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controlled copy is the screen version and it is the holders responsibility that he/she holds the latest valid version.
This document is the property of African Ci rcle Pollution Management Limited,
It must not be reproduced or transmitted to others without written authorization from the Company.
REVISION DESCRIPTION
CONTENTS
1 GENERALITIES 4
1.1 ABSTRACT 4
2 S COPE 4
2.1 DETAILS OF THE WORK AND PROCEDURE TO BE CARRIED OUT 4
2.2 SCOPE OUTLINE 4
2.3 GENERA L CONDITIONS 5
3 REFERENCES 6
1 GENERALITIES
1.1 ABSTRACT
AFRICAN CIRCLE POLLUTION MANAGEMENT LIMITED subsequently referred to as COMPANY is a
private Nigerian company, licensed to operate MARPOL port reception facilities for the collection, storage
and processing of ship generated waste on behalf of the Nigerian Ports Authority on a BOT (build-operate-
transfer) contract, wishes to repair and refurbish one of her treatment tanks, in one of their plants located at
Snake Island, Lagos. To achieve this aim, COMPANY therefore engaged the services of HARCON
CONTRACTING ENERGY COMPANY LIMITED subsequently referred to as CONTRACTOR who
conducted a site visit on the 20th of June, 2017 to determine the current status of the the received SGS
report. After inspection and analysis, the following were recommended:
2 SCOPE
CONTRACTOR shall perform the works specified in this section in conformity with the applicable drawings,
specifications, guidelines and work scope describe herein. CONTRACTOR shall limit himself only to this
Scope of Work, and any modification or extra work demanded by COMPANY will be confirmed in writing by
COMPANY before execution.
The scopes outline is as follows:
Site surveys and develop site survey report and perform follow up works of the surveys
Provision of project management and engineering
Preparation of all necessary procedures, calculation, list of utilities, work packs, Job Risk
Assessments, Permit To Works, schedule development, certificates and qualifications,
equipment calibrations, reports. Some of which includes but not limited to:
PQR
WPS
WQT
Provision of qualified and certified personnel
Provision of all necessary Regulatory permissions, Visa Applications and air flight tickets
where applicable, road transportation, accommodation and security for mobilization and
demobilization of his personnel including his sub-contractors from/to abroad,
Preparation of transportation, accommodation and security support for his personnel
including his sub-contractor while in Nigeria
Preparation of valid personnel documentations, technical certifications including HSE
certifications required to perform the job at Snake Island as required on COMPANY HSE
Procedure
Mobilization/Demobilization of all CONTRACTOR and his Sub-CONTRACTORs personnel
to work location (snake Island) unless stated otherwise
Prepare all required HSE protective equipments, tools, materials and consumables required
by his personnel and his Sub-CONTRACTOR as per COMPANY standard/ specific
requirement for the tank repairs activities.
Advice and assist COMPANY to prepare mandatory spare parts if required,
Mobilization/Demobilization of all equipments, materials, tools and consumables belong to
CONTRACTOR and its Sub-CONTRACTOR to/from work location at snake Island ONNE.
Site supervision and effective work during pre- tank repairs activities (surveys, actual
measurements, scaffolding, man-holes unbolting)
Site supervision and effective work during tank repairs activities
Site supervision and effective work post tank repairs activities
Prepare and distribute Minute of Meetings, daily reports, weekly reports and As -Built dossier
Temporary removal of spools with the associated valves and re-instatement after tank
repairs.
Cleaning and Gas Freeing of the tank prior to dismantling
Repair of Defective Welds on the tank bottoms
Sectional Dismantling and Reconstruction / repair of the tank bottoms.
Complete Reconstruction of tank Fixed Roofs
Perform all necessary testing as per applicable code viz:
NDT
Radiographs
MPI
Hydrostatic Testing
Leak Testing where applicable
All anti corrosion works including but not limited to Blasting and Coating with a qualified
three coat system to be reviewed and approved by COMPANY.
2.3.5 The period of contract shall be three months from the date of placement of order. However work has to be
done continuously once site is handed over to contractor.
2.3.6 Any damage caused to nearby equipments in the course of repair has to be repaired free of cost by t he
contractor.
