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SPECIFICATIONS

PV2000 Series
Valveplate
Modulating Pumps
Also refer to "Pump Features, Selection and Operating
Recommendations" (dynexpumpoperating.pdf)

CONTACT INFORMATION
USA Headquarters
Dynex/Rivett Inc.
770 Capitol Drive
Pewaukee, WI 53072 U.S.A.
Tel: 262-691-2222
FAX: 262-691-0312
E-mail: sales@dynexhydraulics.com

Power Units & Systems


Dynex/Rivett Inc.
54 Nickerson Road
Ashland, MA 01721 U.S.A.
Tel: 508-881-5110
FAX: 508-881-6849
E-mail: ashland@dynexhydraulics.com

European Sales
Dynex/Rivett Inc.
Unit C5 Steel Close, Little End Road, Eaton Socon,
Huntingdon, Cambs. PE19 8TT United Kingdom
Tel: +44 (0) 1480 213980
FAX: +44 (0) 1480 405662
E-mail: sales@dynexhydraulics.co.uk

For more information


visit our web site:
www.dynexhydraulics.com

BROCHURE NOTES:
Maximum pressures indicated throughout are the maximum intermittent pressures a component can
sustain for occasional, short periods of operation without appreciably reducing the life expectancy.
Contact the Dynex sales department for a review of any application which requires operating above
the rated pressures, flows, speeds or higher than normal operating temperatures.
Specifications shown were in effect when published. Since errors or omissions are possible, contact
your sales representative for the most current specifications before ordering. Dynex reserves the right
to discontinue products or change designs at any time without incurring any obligation.

DYNEX High Pressure Hydraulics

Copyright Dynex/Rivett Inc. Bulletin dynexpespv2000specs.pdf-0203


VALVEPLATE PUMPS & MOTORS

Electro-Hydraulic Pumps and Motors


For Accurate, Remote Speed Control

Dynex valveplate pumps and motors MF2000 AND MV2000 MOTORS


are used in demanding applications These motors produce high torque
requiring accurate control, and relative to their compact size. The
resistance to dust, dirt, vibration and largest weighs 38 lb (17,2 kg) and
difficult duty cycles. produces up to 62 hp at 3000 psi
PV2000 SERIES PUMPS These (46 kW at 210 bar).
pumps provide a perfect combination Variable models provide two speeds.
of accurate electro-hydraulic control, A solenoid valve de-strokes the
long service life and high efficiency motor to its lower displacement,
operation. providing increased speed.
On electro-hydraulic modulating MF5000 SERIES MOTORS Heavy-
models, output flow is proportional to duty motors produce steady power
a variable electrical input signal. with smooth speed variation.
Other models are available with They keep operating even when
pressure compensation, remote con- subjected to extreme pressure
trolled compensation, load sensing spikes, severe vibration and tough
and economical on/off control. duty cycles. They are ideal for
systems with constant starting and
stopping, and sudden direction
reversals.
For information on motors refer to
dynexpesmfmvspecs.pdf

ENERGY-SAVING CONTROLS
Pressure compensation and load sensing
CONTAMINATION match system requirements
TOLERANT BARREL
Special anti-galling coating
provides long service life

S.A.E. NO. 20 INLET PORT


Improves filling for good
performance with cold
fluids and high speeds

MECHANICAL POSITION FEEDBACK


Patented control precisely monitors
and controls cradle angle

ELECTRO-HYDRAULIC CONTROL
Modulating models deliver flow
proportional to variable input signal

PV2 Series Electro-hydraulic Modulating Pump

2
PV2000 SERIES PUMPS

Reliable Modulating
Pumps For Long,
Difficult Duty Cycles
PV2000 Series pumps, with their
durable construction yet simple
electro-hydraulic design, provide
long, reliable service life.
Modulating pumps, with accurate
output, feature a patented design
requiring no additional electronic feed-
back. The rugged design provides
dependable operation in adverse
conditions including extreme heat, dirty
environments and difficult duty cycles.

