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OC 6000e
System Manual
GEK-114902
Version No.2.0
These instructions do not purport to cover all details or variations in equipment, nor to
provide for every possible contingency to be met during installation, operation, and
maintenance. The information is supplied for informational purposes only, and GE makes
no warranty as to the accuracy of the information included herein. Changes,
modifications and/or improvements to equipment and specifications are made
periodically and these changes may or may not be reflected herein. It is understood that
GE may make changes, modifications, or improvements to the equipment referenced
herein or to the document itself at any time. This document is intended for trained
personnel familiar with the GE products referenced herein.
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further information is desired, or if particular problems arise that are not covered
sufficiently for the purchasers purpose, the matter should be referred to:
GE Energy
Control Solutions
1800 Nelson Road
Longmont, CO 80501
energy.controlsolutions@ge.com
http://www.ge-energy.com/oc
Phone: + 1 (800) 835-5182, United State)
+ 1 (970) 461-5201 (International)
(+ indicates the international access code required when calling from outside the
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is furnished to its customer solely to assist that customer in the installation, testing,
operation, and/or maintenance of the equipment described. This document shall not be
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without warranty of any kind, express or implied, including but not limited to any implied
statutory warranty of merchantability or fitness for particular purpose.
2012 General Electric Company, USA. All rights reserved.
Safety Symbols
Tip Provides essential information that is not normally defined in regular use
but from an experienced user.
Contents
Chapter 1 OC 6000e System Introduction 1
1.1 OC 6000e overview 1
1.2 OC 6000e System Architecture 3
1.3 System feature or specification 4
1.4 Hardware Summary 5
1.4.1 OC 6000e IO Module Summary 7
1.4.2 OC 6000e Communication Module Summary 9
1.4.3 Controller 11
1.4.4 HMI 11
1.4.5 Printer 12
1.4.6 IONet Switch 12
1.4.7 UDH Switch 13
1.4.8 Console 13
1.5 Software 13
1.5.1 OS 14
1.5.2 Platform Software 14
1.5.3 Application Software 14
1.6 Certification and standards 14
Chapter 2 System configuration via requirement 15
2.1 Hardware configuration calculation 15
2.1.1 Controllers 15
2.1.2 I/O modules 15
2.1.3 Communication modules 15
2.1.4 Cabinets and accessories 15
2.2 HMI 16
2.3 UDH Network switches 16
2.4 Other equipment 16
Chapter 3 Engineering Design: hardware 17
3.1 System arrangement 17
3.2 Signal assignment 17
3.3 Cabinet assembly 17
3.4 IO Network switch arrangement 19
3.5 System Network Topology 20
3.6 Power Distribution in cabinet 20
3.7 System Power distribution 22
3.8 Power Distribution Cabinet 22
3.9 Grounding 23
3.9.1 Cabinet Grounding 23
3.9.2 Signal grounding 24
3.9.3 System grounding 25
3.10 Field Signal Cable and wiring 26
3.11 Interface 29
3.11.1 Information communication 29
3.11.2 Control signal connection 29
3.11.3 Signals between subsystem 29
Chapter 4 Engineering Design: IP address assignment 30
4.1 Node number 30
4.2 Node IP Address 30
Alternative selection is using one MDO11 and one BDO11 with extension relay board for
relay output. 2 types of relay board are available, BDO12 for AC circuit with
10A@250VAC load capacity and BDO20 for DC circuit with 10A@220VDC load capacity.
1.4.4 HMI
Minimum computer requirement of HMI is listed below.
Table 1.4-16 Computer requirement of HMI
Item OPU HSU ENG INT
CPU 2.0G Hz 2.0G Hz 2.0G Hz 2.0G Hz
RAM 512MB 1GB 512MB 512MB
1.4.5 Printer
Any generic printer can be used in the system. A color laser printer is recommended.
Specification:
Operating Temperature: -40 to 85C
Operating Humidity: 10 to 95% Non-Condensing
Shock: 200g @ 10ms
Vibration / Seismic: 50g, 5-200Hz, Tri-axial
MTBF: > 2M hours
Auto-sensing 10/100 Base TX, Duplex, and MDIX
Up to 2.6Gb/s, High Speed Backplane
Steel Enclosure, Prevents EFI and RFI
DIN-Rail or Rack Mounted
Redundant Power Inputs 10-30Vdc,
1.4.8 Console
Operation console is usually a customized design.