2.3.7 Contractor shall quote for all the works in the price schedule attached. The successful bidder will be the
lowest considering all the works together. However the COMPANY is not obliged to award the contract to the
lowest bidder
2.3.8 Offer once submitted will be final and no further amendments will be tolerated.
3 REFERENCES
Reference number Title
API 579-1/ASME FFS-1 Fitness For Service
API RP 580 Risk Based Inspection
Recommended Rules for Design and Construction of Large, Welded, Low -
API STD 620
Pressure Storage Tanks
API STD 650 Welded Tanks For Oil Storage
API STD 653 Tank Inspection, Repair, Alteration and Reconstruction
ASME BPVC Section II Materials
ASME BPVC Section V Non Destructive Testing
ASME BPVC Section IX Non Destructive Welding
ASME B31.3 Process Piping / ASME Code for Pressure Piping
Standard Test Method for Conductimetric Analysis of Water Soluble Ionic
ASTM D4940
Contamination of Blast Cleaning Abrasives
Standard Practice for Discontinuity (Holiday) Testing of Nonconductive Protective
ASTM D5162
Coating on Metallic Substrates
Paints and varnishes - Corrosion protection of steel structures by protective paint
ISO 12944 (Parts 1; 3; 4; 7; 8)
systems - Parts 1; 3; 4; 7; 8
Corrosion protection of steel structures by protective paints systems - Assessment
ISO 16276 (Parts 1; 2) of, and acceptance criteria for, the adhesion/cohesion (fracture strength) of a
coating - Parts 1; 2
Paints and varnishes - Corrosion protection of steel structures by protective paint
ISO 19840 systems - Measurement of, and acceptance criteria for, the dry-film thickness of
coating on rough surfaces
ISO 8501 (Parts 1; 3) Preparation of steel substrates before application of paints and related products.
Visual assessment of surface cleanliness - Parts 1; 3
ISO 8502 (Parts 3; 6; 9) Preparation of steel s ubstrates before application of paints and related products.
Tests for the assessment of surface cleanliness - Parts 3; 6; 9
ISO 8503 (Parts 1; 2) Preparation of steel substrates before application of paints and related products -
Surface roughness characteristics of blast-cleaned steel substrates - Parts 1; 2
RAL 840 HR Colors standard
SSPC SP1 Solvent Cleaning
SGS Tank NDT, integrity assessment and calibration Inspection Report for one
TIT/62/ACL/17/LA/001 Storage tank
Welding documentation (this shall include but not be limited to the following documents):
Welding Procedure Specification (WPS),
Procedure Qualification Records (PQR),
Welder Certificate (Valid and Approved by third party),
Weld Maps with particular attention to position of Golden Welds
NDT Plan. All NDT inspection records to be submitted to COMPANY on completion of works.
Works procedures (this shall include but not be limited to the following documents):
Fabrication procedure,
Scaffolding Procedures,
Blasting and Painting Procedures,
As much as applicable, COMPANY will provide all piping and fitting materials including installation materials
required. However, COMPANY may ask CONTRACTOR to provide and procure piping, fitting and installation
materials if required and the conditions of materials provided by CONTRACTOR shall be found satisfactory
(complete with certificate acceptable to COMPANY).
- Initial PID mark up/ isolation/ spading plan Battery limit of SERVICE
- Intrusive / Non-Intrusive Vessel Cleaning Scope of Work O
- Originial Drawings and Mark Up drawings if necessary
SITE SURVEYS
- Validating main equipments, auxiliary equipments, tools, materials and
consumables required for the scope
- Validating HSE equipments, tools and consumables to support the
intervention
- Validating spade locations, conditions of bolts/ nuts and flanges
- Validating the requirement of access platform and load bearing scaffold to
O
remove and reinstate the blinds/ spades
- Validating the Laydown area, equipment spread and transfer method
- Validating lifting plan, lifting gears (manual & pneumatic), and lifting beams
available and its SWL
- Validating the method of vessel cleaning and draining, hose size, where to
route the hoses and all arrangements related to that to empty tanks where
necessary
DELIVERABLES
Engineering
'- Prepare Un-Bolting Plan
- Prepare Work Package documents (Procedure, Method statement,
Certificate, Calibration, approvals) of each service
- Prepare Job Risk Assessments
- Prepare Permit To Work documents
O
- Prepare welding map, WPS and PQR
- Prepare NDE/ NDT plans as per applicable code
- Prepare Final Dossier for intervention / Repairs
- Prepare drawings / PID Mark up for
- Prepare correct rigging tools (correct types, SWL and quantity)
- Prepare Equipment Calibrations and Ceritification
5 MILESTONE
5.1 ENGINEERING
The following deliverables shall be prepared by CONTRACTOR and submitted to COMPANY before
commencement of site works:
During Site Survey and Engineering phase, CONTRACTOR shall:
o Review and fully comprehend of this Scope Of Work (COMPANY spading plan, Isol ation Plan, Tank
Intrusive and Non-Intrusive Plan, Sectional Piping Replacement, Valves Replacement, etc).
o Review and asses the list of main equipments, auxiliary equipments, tools, materials and
consumables required for the scope.
o Review and asses the list of HSE equipments, tools and consumables to support the intervention.
