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GLOBAL SPECIALIST

FOR POWER BUSBARS

Cast Resin Insulated Busway System


Manufacturing Facilities

Boom-Belgium

Haridwar - India

2
The Eta-com group was founded in 1979 and ever since markets a
full range of cast resin insulated busway systems. The concept which
was already in use in the sixties in industrial installations is now in the
third generation form. Due to the typical characteristics, the system
guarantees the integrity of many projects world-wide, providing safe
and maintenance free electrical power supplies in both Low Voltage
and Medium Voltage installations.

C&S Electric Ltd. was founded in 1966 and is amongst the leading
suppliers of electrical equipment in India. Its wide range of electrical
and electronic products find application in power generation,
distribution, control, protection and final consumption.

C&S employs over 4000 people including 400 engineers, and has 17
state-of-the-art manufacturing plants. It has 22 sales/marketing
offices across India and its products are exported to more than 80
countries. C&S Electric also has joint venture companies with global
leaders.

The Power Busbar Division of C&S founded in 1982 has been


meeting the evolving needs of power generating stations, process
and manufacturing industries, infrastructure establishments,
technology and technological centers and real estate developments
with its complete and fully tested product line of Busduct,
Bustrunking and associated equipment.

With the acquisition of Eta-com in December 2011, the co-operation


between the two companies give birth to a Global Power Busbars
Specialist.

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is the leading technology in the world for cast resin insulated busbars in low & medium voltage installations.

This concept is unique as it is based on the direct encapsulation of copper or aluminium conductors with an insulation compound, B.I.M. casting
mix, consisting of epoxy-resin mixed under vacuum. This B.I.M. casting mix has excellent electrical characteristics and high mechanical withstand
with specific physical properties. It is moisture-resistant, fire-resistant and self extinguishing. A flexible fabrication method, universal moulds and an
integrated process controlled mixing technique allow the production of an almost unlimited number of element forms for L.V as for M.V
applications. The prefabricated elements are self-supporting and are interconnected electrically by joining the conductors with 2-sided
compression contacts, ensuring an excess of contact surfaces and a maximum of adjustment. Junctions and element extremities are overcast with
a B.I.M. casting mix resulting in a homogeneous insulation over the full length of the connection.

busbars can be supplied in the following standard types:

For Low Voltage


LA-LB series
Up to 1000 V AC / 1500V DC
Three phase conductors and/or
Protective earth / 50,100,150, 200% neutral

Al-conductors range up to 5200 A


Cu-conductors range up to 6600 A

DC application on request
Other frequencies on request

mechanical resistance

For Medium Voltage


Type Current Rating Voltage Rating
SH - Series Al upto 1500 A 3.6 KV to 7.2 KV
Cu upto 1850 A

PH - Series Al upto 5000 A 3.6 KV to 17.5 KV


Cu upto 6100 A

Other current and voltage ratings on request.

degree of protection explosion proof on request

4
range covers Isolated Phase Busduct, Segregated Phase Busducts and Non-Segregated Phase Busducts.
C&S is a market leader in India and amongst the major global companies for design, manufacture, erection and commissioning of lsolated Phase
Bus Ducts up to 1000MW power plants.

Today, we have an enviable track record of having associated with 14 Units of 660 MW, 25 Units of 500 MW, 35 Units of 250 MW, 30 Units of 150
MW Thermal Power Stations, Hydro Power Plants and Nuclear Power Plants, besides many Captive/Private Power Projects of capacity less than
100 MW. The largest proportion of power generated in India flows through C&S busducts.

Busduct have been successfully type tested for highest peak current during short circuit test and also for temperature rise test at world
famous laboratories like KEMA-Holland and EDF-France, CPRI-Bhopal & Bangalore and at IIT-Roorkee (For Seismic tests).

Isolated Phase Busduct


C&S offers a wide range of natural air cooled Isolated
Phase Busducts with voltage rating of 11kV to 38 kV
having current rating of 100 A to 30,000 A, with the short
circuit current withstand capacity of 312 kA / sec. & 844 kA
peak. These Busducts have applications in all generating
stations from 50 MW & above.

Segregated Phase Busducts


C&S offers a wide range of Segregated Phase Busducts for
Medium Voltage applications from 3.3 kV to 33 kV upto
5000 A with a maximum Short Circuit Current withstand
capability of 50 kA rms for 3 sec. and 128 kA peak.
Segregated Phase Busducts find applications in power
generating stations and industrial or distribution plants for
lower capacity generator connections, inter-connections
between switchgear and transformers.

Non-Segregated Phase Busducts


C&S offers a wide range of Non-Segregated Phase
Busducts for Low Voltage applications from 415 V to
1.1 kV up to 6500 A with a maximum Short Circuit Current
withstand capability of 80 kA RMS for 1 sec. and 180 kA
peak. Non-Segregated Phase Busducts are commonly
used in industrial utilities, power plants for interconnection
between switchgear and transformers and also for lower
capacity of generator (viz DG sets)

Other Products
n Non-Segregated Phase Busducts (415 to 1100V upto 6500A)
n DC Busbar Systems
n PTSP Cubicles
n Generator Auxiliary Compartments (GAC)
n Neutral Grounding Cubicles
n Line & Neutral Side Terminal Boxes
n Pressurization System for IPB's
n Hot Air Blowing Equipment

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range cover Sandwich Bustrunking, Air Insulated Bustrunking & Lighting Trunking.

Energy Saver: Bustrunking has lower impedance in comparison to cable and conventional busducts for the same application. Lower impedance
means less energy lost during distribution and this translates into cost savings.

Flexible Distribution: Plug-in type arrangement at regular intervals or as per customer design provides efficient power distribution.

Less Space: Bustrunking system require less space for Installation in a building / industry as compared to conventional busduct and cable system,
so optimum utilization of space.

Conserves Raw-materials & Produces less waste: Material and manpower used in busway is lower than cable & conventional busduct. It saves
money on raw materials and create less waste by buying pre-engineered lengths of busway.

Reusable: Bustrunking system comes with provision of expansions, changes, replacement and reusing.

