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Corporate Overview

Plant at Yamunanagar, Haryana

Head Office, Noida Plant at port town of Dahej, Gujarat New Plant at Bawal for Standard Presses

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Th Saraswati
The S ti Industrial
I d t i l Syndicate
S di t Ltd.
Ltd

ISGEC Group Saraswati Sugar Mills Ltd.


(wholly owned subsidiary company)

ISGEC ISGEC John Thompson U. P. Steels

Boilers Steel Castings


Presses:
Mechanical &
Hydraulic Sugar Plant &
Machinery
Pressure
Vessels & EPC
Heat
Exchangers

Iron Castings

General
Fabrication
Head Office at Noida
(a suburb of New Delhi), India 2
ISGEC Group Turnover & Exports

500 483 USD in


Million
450
404
400
350
303
300 267
250 Turnover
195 Exports
200
150 122
112
100 90
81
53 63
50 29 32
12 12 15
0
2003 2004 2005 2006 2007 2008 2009 2010

Financial Year: October - September


Conversion @ Rs.45/- to 1USD
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ISGEC Machine Building - Experience

Machine Building
Division
Presses
Over 2700 Presses supplied
pp including:
g
- Including 31 Press Lines

- Most of them supplied in the last 10 years

- Presence
P iin 19 Countries
C ti

Contract Manufacturing
Over 15000 Tonnes of Mechanical Equipment made to customers design.

Equipment for Sugar Plants

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Repeat Orders
Customer Country Orders Machine Building
Division
ThyssenKrupp USA & India 7 (28 Presses)

Valeo France,, Mexico & India 4 ((9 Presses))

LuK Germany, China, Brazil, 5 (7 Presses)


South Africa & India
Brandl y, Romania and
Germany, 2 ((3 Presses))
Czech Republic
Marubeni India 2 (4 Presses)

Bellsonica Corporation India 2 (19 Presses)

Suzuki Maruti India 4 (5 Presses)

Ford Motors India 2 (4 Presses)

T t Motors
Tata M t I di
India 6 (11 P
Presses))

Mahindra & Mahindra India 4 (9 Presses)

Kalyani Lemmerz India 8 (17 Presses)

Caparo Group India 10 (31 Presses)

JBML Group India 23 (85 Presses)


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CIE Automotive, Egania, Spain

Machine Building
Division

Stamping Center
2500T Link Drive Press
Bed Size : 7m x 2.8m
Press is equipped with:
Electronic Transfer System
and Feed Line Equipment

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Brandl, Pfeffenhausen, Germany

Machine Building
Division

2000T Link Drive Transfe


Press.

Bolster Size:
6100mm x 2800mm

This Press fitted


with Robots for transfer
of components

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Brandl, Pfeffenhausen, Germany

Machine Building
Division

Interfacing Of COMAU Robots


by ISGEC

Press equipped with 5 working


stations with a die Cushion
capacity of 64T at each station.

Output
O t t off 8 parts
t per minute.
i t

Repeat
R tO
Order
d received
i d ffrom th
the customer
t after
ft supply
l off 315T H
Hydraulic
d li
& 400T Mechanical Presses to their Plants in ROMANIA & CZECH REPUBLIC.

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Brandl, Czech Republic & Romania

Machine Building
Division

400T Mechanical Press 315T Hydraulic Press


for Kaplice, Czech Republic for Sibiu, Romania

(Photographs taken during inspection at ISGEC Works) 9


Blanking Lines: Neel Metal, India

Machine Building
Division

Blanking Line with Oscillating Shear for Neel Metal


Integrated with Feedline, Washing Machine and Stacker
Working Speed: 60 SPM
Bed Size 4500 x 2500 mm (~180 x 100)
Similar Blanking Press supplied to Ford Motors
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Mahindra & Mahindra India

Machine Building
Division

1200T Mechanical
Tryout Press.

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Benteler, South Africa

Machine Building
Division

630T Hydraulic
Press

Press is fitted with


Robots for transfer
of components

Repeat Order for


India received

Repeat
R tO
Order
d ffor
China under
consideration

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JBM OGIHARA, India

Machine Building
Division

Press Line 8-5-4-4


commissioned
co ss o ed in 2010.
0 0

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ThyssenKrupp, India

Machine Building
Division

1000T & 800T Press Lines (10-6-6-6-4) & (8-6-6-6-4) Commissioned in 2000
3rd Line (10-6-4-4-4) supplied in 2008
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Thyssenkrupp, India

Machine Building
Division

Die Spotting Press:


Accuracies as per
JIS 6403 1994, special grade

25 Presses supplied to
valued customers such as:
- Suzuki Motorcycles
- Maruti
M ti Suzuki
S ki
- ThyssenKrupp
- Tata Motors
- Sermo Mould
- Ashok Leyland

