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Acknowledgement
The practical work 1 (FCB30602) subject is regarded as an academic research with scientific
approach within the area of specialization offered by Malaysia France Institute. We follow the
schedule that be given by our lecturer to do the practical work task. This subject very
important for student ACIR courses.
This subject supervise by Mr.Siroji as lecturer for this subject. We follow the sillibus for the
practical work 1. Our first task is to do the Air filtration at D005, we learn about the air
filter, airbone partical counter, take the data, and many more about the important of Air
Filtration. For this task it is very important and required to Indoor Air Quality for building and
we have to refer the class of filters. Is not just install the filters, we have to know about the
building for what and the function such as hospital or phermautical. Thats why we said and
this air filtration is important.
We have to learn more and in details about this task because for this task is just to introduce
the air filtration for us and as a students this is our responsibility to understand the task and
this subject. Thank you very much to our lecturer Mr.Siroji because guide the procedure of air
filtration and show us about the references. We also want to apoligize to Mr.Siraji if we do
something bad and mistake in class and somewhere, because the normal people not escape
from mistake. Thank you again for the knowlegde in air filtration.
1.0 Introduction
The air filter also will cause pressure drop, this presurre drop can be measured
by using Pitot tube and pressure gauge. This is because the air filter need to be
change when the screening efficiency air is drop, or the surface air filter is dirty.
Other than that, this air filter system can be test for the positive and negative pressure
air inside the duct. To measure these pressures, pressure gauge can be use as a device
to measure it.
1.2 Objective
i. To analyze standard of air filtration by ASHRAE. From this learning we have know
the standard which can be used for design.
ii. To identify the airborne particle counter and static pressure and measure, calculate
of the filters data. We will learn how to use the equipment and how to calculate the
static pressure, volume flow rate, filter and many more about the air filtration.
iii. To learning the type of filtration and performance. From this objective we will learn
and know about Hepa filter, primary filter and secondary filter. Beside that we will
learn the filter efficiency and pressure drop through the filter.
iv. To study that we use filter will reduce dust, bacteria, viruses and other are harmless
to human and provide fresh air to human. We will know the function of filter and the
suitable class for design.
Before the experiment, we have to know what is the air filtration and why air filtration
is important in the HVAC system. In this task, we learn how to calculate Total Pressure ,
Volume flowrate, Fan Power Input, and Filter Efficiency. By John D Spengler (indoor air
quality handbook)Air filtration system usually incorporate more than one type of filter.For the
system have a many type filter used. There basic are usually have three stages; the first being
the primary stage in which larger airborne particles,a secondary stage in which smaller
particles and the final stage high efficiency (HEPA) filters are used for fine particle capture.
According by Guide to the HVAC&R Second Edition by Robert Featherstone the air
flow in the air filtration are very important part to get a fresh air and return air to the
building.There are many type to measure in the air filtration and also many type of equipment
to use daily. Every measurement has to use correctly to take air every part in the air filtration
system.Pressure in a air filtration also very important.To get a total pressure the total pressure
in air filtration system is follow the equation formula. The main purpose of a HVAC system
invented is to help maintain a good indoor air quality (IAQ) through proper ventilation with
suitable filtration and provided thermal comfort. In addition, to atmospheric dust, airborne
particulates can include pollen, mold (fungal) spores, animal dander, insect proteins,
pesticides, lead and infectious bacteria and viruses.
According by Mueller environmental Designs lncthe smallest particle that human can
see by the eye less than 10 microns.The human can see 10 micron particle must perfect 20/20
vision in the darkened room to see particle with a high intensity and have light beam at a
narrow place.As a human, the particle cannot be see is less than 30 microns
particle.Thenormal environment the dust must have 0.01 grain per thousand cubic feet of the
concentrations.
The industry or city, the invironment of the dust must have 0.4 to 4.0 grains per
thousand cubic feet for the concentrations.For the very extremed not good for invironment is
300 grains per thousand cubic feet for the concentration.From the invironment,the ratio is
about 30000:1 for the concertration.The size of particle in dirty things and normally has use in
micron ,in metric unit.Have 25,400 micron in one inch.The eye can see the particles about 40
microns.
we use formula:
TS = SP+VP
Where:
TS= Total Pressure (Pa)
SP=Static Pressure (Pa)
VP=Velocity Pressure (Pa)
Q=AV
Where:
Q=Volume Flow Rate(m/s)
A=Area of duct (m)
V=Average velocity (m/s)
Where:
W=Fan power input (kW)
Q=Air flow rate (m/s)
SP=Static pressure (Pa)
100% - ( 100%)
Each HEPA filter has a minimum efficiency of 99.97% on 0.3 micrometer sizes particles
when tested at rated capacity on a Q-107 Penetrometer. Each filter is challenged with an
approved nearly monodispersed oil aerosol of 0.3 micrometer size and by measuring the
upstream and downstream conceration of these particles with a light scattering photometer,
the penetration can be determined and the efficiency can be calculated.