EB - Sandwich Type
Compliance of Standard IEC 61439 (1&6)
Independent Certificate Authority UL, ASTA, CPRI-India
Conductor Material & Ratings Copper 800A ~ 5000A
Rate Operational Voltage (Ue) 1000 Volt, AC
Rated Impulse Withstand Voltate (Uimp) 12 KV (1.2/50 s)
Enclosure Material Aluminium
Busbar Insulation Multi layer Class - FInsulation
Degree of Protection IP 54/ IP55 /IP65 /IP67
Fire Rating 240Min. (ISO 834) 55
Seismic Compliance Zone -5
Section Jointing Uniblock Joint
Plug - in Box 32~630A

CB-Compact Air Insulated Type


Compliance of Standard IEC 61439 (1&6)
Independent Certification Authority ASTA-UK, CPRI-India
Conductor Material & Ratings Copper 125~2000A, Aluminium 200~1250A
Rated Operational Voltage (Ue) 1000 Volt, AC
Rated Impulse Withstand Voltage (Uimp) 12 KV (1.2/50 s)
Enclosure Material G.I
Busbar Insulator Class-F
Degree of Protection IP 54 /55
Fire Rating 120 Min. (ISO 834)
Seismic Compliance Zone-5
Section Jointing Uniblock Joint
Plug in Box 32 ~ 400A

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CAST-RESIN INSULATED
BUSWAY SYSTEMS
Extensive application and Element Range

busbars are suitable for application in large


buildings, industrial plants, power stations, sub-stations and
large switchrooms, such as:

Factory distribution of low and medium voltage power.

Rising mains with tap-offs to sub-distribution boards in


high rise buildings.

Transformer switchboard connections.

Main switchboard feeders to distribution panels.

Generator and large motor feeders.

400 Hz distribution systems.

Refineries, offshore and onshore platforms.

Zone 2 & Zone 3 Explosive areas.

For special Application, contact our agent.

busway system is available in a wide range of


standard element shapes, forms, and lengths which are
fabricated to suit the typical project requirements. Our
element range consists of :

Straight elements.

Flat and edge elbows.

Z (double elbow) and T elements.

Flanged terminal elements.

Tap-off facilities and phase-transfer elements.

Thermal expansion compensation elements.

Tailor-made terminal elements for transformer or generator


and switchboard connection.

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High-Quality Production

busbars have been developed as a modern, all-


purpose means of efficient and safe transmission of
electrical energy. They have been in manufacture for more
than thirty-five years.

system complies with all the requirements for


current distribution at low and medium voltage.

The busbar consists of copper or aluminium conductors,


embedded in an enclosure of a fire retardant, self
extinguishing and homogeneous insulation mix based on
epoxy cast-resin with mineral fillers, ensuring high
mechanical strength and chemical withstand.

Standard types are available for current ratings up to 6600 A


and voltage ratings up to 17.5kV. Systems for higher
current, high voltage ratings or DC applications are possible
on request.

The busbar line consists of a number of prefabricated


elements. The electrical joining of the conductors is
achieved by means of double fish plates and high tensile
steel bolts.

The junctions and the element ends are overcast with the
same insulation mix as used for the elements. In this way an
integral insulating enclosure to IP68.IK10 is guaranteed
over the full length of the busbar run. Straight junctions and
also elbow junctions are available, each facilitating
installation adjustments of 0-20 mm per standard junction.

9
Major Advantages
n Compact Dimensions.

n Simple Installation.

n Low Voltage Drop and High Short-Circuit withstand Capacity.

n Overload Capacity of +20% for 2 Hours.

n Degree of Protection of IP68 for L.V bus ways and IP67 for M.V bus ways as per IEC 60529.

n High Mechanical Impact strength of IK.10 as per DIN 52453 & IEC 62262.

n Fire proof property : Tested for 750C for 3 Hours in accordance with IEC 60331-21.
Tested for 850C for 2 Hours in accordance with pre-BS 7346.

Tested as per ISO834-1 for 2 hours in accordance with BS 8602

n Fire Wall Bushings of S90 & S120 in accordance with EN1366-3 and NBN 713.020.

n Fire Retardant Bushings A90 for Normal fire and H60 for Hydrocarbon Fire In Offshore Applications.

n Self-extingusihing insulation as per IEC 60332.

n Electrical Continuity E30-E120 finishing available under fire conditions as per DIN 4102-12.

n EMC Compatible. (For sensitive environment)

n Explosion Proof ATEX, & IEC Ex Certified on request.

n Excellent Resistance to atmospheric pollution & wide range of chemicals.

explosion proof

B
Y
R
N

EMC B
N
electro magnetic compatibility RY

E30-E120
electrical continuity

S90 A90
fire proof wall bushings

IP68.IK10
degree of protection

10
Product Certifications

TEST REPORT 2036755.01-QUA/IND Page 1 of 10

Applicant : Eta.comB nv/sa


Scheldeweg 4
B-2850 Boom

Application date : 2003-08-29

Order Number : 2036755.00-QUA/IND

Subject : Partially type test of low-voltage busbar turking systems for a


maximum rating of 3420 A at a 3-phase voltage of 1000 V
(50 Hz)

Trademark : Betobar

Types : LA 3, 4, 5 poles and LB 6, 7, 8, 9 poles

Arnhem, April 6, 2005

Manufacturer/ Production sites:


Eta-com B nv/sa, Scheldeweg 4, B-2850 Boom, Belgium

Test Requirements : EC 60439-2:2000

Tested by : H.L. Schendstok

Checked by : H.H.M. Versteegen

Contents
- 7 Pages general and description of test reults
- 3 pages with drawings

HLS 0173-05

KEMA Quality B. V. All rights reserved

Products may only be provided with a quality mark or put on the market as approved if KEMA Quality B.V. has explicitly
granted the right to carry a quality mark.

KEMA Quality B.V. and/or its subsidiaries are not liable for any direct or indirect, incidental or consequential loss originating
through or because of the use of the information or date from document or due to the impossibility of using the
information or data.

The contents of this report may not be made available to a third party other than as an entity provied with the
aforementioned designation with respect to copyrights and liability .

KEMA Quality B.V., Utrechtseweg 310, 6812 AE Arnhem, The Netherlands, PO Box 5185, 6802 ED Arnhem,
The Netherlands. Website www .kema.com www .BuyerRisk.com Telephone: +31 26 3 56 20 00.
Telefax: +31 26 3 52 58 00.

