TOE C843 7.35D - MX1 Maintenance Manual

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MAINTENANCE MANUAL i A
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Before initial operation
' so.; L;:?-. <>- ;-..A;v.vrV. ?>: -V .-
/ read these instructions :<

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tor luture relerence. fix -** t ~ A: a. < L >tl lu.'. .';g <:AU '-W u. .w.. . : ....
This manual is primarily intended to give operators

instructions for YASNAC MX1 programming, opera
tion and maintenance.
This manual applies to the basic and optional

features of YASNAC MX1. The optional features
are marked with a dagger. For the specifications
of your YASNAC MX1, refer to the machine tool
builder's manual.
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YASNAC MX1 OPERATOR'S STATION

TABLE OF CONTENTS
1. CENERAL 3 2.4.2 DC Power Supply Voltage Check 45

2.5 STATUS DISPLAY BY ON-LINE DIAGNO
1.1 COMPONENT ARRANGEMENT OF
YASNAC CONTROL SYSTEM 3 STICS FUNCTION (DCN) 46
2.5,1 Outline Displays 46
1.2 BLOCK DIAGRAM OF YASNAC
CONTROL SYSTEM 6 2.5.2 Operating Procedure to Display
1.3 MAINTENANCE INSTRUMENTS 7 Input/Output Signals 46
1.4 ROUTINE INSPECTION SCHEDULE 7 2.5.3 List of Standard Input/Output Signals 47
1.4.1 Tape Reader 8
1.4.2 Control Panel 8 3. ADJUSTMENTS UPON INSTALLATION 55
1.4.3 Servomotor and DC Motor for Spindle 8
1.4.4 Battery 9 3.1 ADJUSTMENT PROCEDURES 55
3.2 POWER TRANSFORMER CONNECTIONS 57
3.2.1 Tape Changing on Control Transformer (IT) 57
2. TROUBLESHOOTING JO 3.3 DISPLAYING AND WRITING PARAMETERS 58
2.1 TROUBLE ISOLATION 10 3.3.1 Parameter Types 58
2.1.1 Nature and Circumstances of Trouble JO 3.3.2 Parameter Data Display 58
2.1.2 Operations and Programming Checks JO 3.3.3 Parameter Data Writing 58
2.1.3 NC Unit Check 12 3.3.4 Tape Input of Setting Data and
2.2 TROUBLESHOOTING BY ALARM CODES 12 Parameter Data 59
3.3.5 Punching-Out of Setting Data and
2.2.1 List of Alarm Codes 13
2.2.2 Counteracting Alarms 24 Parameter Data 59 3
2.3 TROUBLESHOOTING WITHOUT ALARM 3.3.6 Parameter Numbers and Their Contents 60
CODES 42
2.4 SUPPLY VOLTAGE CHECK 44 APPENDIX STORED LEADSCREW ERROR COM
2.4.1 Input Power Supply Voltage Check 44 PENSATION 76
INDEX
Subject
A Adjustment Procedures 55 O Operations and Programming Checks JO

ADJUSTMENTS UPON INSTALLATION 55 Outline of Displays 46
Alarm Codes, List of 13
APPENDIX STORED LEADSCREW ERROR P Parameter Data Display 56
COMPENSATION 76 Parameter Data Writing 58
ParameterNumbers and Their Contents 60
B Battery 9 ParameterTypes 58
Block Diagram of Yasnac Control System 6 PARAMETERS, DISPLAYING AND WRITING 58
C Component Arrangement of Yasnac Control

Power Transformer Connections 57
0
System 3 R Routine Inspection Schedule 7
Control Panel 8
Counteracting, Alarms 24 S Servomotor and DC Motor for Spindle 8
Setting Data and Parameter Data,
D DC Power Supply Voltage Check 45 Punching-Out of 59
Setting Data and Parameter Data, Tape
C GENERAL 3 Input of 59
Standard Input/Output Signals, List of 47
Input Power Supply Voltage Check 44 Status Display by On-Line Diagnostics
Function (DCN) 46
M Maintenance Instruments 7 Supply Voltage Check 44
N Nature and Circumstances of Trouble T Tap Changing on Control Transformer (IT) 57

NC Unit Check 10 Tape Reader 8
Trouble Isolation 10
O Operating Procedure to Display Input/Output TROUBLESHOOTING
Signals 46 troubleshooting by alarm code JO
Troubleshooting without Alarm Codes 42
2
1. GENERAL
The YASNAC MX1 is a high-performance CNC for The data input-output interface has been expand
simultaneously controlling 3 or 4 axes of a machin ed in concept, and, in addition to conventional
ing center, with emphasis placed on high-speed interfaces such as FACIT4070 and RS 232C,
machining, unattended automatic operation, or RS422 is able to accommodate requirements for
feedback gauging control. new modes of operations such as high-speed,
long-distance data transmission.
With the NC logic incorporating 16-bit micropro The YASNAC can incorporate a programmable
cessors and various LSIs, the YASNAC MX1 in machine interface, and the logic diagram can be
corporates a compact design with a wide range of edited easily from the NC operator's station.
capabilities. The memory comprises permanent,
semi-permanent and programmable software storage
used in combination to utilize each one to maxi
mum advantage.
1.1 COMPONENT ARRANGEMENT OF YASNAC CONTROL SYSTEM
TAPE POSITION
MDI *. CRT
READER DISPLAY
o
I
1
DATA
CONTROL
POSITION
CONTROL
i .
SERVO
UNIT
---
I
I!
<
1
SERVOMOTOR
r@i'TACHOMETER
GENERATOR
i
+ 5 V
+12 V
+ 24 V i(PG): POSITION CODER i
*15 V L_S_I
COMPOSITE GENERAL- CONTROL
POWER PURPOSE CABINET
SUPPLY UNIT I/O MODULE
+5 V
+ 24 V
U POWER
TRANSFORMER
w
V INPUT
UNIT FAN UNIT
Fig. 1.1 Component Arrangement of YASNAC Control System !
!
1.1 COMPONENT ARRANGEMENT OF YASNAC CONTROL SYSTEM (Cont'd)
KEYBOARD UNIT
MDI MODULE
/ . CRT UNIT
COMPOSITE
z_z /
POWER SUPPLY
UNIT (CPS-25N)
7
Px
I
GENERAL-PURPOSE
I
l
si DATA I/O MODULE
/ TAPE READER
1/0 MODULE (2) I CPU RACK
N
"k
(SEE NEXT
PAGE)
r
i
/
k X
TAPE REELS
GENERAL-
PURPOSE I/O
MODULE (1)
Ii P0W&R
INPU r
J *VIT
*
*
/
\
TAPE OUTLET COVER
Fig. 1.2 Built-in Type 1, with Door Open
POWER INPUT UNIT

JZNC-TU05 (1)
DATA I/O
TkL
----
MODULE
! SSKS'HilOVER
1
>v (CPS-25N)
GENERAL-
oo 0
PURPOSE I/O
kX
III
MODULE (1) r-
X GENERAL- CPU RACK i
PURPOSE I/O (SEE FIG.
MODULE (2) 1.1.4.)
Ill
III
POWER INPUT UNIT
JZNC-TU06 (2) 111
Fig. 1.3 Unbundled Type, with Door Open
ll \
5l 5 (
RY MODULE (2)
JAMCD-Ki02- CD
OR JANCD-IW05 )
-MM06
\ MEMORY MODULE (1) JANCD-MJCU (-MM31C)

Fig. 1.4 CPU Rack DATA CPU MODULE JANCD-CPOlB
SERVO CPU MODULE JANCD-CP02
ADDITIONAL AXIS SERVO MODULE JANCD-SROI
4
Table 1.1 List of Major Component Units
Component Name Type Name Component Code Remarks
JZNC-TU04 Built-in type 1

Power input unit JZNC-TU05/06 Unbundle type
JZNC-TU17 Free-standing type
Power control module JANCD-TU01 DTN 3570 Included in the
power input unit
Composite power supply CPS-25N AVR 808
unit
Tape reader MODEL 2401-1 RED 16
MODEL 1500 RED 14 6 inches
Tape reels
MODEL 1402-1 RED 13 8 inches
JANCD-CP03 DTN 3700
Data CPU module
JANCD-CP01B DTN 3650
Servo CPU module JANCD-CP02 DTN 3510

JANCD-M.M01B DTN 3590
Memory module (1) JANCD-MMO 1C-0Z DTN 3730 150.M Max
JANCD-MM02-42 DTN 3540 20M
JANCD-MM02-44 DTN 3550 40M

Memory module (2) JANCD-MM05 DTN 3620 70M
JANCD-MM05 DTN 3620
320M
JANCD-MM06 DTN 3630
Battery unit JZNC-GBA02 DUN 650
Additional axis control JANCD-SR01 DTN 3600
module
Control panel unit JZNC-OP01 DUN 4210
CRT display unit TR-9DD1B CRT 4
Included in the
Keyboard unit HMK-3993-02 SW 651 control panel
unit
MDI module JANCD-SP01 DTN 3560
Data I/O module JANCD-GIF02 DTN 2340

General-purpose JANCD-IO01B DTN 3580
I/O module
;
1.2 BLOCK DIAGRAM OF YASNAC CONTROL SYSTEM
1. DATA CPU MODULE
CPU
CONTROL
ROM
-*
PARTPROGRAM
DATA RAM
TAPE READER TAPE READER 7

-*
PUNCHER UNIT PAPER TAPE
INTERFACE
CIRCUIT FACIT 4070
GENERAL-PURPOSE DATA I/O ASR33

SERIAL INTERFACE ** MODULE RS232C
CIRCUIT RS422
EXTERNAL CUR EXTERNAL CUR p

RENT POSITION RENT POSITION
DISPLAY INTERFACE DISPLAY UNIT
I
MANUAL PULSE
GENERATOR
INTERFACE
CIRCUIT
MANUAL PULSE
GENERATOR
SPINDLE COMMAND SPINDLE COMMAND OUTPUT (D/A)

INTERFACE CIRCUIT
I/O AND CRT

CONTROL INTER MDI & CRT
FACE CIRCUIT
GENERAL-PURPOSE GENERAL-PURPOSE
I/O MODULE 1 I/O MODULE 2
POWER CIRCUIT POWER INPUT

*- INTERFACE UNIT
BUFFER
SERVO UNIT DC MOTOR 3

POSITION CONTROL
CIRCUIT 1 J
CONTROL ROM
CPU
SERVO CPU MODULE
Fig. 1.5 Block Diagram of YASNAC Control System
6
1.3 MAINTENANCE INSTRUMENTS
(1) Measuring instruments
Name Specifications Purpose

AC voltmeter Capable of measuring AC power voltage To measure AC power voltages
Tolerance: 2% or less
DC voltmeter Maximum range: 10 V, 30 V To measure DC power voltages
Tolerance: i2% or less i
(A digital voltmeter may be required.)
Oscilloscope 2-channe] type, with a frequency To measure tape reader output
range of 5 MHz or higher waveforms, etc.
DC ammeter Maximum range: 10 A, 30 A, 50 A To measure currents flowing
Tolerance: i2% or less through DC motors
(2) Tools (3) Chemicals

