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Abstract
Photovoltaics present a di$cult tradeo! to policy makers: on the one hand, they o!er clear resource and environmental advantages
over fossil-fuel-based electricity generation; on the other hand, they remain more expensive than conventional technology in most
grid-connected applications. However, the dynamics of this tradeo! are changing as the technology develops. This paper presents
a series of sensitivity analyses designed to illustrate the in#uence of various performance-related factors on both economic cost and
environmental performance of building integrated photovoltaics. The authors then discuss a range of factors that are likely to
stimulate further improvements and estimate the impact of these improvements over time on the combined carbon abatement cost of
photovoltaics. If these trends continue, and there is a number of reasons to suggest that they will, BiPV cladding systems could be
a cost e!ective means of abating CO emissions in European locations by 2010. 2000 Elsevier Science Ltd. All rights reserved.
Keywords: Photovoltaics; Economic analysis; Life-cycle inventory analysis; Carbon abatement
0301-4215/00/$ - see front matter 2000 Elsevier Science Ltd. All rights reserved.
PII: S 0 3 0 1 - 4 2 1 5 ( 0 0 ) 0 0 0 8 8 - 4
1012 M. Oliver, T. Jackson / Energy Policy 28 (2000) 1011}1021
performance for a particular PV technology * crystal- The economic viability of any electricity supply tech-
line silicon modules. Firstly, we establish the trade-o! nology is determined by its ability to produce electricity
between economic cost and environmental bene"t (spe- at a cost that can compete with other sources to make
ci"cally carbon dioxide emissions) for PVs relative to adoption of the technology worthwhile. Electricity costs
conventional electricity supply. This trade-o! is illus- are usually measured on a unit cost basis (p/kWh) and
trated initially by comparing the economic costs and the are calculated using standard discounted cash #ow tech-
lifetime carbon dioxide emissions for a centralised PV niques (see Oliver, 1999; Lumby, 1994). Equation (1) is
plant in the Swiss Java Alps against those for conven- based on this technique and is the equation used for
tional electricity generation from the average European economic unit electricity cost calculations in this paper:
mix. Next, we broaden this analysis to include the eco-
P"(C (R/1!(1#R)\R)#AC)/Q , (1)
nomic and environmental bene"ts associated with integ- 2
rating PVs into building structures. We then present Where P is the unit electricity cost, C the total capital
2
a sensitivity analysis designed to demonstrate the impact costs of the plant, R the discount rate, the lifetime of
of several factors which are critical to both economic cost the plant, AC the annual costs of operation and mainten-
and environmental burden. These factors include the ance and Q the annual output of the system.
module e$ciency, wafer thickness/kerf loss, system life- In illustrating the trade-o!s between economic and
time, siting and system performance factors. Finally, we environmental cost, this paper uses the concept of in-
discuss the evolution of both economic costs and life- cremental abatement costs (UNEP, 1992; Jackson, 1991,
cycle carbon dioxide burdens using marginal CO abate- 1995). In this method, the economic cost and environ-
ment cost curves and explore some of the implications of mental emissions of the abatement technology * in this
these results for policy-makers. case PVs * are compared against the costs and emis-
sions associated with a (counterfactual) baseline or refer-
ence technology. The &speci"c incremental cost' (SIC) of
2. Methodologies and data sources the abatement technology per unit of environmental
abatement is calculated by deducting the cost of electric-
This paper uses a combination of (streamlined) life- ity supplied by the baseline technology (C ) from the cost
cycle inventory analysis and standard economic dis- of electricity supplied by the abatement technology (C ),
counted cash #ow analysis to illustrate the trade-o!s and dividing this by the amount of abatement (tonnes of
between environmental and economic factors in PV tech- avoided emissions) that the new technology will provide
nology. (Eq. (2)):
Life-cycle inventory analysis is a method for quantify-
SIC"(C !C )/(E !E ), (2)
ing the energy and material #ows of a product or service
from their &cradle' (i.e. primary resources in the environ- where E is the emissions per unit of electricity supplied
ment) to their &grave' (i.e. ultimate resting place) in the from the abatement technology and E the emissions per
environment as solid waste or dispersed emissions (Clift unit of electricity supplied through the baseline. In this
and Longley, 1995). It is in many ways a descendant of case, the abatement technology is PVs, and the baseline
energy analysis and the development of the methodology technology is taken to be conventional electricity supply
has been initiated by SETAC and ISO since the early as this is the service that PVs would replace. The result of
1990s. In this paper, carbon dioxide (CO ) emissions are the speci"c incremental cost calculation is usually ex-
used as a representative sample of the environmental pressed (for example) as pounds sterling per tonne of
burdens associated with the energy technologies con- carbon dioxide reduced (C/tCO ), and provides an in-
sidered. dication of the cost-e!ectiveness of a particular abate-
Economic viability is determined by the pro"tability of ment option.