MEAN-P-R04eng
Version 1.0

IPH Type Test Certificate for L. V. Betobar KEMA Type Test Certificate for L. V. Betobar

TEST REPORT 2071268.01-QUA/IND Page 1 of 3

Applicant : Eta.comB nv/sa


Scheldeweg 4
B-2850 Boom

Application date : 2004-02-09

Order Number : 2071268-QUA/IND

Subject: LCW-voltage and medum voltage busbar trunking system

Trademark : Betobar-r

Types : LA, LB, LC, SH, PH and MH (joints and lengths only)

Arnhem, March 31, 2004

Manufacturer/ Production sites:


Eta-com B nv/sa, Scheldeweg 4, B-2850 Boom, Belgium

Test Requirements : IEC 60529:2001 Ed. 2. 1

Conclusion: The products comply with the specified requirments.

Tested by : H.L. Schendstok

Checked by : H.H.M. Barends

Enclosure:
- 7 Pages general and description of test reults
- 3 pages with drawings

HLS/Sco 0373-04

Products may not be provided with one of our approval mark, not put on the market as approved on the bassis of this
report.

Publication in total or in part and/or reproduction in whatever way of the content of this report is not allowed unless
permission has been explicitly given either in this trport or by previous letter .

KEMA Quality B.V. and/or its associated companies disclaim liability for any direct, indirect, consequential or incidental
damages that may result from the use of the information or data, or from the inability to use the information or data.

KEMA Quality B.V., Utrechtseweg 310, 6812 AE Arnhem, The Netherlands, Website www .kemaquality.com
PO Box 5185, 6802 ED Arnhem,The Netherlands. T elephone: +31 26 3 56 20 00. T elefax: +31 26 3 52 58 00.

KEMA Type Test Certificate for Degree of Protection KEMA Type Test Certificate for M. V. Betobar

11
Product Certifications

CRIF - WTCM
Collective Research Center for Technological Industry

TESTS REPORT Ref: GT 4-3412

Company : Etacom

CONCERNING : Bending tests on aged and reference samples.

Samples type : Bars

Receipt date : 08-09-01

Client reference :

CRIF Reference : 4-3412


Samples conditioning: according to ISO 291 : Temperature (23 _+2)C
Relative humidty: (50+_5) %

Sampling: realised by the company

Note: Tests results are valid only for materials identical to the tested materials.

Revision 1 Reference 4-34 12etacomrap 102-angl.doc LAB-DT -608 4-3412etacom


Establishment acknowledged by decree of law dated January 30thrd 1947
CRIF , LIEGE science park, Rue du Bois St Jean, 12 B-4102 Seraing (LIEGE) Tel: 32,4,361,87,00 Fax: 32,4,361,87,02 E-mail: crif-wal@crif.be
Site de Charleroi, Avenue Georges Lemaitre, 22. B-6041Gosselies (CHARLEROI) Tel: 32,71,250,362
Registered office and administration :Boulevard A, Reyers 80, B-1030 Bruxelles Tel:32,2,706,79,44 G-Bank: 210-0723013-27 BTW BE 406,606,380

ASTA Type Test Report Ageing Test Report

Flame Spread Test as per IEC 60332 IEC Certification for Explosive Atmospheres

12
Product Certifications

32-Diploma notification quality ATEX-rev0

ATEX Certification for Explosive Areas

ISO 9001:2008 Certificate Electromagnetic Compatibility

13
Product Certification

Type Test Report for MV Betobar Type Test Report for LV Betobar

Type Test Report for MV Betobar Type Test Report for LV Betobar

14
Low Voltage
Applications

16
Technical Specifications for Low Voltage

Compliance Standard IEC 61439 (1 & 6)

Independent Certification KEMA, MPA (Germany), ISSeP, LCE, ASTA, IPH, CPRI (India)

Type of Series LA - Single Duct - 3, 4 & 5 Pole


LB - Single Duct & Double Duct - 6, 7, 8 & 9 Pole

Busbar Configuration 3 Phase


3 Phase + 100% Neutral
3 Phase + 200% Neutral
3 Phase + 200% Neutral + 100% Isolated Earth

Ratings LA Copper Series


700A to 3040A (Single Duct)

LB Copper Series
2350A to 3400A (Single Duct)
4600A to 6600A (Double Duct)

LA Aluminium Series
550A to 2450A (Single Duct)

LB Aluminium Series
1550A to 2700A (Single Duct)
3000A to 5200A (Double Duct)

Rated Operating Voltage 1000V AC, 1500V DC

Rated Insulation Voltage 1000V AC

Rated Impluse withstand Voltage (Uimp) 12kV (1.2/50 s)

Rated Frequency 50/60 Hz

Busbar Material Copper - 99.9% Pure ETP Grade


Aluminium - 99.5% Pure Grade

Degree of Protection IP66/68 as per IEC 60529

Mechanical Impact Strength IK.10 as per DIN 52453 & IEC 62262

Tap Off Box Upto 630A

Conditions of use Altitude upto 5000m, indoor as well as outdoor


Ambient temperature: -500C / +550C
Ambient Humidity : 0% - 100%

17
LA Series

Copper
Type 3-5 Cross Busbar In Icw Ipk Rdc Rac X Z P Losses Element Weight *Kg/m
BxH section Size (A) (kA) (kA) 20oC W/m W/m W/m @ W/m
(mm) Area (mm2) (mm) W/m 3 cond. 4 cond. 5 cond.

COPPER CONDUCTOR, Type LA Single Duct

200 40 x 5 700 25 55 88 115 59 129 169 23 24 26


LA 04EC 104 X 80
240 40 x 6 800 30 66 73 96 60 113 184 23 25 27
400 80 x 5 1250 40 88 44 59 36 70 278 36 39 42
LA 08EC 104 x 120
480 80 x 6 1350 50 110 37 50 38 63 272 37 41 45
600 120 x 5 1600 65 143 29 41 27 49 315 48 53 58
LA 12EC 104 x 160
720 120 x 6 1750 80 176 24 35 28 44 320 51 56 62
800 160 x 5 2000 80 176 22 32 21 38 379 61 67 74
LA 16EC 104 x 200
960 160 x 6 2200 80 176 18 27 22 35 393 65 72 79
LA 20EC 104 x 240 1200 200 x 6 2550 100 220 15 22 18 29 433 79 88 97
1200 2 x 120 x 5 2820 100 220 15 22 15 27 530 87 95 104
LA 24EC 104 x 285
1440 2 x 120 x 6 3040 100 220 12 19 15 25 527 92 102 113

Aluminium
Type 3-5 Cross Busbar In Icw Ipk Rdc Rac X Z P Losses Element Weight *Kg/m
BxH section Size (A) (kA) (kA) 20oC W/m W/m W/m @ W/m
(mm) Area (mm2) (mm) W/m 3 cond. 4 cond. 5 cond.

