Seamless Tubes

and Pipes for Power

Plants

Boiler_POGE_2014.indd 1 28/03/14 12.52

 Tenaris

Tenaris is the leading global Through our integrated global

T_map_Eng_Feb2014[1]WarmRed.pdf
manufacturer and supplier of network of manufacturing,
tubular products and services R&D and service facilities,
used in the drilling, completion we are working with our
and production of oil and customers to meet their needs
gas and a leading supplier of for the timely supply of high
tubular products and services performance products in
used in process and power increasingly complex operating
plants and in specialized environments.
industrial and automotive Tenaris has annual revenues
applications. of US$10.8 billion and 26,500
1 28/03/14 11.17
employees worldwide.

Aberdeen Esbjerg Copenhagen

Nisku Aksai
Red Deer
AlgomaTubes Munich Campina
Prudential Atyrau
Dalmine Ploiesti
Silcotub
Bucharest
Pittsburgh Ankara
Hickman Louisville Ashgabat
Bakersfield NKKTubes
Oklahoma City Counce Erbil
Conroe Cedar Springs Basra
Westwego Misurata
Bahrain New Delhi
Monterrey Dammam
Poza Rica Tamsa Doha
Guadalajara Ciudad del Carmen Mumbai
Mexico City Dos Bocas
Villahermosa Comalcaco
Ho Chi Minh
TuboCaribe Lagos Kuala Lumpur
Barrancabermeja Warri
Accra Onne
Villavicencio Malabo
Neiva Luba Batam
Balikpapan
Machachi Natal SPIJ Jakarta
Luanda
Lima
Callao Darwin

Broome
Rio das Ostras
Confab
Rio de Janeiro Maputo

Santiago Siderca Perth

Montevideo
Villa Mercedes Siat

Manufacturing Centers Service Centers

R&D Centers Commercial Offices
Punta Arenas

Boiler_POGE_2014.indd 2 28/03/14 12.52

 Seamless tubes and pipes
for Power Plants
Features
Definition of the order
Ordering Information
- Norms and specifications
- Steel grade and heat
treatment
- Sizes, minimum or average
wall
thickness
- Lengths
- Quantity
- Surface finishing
- Inspection
Options:
a) Fixed or multiple lengths
b) Special tolerances
c) Special tests
d) Surface protection
e) Special marking
f) Colour coding
g) Special packing
Reference standards
EN - ASTM/ASME - DIN -NF
A - BS -UNI - ISO -
GB 5310 - GOST - JIS
Steel grades
Carbon steel; alloy steel (i.e.T/
P11, 13CrMo4-5,
T/P22, 10CrMo9-10,
15NiCuMoNb5-6-4,
T/P23); high alloy steel
(i.e.T/P91, T/P92); stainless
steel (TEMPALOY AA-1,
TEMPALOY A-3 )
Boiler_POGE_2014.indd 3
Certification
The products are supplied
with 3.1 test certificates,
according to EN 10204.
Certification according to 3.2
can be agreed at the time of
order.
Identification and
marking
All products are identified
in accordance with the
material Specification and/
or in accordance with P O
requirements (to be agreed).
Special specific marking to be
agreed.
Packing
Pipes may be furnished bare
or coated and with capped
ends.
Tubes and pipes up to 3 OD
will be supplied in bundles.
In order to prevent rust
during sea shipment, bundles
of tubes may be wrapped
with polypropylene sheets,
and secured with flat steel
bands.
Over 3 OD will be supplied
loose.
Tests and inspections
Main tests performed:
- Heat analysis
- Product analysis (when
applicable)
- Tensile test at room
temperature
- Tensile test at elevated
temperatures
(when applicable)
- Impact test (when
applicable)
- Hydraulic test or equivalent
NDE
- NDE
- Visual and dimensional
inspection
- PMI
- Technological tests (when
applicable)
Multi Lead Rifled seamless
cold drawn tubes for boiler
are available upon
request.
Specific qualification
Tenaris has been approved
by various inspection bodies,
TV - L.R. - etc.
Homologations:
- TV: AD W 0 - TRD 100
- PED 97/23/EC
- IBR
Tenaris applies a Total Quality
Assurance programme in
compliance with ISO 9001
28/03/14 12.52
 Seamless hot finished tubes and pipes
for utility boilers, industrial boilers and
heat recovery steam generators