an investment decision or the cash #ow implications The data used for the CO emissions results in this
of a project. Put another way, to be economically viable paper is based on a life-cycle inventory database com-
an investment must promise a rate of return greater than piled by Frischknecht et al. (1994) from ETH Zurich and
the cost of capital needed to "nance it. This involves the Paul Scherrer Institute.
taking into account all costs and revenues of a project The data used for the economic analysis results are
and allowing for the di!erent timing of these #ows and taken from a variety of sources (Bates and Munro, 1997;
the potential interest charged on the funds involved (Pass NOVEM, 1997; Sick and Erge, 1996). A discount rate of
and Lowes, 1993).
For a fuller discussion of the construction of counterfactual base-
lines see Jackson et al. (2000). In this paper, we use the abatement cost
methodology in a purely illustrative fashion. A more detailed explora-
The Society for Environmental Toxicology and Chemistry. tion would require considerable attention to the uncertainties inherent
International Standards Organisation. in baseline calculation.
M. Oliver, T. Jackson / Energy Policy 28 (2000) 1011}1021 1013
4.1. Module ezciency ible. Derrick et al. (1995) expect further improvements in
e$ciencies of crystalline silicon modules rising steadily
One of the key technological improvements of PVs in upwards to around 18% by 2005 which will contribute to
the past few decades has been the increase in module future cost/burden reductions in the industry.
e$ciency. Improving the e$ciency of PV modules results
in cost savings. The more e$cient modules are, the small- 4.2. Wafer thickness and kerf loss
er the area required to produce a given amount of elec-
tricity and hence the system will cost less per kWp in The thickness of silicon wafers, which make the cells
economic and environmental terms. For example at 10% from which modules are made, has steadily decreased.
e$ciency, only half as many modules will be needed to Ten years ago cells of 400}500 lm thickness were widely
produce the same amount of power as modules with 5% used, cut with 300 lm wire saws, resulting in the use of
e$ciency, less materials and manufacturing is needed 700}800 lm of silicon ingot per wafer manufactured (as-
and costs per watt drop sharply. In addition, given that suming 300 lm kerf losses). Recent developments have
many of the balance of system (BOS) costs of a PV allowed wafers of 200}350 lm thickness to be cut with
system are area-related, a reduction in the area of mod- 150 lm thick wire saws giving 1.5}2 times as many wafers
ules required will also reduce the BOS costs per kWp of per ingot (Phylipsen and Alsema, 1995; ETSU, 1996).
system. Reductions in wafer thickness and kerf loss are often
Fig. 3 illustrates the likely impact (in terms of CO cited as an example of improvements in the PV techno-
emissions and economic costs) that module e$ciency has logy that reduce the economic costs of modules (Remy
when calculating the unit cost/burden of electricity sup- and Durand, 1992; EPIA, 1995; Munzer and Holder-
ply from PV systems. If all other factors are held constant mann, 1998). The assumption used in the analysis in the
and only the module e$ciency varies, the system costs previous section was that wafers are typically cut at
follow an inverse function. The "gure shows that the a thickness of around 350 lm with saws that are around
dependence of costs/burdens on e$ciency is very strong, 180 lm thick. This results in kerf (saw-dust) losses of
a "nding which is supported by Nowlan et al. (1995). It around 200 lm of the ingot so that for each wafer sliced,
also shows that e$ciency improvements have been an around 550 lm of ingot (silicon bar) is used.
important factor in reducing the costs/burdens of PV Obviously, thinner wafers will lead to reduced costs if
systems, as commercial module e$ciencies have in- yields remain the same as less of the expensive puri"ed
creased from a few % in the early 1970s to around silicon will be used. Wire saws can cut wafers as thin as
12}16% today. 100 lm but problems arise in that handling becomes
However, clearly the most notable cost reductions more di$cult reducing process yields. In addition, solar
from module e$ciency increases have taken place radiation is not completely absorbed at thicknesses be-
already. In addition, the fact that future increases in low 200 lm (requiring the addition of light trapping
e$ciency will be increasingly hard to achieve also reduc- components). The optimum thickness is therefore likely
es the e!ect that increasing e$ciency will have on costs. to be 200 lm (Booth, 1998; Remy and Durand, 1992).