ALUMINIUM CONDUCTOR, Type LA Single Duct

200 40 x 5 550 15 33 145 191 59 200 174 19 19 19


LA 04EA 104 x 80
240 40 x 6 630 20 44 121 160 60 171 190 19 19 19
400 80 x 5 1000 30 66 73 96 36 102 287 27 28 28
LA 08EA 104 x 120
480 80 x 6 1100 35 77 60 81 38 89 292 28 28 28
600 120 x 5 1250 40 88 48 65 27 70 305 36 37 37
LA 12EA 104 x 160
720 120 x 6 1400 50 110 40 55 28 62 325 37 37 38
800 160 x 5 1600 50 110 36 50 21 54 382 45 46 47
LA 16EA 104 x 200
960 160 x 6 1750 65 143 30 42 22 48 389 45 46 47
LA 20EA 104 x 240 1200 200 x 6 2050 85 187 24 35 18 39 439 55 56 57
1200 2 x 120 x 5 2260 85 187 24 35 15 38 533 63 64 65
LA 24EA 104 x 285
1440 2 x 120 x 6 2450 85 187 20 30 15 33 532 64 65 66

* Total average weight of the system with junctions and standard supports.

N E N E N E
H

RST RST RST


B B

E-LA Single Duct D-LA Double Duct (On request)

18
LB Series

Copper
Type 6-7 Cond 8-9 Cond Cross Busbar In Icw Ipk Rdc Rac X Z P Losses Element Weight *Kg/m
BxH BxH section Size (kA) (kA) 20 C W/m W/m W/m @ W/m
o
(A) 6 7 8 9
(mm) (mm) Area (mm2) (mm) W/m cond. cond. cond. cond.
COPPER CONDUCTOR, Type LB, Single Duct

LB 08EC 138 x 120 168 x 120 960 2 x 80 x 6 2350 60 132 18 25 19 31 414 56 60 70 74


1200 2 x 120 x 5 2600 75 165 15 20 13 24 414 73 77 91 96
LB 12EC 138 x 160 168 x 160
1440 2 x 120 x 6 2750 90 198 12 17 14 22 395 78 83 98 103
1600 2 x 160 x 5 3150 100 220 11 16 11 19 470 93 99 116 122
LB 16EC 138 x 200 168 x 200
1920 2 x 160 x 6 3400 120 264 9 14 11 17 468 99 107 125 133
COPPER CONDUCTOR, Type LB, Double Duct

LB 08DC 396 x 120 476 x 120 1920 (2)* 2x80x6 4600 100 220 9 13 9 16 794 112 119 140 148
2400 (2)* 2x120x5 5000 125 275 7 10 7 12 765 145 154 182 191
LB 12DC 396 x 160 476 x 160
2880 (2)* 2x120x6 5400 150 330 6 9 7 11 761 155 166 195 206
3200 (2)* 2x160x5 6100 150 330 6 8 5 10 882 185 198 232 245
LB 16DC 396 x 200 476 x 160
3840 (2)* 2x160x6 6600 150 330 5 7 6 9 889 199 214 251 265

Aluminium
Type 6-7 Cond 8-9 Cond Cross Busbar In Icw Ipk Rdc Rac X Z P Losses Element Weight *Kg/m
BxH BxH section Size (A) (kA) (kA) 20oC W/m W/m W/m @ W/m
6 7 8 9
(mm) (mm) Area (mm2) (mm) W/m cond. cond. cond. cond.
ALUMINIUM CONDUCTOR, Type LB Single Duct

800 2 x 80 x 5 1550 50 110 36 48 18 51 347 36 37 44 44


LB 08EA 138 x 120 168 x 120
960 2 x 80 x 6 1850 60 132 30 40 19 45 414 37 37 44 45
1200 2 x 120 x 5 2000 65 143 24 33 13 35 391 48 49 58 59
LB 12EA 138 x 160 168 x 160
1440 2 x 120 x 6 2200 75 165 20 28 14 31 399 49 49 59 60
1600 2 x 160 x 5 2500 75 165 18 25 11 27 469 60 61 73 74
LB 16EA 138 x 200 168 x 200
1920 2 x 160 x 6 2700 85 187 15 21 11 24 461 61 62 74 75
ALUMINIUM CONDUCTOR, Type LB, Double Duct

1600 (2)*2x80x5 3000 100 220 18 24 9 26 648 73 73 88 89


LB 08DA 396 x 120 476 x 120
1920 (2)*2x80x6 3450 120 264 15 20 9 22 760 73 74 89 90
2400 (2)*2x120x5 3850 120 264 12 16 7 18 725 96 97 117 118
LB 12DA 396 x 120 476 x 160
2880 (2)*2x120x6 4200 120 263 10 14 7 15 730 98 99 118 120
3200 (2)*2x160x5 4750 120 264 9 13 5 14 846 120 122 146 147
LB 16DA 396 x 200 476 x 160
3840 (2)*2x160x6 5200 120 264 8 11 6 12 860 122 124 148 150

* Total average weight of the system with junctions and standard supports.