Comparison of EU standards to ASHRAE 52.1, 52.2 (MERV) Ratings
Standard European Filter Classfication
Filter General Properties Class Effect Applications
EU9 As EU8 As EU 8
The figures 1.1 shows an air filtration system with the length of 0.755m, height of
0.455m and the total area is 0.3435 m2. Its basic operation is by using a fan static pressure
and fan blade change of momentum to blow air through the air duct and through all three air
filters (HEPA filter, panel filter and secondary filter.)
This had installed in their respective filter housing. This system is located in room
D005 in block D of Malaysia France Institute and has a centrifugal fan which has a capacity
of 1000 cfm and 3.0 in. W.G static pressure. The fan speed is 2757 rpm and diameter of
200mm. This fan comes with a fan belt guard and the suction part of the fan is connected to
the air duct using canvas to minimize noise and vibration.
The duct is fabricated from Galvanized Iron Sheet metal of Gauge 24 fabricated and
constructed to the standards of SMACNA. At the suction side of the fan, there is one panel
filter (size: 24(W) x 12(H) x 4(D)) followed by a secondary panel filter (size: 24(W) x
12(H) x 4(D)). The panel filter is a washable type, meanwhile at the discharge side of the
fan, at the top section of the duct, there is a HEPA filter (size: 24(W) x 12(H) x 12(D)),
made of ultra-fine glass fiber media and complete with double rolled edges of aluminum,
epoxy resin polyurethane sealant and interlocked type gasket.
There are three pressure gauges, one of them is to measure the pressure drop across the
panel filter, the other is to measure the pressure drop across the secondary filter and HEPA
filter respectively. There are also five stainless steel ports into which the particle counter can
be inserted to obtain the reading of the particle counts before and after each filter.
Different application using different air filter and should have the capacity to
trap and hold contaminants. It also should be able to eliminate airborne particle
which negatively impacting humans health.
High efficiency particulate air(HEPA) filters are defined as having an initial efficiency
of 95-99.999%. The filters are made of pleated glass fibre paper, and the media air
velocity can be very low 0.02 m/s(depending on construction). HEPA filters are highly
efficient at collecting bacteria, radioactive dust and smoke. Typical applications are in
clean rooms, medical and other.
3) Low resistance.
4) Large dust holding capacity.
These are flat panel filters made with fibres. This type of filter is available in a
permanent or throw away style. They are characterised by low pressure drop/ low cost,
reasonable arrestance, but low efficiency. The most common media are glass fibres,
metallic wools.
Extended surface filters are of the dry, replaceable medium type. The filter media is
made of cellulose, asbestos, glass fibre, wool, felt or synthetic material. The air passages
through the medium are smaller than those of the viscous impingement type filter and,
therefore, lower air velocities to avoid excessive resistances are necessary.
In order to obtain a large surface area relative to the cross sectional area, the medium
is usually pleated in accordion-form or formed in pockets. Secondary filter can be of the
extended media bag or pocket type.
Partical Size
The size of contaminants and particles are usually described in microns, a metric unit.
There are 25,400 microns in one inch. The eye can see particles to about 40microns.
The size of some contaminants and particles are indicated in the table.
materials
Lead dust 2
Face powder 0.1-30
asbestos 0.7-90
Calcium zinc dust 0.7-20
Auto and car emission 1-150
clay 0.1-50
humidifier 0.9-3
Copier toner 0.5-15
antrax 1-5
Smoke from natural 0.01-0.1
materials
Oil smoke 0.03-1
viruses 0.005-0.3
Typical atmospheric 0.001-30
dust
sugar 0.0008-0.005
Carbon dioxide 0.00065
oxygen 0.0005
i. Measuring Tape
Figure 1.5
Figure 1.6
Figure 1.7
Figure 1.8
3.1.1 Filters
As we mention, there are three types of filter that use in this system, which HEPA filter,
secondary filter and primary filter. The drawing or schematic of system show the location of
filter inside the duct. When we turn on the system, the air flow will go to through the HEPA
filter then the panel filters and the last is secondary filter. The each filter have a different
efficiencies because of the pressure drop of air.
3.1.2 Fan
This fan very important for this system because it will supply the air through to the whole
duct in the system
Before we turned on the system, there are a few things that we need to be make sure of:
(i) All the test ports for the particle counts are capped off using the rubber caps
provided to ensure there are no leakage.
(ii) The pressure gauges are calibrated to zero point, this is to achieved by using a test
Pen or screw driver to turn the screw calibrates the needle of the pressure gauge.
(iii) Both ball valves at the back and front of the test rig are opened.
(iv) All access doors on the test rig are tightly shut.
Manual start-up
1) Press the green button on the control panel to start the fan.
2) After the fan has started for about half a minute, take the readings on the pressure
gauges.
3) Open the cap covering the test port, making sure that all other ports that are not tested
at the time are capped off.