ACCURATE FLOW CONTROL PV2000 Series Pump


With Electro-hydraulic
Electro-hydraulic modulating models Modulating Control
deliver flow propor tional to an
electrical input signal.
Patented mechanical position
feedback continuously monitors and
adjusts pump output during operation.
A mechanical linkage between cradle
Remote Compensator Rated Pressure
position and the force motor provides
accurate control of pump output.The Offers the convenience of remotely Rated: 3000 psi (210 bar);
result is closed control-loop accuracy regulating maximum pressure from Maximum Intermittent: 4000 psi
without additional electronic feedback. the operators station. (280 bar). Note that adjustment of the
Load Sensing compensator is limited to 3500 psi
Machines can use position sensors (245 bar) maximum. For intermittent
or micro-processor input for auto- Automatically provides the output
required by the function at a pressure operation above 3500 psi (245 bar)
matic control; or functions can be contact the Dynex sales department.
controlled with manual input. 150 to 300 psi (10,4 to 20,7 bar)
Components can be located where higher than load pressure. Rated Speed
its most convenient, with hydraulics On/Off Control All Models: 2000 rpm
remotely controlled by the operator. Brings pump on-stroke and off-stroke Maximum Speed
in response to an electrical signal. Models PV2024, PV2029: 2800 rpm;
LONG SERVICE LIFE On/off models come with standard Model PV2032: 2600 rpm
These pumps operate reliably in pressure compensator. Maximum Required External Pilot Supply
harsh operating conditions. Piston output can be set using an integral (Electro-Hydraulic Models)
barrels treated with a special anti- stroke limiter control.
Pressure: 200 psi (13,8 bar);
galling coating provide superior Modulating Control Flow: 0.2 gpm (0,8 L/min)
contamination tolerance. Delivers flow proportional to a variable
Internal shafts with 1 inch (25,4 mm) electrical input signal. Modulating
diameters and extra large inlet ports, pumps come with standard pressure FORCE MOTOR ELECTRICAL DATA
for improved filling characteristics, compensator override.
Description Specifications
enable these pumps to keep running
under adverse conditions. PUMP SPECIFICATIONS Rated voltage 12 V (D.C.)
Full Stroke Voltage 9 V (D.C.)
Output at 1800 rpm, 3000 psi
PUMP CONTROL OPTIONS (210 bar) Rated Input Current 490 mA

PV2000 Series pumps are available Model PV2024: Resistance 24.5 Ohms
in three displacements, with a choice 17.7 U.S. gpm (67,0 L/min); Wattage 5.9 Watts
of controls: Model PV2029: Inductance at 1.0 kHz 60 mH
21.5 U.S. gpm (81,4 L/min);
Pressure Compensation Model PV2032: Recommended 3 V (D.C.) 60 Hz
Maintains a preset maximum pressure, Dither Signal Square Wave
24.5 U.S. gpm (92,7 L/min)
adjustable from 500 to 3500 psi (35 to Specifications at 70 F (21 C)
245 bar). These models include an See Typical Performance Curves A dither signal is recommended to improve
integral stroke limiter for convenient on page 8 for maximum output. response time and reduce hysteresis. A pulse
width modulation signal can also be used to
adjustment of maximum pump output. improve performance.

3
PV2 SERIES PUMP OPERATION

electro-magnetic device with an


Electro-Hydraulic armature that moves in response to DEADBAND HYSTERESIS

Pump Operation the magnitude of the electrical 100


COUNTER-CLOCKWISE
ADJUSTMENT
START

signal. 75

FLOW (%)
The armature controls the movement
ACCURATE OUTPUT FLOW of a pilot spool which ports pilot flow to 50

Modulating models deliver flow pro- the pump control piston. An external 25

por tional to a variable electrical pilot supply of 0.2 gpm at 200 psi CLOCKWISE
ADJUSTMENT

signal supplied to a force motor in the (0,8 L/min at 13,8 bar) is required. 0
OFF-STROKE FULL-STROKE
pilot-stage. The force motor is an The pump cradle in these models is VOLTAGE VOLTAGE

biased to an off-stroke position. The


control piston moves to bring the pump Pump output can be illustrated by a flow
on-stroke, in response to the electrical versus current curve. Deadband, or the
signal supplied to the force motor. amount of signal required to initiate flow,
can be adjusted by rotating the force motor.
As the electrical signal is increased,
pump output is propor tionally
increased, up to full flow. Reducing the MECHANICAL POSITION FEEDBACK
signal decreases pump output. Cradle angle, and resulting pump
BIASED
OFF-STROKE
REGULATED
ON-STROKE
For any applied electrical signal, output, is accurately monitored and
there is a distinct position for the controlled by patented mechanical
Cradle movement in modulating pumps is cradle. Pressure to the control piston position feedback. See the drawings
controlled by a variable electrical signal is automatically regulated to maintain below for a description of how this
supplied to the pilot-stage force motor. the commanded cradle position. design operates.