N E N N E N N E N
H

RST TSR RST TSR RST TSR


B B

E-LB Single Duct D-LB Double Duct

19
Straight Element
L1 (mm)
RE
Norm Min Max
RE1 1000 550 1000
RE2 2000 1001 2000
RE3 3000 2001 3000
RE4 4000 3001 4000

Brazed Elbow Element


L1 L2 L Total
HL
Norm Min Max Norm Min Max Norm Min Norm
L.04-./. 250 750 250 500
L.08-./. 270 730 270 540
HL1 500 500 600 1000 1000
L.12-./. 290 710 290 580
L.16-./. 310 690 310 620
LA 20-./. 330 670 330 660
LA 24-./. 353 647 353 706
L.04-./. 1750 250
L.08-./. 1730 270
HL2 401 1000 600 2000 1001 2000
L.12-./. 1500 1710 290
L.16-./. 1690 310
LA 20-./. 1000 1670 330 1500
LA 24-./. 1647 353

Bent Elbow Element


L1 L2 L Total
HB
Norm Min Max Norm Min Max Norm Min Norm
LA..-3/5 (104mm) 262 738 262 738 524
HB1 LA..-3/5 (114mm) 267 733 267 733 534
500 500 1000 1000
LB..-6/7 279 721 279 721 558
LB..-8/9 294 706 294 706 588
LA..-3/5 (104mm) 1500 262 1738 262 1738 2000
LA20-3/5 (104mm) 262 1738 262 1738
1000 500 1500 1001 2000
HB2 LA24-3/5 (114mm) 267 1733 267 1733
LB..-6/7 279 1721 279 1721
1500 2000
LB..-8/9 294 1706 294 1706

20
Brazed 'Z' Element
L1 L2 L3 L Total
ZL
Norm Min Max Norm Min Max Norm Min Max Norm Min Max
L.04-./. 450 250 705 500 250 545
L.08-./. 430 270 685 480 270 585
300 45 1000 1000
L.12-./. 410 290 665 460 290 625
ZL1
L.16-./. 390 310 645 440 310 665
LA 20-./. 370 330 625 420 330 705
LA 24-./. 360 353 595 280 397 360 751
L.04-./. 1250 250 1705 560 250
L.08-./. 1230 270 1730 540 270 2000 2000
L.12-./. 1210 290 1710 520 290
ZL2
L.16-./. 1190 310 1690 500 45 500 310 1001
LA 20-./. 670 330 1670 500 330
1500 1500
LA 24-./. 640 353 1640 500 360

Bent 'Z' Element


L1 L2 L3 L Total
ZB
Norm Min Max Norm Min Max Norm Min Max Norm Min Max
LA..-3/5 (104mm) 262 638 476 262 638 624
ZB1 LA..-3/5 (114mm) 267 633 466 267 633 634
350 300 100 350 1000 1000
LB..-6/7 279 621 442 279 621 658
LB..-8/9 294 606 412 294 606 688
ZB2 LA..-3/5 (104mm) 1000 262 1638 1476 262 1638 2000
LA20-3/5 (104mm) 262 1638 1476 262 1638
500 1500
LA24-3/5 (114mm) 267 1633 500 100 1466 500 267 1633 1001 2000
LB..-6/7 279 1621 1442 279 1621
1000 2000
LB..-8/9 294 1606 1412 294 1606

Expansion Element
EX L1 (mm)

Norm Min Max


EX1
1000 1000 1000

21
Brazed T Element
L1 L2 L3 L Total
TL
Norm Min Max Norm Min Max Norm Min Max Norm Min Max
L.04-./. 250 500 250 500 250 750
L.08-./. 270 460 270 460 270 810
TL1
L.12-./. 330 290 420 330 290 420 340 290 600 1000 870 1000
L.16-./. 310 380 310 380 310 930
LA20-./. 330 340 330 340 330 990
L.04-./. 250 1500 250 1500 250
L.08-./. 270 1460 270 1460 270

TL2 L.12-./. 1000 290 1420 500 290 1420 500 290 600 2000 1001 2000
L.16-./. 310 1380 310 1380 310
LA20-./. 330 1340 330 1340 330
LA24-./. 500 353 1294 353 1294 353 1500 1059 1500

Bent T Element
L1 L2 L3 L Total
TB
Norm Min Max Norm Min Max Norm Min Max Norm Min Max
TB2 LA04-3/5 380 380 1040
LA08-3/5 420 420 1120
280
LA12-3/5 510 510 1300
LA16-3/5 570 570 1420
LA20-3/5 (104mm) 610 610 280 1500
LA24-3/5 (104mm) 650 650 280 1580
LA24-3/5 (114mm) 655 655 285 1595
LB04-6/7 380 380 1055
LB08-6/7 440 440 1175
295
LB12-6/7 510 510 1315
LB16-6/7 570 570 1435
LB04-8/9 420 420 1150
LB08-8/9 460 460 1230
310
LB12-8/9 570 570 1450
LB16-8/9 610 610 1530

22
Double Elbow Element
L1 L2 L3 L Total
XR/XL
Norm Min Max Norm Min Max Norm Min Max Norm Min Max
LA04- 3/5 558 192 488 250 546 704
LA08-3/5 518 212 468 270 526 744
LA12-3/5 330 262 478 232 448 290 506 784
340
LA16-3/5 438 252 428 310 486 824
LA20-3/5 (104mm) 398 272 408 330 466 864
LA24-3/5 (104mm) 310 352 295 385 360 353 443 910
330 1000 1000
LA24-3/4 (114mm) 310 267 347 300 385 360 353 438 915
XR1/
XL1 LB04-6/7 541 209 471 250 512 738
LB08-6/7 501 229 451 270 492 778
279
LB12-6/7 461 249 431 290 472 818
LB16-6/7 421 269 411 310 452 858
330 340
LB04-8/9 526 224 456 250 482 768
LB08-8/9 486 244 436 270 462 808
294
LB12-8/9 446 264 416 290 442 848
LB16-8/9 406 284 396 310 422 888
LA04- 3/5 1558 192 1488 250
LA08-3/5 1518 212 1468 270
1000 2000
LA12-3/5 1478 232 1448 290
262
LA16-3/5 1438 252 1428 310
LA20-3/5 (104mm) 1398 272 1408 330
LA24-3/5 (104mm) 1352 500 295 1385 353 1500
LA24-3/5 (114mm) 1347 300 1385 353
XR2/
LB04-6/7 500 1541 209 1471 500 250 600 1001 2000
XL2
LB08-6/7 1501 229 1451 270
279
LB12-6/7 1461 249 1431 290
LB16-6/7 1421 269 1411 310
1000
LB04-8/9 1526 224 1456 250 2000
LB08-8/9 1486 244 1436 270
294
LB12-8/9 1446 264 1416 290
LB16-8/9 1406 284 1396 310

XR Type XL Type

23
Terminal Elements

L1=500

L1** (mm) P2* (mm)

Norm Norm
NG 500 500

P2
=5
00

NG Type Standard Terminal Element

L1** (mm)

Norm Min Max


AF1 500 400 1000

AF Type

L1** (mm)

Norm Min Max


AH1 500 400 1000

AH Type

L1** (mm)

Norm Min Max


AG1 500 400 1000

AG Type
Phase transposition is included within End Termination Element.
**L1standard dimensions for terminal element with 4 poles, for all other configurations (3 or 5 poles) dimensions will be as per equipment lay-out, depending on
the geometry of the terminal head.
*P2dimensions will be as per equipment lay-out, depending on the geometry of the terminal head.