Dimensional tolerances according to EN 10216-2

OUTSIDE DIAMETER
O.D. TOLERANCES

1% or 0.5 mm whichever is the greater

WALL THICKNESS
O.D. mm TOLERANCES - W.T./O.D. ratio
0,025 >0,025 0,050 > 0,050 0,10 > 0,10
219,1 12,5% or 0.4 mm whichever is the greater
> 219,1 20% 15% 12,5% 10%*
* For outside diameters 355,6 mm it is permitted to exceed the upper wall thickness locally by a further 5% of the wall thickness
- Tighter manufacturing tolerances available upon request

Lengths Other type of surface

The tubes and pipes are finishing may be agreed at the
supplied in random lengths or time of order
in fixed lengths to be analysed
and agreed at time of order, in Size range
the range between 4,000 mm See table (page 6).
and 26,000 mm depending on
the size.

Surfaces
Tubes and pipes will be
supplied in accordance with
the standard workmanship as
per hot finished products.
Special surface protection
may be agreed at the time of
order.

Boiler_POGE_2014.indd 4 28/03/14 12.52

 DIMENSIONAL RANGE FOR CARBON AND LOW ALLOY STEELS ACCORDING TO EN 10216-2
Notes on the behaviour of steel
DIMENSIONAL RANGE
at high temperatures AVERAGE WALL THICKNESS

OUTSIDE DIAMETER
mm 2,0 2,3 2,6 2,9 3,2 3,6 4,0 4,5 5,0 5,6 6,3 7,1 8,0 8,8 10,0 11,0 12,5 14,2 16,0 17,5 20,0

21,3

22,0

25,0

25,4

26,9

30,0

31,8

32,0

33,7
Boiler tubes and pipes opera- Its creep laboratory conducts 35,0
te at very high pressures and extensive studies and characte- 38,0
temperatures for long periods rizations on all the boiler mate- 40,0
of time. rials, with single tests reaching 42,4
The pressure load combined durations of more than 100000 44,5
with the high service tempe- hours. Tenaris performs deep 48,3
ratures produces a slow but analyses on the microstructural 52,0
continuous microstructural evolution, in order to verify the 54,0
variation of the steel, causing long term stability of the mate- 57,0
a progressive reduction of the rials in service conditions. 60,3
properties of the material it- 63,5
self: this phenomenon is called
70,0
Creep.
73,0
Since 1957 TenarisDalmine has
76,1
been conducing studies on this
82,5
topic in cooperation with reco-
88,9
gnized international R&D la-
101,6
boratories. It is member of the
108,0
European Creep Collaborative
114,3
Committee and participates in
127,0
European R&D programs on
133,0
boiler materials.
139,7

141,3

152,4

159,0
EXAMPLE OF ISOTHERMAL CURVES 168,3
FOR CREEP RUPTURE DATA
177,8
500 C 550 C 600 C
193,7

219,1
[N/mm2]
STRESS

244,5
1000
273,0

323,9

355,6

100 406,4

457,0

508,0

559,0
0
10 100 1000 10000 100000 1000000 610,0
TIME [Hours]
660,0

711,0

812,0 Steel grades from Carbon up to 10CrMo5-5 (T/P11 according to ASTM A 213/A 335)
914,0 Alloy grades higher than 10CrMo5-5 feasibility ranges can be different; please contact Tenaris Technical Department
1016,0 Upon request, provided by Third Parties
1118,0

0,079 0,091 0,102 0,114 0,126 0,142 0,157 0,177 0,197 0,220 0,248 0,280 0,315 0,346 0,394 0,433 0,492 0,559 0,630 0,689 0,787 0