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ThyssenKrupp, Detroit, USA

Machine Building
Division

1200T Hot Forming Press:

Interfaced with furnace, loader,


unloader and cooling circuit for
quenching

For Hot Forming of Boron Steel


Components

The components produced (Pillars,


Front Case etc.) have high strength
and low weight and are used in
luxury car segment

(Photograph taken during


inspection at ISGEC Works) 16
Valeo, San Louis Potosi, Mexico

Machine Building
Division

Tandem Press Line 2 x 1000T and 3 x 600T Presses supplied to Valeo,


Valeo Mexico.
Mexico
ISGECs scope includes:
Presses ; Die Transfer System
Die Storage Racks and interfacing with Press to Press transfer system 17
Valeo, San Louis Potosi, Mexico

Machine Building
Division

1000T Feed Press

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Valeo, India

Machine Building
Division

1st Installation in Valeo Group

630T Press for Progressive Dies


application

Interfaced with Feedline Equipment

Satisfactory performance since 1998

Working Speed (Variable) : 30 to 90 SPMs

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Valeo, Amines, France

Machine Building
Division

2nd Installation in Valeo Group

1000T Press for


Progressive Dies application

Interfaced with Feedline equipment

Satisfactory performance since 2001

Working Speed (Variable) :


30 to 100 SPMs

(Photograph taken during


inspection at ISGEC Works) 20
Valeo, Amines, France

Machine Building
Division

Repeat order from Valeo,


in 2005

1000T Mechanical Press

Installed at Valeo,
Amiens, France

Working Speed (Variable)


30 to 120 SPMs

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LuK, Sorocaba, Brazil

Machine Building
Division

630T Mechanical Press

2nd Installation in LuK Group

Satisfactory performance since 2000

Working Speed (Variable) :


30 to 100 SPMs

Similar Press supplied to


LuK,, Port Elizabeth,, South Africa in 2007

(Photograph taken during


inspection at ISGEC Works) 22
LuK, Sorocaba, Brazil

Machine Building
Division

1500T Hydraulic Press


commissioned at LuK, Brazil in 2008

High Speed Hydraulic Press with


dry cycle time of 3.3 seconds

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LuK, Taicang, China

Machine Building
Division

630T and 160T Mechanical Presses commissioned at LuK, China in 2006

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LuK, Buehl, Germany

Machine Building
Division

630T
Mechanical Press
commissioned at
LuK, Germany in 2008

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General Motors, San Louis Potosi, Mexico

Machine Building
Division

One of the three 1000T Link


Drive Mechanical Presses
manufactured
f t d for
f GMGM, Mexico
M i

These Presses are part of


Automated Tandem Press
pp
Line supplied by
y WIA

(Photograph taken
during inspection at ISGEC Works)

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Tata Motors, India

Machine Building
Division

1200T Hydraulic Press for


D
Deep D
Drawn Sh
Sheett M
Metal
t l
Components

We have so far supplied


11 Presses to this customer

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UTW, Drolshagen, Scheda, Germany

Machine Building
Division

1200T Hydraulic Press for


component tryout built to
JIS 6403 Special Grade

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Wheels, India

Machine Building
Division

2000T Hydraulic Press


for Hot Forming
of Earth Mover Wheels

We have so far supplied


27 Presses to this customer

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Force Motors, India

Machine Building
Division

2000T Hydraulic Press


manufactured for
Force Motors, Pune,
supplied in January 2008

Repeat order for machine


supplied
li d iin year 1999

4 Point CNC Die Cushion

Cushion in Slide

Manufacturing components for


Mercedes Utility Vehicle

(Photograph taken during


Inspection at ISGEC Works) 30
Hemming Presses: Ford, Marubeni (Suzuki), Honda

Machine Building
Division

Repeat Orders
from Ford, India

6 Presses Supplied
to Marubeni (Suzuki
India Project)

Similar Presses
supplied to Honda
Motors

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ISGEC Machine Building Division

Machine Building
Division

PRODUCTION FACILITIES

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Production Facilities
MANUFACTURING CAPACITY 12 LINES PER YEAR
Machine Building
Each Equivalent to A1 Line (1500T Press) Division

Shop Area: 20,000 sq.m. Work Force : 450


Maximum Crane capacity: 200T Assembly Pits : 4
85 Qualified Engineers Maximum pit size : 25m x 10m x 5.5m
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Production Facilities

One of the Shops for


Assembling and
Machining
Production Facilities
Horizontal Boring Mills:
- 15 Nos. (including 7 axis Machine Building
Division
CNC)
- Maximum Ram Size
(square): 550mm
- Maximum size:
16m x 4.5m x 2.4m (X x Y x Z)

Plano Millers - 2 Nos.