o Review and asses HSE plan for the intervention. Prepare JRA draft.
o Review and asses equipments spread on available lay down area
o Review and asses scaffolding requirement, load bearing requirement, and prepare a scaffolding
schedule
o Review and asses lifting plan, lifting gears (manual & pneumatic), and lifting beams as may be
required on site.
o Review and asses the method of tank cleaning and draining, hose size, where to route the hoses
and all arrangements related to that.
o Review and asses the location of sectional small bore pipe replacement, prepare mark up drawing.
o Review the manpower requirements and duration to complete the job. Develop a level 3 work
schedule in coordination with COMPANY Planning Engineer
The engineering milestone shall be completed with the issuance of deliverables as below:
To carry out these tasks, adequate preparation has to be put in place by the CONTRACTOR with the help
from COMPANY teams.
5.2 PROCUREMENT
COMPANY shall be in charge for procurement of all installation materials (gas ket, rings, bolts, clamps,
Flanges) and replacement materials (small bore pipe, valve and fittings) unless stated otherwise.
Materials required for tank repair shall be part of COMPANY supply items unless stated otherwise in
writing.
CONTRACTOR shall be in charge for procurement or rental of all required equipments, tools, materials and
consumables related to his service.
5.3 PRE-FABRICATION
Pre-fabrication may be required for some piping replacements, tank roof plate rolling / folding to form the
cone shape, tank internals baffles. A mark up drawing shall be developed by CONTRACTOR in
coordination with COMPANY.
All CONTRACTOR deliverables (WPS, PQR, ITP, Hydrostatic Plan, Air Flushing procedure, Blasting and
Painting procedure, etc) shall be submitted to COMPANY for review and approval prior the execution of
pre-fabrication.
COMPANY QA/QC personnel will be present at CONTRACTORs premises as detailed on Inspection and
Testing Plan to witness pre-fabrication process by CONTRACTOR.
Personnel shall come with his PPE (coveralls, safety shoes, eye protection, gloves and helmet). Should
any specific helmet colour coding required by COMPANY to differentiate the CONTRACTORs and
COMPANYs personnel, it shall be communicated properly. CONTRACTOR shall prepare the hard hat
required for the service with correct colour.
However, COMPANY will assign dedicated personnel / team to ascertain CONTRACTORs work has met
COMPANY standard as specified on the contract.
NDE / NDT shall be performed by a third party CONTRACTOR who shall be validated by COMPANY.
5.10 PRE-COMMISSIONING
In principal, CONTRACTOR will be in charge for Pre-commissioning of the tank. Before start / hook- up,
Leak Test w will be performed CONTRACTORs third-party Sub-CONTRACTOR or directly under
COMPANY supervision. COMPANY may provide input on this activity when as at necessary.
5.11 REPORTING
CONTRACTOR shall keep continuous record of tank repairs activities and this shall include:
o Minutes of Meeting
o Equipment, Tools, material and consumables procurement and delivery
o Job Log in general, summary of HSE objective
o Disassembly and reassembly log in particular/ activity of the day (daily report)
o Methods used,
o Progress,
o Anomalies,
o Forecast of the next days work
o Personal on site / POB
o Final Dossier
CONTRACTOR shall supply to COMPANY the above listed documents in their latest version at the end of
the project and issue these records upon completion of the scope of work to the operating team of
COMPANY. COMPANY will provide report template (if no CONTRACTORs standard template used) prior
to mobilization.
5.12 DEMOBILIZATION
CONTRACTOR shall be required to demobilize both personnel and equipment when work is completed to
COMPANY satisfaction and all work areas are cleaned, wastes generated properly disposed and the work
site restored to its original state prior to commencement of work. Details of demobilization plan shall be
arranged by CONTRACTOR in alignment with COMPANY.
For any equipment mobilization and demobilization, CONTRACTOR shall notify COMPANY material
coordinator in order to manage the temporary location on site.
Material Coordinator
Material Controller
6 GUIDELINES
6.5 APPENDICES
Tank Drawings
CONSTRUCTION
Superintendent
QA/QC Engineer
Engineering Manager
Lead DCC
6.7 RATE
Contractors are required to quote their most competitive rate in the given price schedule (Annexure 1). The
rate for the fabrication/repair charges should include the cost of dismantling of damaged structural which
need replacement. Rates once quoted will be firm and should remain for t he period of the contract.
The normal working hours is 07 :30 Hrs 18 :00Hrs on any working day. Any change in the time of
completion must be sought by written request by the contractor well in advance.
6.9 GUARANTEE
The work done by the contractor must be guaranteed against defective workmanship for a minimum period
of one year from the date of completion of the work.