Phillips screwdriver: large, medium and Cleaning agent for tape reader
small (absolute alcohol)
Standard screwdrivers: medium and small i
1.4 ROUTINE INSPECTION SCHEDULE ments to be observed for maintenance time in

order to keep the equipment in optimum condi
The following table shows the minimum require- tion for an extended period.
Table 1.2 Inspection Schedule
Items Frequerrcy
? ?i Remarks
5 aE fi oE
S
*
*
Cleaning of reading
head
Daily
o Including light source part.
Tape
reader
Cleaning of tape
tumble box
Weekly
o
Lubricating of tension
arm shaft end
As required
o
Control
Tight closing of
doors
Daily
o
panel Checking for loose fit
and gaps of side plates Monthly
and worn door gaskets o
Vibration and noise Daily
o Feel by hand, and do the
audible inspection.
Motor contamination
and breakage Daily or oo Inspect visually.
Servomotor
and DC
Clearance of ventila
tion openings
as required
oo Inspect mainly spindle DC
motor.
motor for
spindle
Burned spots, cracks,
wear, and pressure
of brushes o Check the length of
brushes.
Roughened commuta
tor surface
Every
three months
o Check dark bar. threading
and grooving of commutator.
]
i
Dirt in interior of
motor o Clean with compressed air.
Battery Daily
oo See if alarm for BATTERY
is displayed on CRT screen.
7
1.4.1 TAPE READER B. After inspecting the control with door open,
close the door and fasten door locks (2 per
(1) Cleaning the tape reader head (Daily) door) securely using the key provided (No.
YE001). When opening or closing, insert
A. Remove tape rubbish and dust from the glass the key all the way into the keyhole and
with a blower brush. If the glass is stained turn until it clicks (approximately a quar
with oil or oily dust, wipe it using a gauze ter-turn). The key can be removed from
or soft cloth with absolute alcohol. Also an open or closed position.
clean the tape guide and the tape retainer.
OPEN POSITION
B. Remove the dust, if any, on LED (light
source) on top with a blower brush.
CLOSED
POSITION H m
_
&_
CLOSED
CLOSED
POSITION
(2) Cleaning of tape tumble box (Weekly)
CLOSED
A. Clean the braided nylon leading tape with a OPEN POSITION
clean, soft cloth.
With the door With the door
B. Remove the tape outlet cover (See Fig. lock on right lock on left
1.1.2) by loosening two mounting screws side of the side of the
and clean the bottom of the tape tumble door (Left-hand door (Right-hand
box with cloth or brush. Hinged Door) Hinged Door)
(3) Lubricating of tension arm shaft

c
NOTE: If the optional door interlocking
For the control with 6 inch or 8 inch diameter switch is provided, opening the door shuts
reels, lubricate the shaft end of tension arm, off the main power supply and stops all
when the tension arm does not move smoothly. operations.
C. Check gaskets on the rims of front and rear

doors .
D. See if the inside of enclosure is dusty.
LUBRICATING Clean it, if necessary.
Q E. Check for any opening in the door base with
\ TENSION ARM
the doors shut tightly.
\
1.4.3 SERVOMOTOR AND DC MOTOR FOR
(In the case of 8-inch diameter reel) SPINDLE
NOTE: When trouble occurs in feeding or (1) Vibration and noise (Daily)
winding tape with 8 inch diameter reels,
open the front door and brush away dust Vibration can be checked by resting the
around the photo-coupler by using a blower hand on the motors, and for noise, using a
brush. listening stick is recommended. If any ab
normality is found, contact maintenance per
sonnel immediately.
1.4.2 CONTROL PANEL
(1) Checks on doors for tight closing (Daily) (2) Motor contamination and impairment (Daily)
A. The control panel is constructed as a dust- Check the motor exterior visually. If dirt
proof, sheet-steel enclosure with gasketed or damage should be observed , inspect the
doors so as to keep off dust and oil mists. motor by removing the machine cover. Re
Keep each door tightly closed at all times. fer to the machine tool builder's manual.
f Tension arm shaft available as an option.
8
i
(3) Clearance of ventilation window blockage ( 5) Commutator surface

(Daily)
A. Visually check surface roughness of the
Check the ventilation window of DC (or AC) commutator through inspection window.
spindle motor. If it is clogged with dust or
dirt, inspect the spindle motor removing the After 100 to 200 operating hours, the com-
machine cover. Refer to the machine tool mutator should take on a polished light
builder's manual. brown or chocolate color. The motor has
developed an ideal commutator film and needs
no attention other than to be kept clean. f
Inspection of commutators and brushes is essen
tial for maintaining the excellent performance of B. See if a blackened bar, threading (or groov
the control. Inspection work to be executed is ing) is on the commutator. If any of the i
described in the following three items. above is observed, investigate the cause of
rl
trouble.
h
Quarterly Inspection of Commutators and Threading or grooving on the commutator
Brushes surface may be due to too small of a motor
load. A blackened bar is the result of
The carbon dust from brushes, accumulated carbon dust in commutator slots, or acci
around the commutator, inside the motor, may dentally produced sparkings. If the carbon
i
cause motor troubles such as the layer short of dust is a cause of blackened bar, wipe the
:
armature and the flashover of commutator. In commutator with a clean dry cloth to smooth
the worst case, it may lead to fatal damage. To the surface. If sparking occurs, contact
avoid this, be sure to have an inspection on the the maintenance representative.
commutators and brushes at least every three
months. (6) Motor inside (dirty) i;
Double check to be sure power is OFF by turning i

off both control power and servo power before A . Visually check the motor interior through
inspecting brushes and servomotor inside. inspection window .
(Disconnecting the circuit breaker of the power The dried carbon dust will not affect motor
supply unit for servo control unit cannot shut running, but it is recommended that the
.
off power completely) Failure to do so may cause inner parts such as commutator, brush- !
fatal or serious injury. holders and brushes be cleaned with a dry
compressed air (air pressure: 2-4 kg/cm4, !
(4) Carbon brushes 28.5-56.5 ps)
B . If oily carbon dust exists inside the motor
A. Under normal operating conditions, brush due to poor oil seal or defective enclosure,
wears by 2 to 4 mm per 1000 operating hours. contact YASNAC service personnel.
If wear is excessive, check to see if oil has
contaminated armature surface, or if ab
(7) Servomotor with oil seal
normal overcurrent flows through motor
circuit.
As the life expectancy of oil seals and brushes
B. When brush length becomes shorter than is 5000 hours, the inspection and maintenance
those shown below, replace the brush with by the company should be done every 5000
a new one. hours. If possible, yearly inspection taking
less than 8 hours is recommended.
Minertia motor junior series: 6 mm or below
DC motor for spindle: 17 mm or below
1.4.4 BATTERY
Minertia motor J series: 7 mm or below
Make sure that "BAT" or "A/B" on the right-low
--
C. If either the brush, or pigtail is broken, the position of CRT screen is not displayed. If it is
brush assembly must be replaced as a whole displayed, contact maintenance personnel. The
unit. battery must be replaced with a new one within a
month.
1
BRUSH
LENGTH
PIGTAIL
NOTE: When replacing the brush assembly,

consult the company.
9
2. TROUBLESHOOTING
TROUBLE ISOLATION 2.1.2 Operations and Programming Checks
2.1
(1) Operations
Try to fully analyze the circumstances in which
the trouble occurred. This is necessary for iso
lating the trouble and/or for having the YASNAC Was the operator properly trained?
serviceman called in to correct the trouble. Veri Was there a recent change of operators?
fying the following points will minimize the down
time of your system: Was the operator well familiar with the pro
gram?
2.1.1 NATURE AND CIRCUMSTANCES OF TROUBLE Was the program interrupted before comple
tion?
(1) Type of trouble
Was the program placed under incremental
In
or absolute command?
what mode did the trouble occur?
Was the tool compensation properly set?
* In what mode(s) does the system normally
operate? Can other operating modes be selected?
What was the display of MDI b CRT when the Was the optional block skip function proper
trouble occurred? ly used?
Was the positioning incorrect (error axis, Was the tape correctly set?
positioning error, displayed position values?
(
Was the program properly coded?
Was the tool path erroneous (by how much)?
Were there any inadvertent or erroneous
- Was the feedrate correct? operations?
Was an auxiliary function used?
(2) Punched tape
What was the alarm number?
In which program did the trouble occur? Was the tape contaminated?
What was the sequence number? Was the tape bent or crimpled?
Does the trouble recur in a particular mode? Were tapes properly spliced?
Is the trouble related to tool changing? Was the program successfully run prior to
Is the trouble associated with feedrate? this operation?
Was the tape correctly punched?
(2) Frequency of trouble Was the tape puncher operating normally?
When did the trouble develop? (Did it occur Was a black tape used?
when other machines were in operation?)
How often did it occur? (3) Programming
(3) Recurrence of trouble

Is
Was
the program new?
the program formulated according to the
<
Run the program tape that experienced the instruction manual?
trouble several times. Check the values in Did the trouble occur in a particular block?
the NC unit and compare them with those
being programmed. Is the trouble attribut Did the trouble occur in a subprogram?
able to external disturbances? Was a check list made and used for tape
- Verify the offset values and remaining dis
tributed values being stored.
verification?
* Increase or decrease the override value. (4) Settings
Ask the operator to explain the circumstances Were there any corrections or adjustments
under which the trouble occurred. made prior to starting the operation?
Was a fuse blown?
10
Was an emergency stop maintained? Did any machining chips enter the cabinet
Was the machine tool ready to operate? interior?
Was analarm state in effect?

(2) Tape reader
What was the alarm number?
Was the alarm lamp lit on a module (on print
Was the tape reader contaminated?
board) ? What were the characteristics of the wave-
Was the MODE switch in normal position? forms from the tape reader?
Was the override set to "0"?
( 3) Control unit interior
Was the machine lock set?
Was the control unit interior contaminated?
Was the feed hold set?
Was the fan motor operating normally?
(5) External factors (Was the air flow from the cooling air exhaust
port normal?)
Was the machine tool recently repaired or ad Was the interior damaged by corrosive gas?
justed?
Was the control cabinet recently repaired or (4) Composite power supply unit
adjusted?
Wasthe input voltage normal?
Was the NC unit recently repaired or adjusted?
Werethe output voltages normal (+5 V, +12 V,
Is there any noise source (e.g., crane, high
. frequency sewing machine, electrical discharge
machine,, welding machine) within interference
+24 V. il5 V)?
Was each voltage within tolerance?
range? Was a fuse blown?
Was there any new machine recently installed
Was the circuit breaker tripped?
nearby?
Is there any other NC unit that has develop
Was the shield properly grounded?
ed similar failures in your factory? Was the wiring properly inside the control
Has the user made an attempt at adjustments
cabinet?
inside the NC unit? How much did the input voltage fluctuate?
Has the same trouble occured previously with Was there any significant drop in input
this unit? voltage?
Was the front or rear door open (with door
(6) Ambient conditions interlock in effect) ?
Is there any machine that consumes a large
What was the temperature?
amount of current in the factory (e.g. , weld
Was there any abrupt change in temperature? ing machine, electrical discharge machine)?
Was the tape reader contaminated?
(5) Grounding
Was there any oil or cutting fluid splashed,
in the immediate area? Was grounding properly connected?
Were there any vibrations? Was the shield grounding proper?
Was the system exposed to the direct sunlight?
(6) Cables
2.1.3 NC UNIT CHECK
Were cable connectors securely inserted?
(1) Control unit exterior Was any internal cable damaged?
Was the MDI & CRT unit normal? Was any external cable damaged?
Was the tape reader kept clean? Was any cable broken or contaminated?
* Was the tape reader door closed?
Was the unit operated with its door open?
i
2.1.3 NC UNIT CHECK (Cont'd) 1. Depress the (ALM) key
This will cause up to 4 pairs of alarm codes

(7) Modules (on printed circuit board)
and alarm messages to appear in order of
importance, with the most serious one at the
* Were all modules securely installed? top.
* Were plug connectors properly secured? NOTE: In an alarm state, the alarm screen
appears taking priority over any other display.
What was the revision letter? There is no need to operate the (PAGE) key.
Were connections (on flat cable) between
modules correct?
(8) MDI & CRT unit
Were push buttons freely operable? -T< *. IV*.

* Was the flat keyboard operable?
Was the flat cable free of defects?
IL
TTl Tj
. M fM* r
(9) Parameters *.] i*.i * i )
I rv
Did the actual parameters match those in the
parameter table attached to the NC unit?
r*3
(10) Interface
Were the power cable and NC cable separate

ly installed?
Was the cable positively shielded?
Were the relay, solenoid, motor, etc. each Alarm Codes and Messages
equipped with a noise suppressor?
Were the I/O signals normally generated by
the DGN (diagnostic) function?
Eliminate the cause of the alarm and depress
the (RESET) key, and the alarm state and
2.2 TROUBLESHOOTING BY ALARM CODE the alarm display will be reset. Notice that
the alarm codes "800," "810, ri 820," "830" [i
If an alarm condition occurs, a display "ALM" or and "840" are displayed regardless of the
selected function key.
"A/B" (for battery alarm) blinks on the bottom
line of the CRT screen regardless of the mode or
function. In this case, detailed information of 2. The alarm codes are categorized as follows:
the alarm condition will be displayed by the fol
lowing operations:
Table 2.1
Alarm No. Spindle Operation Type of Alarm
000 to 099 Stop at block end Tape format error alarm

Macro, operation , external Input/
100 to 199 Stop at block end
output error, sequence error (1)
200 to 299 Immediate stop Overtravel, reference point return,

positioning, machine ready
Servo, emergency stop, overload
300 to 399 Immediate stop
FG, RPG
400 to 499 Immediate stop Sequence error (2)
500 to 599
600 to 699 Sequencer message
700 to 799
800 to 899 NC system stop CPU error, RAM error. ROM error
900 to 999 Off-line error
12
2.2.1 LIST OF ALARM CODES
Table 2.2 List of Alarm Codes
Code Causes Code Causes
000 POWER OFF 014 PROG ERROR n n 0")
SETTING THE PARAMETER SIGN "0" NOT CORRECTLY USED.