24
L1** (mm)

Norm Min Max


AJ1 500 400 1000

AJ Type

L1** (mm)

Norm Min Max


AO1 500 400 1000

AO Type

L1** (mm)

Norm Min Max


AC1 500 400 1000
AC2 1500 1001 2000

AC Type

L1** (mm)

Norm Min Max


AP1 500 400 1000
AP2 1500 1001 2000

AP Type
Phase transposition is included within End Termination Element.
**L1standard dimensions for terminal element with 4 poles, for all other configurations (3 or 5 poles) dimensions will be as per equipment lay-out, depending on the
geometry of the terminal head
*P2dimensions will be as per equipment lay-out, depending on the geometry of the terminal head.

25
Terminal Elements

L1** (mm)

Norm Min Max


AE1 1500 400 1000
AE2 1500 1001 2000

AE Type

L1** (mm)

Norm Min Max


DGD1 500 480 1000

DGD Type

L1** (mm)

Norm Min Max


DGF1 500 480 1000

DGF Type

L1** (mm)

Norm Min Max


DJD1 500 480 1000

DJD Type

Phase transposition is included within End Termination Element.


**L1standard dimensions for terminal element with 4 poles, for all other configurations (3 or 5 poles) dimensions will be as per equipment lay-out, depending on
the geometry of the terminal head.
*P2dimensions will be as per equipment lay-out, depending on the geometry of the terminal head.

26
Joints for Low Voltage

Assemble Cast Result

ST26 Joint

ST27 Joint

ST29 Joint

27
IP68 Pluggable Tap-off for Low Voltage installation system

28
IP54 Pluggable Tap-off for Low Voltage installation system

STEP STEP STEP


1 2 3

STEP STEP
4 5

Technical data for Plug in Box

IP55 Plug in Box

Plug in Box Rating 125A 250A 400A 630A


Plug in box Size (LxWxH) 430x300x200 500x300x250 600x400x250 800x400x250
With MCCB 32-125A 160~200A 250~400A 500~630A

IP68 Plug in Box


Plug in Box Rating 250A 400A
Plug in box Size (LxWxH) 500x300x250 600x400x250
With MCCB 160~200A 250~400A

29
Busway Route Planner

Customer : Date :

Information required for quotation. Please, photocopy this form and attach to your inquiry.

In Un Freq. Temp. Project :


t0 t max
0
A V Hz C 0
C Job nr :

Conductors 3P N PE +- Line Length Outdoor Tap offs


total In
Cu Al nr m m nr

30
Medium Voltage
Applications

32
Technical Specifications for Medium Voltage

Compliance Standard IEC 62271 (1 & 201)

Independent Certification Authority KEMA, MPA (Germany), ISSeP, ASTA, IPH, CPRI (India)

Type of Series SH & PH Series

Ratings SH Series
Aluminium - 1350A to 1500A
Copper - 1300A to 1850A

PH Series
Aluminium - 1350A to 5000A
Copper - 1750A to 6100A

Rated Operating Voltage SH Series - 3.6 kV to 7.2 kV


PH Series - 3.6 kV to 17.5 kV

Rated Frequency 50Hz/60Hz

Busbar Material Copper 99.9% Pure ETP grade


Aluminium, 99.5% Pure grade

Degree of Protection IP66/67 as per IEC 60529

Mechanical Impact IK.10 as per IEC 62262 DIN 52453

Conditions of use Altitude upto 5000m, indoor as well as outdoor


Ambient temperature: -500C / + 600C
Ambient Humidity : 0% - 100%

33
SH Series

Copper
Type BxH B x H Cross Busbar In Icw Ip Rdc Rac X Z P Element
(mm) (mm) Section Area Size (A) (kA) (kA) 20oC W/m W/m W/m (W/m) Weight *Kg/m
mm2 mm W/m
SH Series - Aluminium Betobar, 3.6 - 7.2KV

480 60 x 8 1300 45 113 37 48 103 114 245 43


SH 06C 160 x 100 250 x 155
600 60 x 10 1450 60 150 29 40 101 109 251 46

800 100 x 8 1700 50 125 22 31 79 85 268 63


SH 10C 160 x 140 250 x 195
1000 100 x 10 1850 65 163 18 26 78 82 263 67

Aluminium
Type BxH B x H Cross Busbar In Icw Ip Rdc Rac X Z P Element
(mm) (mm) Section Area Size (A) (kA) (kA) 20oC W/m W/m W/m (W/m) Weight *Kg/m
mm2 mm W/m
SH Series - Aluminium Betobar, 3.6 - 7.2KV

800 100 x 8 1350 35 88 36 49 79 93 266 48


SH 10A 160 x 140 250 x 195
1000 100 x 10 1500 45 113 29 40 78 87 268 48

*Total average weight of the system with junctions and standard supports.