FIGURE 1: The mechanical position feedback design consists


FORCE MOTOR ARMATURE
of a feedback rod (attached to the control piston) and a pilot
sleeve which rides on a feedback cam in the rod. A hole in the PILOT SPOOL
sleeve, in conjunction with the land on the spool, forms a PILOT SLEEVE
control orifice. When no flow is required this orifice is closed.
CONTROL ORIFICE CLOSED
FIGURE 2: In response to the electrical signal, the force motor
armature retracts. The pilot spool, held in contact with the
armature, moves inside the sleeve directing pilot flow to the
control piston through the now open orifice. Movement of the
piston changes the cradle angle and brings the pump on-stroke.
FIGURE 3: The feedback rod moves with the control piston.
When the cradle has reached its proper angle, movement of PILOT FLOW
the feedback cam causes the sleeve to shift in relation to the
spool. This closes the orifice and effectively nulls the pilot FEEDBACK ROD
stage. The control piston and the cradle remain in this position
as long as the electrical signal is unchanged.
Figure 1: Cradle biased off-stroke

SPOOL SHIFTS TO OPEN SLEEVE SHIFTS TO CLOSE


CONTROL ORIFICE CONTROL ORIFICE

CONTROL PISTON

FEEDBACK CAM

Figure 2: Pilot flow ported through control orifice Figure 3: Movement of sleeve nulls pilot stage

4
PV2000 SERIES PUMPS

Pump Type SELECTING PV2 SERIES PUMPS


Variable displacement valveplate The table below indicates which
design with a choice of controls to controls are available for each pump
regulate delivery. size.
Mounting STANDARD PUMPS Control options
S.A.E. B 2-bolt pattern are shown for models with both
Shaft Data rotations (as viewed from shaft-end).
Standard, S.A.E. B-B 1.00 inch Model numbers listed are for pumps
keyed shaft, with standard S.A.E. B-B 1.00 inch
or S.A.E. B-B spline shaft: keyed shafts or standard S.A.E. B-B Tandem Thru-Shaft PV2000 Series Pumps
1.000/.978 inch diameter standard spline shafts. For pumps with optional
S.A.E. 15 tooth, 16/32 D.P. 30 S.A.E. B spline shaft contact your
involute spline; Dynex representative for specific
Optional S.A.E. B Spline Shaft: model numbers. pump, with a standard S.A.E. B 2-bolt
.875/.853 inch diameter standard pattern, can be mounted piggy-back.
S.A.E. 13 tooth, 16/32 D.P. 30 THRU-SHAFT PUMPS Thru-shaft The internal coupling is a standard
involute spline. models can reduce circuit costs by S.A.E. B-B spline.
eliminating separate drives, saving
Weight (Mass) space and reducing installation time. Thru-shaft pumps are available with a
Compensated: 56 lb (25,4 kg); choice of control options. For
On/Off: 59 lb (26,8 kg); These models are available in a installation details and complete
Modulating: 64 lb (29,0 kg); tandem configuration or as a single model numbers, contact the Dynex
Thru-Shaft: 75 lb (34,0 kg) thru-shaft pump. Any accessor y sales department.

