (0 - ) 77.47 K

Mean temperature (0 + ) / 2 m 88.73 C


Density 873.7 kg/m
Specific heat capacity cp 2064 J/(kgK)
Dynamic viscosity 32.15 mPas
Kinematic viscosity 3.68e-5 m/s
Thermal conductivity 0.1213 W/(mK)
Coefficient of thermal expansion 7.209e-4 1/K

Characteristic values
Prandtl number Pr = cp / Pr 547.2
Grashof number Gr = g l3 / 2 Gr 343770 (3)
Rayleigh number Ra = Gr Pr Ra 1.881e+8 (4)

Prandtl function f3(Pr) 0.9641 (24)


Nusselt number Nu 99.19 (22)

Heat transfer
Heat transfer coefficient (free = Nu / l a 127 W/(mK) (2)
convection)
Convective heat flux Q 21.46 kW

Balance for the calculation of the surface temperature


Heating medium
Specific heat capacity cp 2349 J/(kgK)
Density 795.7 kg/m
Mass flow m 7957 kg/h
Volume flow V 10 m/h
Inlet temperature e 140 C
Outlet temperature a 135.9 C
Mean temperature m 137.9 C

Duty QH -21.46 kW

Tube-side velocity u 1.191 m/s

Heat transfer coefficient inside i 1101 W/(mK)


Fouling inside fi 0 mK/W
Fouling outside fa 0 mK/W
Overall heat transfer coefficient k 111.9 W/(mK)

Length of the cylinder L 11515 mm


Area of the cylinder A 2.181 m

Lauterbach Verfahrenstechnik GmbH 21 07.11.2016


TankExampleNov2016

Equations

(2)

(3)

(4)

(22)

(24)

Lauterbach Verfahrenstechnik GmbH 22 07.11.2016


TankExampleNov2016

Pressure drop in coil


Pressure drop in flow through pipes
Straight pipes

Parameters of the pipe


Pipe length l 11.51 m
Pipe inside diameter di 54.5 mm
Absolute roughness k 0.04 mm
Number of pipes with parallel flow NR 1

Physical properties
Density 795.7 kg/m
Dynamic viscosity 1.151 mPas
Kinematic viscosity 1.446e-6 m/s

Total mass flow mg 2.21 kg/s


Mass flow per pipe mR 7957 kg/h
Volume flow per pipe VR 10 m/h
Velocity w 1.191 m/s

Results
Flow pattern Turbulent flow (Re > 2320)
Pressure drop p 2819 Pa
Reynolds number Re 44867
Drag coefficient 0.02366

Equations

Re = 44867 > 2320 Turbulent flow

Lauterbach Verfahrenstechnik GmbH 23 07.11.2016

Das könnte Ihnen auch gefallen