Boiler_POGE_2014.indd 5 28/03/14 12.52

 HOT ROLLED TUBES FOR HIGH TEMPERATURE AND PRESSURE APPLICATIONS
STANDARD CORRELATION BETWEEN EN - ASTM/ASME - DIN - NF A - BS - UNI - ISO
EN ASTM/ASME DIN NF
EN 10216 Part 1 - TR2 53 106 1629 1630 49-111 (p) 49-112 305
Unalloy Carbon Steel Unalloyed Unalloyed Car

General use Black High Temp. Special Quality Requirem. Pressure purposes Commercial quality Ambient Temp. Boil
Ambient Temperature Hot-deep zinc-coat. 300 C max Medium Pressure Sup
Introduzione
Pressure purposes No e
P195TR1 A + Carbon equival A + Carbon equival 320
P195TR2
P235TR1 B + Carbon equival B + Carbon equival St 37.0 TU 37-a TU E 220 A
P235TR2 St 37.4
P265TR1 St 44.0 TU E 235 A
C + Carbon equival
P265TR2 St 44.4
St 52.0 St 52.4
EN ASTM/ASME DIN NF
EN 10216 Part 2 106 179 192 209 210 213 335 17175 17176 49-210 49-211 49-213 49-215 (p) 49-219 305
Unalloy Carbon Steel Low-Carbon Steel Carbon Steel C-Mo Medium-carbon Alloy (Ferr.& Aust.) Alloy (Ferr.) Alloy Unalloy Unalloy Unalloy Car
Alloy Alloy (Mo & Cr-Mo) Alloy (Ferritic) Alloy (Mo & Cr-Mo) Allo
High Temp. Cold-Drawn Boiler Superheater Boiler Heat-Exchanger High Temp. Elevated Temp. Elevated Temp. Elevated Temp. Elevated Temp. Heat-Exchanger Elevated Temp. Boil
Elevated Temperature Heat-Exchanger High-pressure Superheater Boiler For Hydrogen Service Furnaces Sup
Pressure purposes Superheater Elev
P195GH A + High temp serv Low C Low C
P235GH St 35.8 TU E 220 TU 37 C - TU 42 C - TU 42 TU 37 C - TU 42 C TU 37 F - TU 42 F 360
P265GH B + High temp serv A1 St 45.8 TU E 250 CR 440
TU E 275 TU 48 C
C 17 Mn 4 TU 48 C - TU 48 CR
C + High temp serv 19 Mn 5 TU 48 C - TU 48 CR
20MnNb6 TU 52 C
16Mo3 T1 T1a T1b P1 15Mo3 TU 15 D 3 TU 15 D 3 243
T2 P2 TU 15 D 3

TU 15 CD 2-05
T17
14MoV6-3 14MoV63
10CrMo5-5 T11 P11 TU 10 CD 5-05 TU 10 CD 5-05
13CrMo4-5 T12 P12 13CrMo44 13CrMo44 TU 10 CD 5-05 TU 13 CD 4-04 620
P15 TU 13 CD 4-04
T21 P21
10CrMo9-10 T22 P22 10CrMo910 10CrMo910 TU 10 CD 9-10 TU 10 CD 9-10 622
11CrMo9-10 12CrMo910 TU 10 CD 9-10

12CrMo1210
25CrMo4 25CrMo4
15NiCuMoNb5-6-4 T36 P36 ASNiCuMoNbS(**)
X11CrMo5+I T5 P5 12CrMo195(G) TU Z 12 CD 05-05 a
X11CrMo5+NT1 12CrMo195(V1) TU Z 12 CD 05-05 a TU Z 12 CD 05-05 b
X11CrMo5+NT2 12CrMo195(V2) TU Z 12 CD 05-05 b TU Z 10 CD 5-05
X11CrMo9-1+I T9 P9 X12CrMo91(G) TU Z 10 CD 9 TU Z 10 CD 09 a 629
X11CrMo9-1+NT X12CrMo91(V) TU Z 10 CD 09 a TU Z 10 CD 09 b 629
X10CrMoVNb9-1 T91 P91 X10CrMoVNb91(*) TU Z 10 CD 09 b TU Z 10 CDVNb 09-01 91