REQUIRING TURNING OFF POWER.
001 ZR UNREADY (X) 015 PROCERROR (UNUSABLE CH)
REFERENCE POINT RETURN NOT UNUSABLE CHARACTER PROGRAMMED IN

COMPLETED X. INSIGNIFICANT DATA AREA.
002 ZR UNREADY (Y) 016 PROG ERROR (UNUSABLE AXIS)
REFERENCE POINT RETURN NOT INPUT OF A, B. C, U. V, W NOT DEFINED

COMPLETED Y. AS ADDITIONAL AXIS OR B-FUNCTION :
003 ZR UNREADY (Z) 017 PROG ERROR (8 DIGITS)

1 REFERENCE POINT RETURN NOT INPUT DATA OVERFLOW (MORE THAN 8
COMPLETED Z. CHARACTERS).
004 ZR UNREADY (4) 020 PROG ERROR (G)
REFERENCE POINT RETURN NOT UNUSABLE G CODE OR G CODE NOT

COMPLETED 4. INCLUDED IN OPTIONS PROGRAMMED.
005 ZR UNREADY (5) 021 PROG ERROR (G)
REFERENCE POINT RETURN NOT G CODE IN 1, 4, GROUP PROGRAMMED

COMPLETED 5. SIMULTANEOUSLY IN A BLOCK.
010 TH ERROR 022 PROG ERROR (G02/03, G43/44)
TAPE HORIZONTAL PARITY ERROR. G43, G44 COMMANDED IN CIRCULAR

INTERPOLATION MODE (G02, G03).
011 TV ERROR 023 PROG ERROR (G)
TAPE VERTICAL PARITY ERROR. UNUSABLE G CODE COMMANDED IN

CANNED CYCLE.
012 OVERFLOW (128 CH) 024 PROG ERROR (G. G41/42)
BUFFER CAPACITY OVERFLOW IN A UNUSABLE CODE COMMANDED DURING

BLOCK (128 CHARACTERS). COMPENSATION MODE.
013 PROG ERROR (NO ADDRESS) 025 PROG ERROR (G70/71/72)

AD DR ESS~ PL0S~ NO "DATA~ ANB~ N7XT G70 TO G72 COMMANDED EXCEPT IN
PLUS DATA. __
ADDRESS COMMANDED. OR NO ADDRESS CANNED CYCLES.
NOTES:
1. No move command in three blocks in series
at G41 (G42) command.
2. MOO commanded when rise.
3. Rise at circular interpolation block.
2.2.1 LIST OF ALARM CODES (Cont'd)
Table 2.2 List of Alarm Codes (Cont'd)
026 PROG ERROR (G41/42) 038 PROG ERROR (P, G10)

~RlSE~E3lR6R" AT ODENfTlON C (COMMAND
TOOL LARGE P WHEN WORK COORDINATE
WHICH CANNOT BE ACOOMODATED COR-
RECTLY IN COMPENSATION C MODE) SEE NOTES SYSTEM IS PROGRAM-INPUT
027 PROG ERROR (G41/42) 040 PROG ERROR (M98, G65/66)
ERROR AT COMPENSATION C (ERROR P NOT PROGRAMMED IN M98, G6S, G66. G25.
IN CIRCULAR INTERPOLATION MODE) P DIFFERENT FROM Q IN NO. IN G25MODE.
C25 AND M98/M99 PROGRAMMED SIMULTANEOUSLY.
030 PROG ERROR (F) 041 PROG ERROR (M08/09, G65/66)
NO F-COMMAND IN FEED COMMAND PROGRAM NO. (SEQUENCE NO/J NOT
FOUND WHEN PROGRAM IS CALLED BY
M98, M99, G65, G66, G25, G, M, T
031 PROG ERROR (R = 0) 042 PROG ERROR (M98, NEST)
CIRCLE WITH RADIUS 0 COMMANDED SUBPROGRAM (G25) OR MACRO CALL
IN CIRCULAR ARC COMMAND FIVE- NESTED.
032 PROG ERROR (G02/03) 043 PROG ERROR (G75)
COMMANDS ON THREE AXES IN CIRCULAR UNUSABLE ADDRESS COMMANDED IN

ARC COMMAND WITHOUT HELICAL OPTION G75.
033 PROG ERROR (G02/03) 044 PROG ERROR (G12/13)

AXES T N OR-
COMMANDS ON MORE'fHAN "FOUR IN CIRCLE CUTTING. PROGRAMMED RADI
CULAR ARC PLANE WHOSE ARC CANNOT BE US R IS SMALLER THAN COMPENSATION D.
SELECTED FROM THE COMMAND
034 PROG ERROR (G02/03) 045 CAL ERROR (G41/42)
CIRCULAR ARC R DESIGNATION ERROR
035 PROG ERROR (D, H) 046 PROG ERROR (G41/42)

TOO"LARGE NOOF H 6 R- D CODE FOR 'COMPENSATION C MODE-,- CIRC ULAR
TOOL RADIUS COMPENSATION AND TOOL ARC OUTSIDE OF COMPENSATION PLANE
LENGTH COMPENSATION PROGRAMMED.
036 PROG ERROR (P, G10) 047 PROG ERROR (G41/42)
TOO-LXR GE "P TN UMB ER DESIGN A COMPENSATION PLANE CHANGED DURING
TION) WHEN OFFSET IS PROGRAM
COMPENSATION C MODE
-INPUT
037 PROG ERROR (P, G10) 048 PROG ERROR (G41/42)
TOOL LARGE R WHEN WORK COORDINATE INTERSECTION POINT NOT OBTAINED BY

SYSTEM IS PROGRAM-INPUT INTERSECTION COMPUTATION
14
Table 2.2 List of Alarm Codes (Corvt'd)
049 PROG ERROR (G41742) 070 PROG ERROR (M02/30/99)
REVERSE OR ALMOST REVERSE COM MEMORY OPERATION FINISH COMMAND

MANDED IN M97 MODE. NOT GIVEN.
050 SCALING ERROR 075 RS232C

"UNOSABEE G"CODE"TG".'U7FFT0*TRRR;
G36 TO G38, G70 TO G72) IN SCALING RS232C INTERFACE DISAGREEMENT OF
MODE. NO. OF BITS AND NO. OF BAUD RATES.
051 SCALING ERROR 076 RS232C
ERROR IN G51 AND G50 BLOCK DATA TRANSMISSION FAILURE

FORMAT. SCALING FACTOR ZERO. THROUGH RS232C INTERFACE.
055 PROG ERROR (M. S. T, B) 077 RS232C

M S' T r'B 'COMM ANMTN 'THE BLrCR.~
'
MO RE "THAN TO CHACTORSHAVE BEEN
IN WHICH M, S, T, B CODE CANNOT READ IN AFTER STOP CODE HAS BEEN TRANS-
BE COMMANDED _ MITTED THROUGH RS232C INTERFACE .
056 PROG ERROR (AXIS) 080 PROG ERROR (G10, G22/23)
AXIS COMMAND IN G04, G20, AND G10r G22, AND G23 COMMANDED WITH
G21 BLOCKS. AXIS DATA.
058 MIRROR IMAGE (G28) 084 MIRROR IMAGE (G36/37/38)
G28 COMMANDED DURING MIRROR MIRROR IMAGE IS ON WITH G36 TO

IMAGE. G38.
059 ZR UNREADY 085 PROG ERROR (G36/37)

~C2rNOT"CQt/PLErmJ ON THE "AXIS WCCR HAS
'
G29 COMMAND OR REFERENCE POINT COMMAND OF I (J) ON MORE THAN ONE

AXIS AT G36 (G37).
RETURN NOT COMPLETED ON THE AXIS.
066 RESET UNREADY (AFTER EDITING) 086 PROG ERROR (G38)
COMMAND OTHER THAN K AT G38. :
067 087 PROG ERROR (G31/36/37/38)
POWER TURNED OFF DURING WRITING TOUCH SWITCH 'NOT "ON" W HEN M6~TfoFT
MEMORY. REACHES AT END POINT BY G31, G36
TO G38 COMMANDS.
068 088 PROG ERROR (G36/37/38)
EDITING BEING EXECUTED IN THE TOUCH SWITCH CALCULATION ERROR
EDIT INHIBIT AREA. AT G36 TO G38 COMMANDS.
100 CAL ERROR (FIXED POINT) 111 MACRO ERROR (MOVE G66-M99)
MAGNITUDE OF FIXED POINT DATA MOVE COMMAND IN M99 FINISHING COM

EXCEEDING UPPER LIMIT. MAND OF MACRO CALLED BY G66.
101 CAL ERROR (FLOATING) 114 MACRO ERROR (DO-FORMAT)
EXPONENT OF FLOATING POINT DATA NO. OF DOs AND ENDs NOT THE SAME.
EXCEEDING ALLOWABLE RANGE.
102 CAL ERROR (DIVISION) 115 MACRO ERROR (( ] UNMACH)
CALCULATION DIVISOR ZERO OR NO. OF LEFT BRACKETS AND RIGHT

OVERFLOW ERROR. BRACKETS NOT THE SAME.
103 CAL ERROR (SQUARE ROOT) 116 MACRO ERROR (DO-END NO.)
ROOT VALUE IS A NEGATIVE(-). CONDITION ln3
NOT ESTABLISHED IN DOn.
104 PROG ERROR (DOUBLE ADD) 117

SAME ADDRESS REPEATED MORE THAN
TWICE IN A BLOCK.
105 MACRO ERROR (CONSTANT) 118 MACRO ERROR (GOTO N)
_
CONSTANTS USABLE IN USER MACRO CONDITION 0 <n 9999 NOT ESTABLISHED
EXCEEDING THE LIMIT. OR NO SEQUENCE NO. IN GO TO n.
107 MACRO ERROR (FORMAT) 120 PRTN ERROR (NOT FOUND)
ERROR IN THE FORMAT AND SEQUENCE NO. NOT FOUND IN PART

EQUATION. PROGRAM.
108 MACRO ERROR (UNDEFIN # NO) 121 PRTN ERROR (G92)
UNDEFINED VARIABLE NO. G92 COMMANDED THROUGH MDI OPER

DESIGNATED. ATION DURING PROGRAM RESTART.
109 MACRO ERROR (#NO NOT LEFT) 122 PRTN ERROR (G54-G59)
COMM AND ED PROHIBITED "V ARIA BLE
__
AS SUBSTITUTION IN LEFT-HAND
SIDE OF THE EQUATION.
G54 TO G59 COMMANDED THROUGH MDI
OPERATION DURING PROGRAM RESTART.
110 MACRO ERROR. (( ] 5 LIMIT) 123 PRTN ERROR (ORG)

"COOR DTNATI2 S"YSYEM* CHANG ED _B Y
MULTIPLE LAYERS OF PARENTHESES DEPRESSING THE ORG BUTTON DURING
EXCEEDING THE UPPER LIMIT (5). PROGRAM RESTART .
16
124 PRTN ERROR (MDI MOVE) 145

AXIS OPERATED BY MDI AFTER
PROGRAM RESTART.
130 EXT DATA 146 PROG ERROR (G100)
DATA ERROR IN A GROUP DATA. HIGH-SPEED CUTTING COMMAND G101

OR G102 NOT CANCELLED BY G100.
131 EXT MESSAGE 147 PROG ERROR (PARAMETER ON)
F6~AL~ARM NUMB EIl"c6REp6iTDiNG PARAMETER 16008 (D7) SET TO 1 AT
TO EXTERNAL ALARM MESSAGE TO
BE CLEARED. _ HIGH-SPEED CUTTING COMMAND.
132 EXT MESSAGE 170 MEM ERROR (OFS)
NO CORRESPONDING ALARM NO. WHEN TOOL OFFSET TOATAL CHECK ERROR.

EXTERNAL ALARM MESSAGE IS CLEARED.
133 EXT MESSAGE 172 MEM ERROR (SET)
NO CORRESPONDING ALARM NO. WHEN SETTING AREA TOTAL CHECK ERROR.

EXTERNAL ALARM MESSAGE IS CLEARED.
140 PROG ERROR (P NO.) 173 MEM ERROR (PRM)

NOAXIS COMM A N D~ I if HIGH1SPEE D~
"
PARAMETER AREA TOTAL CHECK ERROR.