MODEL SELECTION
Clockwise Rotation Counter-Clockwise Rotation
Shaft Pump Control
17.7 U.S. gpm 21.5 U.S. gpm 24.5 U.S. gpm 17.7 U.S. gpm 21.5 U.S. gpm 24.5 U.S. gpm
(S.A.E. B-B) Description
(67,0 L/min) (81,4 L/min) (92,7 L/min) (67,0 L/min) (81,4 L/min) (92,7 L/min)
at 1800 rpm at 1800 rpm at 1800 rpm at 1800 rpm at 1800 rpm at 1800 rpm

PV2024-3084 PV2029-3024 PV2032-3147 PV2024-3086 PV2029-3025 PV2032-3148 Keyed


Pressure Compensated
PV2024-3085 PV2029-3026 PV2032-3149 PV2024-3087 PV2029-3027 PV2032-3150 Spline
PV2024-3088 PV2029-3028 PV2032-3151 PV2024-3089 PV2029-3029 PV2032-3152 Keyed Remote
PV2024-3067 PV2029-3030 PV2032-3153 PV2024-3090 PV2029-3031 PV2032-3154 Spline Pressure Compensated
PV2024-2950 PV2029-3032 PV2032-3155 PV2024-3082 PV2029-3033 PV2032-3156 Keyed
Load Sensing
PV2024-2951 PV2029-3034 PV2032-3157 PV2024-3083 PV2029-3035 PV2032-3158 Spline
PV2024-3095 PV2029-3038 PV2024-3097 PV2029-3039 Keyed
On/Off Control
PV2024-3096 PV2029-3099 PV2024-3098 PV2029-3100 Spline
PV2024-3091 PV2029-3036 PV2024-3092 PV2029-3037 Keyed
Modulating Control
PV2024-3073 PV2029-3093 PV2024-3074 PV2029-3094 Spline
Pressure compensator setting adjustable from 500 to 3000 psi (35 to 210 bar).
Models listed here also have pressure compensator override.

DIRECTION OF ROTATION 8.83 OUTLET PORT INLET PORT


VIEWED FROM SHAFT END 1.63 (224,3) NO. 16 S.A.E. NO. 20 S.A.E.
(41,4) DRAIN PORT 1.625 1.625
5.750 SQUARE KEY
.25 x 1.00 (6,4 x 25,4) .59 NO. 8 S.A.E. (41,28) (41,28)
(146,05)
(15,0)
ALTERNATE
4.000 101,60
(
3.998 101,55 ) DRAIN PORT
NO. 6 S.A.E. 4.00
(101,6)
1.111
1.101 ( 28,22
27,97 )
8.00 3.12
(203,2) (79,2)
1.000
.998 ( 25,40
25,35 )
DIRECTION
OF ROTATION
.562 (14,27) VIEWED FROM
2.81 PORT END
2 MTG. HOLES
1.81 (71,4)
1.19 1.19 (46,0) 2.56
(30,2) (30,2) ALTERNATE (65,0) .25 (6,4)
DRAIN PORT .375 7.78 5.32 ADJUSTMENT
3.81 NO. 8 S.A.E. 4.06
(96,8) (9,52) (197,6) (135,1)
9.71 (103,1)
7.63 (246,6)
(193,8) 10.92
(323,4)

Pressure Compensated Model (With Stroke Limiter)

5
PV2000 SERIES PUMPS

Installation and
.25 (6,4) INT. HEX
Performance Data (ADJUSTMENT
FOR CRADLE STOP)

Refer to the installation drawing on


4.50
page 6 for dimensions common to (114,3)
REMOTE
all models. PRESSURE PORT
NO. 4 S.A.E.
Standard Seals
7.78 1.63 1.19
Buna-N (Nitrile) (197,6) (41,4) (30,2)
10.92 3.21
Fluid (277,4)
MAX.
(81,5)

High-grade premium petroleum-based


oil, with a combination of anti-wear, Remote Pressure Compensated Model (With Stroke Limiter)
demulsibility, rust protection, and
oxidation resistance and foam resis-
tance properties.
Minimum Filtration Levels
.25 (6,4) INT. HEX
Pump inlet, 25 nominal; (ADJUSTMENT
Pressure or return line, 25 nominal; FOR CRADLE
STOP)
Pilot supply (electro-hydraulic
models), 10 nominal. 5.38
(136,7)
While finer filtration levels than these
are desirable, restricting flow to the
pump inlet must be avoided.
7.78 1.63 2.00 2.81
Inlet Conditions (Minimum) (197,6)
10.92 MAX.
(41,4) (50,8) (71,4)