R S T
H

34
SH Series - Element Restricted Dimensions

Straight Element
L1 (mm)
RE
Norm Min Max
RE1 1000 350 1000
RE2 2000 1001 2000
RE3 3000 2001 3000
RE4 4000 3001 4000

Brazed Elbow Element


L1 (mm) L2 L-Total
HL
Norm Min Max Norm Min Max Norm Min Max
SH06 260 740 260 520
500 500 600 1000 1000
HL1 SH10 280 720 280 560
SH06 1740 260
HL2 1500 401 500 600 2000 1001 2000
SH10 1720 280

Bent Elbow Element


L1 (mm) L2 L-Total
HB
Norm Min Max Norm Min Max Norm Min Max
SH06 290 710 290 710 580
HB1 500 500 1000 1000
SH10 290 710 290 710 580
SH06 290 1710 290 1710
HB2 500 500 2000 1001 2000
SH10 290 1710 290 1710

Brazed 'Z' Element


L1 (mm) L2 L3 L Total
ZL
Norm Min Max Norm Min Max Norm Min Max Norm Min Max
SH06 440 260 695 560 260 565
ZL1 300 45 1000 1000
SH10 420 280 675 520 280 605
SH06 1240 260 1695 560 260
ZL2 500 45 2000 1001 2000
SH10 1220 280 1675 520 280

*Depending on the geometry of termination head flange.

35
Bent Z Element
L1 (mm) L2 L3 L Total
ZB
Norm Min Max Norm Min Max Norm Min Max Norm Min Max
SH06 290 610 420 290 610 680
ZB1 350 300 100 350 1000 1000
SH10 290 610 420 290 610 680
SH06 290 1610 1420 290 1610
ZB2 1000 500 100 500 2000 1001 2000
SH10 290 1610 1420 290 1610

Brazed T Element
L1 (mm) L2 L3 L Total
TL
Norm Min Max Norm Min Max Norm Min Max Norm Min Max
SH06 260 480 260 480 260 480 780
TL1 330 330 340 1000 1000
SH10 280 440 280 440 280 440 840
SH06 260 1480 260 1480 260 1480
TL2 500 500 500 2000 1001 2000
SH10 280 1440 280 1440 280 1440

Bent T Element
L1 (mm) L2 L3 L Total
TB
Norm Min Max Norm Min Max Norm Min Max Norm Min Max
SH06 460 460 1235
TB2 315
SH10 570 570 1455

Expansion Element
L1 (mm)
EX
Norm Min Max
EX1 1000 1000 1000

36
Double Elbow Element
L1 (mm) L2 L3 L Total
XR/XL
Norm Min Max Norm Min Max Norm Min Max Norm Min Max
XR1/ SH06 290 450 290 450 260 420 840
330 330 340 1000 1000
XL1 SH10 290 430 290 430 280 420 860
XR2/ SH06 290 1450 290 1450 260
500 1000 500 600 2000 1001 2000
XL2 SH10 290 1430 290 1430 280

XR Type XL Type

Terminal Elements
L1
Norm Min Max
AE1 500 400* 1000
AE2 1500 1001 2000

AE Type

L1
Norm Min Max
AP1 500 400* 1000
AP2 1500 1001 2000

AP Type

L1
Norm Min Max
AC1 500 400* 1000
AC2 1500 1001 2000

AC Type

37
Terminal Elements

L1
Norm Min Max
AG1 500 400* 1000

AG Type

L1
Norm Min Max
AJ1 500 400* 1000

AJ Type

L1
Norm Min Max
AM1 500 400* 1000

AH Type

L1
Norm Min Max
AH1 500 400* 1000

AM Type

L1
Norm Min Max
AO1 500 400* 1000

*P2 dimension will be as per the equipment


layout depending on the geometry of the terminal head. AO Type

38
PH Series

Copper
Electrical Parameters
Type Cross Busbar In Icw Ip Rdc Rac X Z P (W/m)
Section Size (A) (kA) (kA) 20oC W/m W/m W/m
Area (mm2) (mm) W/m
PH Series - Unshielded Copper Betobar, 3.6 - 7.2 - 12 - 17.5KV
480 80 x 6 1750 50 125 36 49 142 150 447
PH 08C
640 80 x 8 2000 65 163 27 38 140 145 451
PH 12C 720 120 x 6 2100 75 188 24 34 120 124 447
960 160 x 6 2800 75 188 18 26 104 107 619
PH 16C
1280 160 x 8 3200 95 238 14 21 103 105 633
PH 20C 1600 100 x 8 x 2 4000 120 300 11 17 92 94 821
1920 120 x 8 x 2 4650 120 300 9 15 83 84 952
2400 120 x 10 x 2 5100 120 300 7 12 83 84 958
PH 24C
2880 120 x 12 x 2 5500 120 300 6 11 82 83 961
3840 120 x 16 x 2 6100 120 300 5 9 82 82 949

Aluminium
Electrical Parameters
Type Cross Busbar In Icw Ip Rdc Rac X Z P (W/m)
Section Size (A) (kA) (kA) 20oC W/m W/m W/m
Area (mm2) (mm) W/m
PH Series - Unshielded Aluminium Betobar, 3.6-7.2-12-17.5KV
480 80 x 6 1350 35 88 60 78 142 162 428
PH 08A
640 80 x 8 1550 45 113 45 60 140 152 429
PH 12A 720 120 x 6 1650 50 125 40 54 120 131 437
960 160 x 6 2250 65 163 30 41 104 112 624
PH 16A
1280 160 x 8 2550 90 225 23 32 103 108 622
PH 20A 1600 100 x 8 x 2 3200 110 275 18 26 92 96 808
1920 120 x 8 x 2 3750 120 300 15 22 83 86 948
2400 120 x 10 x 2 4100 120 300 12 19 83 85 941
PH 24A
2880 120 x 12 x 2 4450 120 300 10 16 82 84 953
3840 120 x 16 x 2 5000 120 300 8 13 82 82 953

Note: Derating of various shielding will be given by agent.

39
Dimension Details
Cross
Type BxH B x H Element Weight
Section
mm mm (kg)/m B
Area (mm2)

PH Series - Unshielded Betobar, 3.6 - 7.2 - 12 - 17.5kV R S T


Copper Aluminium Copper Aluminium

H
480 71 61

H
PH 08C PH 08A 322 x 130 390 x 205
640 75 61
PH 12C PH 12A 720 322 x 170 390 x 245 95 79
960 118 98
PH 16C PH 16A 322 x 210 390 x 285
1280 126 99
PH 20C PH 20A 1600 322 x 260 390 x 335 145 120
1920 168 138 B
2400 191 140
PH 24C PH 24A 322 x 300 390 x 375
2880 203 141
3840 226 144

Cross BxH B x H Element Weight


Type Section
Area (mm2) mm mm (kg)/m

PH Series - Shielded Betobar, 3.6 - 7.2 - 12 - 17.5kV

Copper Aluminium Copper Aluminium


480 86 76
PH 08CS PH 08AS 322 x 130 518 x 378
640 90 76
H
H

PH 12CS PH 12AS 720 322 x 170 522 x 418 114 98


960 139 118
PH 16CS PH 16AS 322 x 210 522 x 458
1280 147 119
PH 20CS PH 20AS 1600 322 x 260 522 x 508 168 143
1920 196 166
2400 219 167
PH 24CS PH 24AS 322 x 300 542 x 560 B
2880 231 169
B
3840 254 172

* Total average weight of the system with junctions and standard supports

Additional Configuration
H
H

H
H

B B
B B

Shielded with Sun-Roof Half Shielded

Note: For derating of various shielding configurations, please consult Eta-com or your agent.