CUTTING PROGRAM AT HIGH-SPEED
CUTTING COMMAND. _
141 PROG ERROR (FILE OVER) 179 OVER TEMP
NO7~6 F" BLOCKS- I N_REGIST1J RED" PANEL INSIDE TEMPERATURE TOO
PROGRAM EXCEEDING THE SPECIFIED HIGH.
VALUE IN HIGH-SPEED CUTTING.
142 PROG ERROR (G00/G01/G02) 180 SEQ ERROR
G OTDE-OTHE31THXNG6O; GOl" G02~AND G03_ OR SEQUENCE ERROR (1).
COMMAND.__
M, S, T CODE COMMANDED IN REGISTERED PRO
GRAM AT HIGH-SPEED CUTTING
143 181 SEQ ERROR
SEQUENCE ERROR (1).
144 PROG ERROR (G101/G100) 182 SEQ ERROR
ADDRESS OTHER THAN P COMMANDED IN SEQUENCE ERROR (1).

G100, G101, G102 BLOCK.
17
183 SEQ ERROR 193 SEQ ERROR
SEQUENCE ERROR (1). SEQUENCE ERROR (1).
190 SEQ ERROR 201 OT (X)
SEQUENCE ERROR (1). OVERTRAVEL X.
191 SEQ ERROR 202 OT (Y)
SEQUENCE ERROR (1). OVERTRAVEL Y.
192 SEQ ERROR 203 OT (Z)
SEQUENCE ERROR (1). OVERTRAVEL Z.
18
204 OT (4) 223 S-OT2 (Z)
OVERTRAVEL 4. STORED STROKE LIMIT SECOND AREA

(OUTSIDE INHIBIT) Z.
205 OT (5) 224 S-OT2 (4)

OVERTRAVEL 5. STORED STROKE LIMIT SECOND AREA
(OUTSIDE INHIBIT) 4.
211 S-OT1 (X) 230 TOOL BROKEN

STORED STROKE LIMIT FIRST AREA X. AT "BROKEN"TOOL-DETECTION' YG3T.
G33, Z-AXIS MOVES TO THE SET POSITION
BUT SENS (T) INPUT NOT TURNED ON.
212 S-OT1 (Y) 231 ZR ERROR-AREA (X)
I STORED STROKE LIMIT FIRST AREA Y. REFERENCE POINT RETURN AREA ERROR
X.
213 S-OT1 (Z) 232 ZR ERROR-AREA (Y)

STORED STROKE LIMIT FIRST AREA Z. REFERENCE POINT RETURN AREA ERROR
Y.
214 S-OT1 (4) 233 ZR ERROR-AREA (Z)
STORED STROKE LIMIT FIRST AREA 4. REFERENCE POINT RETURN AREA ERROR
Z.
215 S-OT1 (5) 234 ZR ERROR-AREA (4)
STORED STROKE LIMIT 1ST AREA 5. REFERENCE POINT RETURN AREA ERROR
4.
220 S-OT2 (INSIDE) 235 ZR ERROR-AREA (5)
STORED STROKE LIMIT SECOND AREA REFERENCE POINT RETURN ERROR 5.

(INSIDE INHIBIT).
221 S-OT2 (X) 241 ZR ERROR-POS (X)
STORED STROKE LIMIT SECOND AREA REFERENCE POINT RETURN AREA ERROR
(OUTSIDE INHIBIT) X. X.
222 S-OT2 (Y) 242 ZR ERROR-POS (Y)
STORED STROKE LIMIT SECOND AREA REFERENCE POINT RETURN AREA ERROR
(OUTSIDE INHIBIT) Y. Y.
I
i
243 ZR ERROR-POS (Z) 274 P-SET ERROR (4)
REFERENCE POINT RETURN AREA P SET ERROR 4.

ERROR Z.
244 ZR ERROR-POS (4) 275 P-SET ERROR (5)
REFERENCE POINT RETURN AREA PROGRAM SET ERROR 5.

ERROR 4.
245 ZR ERROR-POS (5) 280 MACH UNREADY
REFERENCE POINT RETURN MACH RDY OFF.

POSITION ERROR 5.
250 S-OT3-5 (INSIDE) 310 SERVO POWER NOT SUPPLIED
STORED STROKE LIMIT 3RD, 4TH , SERVO POWER NOT SUPPLIED.

5TH AREA INSIDE PROHIBITED.
251 S-OT3-5 (X) 320 NC UNREADY
STORED STROKE LIMIT 3RD. 4TH, NC UNREADY. SET UNREADY

5TH AREA OUTSIDE PROHIBITED X. P SET UNREADY.
252 S-OT3-5 (Y) 330 EMERGENCY STOP
STORED STROKE LIMIT 3RD, 4TH, EMERGENCY STOP.

5TH AREA OUTSIDE PROHIBITED Y.
253 S-OT3-5 (Z) 331 FUSE (X)
STORED STROKE LIMIT 3RD, 4TH , FUSE BLOWN X.

5TH AREA OUTSIDE PROHIBITED Z.
271 P-SET ERROR (X) 332 FUSE (Y)
P SET ERROR X. FUSE BLOWN Y.
272 P-SET ERROR (Y) 333 FUSE (Z)
P SET ERROR Y. FUSE BLOWN Z.
273 P-SET ERROR (Z) 334 FUSE (4)
P SET ERROR Z. FUSE BLOWN 4.
20
H!
Causes Causes
Code Code
335 FUSE (5) 355 '
OL (5)
FUSE BLOWN 5. OVERLOAD (1) 5.
341 SERVO ERROR (X) 357 OL (OTHERS)
SERVO ERROR X. OVERLOAD (2).
342 SERVO ERROR (Y) 361 PG ERROR (X)
SERVO ERROR Y. PG ERROR X.
343 SERVO ERROR (Z) 362 PG ERROR (Y)
) SERVO ERROR Z. PG ERROR Y.
344 SERVO ERROR (4) 363 PG ERROR (Z)
SERVO ERROR 4. PG ERROR Z.
345 SERVO ERROR (5) 364 PG ERROR (4)
SERVO ERROR 5. PG ERROR 4 .
351 OL (X) 365 PG ERROR (5)
OVERLOAD (1) X. PG ERROR 5.
352 OL (Y) 371 FG ERROR (X)
OVERLOAD (1) Y. FG ERROR X.
)
353 OL (Z) 372 FG ERROR (Y)
OVERLOAD (1) Z. FG ERROR Y-
354 OL (4) 373 FG ERROR (Z)

f'
OVERLOAD (1) 4. FG ERROR Z.
21
V!
i 2.2.1 LIST OF ALARM CODES (Cont'd)
ft- Table 2.2 List of Alarm Codes (Cont'd)
374 FG ERROR (4) 394 TG ERROR (4)

FG ERROR 4. TG LEAD DISCONNECTION.
375 FG ERROR (5) 395 TG ERROR (5)

FG ERROR 5. TG LEAD DISCONNECTION.
381 RPG ERROR (X) . 400 SEQ ERROR
RPG ERROR 1. SEQUENCE ERROR (2).
382 RPG ERROR (Y) 419 SEQ ERROR
383 RPG ERROR (Z) 500 SEQ ERROR
384 RPG ERROR (4) 519 SEQ ERROR
385 RPG ERROR 5 800 MEM ERROR
PROGRAM ERROR 5. BUBBLE FAILURE

INPUT /OUTPUT FAILURE.
391 TG ERROR (X) 801 MEM ERROR
TG LEAD DISCONNECTION. BUBBLE FAILURE

INITIAL ERROR.
392 TG ERROR (Y) 802 MEM ERROR

UNDEFINED COMMAND.
393 TG ERROR (Z) 803 MEM ERROR

TRANSFER MISSING.
22
Table 2.2 List of Alarm Codes
804 MEM ERROR

BUBBLE FAILURE. PARITY ERROR.
805 MEM ERROR
BUBBLE FAILURE. NO MARKER.
806 MEM ERROR
BUBBLE FAILURE.
MANY DEFECT LOOPS.
810 RAM ERROR
RAM CHECK ERROR.
820 ROM ERROR
ROM CHECK ERROR.
830 CPU ERROR
CPU ERROR (1).
840 CPU ERROR
CPU ERROR (2).
910 TAPE MEM ERROR
MEMORY VERIFYING ERROR

(OFF-LINE).
920 TAPE ERROR
TAPE READING-IN ERROR (OFF-LINE).
23
2.2.2 COUNTERACTING ALARMS
(1) Alarm 010 (Tape Horizontal Parity Error)
The number of data holes for each character

is checked on the NC tape. An alarm is is
sued when the number is:
Even: for EIA tape
Odd: for ISO tape
(The description that follows applies to the
EIA code. )
80 O O o o
7O O O O O
6o OOO C
5O O O OO OO
AO O O
30
o o
O OOO OOO o
2o O O OO o o o
lo O o OOO OO O O o o
EC01 C N 1G 0 X 1 2 3 4 56C M30CE
LSK
(IGNORED)
RR
_
R
| 1-BLOCK DATA J
R RR
128 CHARACTERS
OR LESS
LEOB: END OF BLOCK CODE
Fig. 2.1
EOR: REWIND STOP CODE
ALM 010 lit.
'r
The control
NO MEM is Battery or
operating from
punched tape? operable. memory module
faulty.
YES N umber of holes
odd (for ISO) .
Number of holes Check tape punch
even (for EIA) . er and modify NC
ir tape.
YES Punched holes
Tape faulty. y not sharp.
NO
-** Tape contaminated. > Create another tape.
<
< Tape reader

head contaminated
' 1
Tape reader or
NO
Clean tape
reader.
data CPU module USE 8-CHANNEL BLACK OR GREY PAPER TAPES.

is faulty. (EIA RS-277, ISO 1154, JIS C6246)
Fig. 2.2
24
Tape Reader Connections
HND (TAPE REELS)

TAPE READER rB
INTERFACE AC 100 V
tB
( PTR
INTERFACE )
-J-+5 V
25P PTR (TAPE READER)
a
3CY
C8
C33*
it
TRO
M
8
33
MODEL 2400-1
f C9 it TRl 9
0V
C32 PT 32
CIO TR2 10
C31 M 31
Cll LTR3 11
C30
*
it
C12;,TR4
n <r
<-
30
12 READ DATA
C29 r P 1 29
C13 TR5 13
it
C14 i'-TR6
u <
<
28
14
C27
-it
P 1 27
B 11RY
C15 V.TR7
C26 i
C19 STRB
PI
15
26
19
Z>
11CY
C22
4-
u <-
2 2' SPROCKET SIGNAL
6 245 L4
JL_ 244 LI
0V C16 TR RUN
C25
it
C17 TR REV
C24if
p~f
T s
16
24
START SIGNAL
DIRECTION SELECT
SIGNAL
C3 3
+5 V
0V C4
C38
-i*
u 4
CONTROL POWER
it SUPPLY (5 VDC)
C37it PT 37.
Cl 1
+24 V -it-
0V
C2 i'r PT MOTOR POWER
C40if 40 SUPPLY (24 VDC)
C39 P
Fig. 2.3 Tape Reader Connection Diagram

'
r
2.2.2 COUNTERACTING ALARMS (Cont'd) Setting for Using FACIT, RS 232C and Tele
typewriter (ASR-33)
(2) Alarm 075. 076, 077 (RS 232C faulty)
I Parameter (setting) setting
075: RS 232C interface; disagreement be Interface establishing Setting #6003
tween no. of bits and no. of baud rates
076: RS 232C interface; transmission failure Output device Input devici
IN OUT
! D7 D6 D5 D4 D3 D2 Dl
077: RS 232C interface; 10 characters or
more were read in after stop code was PTR FACIT 0 0 0 0 0 0 0
issued .
I PTR ASR 33 0 0 0 1 0 0 0
1 FACIT 4070 RS 232C RS 232C 0 0 0 1 0 0 0
No punching N
Baud rate setting Parameter #6026
effective with
I "0-9999" keyed-in RSCB STP Baud rate set
l| and depressing Baud rate of
OUT key. >
I/O devices D7 06 D5 D4 D3 D2 Dl
i A 110 bauds 0 0 1
Setting NO #6003 300 bauds 0 1 0
data written
correctly.
-
D4 D7 = 0 600 bauds 0 1 1
1200 bauds 0 1 1
YES
2400 bauds 1 0 0
Cable NO 4800 bauds 1 0 0
connections *- Check wiring. 9600 bauds 1 0 1
\ proper .
YES Stop BIT STP = D4 0: 1 BIT
1: 2 BIT
Detailed investi
Control code RSCB = D5
gation is required. 0: Control code signal transmitted
Fig. 2.4
1: No control code signal transmitted
RS 232C Teletypewriter setting (for ASR-33)
No punching #6003
effective with
D7 D6 D5 D4 D3 D2 Dl DO
i "0-9999" keyed-in j
and depressing / 0 0 0 1 0 0 0 0
OUT key. y
41
I #6026
/
Setting NO #6003
data written D4 = 1 OUT D7 D6 D5 D4 D3 D2 Dl D0
correctly. DO = 1 IN 0 0 1 1 0 0 1 0
I YES
:
;
I
1 / Parameter
written properly. \ NO
#6026 sets baud
rates, stop bit
control code.
s
T
A 8 BITS
s1
T
O!1
T
YES R
T Pi
1
*1
31
/ Cable NO
a 'I connections Check wiring. NOTE: Short-circuit 1RO-4 (RS) and 1RO-5
& correct. (CS) when using the teletypewriter
I:
-7
YES
(ASR-33).
I V
n
1 Detailed investi Fig. 2.5
gation is required.
1
r
.
i
IV I 26
.. I
Signals and Connection Diagram for FACIT 4070
Timing
P.I
100 us MIN 18MS MAX
-i
i
i
DATE
100 us MIN 1 8MS MAX
i
l
READY
10 MS 10 MS
PUNCH 10 MS 10 MS
100 us
Fig. 2.6 Timing
9
FACIT connection diagram
TAPE P0
DATA
D1 CHI SIGNALS 11 1
It
D50
-ff-
4<-
CH2
r-
12 fl2
D2 -,'r- CH3 13 3
if
t D49 if CH4 14 4
1 PTP -ir
D3 CH5 15 5 PTP
INTER 1f if
FACE D48 , CH6 16 6 FACIT
4070
D4 CH7 17 7
D47 if CH8 18 8
I it-
D5 -i- CH9 19 9
if
D44 -i <- 5D 9 10
i-
D46 c PI ii
i
t
PUNCH
i
D6 PR READY 1 12
-if-
D45 TL 21
D7 if ERR 20
D8 4t- r- 5 24
D43 , OF 10 25
if
t
ir
X
Fig. 2.7 FACIT Connection Diagram
2
p:
2.2.2 COUNTERACTING ALARMS (Cont'd)
RS 232C Connection Diagram
JANCD-C1 F02 MR-20