0 psig (0 bar) to 1800 rpm; (277,4) LOAD SENSING CONTROL PORT


NO. 4 S.A.E.
5 psig (0,35 bar) to 2800 rpm.
Load Sensing Model (With Stroke Limiter)
Mounting
Generally, mount pumps with shaft
horizontal and either drain port
3.88 2.72 .30
vertically up. Consult your sales (98,6) (69,1) (7,6)
MINIMUM
PILOT SUPPLY PORT
representative for other orientations. NO. 4 S.A.E.
2.93
(74,4) .25 (6,4)
Shaft Loading MALE SPADE
TERMINALS (2)
Consult your Dynex sales represen-
2.81
tative for applications which require (71,4)
sideloading.
Start-up 2.81
(71,4)
Fill pump through upper-most case
drain prior to start-up. It may be .25 (6,4)
PRESSURE
necessary to bleed air from pump 9.08
COMPENSATOR 4.06
ADJUSTMENT

outlet for initial priming. (230,6) (103,1)


10.84
(275,3)

FLUID SPECIFICATIONS Modulating Model (With Pressure Compensator)


Fluid Grade
Specification
Summer Winter
Viscosity at 5.05
150-300 SUS 75-200 SUS .25 (6,4) MALE SPADE TERMINALS (2) (128,3)
100 F . 2.26 PILOT SUPPLY PORT
(37,8 C) (38,3-64,9 cSt) (14,4-43,1 cSt) (57,4) NO. 4 S.A.E.

Viscosity at 43 SUS 43 SUS


210 F (5,2 cSt) (5,2 cSt) 3.19
(98,9 C) Minimum Minimum (81,0)

-40 F
Pour Point, 0 F
(-40 C)
Typical (-17,8 C)
or Less
Viscosity 95 95 .25 (6,4) INT. HEX
(ADJUSTMENT
Index Minimum Minimum FOR CRADLE STOP)

If fluid conditions fall outside of the range 11.05 MAX.


PRESSURE COMPENSATOR
(280,7)
shown, consult the Dynex sales department.
Warm Weather Grade, Above +40 F (4,4 C)
Cold Weather Grade, Below +40 F (4,4 C) On/Off Model (With Pressure Compensator and Stroke Limiter)

6
PV2000 SERIES PUMPS

TYPICAL PERFORMANCE CURVES (AT 1800 RPM)

PV2024 PV2029 PV2032


KW HP
50

60

40
50
INPUT POWER

)
KE
KE
) RO
RO ST
30 40 ST LL
L (FU
(F UL ER
ER OW
OK
E) OW TP
30 TR TP PU
S U IN
20 (FU
LL INP
R
WE
PO
20 UT
INP

10
10
ATED)
PENSATED) INPUT POWER (COMPENS
INPUT POWER (COMPENSATE
D) INPUT POWER (COM
0 0

N M LB IN

250 2250

2000

200 1750
INPUT TORQUE

1500 KE
)
KE
) RO
150 RO ST
1250 E) ST LL
K L FU
T RO UL U E(
S (F RQ
LL UE TO
1000 (FU RQ
UE TO UT
100 O RQ
PU
T INP
750 U TT IN
INP

500
50
250

0 0

U.S.
L/MIN. GPM

100
DELIVERY AT 1800 RPM
90 24
DELIVERY AT 1800 RPM
80
20
DELIVERY AT 1800 RPM
70
DELIVERY

60 16

50
12
COMPENSATOR COMPENSATOR COMPENSATOR
40 SETTING
AT 2500 PSI
SETTING
AT 2500 PSI
SETTING
AT 2500 PSI
175 BAR 175 BAR 175 BAR
AT 1500 PSI AT 1500 PSI AT 1500 PSI
30 8 105 BAR 105 BAR 105 BAR

20
4
10

0 0

100
VOLUMETRIC VOLUMETRIC VOLUMETRIC EFFIC
EFFICIENCY EFFICIENCY IENCY
90
OVERALL EFFICIENCY
80 OVERALL EFFICIENCY OVERALL EFFICIENCY
EFFICIENCY %

70

60

50

40

30

20

10

0
PSI 1000 2000 3000 4000 PSI 1000 2000 3000 4000 PSI 1000 2000 3000 4000

BAR 50 100 150 200 250 BAR 50 100 150 200 250 BAR 50 100 150 200 250
OUTPUT PRESSURE OUTPUT PRESSURE OUTPUT PRESSURE

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