40
PH Series - Elements

Straight Element
L1 (mm)
RE
Norm Min Max
RE1 1000 550 1000
RE2 2000 1001 2000
RE3 3000 2001 3000
RE4 4000 3001 4000

Brazed Elbow Element


L1 L2 L Total
HL
Norm Min Max Norm Min Max Norm Min Norm
PH10 650 360 350 710
PH12 595 375 405 780
HL1 PH16 575 395 1000 425 1000 820 1000
PH20 550 420 450 870
PH24 530 440 470 910
PH10 1650 651 350
PH12 1595 596 405
PH16 1575 576 2000 425 2000 1001 2000
PH20 1550 551 450
PH24 1530 531 470

41
Bent Elbow Element
L1 L2 L Total
HB
Norm Min Max Norm Min Max Norm Min Norm
PH10 370 630 370 630 740
PH12 380 620 380 620 760
500
HB1 PH16 500 380 620 380 620 1000 760 1000
PH20 380 620 380 620 760
PH24 380 620 380 620 760
PH10 370 1630 370 1630
PH12 380 1620 380 1620
500
HB2 PH16 1500 380 1620 380 1620 2000 1001 2000
PH20 380 1620 380 1620
PH24 380 1620 380 1620

Bent 'Z' Element


L1 L2 L3 L Total
ZB
Norm Min Max Norm Min Max Norm Min Norm Norm Min Norm
PH10 370 430 200 260 370 430 940
PH12 380 575 45 240 380 575 805
200
ZB1 PH16 400 380 575 45 240 400 380 575 1000 805 1000
PH20 380 575 45 240 380 575 805
PH24 380 575 45 240 380 575 805
PH10 370 1430 200 1260 370 1430
PH12 380 1575 45 1240 380 1575
500
ZB2 PH16 1000 380 1575 45 1240 500 380 1575 2000 1001 2000
PH20 380 1575 45 1240 380 1575
PH24 380 1575 45 1240 380 1575

42
Brazed T Element
L1 L2 L3 L Total
TL
Norm Min Max Norm Min Max Norm Min Max Norm Min Max
PH10 650 360 1290 360 1290 350 1070
PH12 595 375 1220 375 1220 405 1155
TL2 PH16 575 395 1180 500 395 1180 425 1500 1215 2000
PH20 550 420 1130 420 1130 450 1290
PH24 530 440 1090 440 1090 470 1350

Double Elbow Element


L1 L2 L3 L Total
XR / XL
Norm Min Max Norm Min Max Norm Min Max Norm Min Max
PH10 650 370 1339 311 1280 350 1031
PH12 595 380 1259 336 1215 405 1121
XR2/ PH16 575 380 1219 500 356 1195 425 1500 1161 2000
XL2
PH20 550 380 1169 381 1170 450 1211
PH24 530 380 1129 401 1150 470 1251

XR Element XL Element

Expansion Element
L1 (mm)
EX
Norm Min Max

EX1 1000 1000 1000

43
Terminal Elements

L1
Norm Min Max
AC1 500 500 1000
AC2 1500 1001 2000

AC Type AC Type (Shielding)

L1
Norm Min Max
AE1 500 500 1000
AE2 1500 1001 2000

AE Type AE Type (Shielding)

L1
Norm Min Max
AG1 500 450 1000

AG Type AG Type (Shielding)

*P2 dimension will be as per the equipment


layout depending on the geometry of the terminal head.

44
L1
Norm Min Max
AJ1 500 450 1000

AJ Type AJ Type (Shielding)

L1
Norm Min Max
AM1 500 450 1000

AM Type AM Type (Shielding)

L1
Norm Min Max
AO1 500 450 1000

AO Type AO Type (Shielding)

*P2 dimension will be as per the equipment


layout depending on the geometry of the terminal head.

45
Joints for Medium Voltage

Assemble Cast Result

ST 26 Joint

ST 27 Joint

ST 28 Joint

ST 29 Joint

46
General Information

n Design Fundamentals n Chemical Resistance


n Termination Details n Standard Work Tests
n Bushings up till S120 n Reference Lists
Review 10 d.d.08/2015
Corporate Office: Works:
222, Okhla Industrial Estate, Belgium Plant
New Delhi-110 020, India Scheldeweg 4,
Tel.: +91-11-30884912, 30887520-29 2850, Boom,
Fax: +91-11-26848241, 26847342 Belgium
email: info@etacomcs.com Tel.: +32-3-880.64.00
Fax.: +32-3-844.4 2.50
email: busduct@etacom.be

Sales Office:
Belgium Office: Netherland Office: UK Office:
Scheldeweg 4, Zwarte Zee 2-6, Unit 19/20, Horsham Court,
2850, Boom, 3144, DE MAASSLUIS, City Business Centre, 6, Brighton Road,
Belgium The Netherlands HORSHAM, West Sussex, RH13 5BB,
Tel.: +32-3-880.64.00 Tel.: +31-1059-16422 United Kingdom
Fax.: +32-3-844 .4 2.50 Fax: +31-1059-20673 Tel.: +44-1-403265767
email: busduct@etacom.be email: info@etacom.nl Fax: +44-1-403254131
email: busduct@eta-com.co.uk
Middle East (FZE) Office:
PO Box 124999
Saif Zone Office, X2-13
Sharjah - UAE
Tel.: +971 65579786
Fax: +971 65579786
E-mail: aje.desai@eta-com.co.uk

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