TEST CONDITION: PSG COLLEGE OF TECHNOLOGY BE SANDWICH PRODUCTION Unladen condition ‘Bump condition PROJECT REPORT RESULTS: DESIGN OF LOAD SENSING ‘SPRING IN PROPORTIONAL VALVE DONE BY | — =} vimaLs oopsss ar [BRAKES INDIA LIMITED, CHENNAIPROBLEM DEFINITION: oniEcTIVE: > To study working fa pe subassembly. > Toideniy the rot cause of spring failure > To propor effective desig sluion to prevent spring {alle and validate the rests, FAILURE ANALYSIS OF CURRENT DESIGN: > A tension spring connects the proporti alveto the re excesive comprestlon ‘of the spring below sli height. > This was identified the root cause of spring CONCEPTUALIZATION: > Brainstorming of aiferent combination of spring dest > Aerial combination spring with varying mean diameter was conceive > The conceived spring should provide same stiaes a5 that of original spring without falling under excess compressive load. DEVELOPMENT OF SOLUTION achieve required steness was detemined MODELLING OF THE DESIGN: ‘ter Spring Inner Spring