JANCD-CP01B PO-7
B2 (*- ,r
TELETYPEWRITER OUT
PO-6 r
B 19 t"
D SUB
1A 2A 3A (LDB-2S4)
i
D39 TXD1 20 1 1RO-2
*1 A6 B5 4' SENO DATA
DNC D12 *TXD1 1 J. if A15
I ; i
I
INTERFACE J D38
D13
, RXD1
*RDX1 Lr
2
1?-,f - r A2
A19
B7 *-
1RO-3 4
RECEIVE DATA
'
SEND REQUEST (ON: TRANSMISSION FROM
NC UNIT STARTED: OFF: TRANSMISSION
D14 RTS1 18 1RO-4
1 A13 B6 : f- -* FROM NC UNIT ENDED)
D37 *RTSI 3 t f A8
1RO-5
D15 CTS1 dl A17 B8 , SEND ENABLE (TRANSMISSION
* MADE WITH PS.CS ON)
D36, *CTS 1 iLr i f-
4
r A4
i i
D16 DSRI 16 RS
il t
i
i
P3S>r
D17
D34 ,
*DSRl
DTR1
*DTR1
AL
4,
15HF
i
r15
lr
SD
CS
J

<
LJ
t-2 CHARACTERS OR L
D18 DIS1 7
14
I
RD J
D33 , OV
8 13
+5 V 4f 1CN-1
D40 , 11_, ; J 1CN-2 B14,. 1RO-7 SICNAL GROUNDING
DIO L., 12
15 V it 2CN-1
D9 t ,.10 2CN-4 FC
-15 V 1 1
D41if 12_r 9 1R0-1
0 V 2CN-2 FRAME GROUNDING
! D4 2 , 10
24 V 4
:
Fig. 2.8 RS 232C Connection Diagram

i
(3) Alarms 170, 172, 173 (MEM Error)

JANCD- JANCD-
170: MEM error (OFS); tool offset total check TU01 CP01
error +24 V
r i
20 A13
172: MEM error (SET); setting area total il o o
check error TH2 TH1
173: MEM error (PRM) ; parameter area total 21 A7

il lQgRY
check error 101RY
Alarm :
Location on Memory
. Module _ T 52CY
_
CRT Display 0V
No. MM02-XX MM OS MM01C-XX
MEMORY ERROR
i
170 (OFS) 20C.20D
MEMORY ERROR 19C.19D ID 3M I
172 Fig. 2.9
J
173
(SET)
_ 18C.18D
MEMORY ERROR 17C.17D
(PRM)
1C 3L
NOTE:
The customer (OEM) can add another the
(4) Alarm 179 (Panel Inside Temperature Tool High) mostat (contacts usually closed) .
When the system is not in use, short-circ
! This alarm is activated when the panel inside pins 20 and 21 at TU01 f as illustrated.
temperature is 45C or higher. There are
two possible causes: the ambient temperature
is high, or the cooling fan inside the control
panel or the external ventilation fan is
stopped. Check for both conditions.
*
* 28
(5) Alarms 231 (X) f 232 (Y)
turn Area Error)
. 233 (Z) (Zero Re
As shown below, an alarm results when refer

ence zero point return is made between DECLS
and reference zero point. Note that these
alarms cannot be issued on a first run after
power is applied.
\
REFERENCE
DECLS 1 1 ZERO POINT
(DECELERATION
LIMIT SWITCH) */-: ;
0 < ZERO. RETURN AREA' ERROR)
s> REFERENCE
POINT SIGNAL
RAPID S-OT H-OT

JOG Fig. 2.10 2 IX 2 OX
(6) Alarms 241 (X), 242 (Y), 243 (Z) (Reference PG PULSES
Point Return Area Errors)
This type of alarm results when the refer

ence point return performed manually or
PHASE A J 90*
automatically (G27 or G28) is different from

the previous reference point. PHASE B
NOTE: This check is made when the system

No. switch is set to "O." PHASE C
(REFERENCE POINT PULSE)
1
Fig. 2.11
Alarm 24 Q lit.
> Reference / Reference

point return manu
NO J matically
point return auto-
made by G27
YES Check X- and Y-axis
address values.
ally made .
\ or G28.
NO
YES
Operation NO Feedback unit is
with GOO ** faulty.
/ pG wave- \ proper.
'forms proper ANO
/f
See Fig. YES
\ 2.2.2.11.
Servo CPU Reference point

module faulty. return incomplete
after turning on Fig. 2.12
power .
>
PC is faulty.
29
i
2.2.2 COUNTERACTING ALARMS (Cont'd) Display on the CRT is:

(7) Alarms 271 (X). 272 (Y) . 273 (Z) (PSET Error) COMMAND
POSITION
X 100
X Less than 99. 968
or
This type of error results when a difference 100. 33 or more
i
between current position value and command
i value is 32 pulses or below (set by parame
ter) after positioning according to command.
i
i
POSITIONING Parameter settings
BLOCK
4 OUTSIDE OF #6056 "32": X-axis
, : 32 PULSES #6057 "32": Y-axis
#6058 "32": Z-axis
I H
!
Alarm 27 (X)
I
v
, Servo
Operations NO YES Motor YES Check
! error occur
by handle ing at 8192 load exces * machine
OK.
pulses.
sive . tool.
NO NO
' 1
EP count YES
Servo YES Make another Refer to 3. 1
at stop more * zero adjustment zero adjust ( 12) on page
than 32. available. ment.
NO NO
j
,r u
i Investi gate. D / A output
! faulty
(FANCD-CP02) *.
Fig. 2.13
* Measure the D/A voltage on an initial power application

(1 pulse = 1.22 mV).
*> (8) Alarm 280 (Machine Unready)
i! This alarm results from the MER (machine

Ti i unready) signal being off after transmission
of the NC Ready Signal. Check to see if NC
.
u
the MRD signal is normal. (See Fig 2. 14 READY
S and 2.15.)
MRD
MS 2 1001
(OUTSIDE OF
I
- 32 PULSES)
o-
05-6 24V 197R 3.5V ON
14
I85C ALARM
OFF
A
l
+24 V TURNED 0
j
RESET SW
Fig. 2.14 Connection Example Fig. 2.15 Sequence
I 1
on
r
4
!
(9) Alarm 330 (Emergency Stop) (10) Alarms 331 (X. 332 (Y) , 333 (Z). 334 (4)
(Servo Fuse Blown)
This alarm is displayed and the system comes
to a stop when the emergency stop pushbutton (Errors)
is depressed or when the machine stroke end
MR-G: Servopack NFB off or tripped
limit switch is turned on.
MR-K: Servopack fuse blown
These errors caused by damaged transis-

tor(s) . Troubleshoot the error, take cor
rective action, and turn on the power again.
Read the servo unit instruction manual for
further details.
(11) Alarms 341 (X), 342 (Y), 343 (Z), 344 (4)
(Servo Error)
Alarm 34 Q lit.
Heavy YES No YES Machining con Change machin

load machining -/ alarm in no-load dition is too ing condition.
in progress. \ operation . taxing.
NO NO
/ \
>
Alarm ,
/ displayed at \NO / Motor YES Load is too heavy Consult the ma
\ reduced feed- ) alone OK . for motor capacity. chine tool builder.
\ rate / NO
YES
\
Motor Worn-out brush. Replace brush

NO
free of * Roughened commutator or repair
defects . surface. commutator.
YES
) D/A \ YES / Servopack is

output sent. faulty.
NO
''
Servo CPU .
module is Typical parameter setting #6074 16 X-axis
faulty. (servo error area) #6075 16 Y-axis
#6076 16 Z-axis
#6077 16 4th-axis
/
7 An alarm is issued when the shaded

portion (follow-up deviation) in the
left-hand figure exceeds 8192 pulses.
Fig. 2.16
2.2.2 COUNTERACTING ALARMS (Cont'd)
.
(12) Alarms 351 (X). 352 (Y) 353 (Z)
(Overload (1))
MR-G: Servopack thermal relay trip

MR-K: Electronic thermal relay trip
These alarms indicate overload. Check the
I machining condition or machine tool load.
Table 2.3
!'
Servomotor Type Type
(With feedback unit) Servopack Type Thermal Relay
i
f,
UGMMEM-06AA1SF CPCR-MR023G [DNote RH-35/6. 2HV
?
UGMMEM-13AA1SF CPCR-MR053G (D RH-35/6. 9HV
Minertia
Motor UGMMEM-25AA1SF CPCR-MR073G [fj RH-35/12. 5HV
UGMMEM-50AA1SF CPCR-MR153G [0 RH-35/12. 5HV .
! UGMMEM-lAAAlSF CPCR-MR553G [E] RH-35/24. 5HV

UGJMED-40LA2OF CPCR-MR054G {U RH-35/7. 8HV
UGJMED-60MA2OF CPCR-MR084G [|] RH-35/7T
Minertia UGJMED-60LA2OF CPCR-MR154G [f} 2
Motor
RH-35/15T 1
J Series UGJMED-80MA2OF CPCR-MR154G [U RH-35/15T2
UGJMED-80LA2OF CPCR-MR224G [f] RH-35/26T
UGJMED-80KA2OF CPCR-MR374G [U RH-35/30T
UGCMED-04AA1SF CPCR-MR052G [D RHK-35/8C
UGCMED-08AA1SF CPCR-MR082G DU RHK-36/6. 4C
Cup Motor
A Series
UGCMED-15AA1SF CPCR-MR152G [f] RHK-35/11.2C
UGCMED-22A 1SF CPCR-MR222G [f] RHK-35/17C
UGCMED-37AA1SF CPCR-MR552G d] 1 RH-35/27HV
UGHMED-03GG2OF CPCR-MR055G [D RHK-35/8C
I
UGHMED-06GG2OF CPCR-MR085G [f] 2 RHK-35/6. 4C
Hi-Cup Motor
G Series UGHMED-12GG20F CPCR-MR155G [f] 2 RHK-35/10.5C
UGHMED-20GG2OF CPCR-MR225G [f] 2 RHK-35/16C
UGHMED-30GG2OF CPCR-MR555G [U 2 RH-35/21HV
(1) Thermal relay is built-in the servomotor controller Servopack.