This is not to say that further improvements are imposs- Using data for the various stages of module manufac-
ture (EPIA, 1995; Frischknecht et al., 1994) a sensitivity
analysis of the economic and environmental unit electric- paribus, produce twice as much electricity as a system
ity costs to improvements in the wafer thickness and kerf that is only given 15 years. Physical lifetimes in excess of
loss has been performed. The results are shown in Fig. 4. 30 years are expected to be reached for PV systems,
The assumption made in the analysis is that the cost of though there is little experience in the industry of the end
the wafer manufacturing stage remains unchanged. How- of life of systems yet. The lifetime of modules is a!ected
ever, due to the savings made in ingot material, the costs predominantly by encapsulation failure. Under acceler-
of the processes up to the wafer manufacturing stage are ated life testing they have lasted 25 years. BP Solar is
reduced proportionally to the reduction in wafer thick- con"dent that estimates of 25-year lifetimes are conserva-
ness and kerf loss. For example, if the wafer thickness and tive as silicon itself is very stable.
kerf loss combined falls from 500 to 450 then costs up to In terms of investment appraisal project lifetimes may
(but not including) the wafer manufacturing stage will be be shorter than the physical life of the system. Investors
cut by 10% due to a 10% reduction in the use of the in BiPV systems may want the system to pay for itself in
silicon ingot. It is assumed that the process yields remain much shorter time periods to avoid risks of system relia-
the same. bility later in its life. For private "nancing, even 10-year
The e!ect of reducing wafer thickness and kerf loss on terms of depreciation may be di$cult to obtain until
economic costs is not dramatic. This is because the cost reliability can be assured. For example, for wind energy,
of the processes up to and including ingot manufacture the third round of the UK Non Fossil Fuel Obligation
only account for around 11% of total system costs. The (NFFO) gave projects 15-year contracts for their electric-
e!ect is greater in terms of reducing the CO emissions ity at premium prices. However, according to Milborrow
associated with each kWh produced by the PV system. (1995) bank loans for the projects seldom exceeded 10}12
This is because the processes up to and including the years, which kept the cost of electricity from wind higher
ingot manufacturing stage account for 65% of the energy than it would otherwise have been. Milborrow (1995)
(and therefore a similarly high proportion of CO emis- also claims that investments in gas turbines are typically
sions) embodied in complete systems for p-Si BiPV clad- given 15 years to pay for themselves whereas nuclear
ding systems (signi"cantly higher proportions than for generators consider the lifetime of the plant as the
the economic costs mentioned above). payback time.
Again it is likely that the greatest reductions in costs Fig. 5 shows that the unit electricity costs/burdens of
and burdens from reducing wafer thickness and kerf loss BiPV facades are very sensitive to the lifetime of the
have already taken place. Further improvements will be investment. From this "gure it can be seen that it is
increasingly hard to attain, but there is nonetheless crucial that PV systems are given as long as possible to
still room for improvement and this factor is likely to pay back the investment in them. It also shows that
play a role in reducing the cost of electricity from this extending investment lifetimes beyond 25}30 years will
technology. not contribute signi"cantly to further cost reductions.
Modules typically come with warranties of around 10
4.3. System lifetime years according to Carlson (1992) and hence the failure of
a module after this time must be considered plausible. It
The lifetime of the system is also an important factor in is however more likely for a system lifetime to be short
determining the cost of the energy produced. A system for economic reasons, to pay back a loan for example,
that is given 30 years to produce electricity will, ceteris and that the output of the system after this required
M. Oliver, T. Jackson / Energy Policy 28 (2000) 1011}1021 1017
Fig. 8. Experienced and expected cost reductions for PV electricity. Fig. 9. Experienced and expected marginal CO abatement cost reduc-
tions for PVs.
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