We suggest a console pattern as shown in the below picture.
This recommended console item code is: 267B6530G0006
1.5 Software
Software should be supplied with system delivery to end user customer.
To configure specific project hardware, the following steps could be used to roughly
calculate system components. Additional hardware could be included according to
customer requirements based on some special functions.
2.1.1 Controllers
Generally, the controllers are always configured as redundant.
2.2 HMI
HMI is normally determined by the customer operation requirements. It is
recommended at least one ENG and two OPU per system.
Table 2.2-1 Typical HMI quantity for one 300MW unit power plant
HMI ENG HSU GTW OPU
Quantity 1 1 2 4-5
Note:
1) GTW is a HMI like computer used for communication with other systems. This task
could be done by the other HMI. It is dependent on customer requirements.
2) Each HMI should include not only hardware but also software, such as windows,
office etc. Refer to Chapter 1.5 Software for detail.
Two separate AC power supply inputs are connected to two redundant DC power supply
modules and then go from the DC to controllers and IO modules and switches.
All IO modules have two separate DC power supply inputs.
3.9 Grounding
3.9.1 Cabinet Grounding
There are two kinds of grounding in the cabinet.
FE is signal reference ground. This is for module and signal shield grounding.
PE is protection ground. This is for cabinet frame grounding.
In each cabinet, FE and PE must be insulated from each other. They are connected at
one point and then to the total grounding point.
Cabinet internal ground is arranged as in the drawings.
AO Signal (MAO10)
DO Signals (MDO10)
3.11 Interface
3.11.1 Information communication
Information is shared with other system/device.
The standard communication interface could be used for data communication with
other control systems or devices to sharing information among different control
platforms.
It is not recommended to communicate control commands through communication
between different platforms.
When communicating plant information or office automation system, a firewall is a
must. The information can only be sent out from DCS. Receiving from outside to DCS is
not allowed or supported.
R, S, and T are for redundant controller. 1-50, 101-150, 201-250 are for triple redundant
controllers, for example, 1, 101 and 201 are a triple redundant controller. 51-80, 151-
180 is for a dual redundant controller, and, 51 and 151 are dual redundant controller.
Nodes for triple redundant controller can also be used for dual redundant controller, for
example, 50 and 150 are for dual redundant controller.
Note: DCS and DEH/ETS controller could be assigned a fixed number that is coordinated
by engineers.
Note: For HMI and controller, "x" is the node number. For IO module, "x" is a number
starting with 21. IO module IP addresses are automatic configured by UCSA.
6.2 Menu
Maximum 4 level hierarchies can be defined, generally not to exceed 3.
First level: System Function
Second level: Process Function (Optional)
Third level: Sub Process Function (Optional)
Fourth level: Detailed Process Function (Optional)
Maximum of 32 items in each hierarchy (Items in sub hierarchy depends on the
hierarchy item numbers)
Distinguish each level by different colors.
The following runtime status items should always be alarmed and shown in HMI graphic.
The priority of these in the Alarm queue should always be the highest level: level 7.
When communication fails, communication will be repeated and an alarm shall be
sent out.
Failure of any AC or DC power supply
Failure of any DPU (Controller)
DPU temperature alarm
Cabinet temperature alarm
Loss of redundancy of Data Net on UDH
Loss of redundancy I/O network
Network cable and device fault
I/O module, terminal board failure
Failure of safety-related I/O modules/signals
Failure of safety-related redundant signals mismatch/deviation
Failure of TC compensation temperature
9.1 Fail-Safe
In the process, some status of the equipment will have critical importance, depending
on equipment, operators or the whole process. For these processes, the power loop and
control loop must be designed to be "fail-safe" type.
When setting up you must first define what kind of status is "safe", and then ensure that
the design of the various fault conditions defaults to "safe" in case of failure. Various
fault conditions such as: loss of control system commands, loss of power, loss Gas (if the
Executive Cabinet for pneumatic).
9.3 Password
The system has 3 levels of security including managing the system, configuring the
system, and only operating the system.
Proper password and user passwords should be assigned at the beginning of the
system configuration to ensure the system can only be modified by authorized
personnel.