Note: is filled with a revision letter and changed with product modification.
1
i
.I 1
t
'i
4.
32
I
1
'
; (13) Alarm 357 (Overload (2))
Regenerative resistance: provided for Servopack Type MR08 or larger.
Thermostat: provided for minertia motor junior series
Alarm 357 lit.
Regenerative
.YES
IPower of 24 VDC
resistance tempera Iexists between 8 i
ture too high. ,

| and 9 on TU01.
NO
Motor
temperature too
YES 1
I exists
Power of 24 VDC |
22 1
between
high. -land 23 on TU01. I
NO
Detailed investi Frequency of use is too high

gation is required.
(100% of rating or more) .
Servopack and/or motor faulty.
Fig. 2.17
Connection Diagram (for type MR-G)
JANCD- JANCD-CP01
TU01
REGENERATIVE
RESISTANCE
1 106 RY
o> O-jO CO1
57B-1|8
, 57B-2
A8
*
OLD* 0 M8
OLD
MOTOR 107RY1 55CY
THERMOSTAT 2TB- U2
>
r
_-
X
o o
TX1
/-
,
,
TX2
TY1
TY2
U3_+24V
z o_'-jzy
TZ2
_
--
a
-o o r1
TB1 11
, TB2
Fig. 2.18
9i !ir
v;:
! 2.2.2 COUNTERACTING ALARMS (Cont'd) PG Waveforms (type 2C7)
.
|*
.
(14) Alarms 361 (X), 362 (Y) . 363 (Z) (PG error) 90* OUT OF PHASE
h-
!
V.
r' The possible cause is that no PG input is
given to the servo CPU module despite the
PHASE A
T
APPROX. 8
Servopack TGON signal being turned on.

.
PHASE B
Ji v I
Alarm 36 lit . Fig. 2.20
4 }
90* OUT OF PHASE

H- M
PG YES I
;
input Servo CPU module I
1! given . is faulty.
PHASE A
1 1 I 1 3.5 V
! - NO
I
I
?
i A l
< Wiring
correct
YES
Feedback unit
.
NO
Correct wiring.
PHASE B
B
1
I
I
I
1
J
1 l_
is faulty. 1 J 1
Fig. 2.21
Fig. 2.19
(15) Alarms 391 (X), 392 (Y), 393 (Z) (TG error)
MR-K: The alarm is lit when PG and/or TG is wired in reverse or disconnected,

or when A and B on the motor are wired in reverse.
Alarm 39 0 lit .
Check the TG voltage.
Motor Does motor speed exceed the rating?
YES
speed too
high. Is the TG wiring correct?
NO
If the rotation is clockwise viewed from drive end,
motor terms. A and B should be connected to servo
Motor terms N
' NO unit terms, A and B, respectively.
A and B properly
connected. If the rotation is counterclockwise viewed from drive end,
motor terms A and B should be connected to servo unit
| YES terms B and A, respectively.
o il' Wiring NO
If the rotation is clockwise viewed from drive end, connect
motor connecting pins L(G) and M(H) to TG pins J10 and
*
- of and - -
Jll, respectively.
on TG correct.
I
YES
If the rotation is counterclockwise viewed from drive end, connect
i; motor connecting pins L(G) and M(H) to TG pins Jll and
J10, respectively.
A-B NO
pulse correctly If the rotation is clockwise viewed from drive end, connect motor
a-
Hi
wired on PG.
YES
connecting pins A and B to PG pins J16 and J18, respectively.
If the rotation is counterclockwise viewed from drive end,
connect motor connecting pins A and B to PG pins J18 and J16,
respectively .
D/A NO
output of NC On a first power application, check the D/A output.
unit proper. On a second power application, use EP (error pulse)
5 [ YES for verification to check the D/A output.
* K Investigate servo Fig. 2.22

unit or motor.
i\
i (16) Alarm 810 (CPU error)
ftin This alarm is displayed when a CPU malfunction prevents the operation.
fr
j I
(j7) Alarm 820
(pRAM check error (D CP02 error
820
'OH QH:[I] 820
RAM No. Normal total value
RAM No. and Location Abnormal total value

Memory Location Memory Memory Location
RAM Module on Module RAM Module Location RAM P-ROM No. (80-85)
No. Type No. on Module Module on Module
MM Board _ Type MM Board No. Type MM Board
01C 2E
#105 01B 11C fill
01B 8C (D MM01 error
#99 01C 2C 01C 3D 01C 5C
1100 01B 13D 01B 10D 01B 7D
01C
#101 01B
2F
T3C
#106
#107
01C
01B
4E
Toe
#112
#113
01C
OIB
5F
7C
*cn nri'cn 820
01C 2D 01C 4C 01C 3D Normal total value

#102 01B 12D #108 01B 9D #500 (CP02) 27c
01C 3E 01C 4F #501 (CP02) 27A Abnormal total value
#103 01B 12C 01B 9C
01C 3C #109 01C P-ROM No. (00-37)
4D
#104 OIB T1D 01B 8D
01C 3F
#110 01C 5E
2.3 TROUBLESHOOTING WITHOUT ALARM CODES
The following flow charts are the instructions for

correcting troubles not shown by alarm codes, in
which basic operations are abnormal.
( 1) Power cannot be applied.
First power
application
impossible .
1LED of NO Fuse 1FU

NO Input power is not applied
power input or 2FU blown on
to the system.
unit lit. power input unit.
YES YES
Replace fuse (after verify

ing the cause).
') / Contactor NO
Power
applicable again NO
Circuit breaker for compos-
(NCM) turned on. after depressing itc power supply tripped.
power off push
button .
YES
YES
Any fuse for *12 V,
*24 V and -15 V blown
V overvoltage in composite power supply
protector operating unit .
in composite power
supply unit.
power Power ON /OFF push

NO
turned off about buttons are not freely
3 seconds later. operable.
YES
'
'
JANCD-CP01 package
+5 V output faulty is faulty. Check.
1. No output from com
posite power supply
> unit .
V load short-circuited.
2.
>. Fig. 2.23
?
Y'
..
i1 2.3 TROUBLESHOOTING WITHOUT ALARM CODES (Cont'd)
(2) HANDLE MODE operation is faulty.
X
i:
'
c Handle mode
operation faulty.
DGN #1300
D7 D6 D5 D4 D3 D2 D1 DO
A
+12 V
.NO
HANDLE across ter
n MODE selected.*
YES
H minals 1 and 2 of
handle PG.
YES
Check power supply
Check for shorted

connectors.
DGN 01304
Axis
D7 D6 D5 D4 D3 D2 D1 DO
:
selection and Pulses '
; *! magnification as HP HP HP HP H H H
4 2 1 a Z Y X
generated from NO Handle PG is
* faulty.
desired.* terminals 3 and 5 of
l.
YES . handle PG. >
i DGN #1282
YES
Handle \ D7 D6 D5 D4 D3 D2 D1 DO
pulses generated . */ HI HI HI HI HI HI HI HI Pulses
P7 P6 P5 P4 P3 P2 PI P0 input to F con NO Check wiring and
YES nector of data CPU cables.
module.
Handle PG or data
CPU module is YES
faulty.
Data CPU module
is faulty.
Continued to
* These checks should be made by displaying I/O signals.
Displayed at right side of each check item is the correct signal states.
l
NOTE: Set correctly the parameter #6272 (maximum manual handle feedrate;
1=7.5 mm / min. )
Fig. 2.24
DATA CPU MODULE
Handle PG Connection Diagram (JANCD-CP01)
;
3 PAH F16
HANDLE PG
*p| (PHASE A
SIGNAL) F17 INTERFACE
4 V OAH F9
-O-
! 5, PBH F18
t j (PHASE B F19
PGH P i SIGNAL)
6 OBH F12
* -i'- I
I _L_ +12 V -I' F4

y.l :
2, 0V r- FI
F5
i ! i-
- F2
A 90 OUT
8 :>
!
!
OF PHASE
H K
T
V) ia0G
F3
PI
: 8V 'r-
---
PAH P16 +12 V
I
. P?
!
i
PBH - if
P15
+5 V
SHORTED CONNECTORS
( 12 V HANDLE PG: P1-P16 CONNECTED )

Fig. 2.25
5 V HANDLE PG: P2-P15 CONNECTED

i
r
* (3) Manual jog mode operation faulty
\
;
( Jog mode operation
faulty.
D
DGN #1302
Jog D7 D6 D5 D4 D3 D2 D1 DO
pushbutton -a +a -Z +z -Y +Y -X +X
depressed . *
YES
DGN #1300
< Jog
mode selected.*
YES
> D7 D6 D5 D4 D3 D2 D1 DO
DGN #1320
J
NOTE: No operation is made
in the automatic operation mode.
Axis D7 D6 D5 D4 D3 D2 D1 DO
interlock *ITo*IT2*I-n*ITX
set . *
YES
DGN #1303
Jog D7 D6 D5 D4 D3 D2 D1 DO NOTE: No operation is executed
feedrate JV16 JV8 JV4 JV2 JV1
" if no feedrate is given or the
input * . . feedrate exceeding the rating
is given.
NO
#6233 Jog feedrate step 0
>
\
< = 1 (inch/min)
n ii
mm /min
Parameter
#6264 Jog feedrate step 31
setting correct
NO #6265 Jog 1/10 switchover point
(usually 32)
Detailed investigation
is required. Fig. 2.26
> * These checks should be made by displaying I/O signals.

Displayed at right side of each check item is the correct signal states.
it
'
I
Il
I ; 2.3 TROUBLESHOOTING WITHOUT ALARM CODES (Cont'd)
(4) Manual rapid mode operation faulty

\ i
\
C Rapid mode operation
faulty.
u DGN #1302
Jog D7 D6 D5 D4 D3 D2 D1 DO
pushbutton
-a +a -Z +Z -V +Y -X +x
depressed . *
YES
! DGN #1300
i
I
< Rapid
mode selected.*
YES
D7 D6 D5 D4 D3 D2 D1 DO
DGN #1320
RT
'r
Axis D7 D6 D5 D4 D3 D2 D1 DO *.
interlock *ITa *ITZ *ITY *1TX

set. *
NO
DGN #1301
< Override
input entered.
NO
\ ... D7
/
D6
2
D5 D4 D3 D2 D1 DO
R0V ROV
1
*
ROVl
ROV 2
PRM 252 502 1002
0
0
1
0
0
1
1
1
u
#6280 X
/ Parameter
\setting correct. #6281 Y Rapid feedrate 1 = 7.5 mm /min
(0.75 inch/min)
NO #6282 Z
; #6286 x
Detailed investiga
#6287 Y Rapid acceleration /deceleration 1 = 125/8 mm/sec
i tion is required. #6288 Z
#6231 Rapid override FQ rate
I
Fig. 2.27

Displayed at right side of each check item is the correct signal status.
i
.:
I
! i
(5) Manual reference zero return operation faulty
! (i)
I
Overtravel
results without
deceleration .
YES
DGN #1306
Zero D7|D6 { D5| D4 D3D2 D1 DO
return mode
ZRN
selected.*
YES
i DGN #1328
Deceler- ' D3 | D2 D1 DO
ation LS in order *D DE2 *DEij*DEM
k of 1 to 0 to 1.*/
YES
#6035 DO: 1 Reference point return
i
Parameter #6016 Do: 1(X) Axes available for reference point return.
setting correct./ #6016 Di: 1( Y )
#6016 D2: 1(Z)
YES #6016 1(a)
D3:
#6310 X
Detailed investiga #6311 Y Approach speed 1 for reference
tion is required. #6312 Z point return
#6313 a
v 1 =75 mm /min
#6316 X f (0.75 inch/min)
#6317 Y Approach speed 2 for reference
#6318 Z point return
#6319 a
(ii) Fig. 2.28
Deceleration re
sults in overtravel
P
) i
No
reference NO CP02 package
point pulse *1 is faulty.
generated .
YES
:
Feedback unit
is faulty.
Fig. 2.29

Displayed at right side of each check item is the correct signal status.
I
r
'
n
2.3 TROUBLESHOOTING WITHOUT ALARM CODES
(6) Cycle start failure
i
(c yclo st arl failure. )

t DCS *1306
- <
/
ST and
sp* signals
inputted
STLK
.
YES
D7 D6 05 DA 03 D2 01 DO
DCS #1316
EDI * ST
LK SP
D7 06 D5 D4 D3 02 Di DO
SH*:
ST:
1*
"o* to r to "o*
\y
::
<v signal
absent. *
YES
ST
LK " 1": NG
DCN #1280
System
No. switch set
\ D7 06 D5 04 03 D2 01 00
to -O.-
YES
/- 0
"1": NG
These checks should be made by displaying I/O signals.