7CrWVMoNb9-6 T23 P23

X11CrMoWVNb9-1-1 T911 P911

X10CrWMoVNb9-2 T92 P92 TU Z 10 CDNbV 09-02

UNS S-30434 1

UNS S-30942 2

* Vd TV 511/2 **Vd TV 377/2 | TEMPALOY AA-1 | TEMPALOY A-3

1 2

Boiler_POGE_2014.indd 6 28/03/14 12.52

 BS UNI ISO EN BS DIN Requested Values
3059-1 3601 663 7088 9329-1 EN 10216 Part 3 3603:91 (p)
Carbon Carbon Steel Unalloyed steel Unalloyed steel Unalloy 17179:86
Alloy Fine Grain KV Trasvers Elongation
Boiler Special Delivery Cond. General Purposes Ambient Temp. Fine Grain
Superheater Ambient Temp. Pressurepurposes Pressure purposes Special requirements Average Temperature A%
No elevated Temp. Pressure purposes J Min C Min
320 0
St E 255
360 Fe 35-1 Fe 35-2 Fe 35-1 TS 360 WSt E 255
TSt E 255
430 Fe 45-1 Fe 45-2 Fe 45-1 TS 410 TS 430 E St E 255
430 LT
St E 285
Fe 52-1 Fe 52-2 TS 500 WSt E 285
BS UNI ISO P275NL1 T St E 285
3059-2 3602-1 3604-1 3606 5462 9329-2 P275NL2 E St E 285
Carbon Carbon and C-Mn Alloy (Ferritic) Unalloy P355N St E 355
& Cr-Mo) Alloy Alloy P355NH W St E 355
emp. Boiler Pressure purposes Pressure purposes High-pressure Pressure purposes P355NL1 T St E 355
Superheater Elevated Temp. Elevated Temp. Heat Exchangers Elevated Temp. Specific Temp. P355NL2 E St E 355 According to Table 7
Elevated Temp. St E 420 EN 10216-3
320 WSt E 420 Requested values are 14
TU 42 F 360 360 400 C 14 PH 23 TSt E 420 depending from steel grades
440 430 440 C 18 PH 26 ESt E 420 and wall thickness
P460N St E 460
PH 29 P460NH W St E 460
P460 NL1 T St E 460
500 Nb PH 35 P460NL2 E St E 460
3 243 243 16 Mo5 16Mo3 P620Q
P620QH
261 P620QL
8CrMo4-5 P690Q
P690QH
660 12MoCr6-2 P690QL1
D 5-05 621 621 8CrMo5-5 P690QL2
D 4-04 620-460 620 - 440 620 14CrMo3 13CrMo4-5

D 9-10 622-490 622 622 12CrMo910 11CrMo9-10(TA) (TN-

TT)

591
CD 05-05 a 625 625
CD 05-05 b X11CrMo5TA
X11CrMo5TN-TT
CD 09 a 629-470 629-470
CD 09 b 629-590 629-590 X11CrMo9-1TA
CDVNb 09-01 91 X11CrMo9-1TN-TT
X10CrMoVNb9-1

Boiler_POGE_2014.indd 7 28/03/14 12.52

 Cold drawn seamless tubes
for heat exchangers and boilers
17,5 20,0 22,2 25 28 30 32 36 40 45 50 55 60 65 70 80 90 100 150 200

0,840

0,866

0,985

1,000

1,060 Dimensional tolerances according to EN 10216-2

1,185

1,250 OUTSIDE DIAMETER

1,260

1,330
O.D. TOLERANCES
1,378

1,500
1% or 0.5 mm whichever is the greater
1,575

1,670

1,750
WALL THICKNESS
1,900
O.D. mm TOLERANCES - W.T./O.D. ratio
2,010

2,125
0,025 >0,025 0,050 > 0,050 0,10 > 0,10
2,245 219,1 12,5% or 0.4 mm whichever is the greater
2,375 - Tighter manufacturing tolerances available upon request
2,500