4) Take the reading of the particle counter.
5) Shutting down can just pressing the red button on the control panel.
6) Make sure that all test ports are capped off and the ball valves are closed after using
the test rig.
Pitot tube.
In order to get accuracy parameter n easier to measured, we use analog gauge that exists at the
air filtration
1. Recognize the inlet total pressure and inlet static pressure at pitot tube.
Figure 4.3 total pressure inlet Figure 4.4 total pressure inlet
2. Recognize the +ve and -ve pressure hole at air filtration system.
4. Connect the tube at the +ve port gauge and either inlet total pressure or inlet static
pressure at pitot tube depend on the demands.
5. inserts the Pitot tube into the -ve pressure hole to measured static and total pressure value.
6. Make sure the nozzle of the pitot tube in opposite direction of air flow and located at the
center of the ducting.
Additional work.
Before this, the air filtration system doesnt have a main board in order to give electric supply
to the motor.
Electric drill
Screw driver
Wire
Procedure
5) Connect the all wire between main board and supply wire.
6) Test runs the circuit to make sure the circuit in good condition.
Velocity
V = 1.291 pv (m/s)
where
V = air velocity ( m / s )
Velocity
upstreamparticle
100% 100%
totalpartcle
1. Filter efficiency is the ratio of particles trapped by a filter over the total number of
particles found in the air upstream of the filter.
2. A count of the downstream particles is often used to determine the number of particles
trapped by the filter.
3. Filter efficiency can either be based on specific particle size ranges or based on the
total number of particles of all sizes.
4. There are numerous testing procedures utilized for determining filter efficiency.
5.2 Data
Test 1 Test 2
Panel Filter Panel Filter
6369 6419
= 100 % - ( 61631 x 100 ) = 100 % - ( 61577 x 100 )
= 89.66% = 89.57%
= 88.84% = 88.8%
Secondary Filter ( After )
6468 Secondary Filter ( After )
= 100 % - ( 61631 x 100 )
6489
= 89.50% = 100 % - ( 61577 x 100 )
= 89.46%
Hepa Filter ( Before )
34968 Hepa Filter ( Before )
= 100 % - ( 61631 x 100 )
34868
= 43.26% = 100 % - ( 61577 x 100 )
= 43.38%
Hepa Filter ( After )
6948 Hepa Filter ( After )
= 100 % - ( 61631 x 100 )
6908
= 88.72% = 100 % - ( 61577 x 100 )
= 88.78%
Test 1 Test 2
Panel Filter Panel Filter
1048 1098
= 100 % - ( 6076 x 100 ) = 100 % - ( 6189 x 100 )
= 82.74% = 82.25%
= 94.49% = 94.43%
= 92.16% = 92.25%
= 65.24% = 65.25%
= 65.34% = 65.8%
Test 1 Test 2
= 95.23% = 95.23%
= 98.94% = 86.43%
= 36.31% = 36.32%
= 88.85% = 88.85%
= 97.56% = 90.16%
Test 1 Test 2
Panel Filter Panel Filter
237 243
= 100 % - ( 21625 x 100 ) = 100 % - ( 21661 x 100 )
= 98.89% = 98.86%
= 97.91% = 97.86%
= 16.74% = 16.79%
= 91.22% = 91.19%
= 95.22% = 95.28%
0.3 m 0.5 m
Panel Filter Panel Filter
17557 199
= 100 % - ( 136774 x 100 ) = 100 % - ( 3867 x 100 )
= 87.16% = 94.82%
= 84.28% = 93.47%
= 79.61% = 87.67%
= 66.76% = 53.55%
= 82.17% = 70.49%
0.3 m 0.5 m
Panel Filter Panel Filter
17543 212
= 100 % - ( 136544 x 100 ) = 100 % - ( 3935 x 100 )
= 87.15% = 94.57%
= 84.39% = 93.51%
= 79.59% = 52.37%
= 66.7% = 53.23%
= 82.16% = 70.93%
6.0 Conclusion
As a conclusion of our project, after we do all the task and assessment of air filtration,
we could know and study about the filter function to reduce the quantity of the particle
using three types of filter. Which filter had their function, HEPA, secondary and primary
filter. The data that we collect and measure at the system where the system in D005, the
data we take the different situation while the ball valve open and close, both open and
both closed condition at the right and left unit.
Then after we get the data, we calculate using and follow the formula the air filtration
efficiency using the suitable equation. Each of the system specification is being recorded
in order to know the capacity of unit. There for we details the way how to operate and run
system with the procedure, how to operate the airborne particle counter unit.
We can brief the procedure to setting the unit in order use to collect the data and also
how to run the system follow the procedure. For the last we gain the knowledge in indoor
air quality and filters function for the air clean and comfortable for occupants during their
time in building or room. The filters very helpful to reduce the particle from entry the
room that we need the air clean supply.
9.0 References