Detailed investiga Displayed at right side of each check item is the correct
tion is required. signal status.
Fig. 2.30
(7) No operation available with G01, G02 or G03
No
operation avail
i able with G01, G02
V or G03.
< Distribution
in progress.
YES > NOTE: The character "F" blinks at bottom of the CRT
DCN #1301
screen during distribution.
/ Override 07 D6 D5 D4 03 02 Dl DO
NOTE: Check to see if the ovei
! Nlnput given. OV OV OV OV OV
16 8 4 2 1 ride is set at 0%f or 200%
if YES or higher.
1
DCN #1305 DCN #1303
.1
Dry 07 D6 05 04 D3 D2 Dl DO D7 06 05 04 D3 D2 01 00
input pre
sent.* DR.N JV JV JV JV JV
16 S 4 2 1
NO
DCN #1320
Axis D7 D6 D5 D4 D3 D2 Dl DO
interlock *ITJ*ITZ*ITY*1T>
set.*
NO
These checks should be made by displaying I/O signals.
Detailed investiga Displayed at right side of each check item is the correct signal status.
tion is required.
Fig. 2.31
40
DC
(8) Spindle does not rotate.
c Spindle does
not rotate. )
' Speed
command voltage YES Check spindle
given to spindle drive unit.
drive.
NO
./ output present
Voltage SPENO Check interlock signal
YES NO
at check terminal bn machine tool side.
4B . \ (sequencer).
NO YES
Data CPU module

P defective. Fig. 2.32
Connection Diagram for Spindle
4B
16 1
E7 DAS
SPENO
SPINDLE SPEN1 E12 EN1

D/A &
SPINDLE
OUTPUT E19 SGS1
E6 ENO
SG E13 SGSO } P ' SPEED
OG
f COMMAND!
DATA CPU MODULE
(JANCD-CP01)
)
E2 R1
E3 R2
E4 R3
E5 R4
SPINDLE E8 R5
BINARY 12BIT E9 R6
OUTPUT E10, R7 ON WITH "1" SIGNAL
>
E14 R8
E15
E16,
E17
Elf?[i R12
- >
R9
RIO
Rll _
-O OR
f Fig. 2.33
OV
2.3 TROUBLESHOOTING WITHOUT ALARM CODES (Cont'd)
(9) CRT screen display faulty
Connection Diagram for CRT
V SYNC
i
i 16. 5ms
I f*62.5psH
t
H SYNC
VIDEO HIM HIM HIM
JANCD-CP01 JANCD-SP01
CRT
**
CONTROLLER J1 B1 CRT INTERFACE
VIDEOO -i*- -i*
*VIDEO0
J2 -*y B2
if
J8 t B8 D17 D CRT
HLGHTO 4 *B 9 1VR it
J9 1VR: f~ DIO B
*HLGHTO if 1 * if
J 14 BRIGHTNESS
H SYNCO
J15
it ilh D4
it C
*H SYNCO
J16
if i*15 2VR: 2VR <- D5 it VIDEO j
D6 if OV L
V SYNCO
*V SYNCO
0
J17.
CONTRAST
r Dll/f HSYNC F
a 7TB
ic 0V D18 . VSYNC
D13
if K
H
i
+12 V -+12i 6
012 1CN2 A
012 V if i v
I. . 1CN5
i Fig. 2. 34
r 42
( 1) Description of CRT Signals
H SYNC and VIDEO signals
A. In normal state Use a 2-channel oscilloscope.
In the left-hand figure, 1 represents the

H SYNC signal and 2 the VIDEO signal.
s With VIDEO signal 2 , the screen brightness

is in proportion to the number of characters.
The screen is least bright in the alarm mode,
SjDtfcfi and brightest in PRM and DGN modes.
Check the signal 1 by measuring the voltage
across CRT connectors L and F . Check the
signal 2 by measuring L and J .
If synchronization is not obtained, have the
H SYNC signal triggered.
Fig. 2. 35
B. With no VIDEO signal
The screen appears as shown left when no
H SYNC signal comes in.
li Either JANCD-CP01 or JANCD-SP01 is defec

tive. As shown in the left-hand figure, the
VIDEO signal drops in level and remains un
m
&dssi
changed even if the characters are changed
on the screen.
IP
m
K
nj
Fig. 2. 36
C. With no H SYNC signal
The screen appears as shown left when no
H SYNC signal comes in.
The screen disappears, and the mask is not

itstiigiisl visible even with the Bright Control turned on.
* si w
Fig. 2. 37
mi 1
2.3 TROUBLESHOOTING WITHOUT ALARM CODES Use a 2-channel oscilloscope.
l!
(Cont'd)
In the left-hand figure, 1 represents the
(2) V SYNC and VIDEO signals
V SYNC signal (across CRT connectors L and
!;!: K ) and 2 the VIDEO signal (across CRT con
A. In normal state nectors L and J ) .
2 msec
With the VIDEO signal, the CRT screen appears
;! >
as bright as viewed crosswise. As shown left,
the scanning lines are most dense in the POS
mode with PRM and DGN. Only A and B sppear
o I -T.r. in the ALM mode when corresponding alarm is
not detected.
ItlPA NOTE: With no synchronization, have the

4
V SYNC signal triggered.
B. With no VIDEO signal
The above VIDEO waveforms disappear,

the V SYNC alone remains, and the CRT
i
screen disappears. But the mask is visi
!; ble by operation of the Bright Control.
C. With no V SYNC signal

I
The characters on the screen shift verti
o o o o cally. The waveforms are the same as shown
3
p.
o
o
o
o
o
o
in Fig. 2. 3. 5.
ID If the H SYNC, V SYNC and VIDEO sig
n CM CO nals are normal and the screen fails to
2
O
appear, the CRT unit is defective.
If the waveforms of the H SYNC, V SYNC
z
and/or VIDEO signal are abnormal, check
g X N or replace JANCD-CP01 or NANCD-SP01.
: ::
!

' Fig. 2. 38
2.4 SUPPLY VOLTAGE CHECK
2. 4.1 CHECK POWER SUPPLY VOLTAGE
i.i | JANC-TUOT
'I
1LED
o
- 2FuiTT T?
1LED : Glows red while
power is being JA.NCD-TU01 REV DE8200591
applied to the 5 NCM SVM
NC unit. 2RL 4RL (CONTACTOR) (CONTACTOR)
!
i!:
1FU, 2FU :
Either of these
glass-encased
1-E5H 3RL 5RL
: fuses turns off

I
i :
i
j;
1LED when
blown.
I
16 17 18 19
I 2 3 4 5
----- -
28 29 30
13 14

Ti*
-

R3 R3 T3 T3 R S

200/220 V
50/60 Hi
T C
Fig. 2. 39 CHECK VOLTAGES.

44
2. *t. 2 DC POWER SUPPLY VOLTACE CHECK

CPS-25M
PARTS LAYOUT
+15 -15 +24 -24 +5 +5

i
! NAME
PLATE
O O O O OG
OUTPUT VOLTAGE
i
INPUT VOLTAGE
SWITCHOVER
TERMINALS
ADJUSTING
POTENTIOMETERS 4-
/ /
OUTPUT VOLTAGE
CHECK TERMINALS
l
SSS33 0-0-0
lisillliliilili
g nnon
M lz.A ZA-.J|ZA Lfe& LJccUc. U 0 0
0 5
+5 05
I
FG E AL OFFy
llitz
2SA
f
OUTPUT FUSES 7
/_
/
m /
+5 V OUTPUT
OUTPUT CONNECTORSTERMINAL
INPUT CIRCUIT BREAKER CONNECTORS
Fig. 2.40
(1) Switchover by input power supply voltage
Switch the input power supply voltage switch

over terminal common bars (see Fig. 2.4.2)
according to the input power supply voltage.
(2) Specifications of composite power supply unit
Table 2.4
Allowable voltage
Rated output Rated current Applications
range
+5 V 25 A 5.15 V Logic circuitry, reed
relay
+12 V 2 A 11.88 - 12.12 V CRT, memory
+24 V 4.2 A 23.76 - 24.24 V Tape reader, CRT I/O

signals
+15 V 1.5 A 14.85 - 15.15 V Position control

circuitry
Position control
-15 V 1.5 A -14.85 - -15.15 V circuitry
Each output voltage is factory-set and usually adjust to the normal value using voltage ad
requires no further adjustment. But if any justing potentiometers.
output voltages are not in allowable voltage range,
I
2.5 STATUS DISPLAY BY ON-LINE DIAGNOSTICS

FUNCTION (DCN)
i
When the I/O section of the NC unit is suspected HEXADECB
of failure, diagnostic numbers can be keyed in NOTATION
on the NC control panel to display and check I/O I
signals for status.
2.5.1 OUTLINE OF DISPLAYS

r; i c-
mm
t
5
Diagnostic No. Display contents
mi**
Ml
:
m
#1000 - #1096 Input signals for machine
tool
i Pi
#1100 - #1157 Output signals to machine
tool
ic*
-Vi
Output signals to power
#1200 - #1291 sequence (PC)
#1300 - #1350 Input signals from power

sequence (PC) Fig. 2.41 Example of Input /Output
Signal Display
NOTE: With a power sequence (PC) setup built
in, signals #1000 to #1157 vary in meaning de
pending on each power sequence program. Read CURSOR
3. Press the key.
the machine tool builder's manual. 4
The cursor will move down by 1 line to the
I next diagnostic number. Keeping this key
2.5.2 OPERATING PROCEDURE TO DISPLAY depressed continuously moves down the
INPUT/OUTPUT SIGNALS cursor. When the cursor reaches the last
lower line, the screen switches to the next
1. Depress the (DGN) key. page.
: A page containing the diagnostic number +
specified previously will appear on the CRT 4. Press the key.
CURSOR
screen, with the status of I/O signals dis
played in "1," 0" and hexadecimal digits. The cursor will move up by 1 line to the pr
vious diagnostic number. Keeping this ke}
depressed continuously moves up the curse
2. Key in the diagnostic number to be displayed, When the cursor reaches top line , the screi
and depress the CURSOR + or 4 key. switches to the previous page.
This will change the screen to the page con
taining keyed-in number. PAGE
5. Depress the key.
4
"l": contact closed The next page will be displayed.
"0": contact open
6. Depress the + key.
The data on each line is displayed in hexadec PAGE
imal digits in the rightmost positions on the
screen. The previous page will be displayed.
46
2.5.3 LIST OF STANDARD INPUT/OUTPUT SIGNALS
Table 2.5.3 shows the list of I/O diagnostic num-
bers and their corresponding I/O signal names.
DISPLAY
D7 D6 D5 D4 D3 D2 D1 DO
0 0 0 0 1 1 1 1
i 1 11
Contact open Contact closed
Table 2.5 List of Standard Input Signals

D D D D D D D D
7 6 5 4 3 2 1 0
01 300 EDT HEM D T S H J RT
EDIT MEMORY MDI TAPE STEP HANDLE MANUAL RAPID
FEED TRAVERSE
01301 OVC R0V2 R0V1 0V1 6 0V8 0V4 0V2 0V1

OVERRIDE v
CANCEL RAPID TRAVERSE FEEDRATE OVERRIDE
RATE OVERRIDE
01302 -a +a -Z +Z -Y +Y -X +X
JOB'PB
01303 SPC SPB SPA JV1 6 JV8 JV4 JV2 JV1

y V
SPINDLE SPEED MANUAL FEEDRATE OVERRIDE

OVERRIDE
01304 DRS MP4 MP2 MP1 Ha HZ HY HX

DISPLAY
Y
j v v
RESET
HANDLE PULSE MULTIPLY HANDLE AXIS
01305 AFL MLK OPT DRN BDT DLK SBK

M- MACHINE OPTIONAL DRY BLOCK DISPLAY SINGLE
FUNCTION LOCK STOP RUN DELETE LOCK BLOCK
LOCK
#1306 SRN FI RET TLMI ZRN EDTLK SP ST

PROGRAM F1- RETRACT TLMIN ZERO EDIT FEED CYCLE
RESTART DIGIT RETURN LOCK HOLD START
01307 PINT ANG ABS MI MIZ MIY MIX

PROG RAM Z-AXIS MANUAL V
RUPrloN LOCK ABSOLUTE MIRROR IMAGE
#1308 9BDT 8BDT 7 BDT 6BDT 5 BDT 4BDT 3BDT ZBDT
SPECIAL BLOCK DELETE

! ,
!
i Table 2.5 List of Standard Input Signals (Cont'd)
i D7 D6 D5 DA I>3 D2 Dl DO
I #1 309 [ AN G
ATH
AXIS
NEGLECT
4 #1 31 0 2Ha 2 HZ 2HY 2HX
I A
SECOND HANDLE' AXIS SELECT
#1311 3Ha 3HZ 3HY 3HX
-
*
L
-
THIRD HANDLE AXIS SELECT
PLYBK EXC1 ESCO

PLAYBACK
EXT STROKE CHECK SELECTION
'
Xt
! #1315
* i
V.
r 31 6 EFIN
COMMAND MST
FIN RWD
EXTERNAL END
EOP ERS EXTC
EXTERNAL EXTERNAL CYCLE
STLK MRD
FUNCTION
i! CYCLE COMPLE- REWIND PRO RESET TIME START PREP
j;
'j' TION GRAM COUNT COMPLETED
1 31 7 S-INV S-FIN *S-STP SAGR SOR GRB GRA GST