2,760
Tenaris produces cold drawn Surface protection
2,875
seamless tubes/pipes in various Tubes for heat exchangers
3,000
steels - carbon, low or high are supplied unprotected or
3,250
alloyed - for heat exchangers with a temporary external oil
3,500
and boilers. protection to prevent rust.
4,000

4,250
Lengths Size range
4,500
Tubes/pipes can be supplied in See table (page 14).
5,000
lengths of the intervals
5,240
indicated in the table below:
5,500

5,563
MIN. LENGTH MAX. LENGTH
6,000
2.750 mm 25.000 mm
6,250

6,625 Below 4.000 mm and above

7,000 18.600 mm, lengths shall be
7,625 checked on a case by case basis.
8,625

9,625

10,750

12,750

14,000

16,000

18,000

20,000

22,000

24,000

26,000
OUTSIDE DIAMETER

28,000

32,000

36,000

40,000

44,000

0,689 0,787 0,874 0,984 1,102 1,181 1,260 1,417 1,575 1,772 1,969 2,165 2,362 2,559 2,756 3,150 3,543 3,937 5,906 7,874 inch.

AVERAGE WALL THICKNESS

Boiler_POGE_2014.indd 8 28/03/14 12.52

 REFERENCE STANDARDS AND STEEL GRADES
STANDARD STEEL GRADE
ASTM A 179 - ASME SA 179 Sez.II LOW CARBON
ASTM A106 - ASME SA 106 Sez.II Gr. A - B - C
ASTM A 192 - ASME SA 192 Sez.II LOW CARBON
ASTM A 209 - ASME SA 209 Sez.II Gr. T1- T1a
ASTM A210 - ASME SA210 Sez.II Gr. A1 - C
ASTM A 213 - ASME SA 213 Sez.II Gr. T2 - T5 - T11 - T12- T22
ASTM A 333 - ASME SA 333 Sez.II Gr. 1 - 6
ASTM A 334 - ASME SA 334 Sez.II Gr. 1 - 6
ASTM A 335 - ASME SA 335 Sez.II Gr. P1 - P2 - P5 - P11 - P12- P22
EN 10216-2 P235GH
EN 10216-2 P265GH
EN 10216-2 16Mo3
EN 10216-2 10CrMo55
EN 10216-2 13CrMo45
EN 10216-2 10CrMo910
EN 10216-2 25CrMo4
EN 10216-3 P355N
EN 10216-3 P355NH
EN 10216-3 P355NL1
EN 10216-3 P460N
EN 10216-3 P460NH
EN 10216-3 P460NL1

EN STANDARDS CORRESPONDENCE WITH THE ABROGATED NATIONAL STANDARDS

STANDARD STEEL GRADE STANDARD STEEL GRADE STANDARD STEEL GRADE STANDARD STEEL GRADE STANDARD STEEL GRADE
EN 10216-2 P235GH DIN 17175 St 35.8 UNI 5462 C14 NFA 49215 TU 37 C
EN 10216-2 P265GH DIN 17175 St 45.8 UNI 5462 C18 NFA 49215 TU 48 C
EN 10216-2 16Mo3 DIN 17175 15Mo3 UNI 5462 16Mo5 NFA 49215 TU 15 D3
EN 10216-2 10CrMo55 BS 3606 621 NFA 49215 TU 10CD5.05
EN 10216-2 13CrMo45 DIN 17175 13CrMo44 BS 3606 620 UNI 5462 14CrMo3
EN 10216-2 10CrMo910 DIN 17175 10CrMo910 BS 3606 622 UNI 5462 12CrMo910 NFA 49215 TU 10CD9.10
EN 10216-2 25CrMo4
EN 10216-3 P355N DIN 17179 StE 355
EN 10216-3 P355NH DIN 17179 WStE 355
EN 10216-3 P355NL1 DIN 17179 TStE 355
EN 10216-3 P460N DIN 17179 StE 460
EN 10216-3 P460NH DIN 17179 WStE 460
EN 10216-3 P460NL1 DIN 17179 TStE 460