Table Size: 6000 mm x 3000 mm
Clear Height: 3000mm
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Production Facilities
One of the 6 CNC Turning Lathes Machine Building
maximum turning capacity: Division

- Diameter : 1100 mm
- Length : 10000 mm

One of 9 Vertical Boring Machines

- Maximum size of job:


6.1m Dia. X 3.5m Ht.

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Production Facilities
This Furnace
Thi F
[size 4m (13) x 4.5m (15) x 14.5m (47.5)] Machine Building
Division
is one of the 5 Heat Treatment Furnaces used
for Normalizing, Annealing, Hardening,
p
Tempering g and Stress Relieving g of Fabrications
and Castings

We also have facility for Water and Polymer Quenching

We can hot roll


p to
Steel Plates up
200 mm (8) thickness
and cold roll up to
100 mm (4) thickness
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Production Facilities
Radiography
R di h facility
f ilit up tto
200 mm (8) thickness using a Machine Building
Division
Cobalt 60 source.
We have 7 radiography halls and
,
take more than 100,000 radiographs
g p
annually.
We also have facility for X-Ray and
Iridium Radiography.

Steel is melted in an 8.5Tonne Arc


Furnace and Dual Track Induction
Furnace having 2 crucibles of 9
Tonnes each. Besides, there is also a
AOD Furnace of 16 Tonnes capacity
and a LR Furnace of 22T capacity for
secondary refining of steel.
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ISGEC Machine Building Division

Machine Building
Division

QUALITY, SAFETY AND ENVIRONMENT

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Quality, Safety and Environment - Standards

Machine Building
Division

Accuracy

Hydraulic Presses : JIS 6403 1994, Grade I

Die Spotting & Tryout Presses : JIS 6403 1994, Special Grade

Mechanical Presses : JIS 6402 1985, Grade I

Rigidity
Deflection of Bed / Slide : 0.17 mm/m
under full load) or better as per customer requirement

Safety : EN (CE Safeties) / OSHA

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Quality, Safety and Environment

Machine Building
Division

ISO 9001 : 2000 OSHAS 18001 : 1999 ISO 14001 : 2004


(Occupational Health & Safety (Environmental Management
Management System) System)

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Global Sourcing
Component Make* Machine Building
Division
Hydraulic Components : Bosch Rexroth, Parker, Vickers
PLC Controls : Siemens, Telemechanique, Allan Bradley, Mitsubishi,
Safety Relays : PILZ
Electrical Motors : Siemens, ABB, Reliance
Clutch and brake unit : Ortlinghaus, Goizper, Ompi
Cam limit Switch : Balluf, KAMCO, Showa Seiki
Electrical Drives : Siemens, Allan Bradley, Mitsubishi
p
Pneumatic Components : SMC, Festo-Norgen
g
Dual Solenoid Safety Valve : ROSS, Herion
Die Clamps : Pascal, Hilma
g arrangement
Slide Locking g : Pascal,, Hilma,, Ortlinghaus
g
Tonnage Monitor : IMCO, Toledo
Brake Monitor : Wintress, Helm

* Other makes can be provided on request

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Design Capabilities
Software Machine Building
Division
Drafting : Auto Cad

3-D
3DM Modelling
d lli : MDT (M
(Mechanical
h i lD Desktop)
kt )
INVENTOR
Solid Edge
Solid Works

Analysis : NISA (Stress, Strain, Deflection)


DDM-Pro (Mechanism of Link Drive
and Knuckle Joint Presses)

Electric Circuits : E Plan

Software Available for Ladder Diagrams of most of the PLC manufacturers including Siemens, Allen
Bradley, Telemechanique, Mitsubishi

Manpower
Total Manpower : 30, including 7 for Electrical & Electronics design

Dedicated team for Technology Upgradation

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Finite Element Analysis

Machine Building
To ensure safe stress and strain in critical members of the Press Division

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Servo Presses: Under Development

Machine Building
Division

High torque servo


motors

Main drive shaft

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New Plant - Bawal

Machine Building
Division

New Plant being set up at Bawal (near Delhi)


for manufacturing standard Gap Frame and H Frame Presses

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ISGEC Group

OTHER PRODUCTS

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Other Group Products - Pressure Vessels

Lavalin, Canada for PDO, Oman


job weighing 210T with a length of 12.5 M
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Other Group Products - Heat Exchangers

Galaxy Projects, UAE for Burrup Fertiliser, Australia 49


Other Group Products - EPC, Power Plants, Boilers

Dhampur Sugar Mills


30.4MW Power Plant Asmoli, India
Zambia Sugar Plc, Zambia
((IJT capability
p y up
p to 100MW))

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Other Group Products - Complete Sugar Plants

Consolidated Farming Ltd., Zambia

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Other Group Products - Castings

G.E. Hydro, Canada VA Tech Hydro, India

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THANK YOU

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