Boiler_POGE_2014.indd 9 28/03/14 12.52

 DIMENSIONAL RANGE FOR CARBON AND ALLOY STEEL GRADES

DIMENSIONAL RANGE
AVERAGE WALL THICKNESS
mm 1 2 3 4
6 7 8 9 0 1 2 3 4 5 6 8 9 0 2 4 5 6 7 8 9 0 1 2 4 5 6 8 9

12,70
OUTSIDE DIAMETER

15,90

16,00

17,00

19,00

19,05

20,00

21,30

22,22

25,00

25,40

26,70

30,00

31,80

33,40

38,00

38,10

41,30

44,50

47,60

48,30

50,80

51,00

54,00

57,00

57,10

60,30

63,50

70,00

76,10

88,90

95,25
0,063 0,067 0,071 0,075 0,079 0,083 0,087 0,091 0,094 0,098 0,102 0,110 0,114 0,118 0,126 0,134 0,138 0,142 0,146 0,150 0,154 0,157 0,161 0,165 0,173 0,177 0,181 0,189 0,193

Carbon and alloy steel grades up to X11CrMo5 (EN 10216-2), T/P5 (ASTM A 213/A 335) Sizes available upon agreement Tolerances to be agreed with Tenaris Technical Department

10CrMo9-10 (EN 10216-2), T/P22 (ASTM A 213/A 335) and X11CrMo5 (EN 10216-2), T/P5 (ASTM A 213/A 335) steel grades excluded

Boiler_POGE_2014.indd 10 28/03/14 12.52

 5 6 7 8 9 10 11 12
6 8 9 0 1 2 4 6 8 9 0 1 2 4 7 8 9 0 1 3 5 6 7 8 9 0 1 2 4 6 8 9 0 1 3 5 6 7 8 9 0 1 2 4 6 7 8 9 0 2 4 6 7 8 9 0 2 3 4 5 7 8

0,500

0,626

0,630

0,669

0,748

0,750

0,787

0,840

0,875

0,985

1,000

1,051

1,185

1,250

1,315

1,500

1,500

1,500

1,750

1,874

1,900

2,000

2,008

2,125

2,245

2,248

2,375

2,500

OUTSIDE DIAMETER
2,760

3,000

3,500

3,750
0,181 0,189 0,193 0,197 0,201 0,205 0,213 0,220 0,228 0,232 0,236 0,240 0,244 0,216 0,264 0,268 0,272 0,276 0,280 0,287 0,295 0,299 0,303 0,307 0,311 0,315 0,319 0,323 0,331 0,339 0,346 0,350 0,354 0,358 0,366 0,374 0,378 0,382 0,386 0,390 0,394 0,398 0,402 0,409 0,417 0,421 0,425 0,429 0,433 0,441 0,449 0,457 0,461 0,465 0,469 0,472 0,480 0,484 0,488 0,492 0,500 0,504
inch.
WALL THICKNESS

ent

Boiler_POGE_2014.indd 11 28/03/14 12.52

 For additional information, please visit
www.tenaris.com

For technical assistance, please contact

powergen@tenaris.com

Seamless tubes and pipes for power plants / Version 01 / March 2012 Follow us:

Tenaris has produced this brochure for general information only. While every effort has been made to ensure the accuracy of the information contained within this publication,
Tenaris does not assume any responsibility or liability for any loss, damage, injury resulting from the use of information and data herein. Tenaris products and services are only subject
to the Companys standard terms and Conditions or otherwise to the terms resulting from the respective contracts of sale, services or license, as the case may be. The information in
this publication is subject to change or modification without notice. For more complete information please contact a Tenariss representative or visit our website at www.tenaris.com.
Tenaris 2012. All rights reserved.

Boiler_POGE_2014.indd 12 28/03/14 12.52