SPINDLE S FIN SPINDLE SPINDLE v y
GEAR
REVERSE COINCI- INDEXING GEAR SHIFT
. DENCE SELECTION
M ERR2 ERR1 ERRO EXOUT EXVER EXIN

I DEC TO IMMEDI- SINGLE EXTERNAL EXTERNAL EXTERNAL
! STOP ATE BLOCK OUTPUT COLLATION INPUT
STOP STOP
i.
#1 31 9 *-La *+La *-LZ *+LZ *-LY *+LY *-LX *+LX
v
OVERTRAVEL
#1 320 *ITa *ITZ *ITY *ITX

v
AXIS INTERLOCK
#1321 *-EDa *+EDa *-EDZ *+DZ *-EDY *+EDY *-EDX *+EDX

t v
EXTERNAL DECELERATION
&
#1322 *SVOFa *SVOFZ *SVOFY *SVOFX

v
SERVO OFF
.V
* n. UI3
#1323 UI7 UI6 UI5 UIA UI2 UI1 UIO
USER "MACRO
48
Table 2.5 List of Standard Input Signals (Cont'd)
D D D D D D D D
7 6 5 U 3 2 1 0
01 324 UI1 5 UI1 4 UI13 UI12 UI11 UI10 UI9 UI8

-v
USER MACRO
01325 ED7 ED6 ED5 ED4 ED 3 ED 2 ED1 EDO
EXTERNAL DATA INPUT
01326 EDI 5 ED14 ED13 ED12 ED1 1 ED10 ED9 ED8
EXTERNAL DATA INPUT
01327 EDCL EDAS2 EDAS1 EDASO EDSD EDSC EDSB EDSA
EXTERNAL DATA INPUT CONTROL SIGNAL
01328 *DECa-1 *DECZ *DECY *DECX
DECELERATION LS
01329
'
Table 2.5 Ust of Standard Input Signals (Cont'd)
D D 5 D D3 D2 D D
7 6 4 1 0
01180 SDAC8 SDAC7 SDAC6 SDAC5 SDAC4 SDAC3 SDAC2 SDAC1
1 S-FUNCTION D/A OUTPUT
01181 SDAC16 SDAC15 SDAC14 SDAC1 3 SDAC12 SDAC1 1 SDAC10 SDAC9

!
i S-FUNCTION D/A OUTPUT
01182 SB08 SB07 SB06 SB05 SB04 SB03 SB02 SBOl

V
S-FUNCTION NON-CONTACT OUTPUT
01183 SBOl 2 SBOl 1 SB01 0 SB09

V
fy
S-FUNCTION NON-CONTACT OUTPUT
Ii! 01 184 [ SEN1 SENO

EXTER- INTERNAL
'
NAL D/A D/A
'A
I
)
i.
m I
1
;
:
,U
i f
v
a
*
I
Table 2.6 List of Standard Output Signals
D D D D D D D D
7 6 3 4 3 2 1 0
01200 M30 MO 2 M01 MOO DEN OP SPL STL
POSITION FEED- TEMPO- CYCLE
ING COM ING RARY START
PLETED STOP
#1201 2ZPa 2ZPZ 2ZPY 2ZPX IZPa 1ZPZ 1 ZPY 1ZPX
SECOND REFERENCE POINT LAMP FIRST REFERENCE POINT LAMP
#1202 4ZPa 4ZPZ 4ZPY 4ZPX 3ZPa 3ZPZ 3ZPY 3ZPX

y v
FOURTH REFERENCE* POINT LAMP THIRD REFERENCE "POINT LAMP
#1216 T8/T28 T7/T24 T6/T22 T5/T21 T4/T18 T3/T14 T2/T12 T1 /T1 1

V
X FUNCTION BINARY /BCD OUTPUT
#1217 X16/X48 XI 5/X44 X14/X42 X13/X41 T12/T38 T11/T34 T10/T32 |T9/T31

V
T FUNCTION BINARY/BCD OUTPUT
#1218 TAP M04S TLMO G80S EREND ESEND RST AL

TAPPING SPINDLE TOOL CHANNED EXTERNAL EXTERNAL RESET ALARM
LENGTH CYCLE DATA DATA
MEASURE INPUT INPUT
MENT COMPLET- COMPLET-
ED ED
#1219 SRV SSP EMF EF BF TF SF MF

SPINDLE SPINDLE MF EXTERNAL B- T- S- M-
REVERSE STOP OPERA- FUNC- FUNC- FUNC FUNC-
FOR CANNED CYCLE

-' TION TION TION TION FION
#1220 SB8 SB7 SB6 SB5 SB4 SB3 SB2 SB1
S-FUNCTION BINARY OUTPUT
#1221 SB12 SB1 1 SB1 0 SB9
S-FUNCTION BINARY OUTPUT

.*
#1222 M8 M7 M6 MS M4 M3 M2 Ml
M-FUNCTION BINARY/BCD OUTPUT
#1223 OS EDTS IER 4NGC AUTO MAN RDY RWD

ORIENTA- EDITING INPUT 4TH AUTO MANUAL PREPARA- REWIND
TION ERROR AXIS MAXIC TION
NEGLECT COMPLETED
Table 2.6 List of Standard Output Signals (Cont'd)
D7 D D D D D D D
6 5 4 3 2 1 0
#1224 SDA8 SDA7 SDA6 SDA5 SDA4 SDA3 SDA2 SDA1
V
SPINDLE OPERATION COMMAND
#1225 SDA1 6 SDA15 SDA14 SDA1 3 SDA1 2 SDA11 SDA10 SDA9

SPINDLE OPERATION COMMAND
#1232 B8/B28 B7/B24 B6/B22 B5/B21 B4/B18 B3/B14 B2/B12 B1 /B1 1
B FUNCTION BINARY/BCD OUTPUT
#1233 B16/B48 B15/B44 B14/B42 B13/B41 B12/B38 B11/B34 B10/B32 B9/B31

B FUNCTION BINARY/BCD OUTPUT
!
#1234 S28 S24 S22 S21 SI 8 SI 4 S12/GRH S11/GRL
I v
S FUNCTION BCD OUTPUT LOW- HIGH
IS SPEED
GEAR
SPEED
GEAR
,
#1235 S48 S44 S42 S41 S38 S34 S32 S31
>
V
S FUNCTION BCD OUTPUT.
<
#1236 U7 U6 U5 U4 U3 U2 U1 UO
V
USER MACRO
1:1
#1237 U15 U14 U1 3 U12 UI1 U10 U9 U8
USER MACRO
a
if
'
%
l\
D D D D D D D D
7 6 5 4 3 2 1 0
01280 0 0 0 R F SN3 SN2 SN1
TAPE FEED SWITCH SYSTEM NO. SWITCH
01281 ON-PB OLD SVALM ESP OKI

POWER OVERLOAD SERVO EMER- OVERHEAT
ON ALARM GENCY
SWITCH STOP
01282 1 HP 7 1 HP6 1HP5 1HP4 1HP3 1HP2 1 HP1 1 KPO

V
HANDLE PULSE
01283 EXT 0 RST5 RST4 RST3 RST2 RST1 RSTO

T
EXTERNAL DISPLAY RESET PUSHBUTTON
01284 SVON NRD

SERVO NC
POWER READY
ON
01 285 |_ 0 0 0 0 0 0 0 0
CONSTANTS "1"
01286 0 0 0 0 0 0 0 0
v
CONSTANTS M0"
01287 0 0 0 0 SRDot SRTZ SRDY SRDX

SERVO "READY
01288 ALMX PGALX SMCALX TGALX SDALX OLX FUX SRDYX

X-AXIS PG DIS- SERVO TG ALARM OVER- FUSE SERVO
ALARM CONNEC- ERROR SIGNAL LOAD BLOWN REACY
TION ' v
X-AXIS SERVO UNIT MONITOR
01289 ALMY PGALY SMCALY TGALY SDALY OLY FUY SRDYY
Y-AXIS PG DIS- SERVO TG ALARM OVER- FUSE SERVO

ALARM CONNEC- ERROR SIGNAL LOAD BLOWN READY
TION
V
Y-AXIS SERVO UNIT MONITOR
01290 ALMZ PCALZ SMCALZ TGALZ SDALZ OLZ FUZ SPDYZ

Z-AXIS PG DIS- SERVO TG ALARM OVER- FUSE SERVO
ALARM CONNEC- ERROR SIGNAL LOAD BLOWN READY
TION
\ v
Z-AXIS SERVO UNIT MONITOR
I
D D D D D D D D
7 6 5 4 3 2 1 0
#1291 ALMa PGALa SMCALa TGALa SDALa OLa FUa SRDYa
4TH PG DIS- SERVO TG ALARM OVER FUSE SERVO
AXIS CONNEC- ERROR SIGNAL LOAD BLOWN READY
ALARM TION
>: v
Oc- AXIS SERVO UNIT MONITOR
.
#1292
#1293 ZNGC ABSC EDTLKC

Z-AXIS MANUAL EDIT
NEG ABSOLUTE LOCK
LECT
SETTING
#1294 AFLC MLKC OPTC DRNC BTDC DLKC STLKC SBKC
MONITO
AUX FUNC- MACHINE OPTION- DRY OPTIONAL DISPLAY START SINGLE
TION LOCK LOCK NAL RUN BLOCK LOCK LOCK BLOCK
STOP SKIP
#1295 PLBKC MlaC MIZC MIYC MIXC

PLAYBACK a Z Y X
v
MIRROR IMAGE AXIS
'
*
\
i
i
3. ADJUSTMENTS UPON INSTALLATION
3.1 ADJUSTMENT PROCEDURES
Upon installation, make adjustments in reference

to the adjustment procedures given in the table
below .
Table 3. 1 Adjustment Procedures
No. Procedure Remarks
1 Check the interior and exterior of the control cabinet.

2 Check screw terminals for tightness.
3 Connect external cables and check.
4 Connect the power input cable.
5 Check connector and module locations to be sure of positive
connections.
6 Check settings.
7 Check the input power supply voltage and frequency.
8 Check that the composite power supply unit outputs are
not short-circuited.
9 Check the output voltages after a first power application.
10 Check the I/O signals between the NC unit and the machine
tool.
11 Check parameters and setting data.
12 Perform a second power application .
13 Check to be sure the emergency stop functions.
14 Check movement on each axis by manual feed.
15 Adjust the servo system.
16 Check that all NC functions are successfully operable.
(1) Check the interior and exterior of the control (3) Connect external cables.
cabinet. Check that the cable shield is connected to
Check the control panel exterior for contami the ground block through clamp.
nation and damage. Check that the MDI and CRT unit is equipped
Check the module connections inside the cabi with a serial transfer bus terminal connector
net for tightness. (JZNC-TN01) .
Check the cables and lead bunch inside the Check that a protective ground wire is in
cabinet for damage . stalled between the control unit and the
machine tool.
(2) Check screw terminals for loose connections. Check that the protective ground wire is of
a one-point ground type.
Power input unit terminal block
Composite power supply unit terminal block 4) Connect the power input cable.
(+15 V, 0 V)
CPU rack terminal block (+5 V, 0 V, +12 V, Before connecting the power input cable,
+24 V, +15 V) verify that power input terminals R, S and
T inside the control unit are not shorted.
Power on /off pushbutton switches on MDI and
CRT unit
Control power transformer terminal block
Check each terminal block cover, if any, for
dislocation .
m 3.1 ADJUSTMENT PROCEDURES (Cont'd) (10) Check the I/O signals between the control
unit and the machine tool.
(5) Check connector and module locations and
Check the I/O signals according to the list
4 insertions . I/O signals (see 2.5 Status Display by Sel
* Check that the screws on the module clamps
Diagnostic Function) .
are tightened on the CPU rack.
(11) Check parameters and setting data.
Check that the clamp claws on Honda connec Conduct checkups according to the list of
tors are tightened and that clamp screws are parameters (see 3.3 Displaying and Writinj
securely in place. Parameters) .
Check that the clamp claws on power supply
connectors are in place. (12) Perform a second power application.
Check that the clamp claws on flat cables are
Press the POWER-ON pushbutton again for
in place. second power application.
An alarm, if displayed, should be dealt wit)
-.1 (6) Check settings. according to the list of alarms.
Verify the control power transformer setting Check that each axis can be placed under
in reference to the input power supply volt servo clamp.
age (see 3. 2) . Adjust the ZERO ADJ potentiometer on the
servo drive unit so that the servo position
(7) Check input power supply voltage and deviation comes within 0 *2 pulses in the
frequency. servo clamp state.
* Check that the power supply voltage and NOTE: Servo deviation pulses can be dis
frequency meet ratings. played on the MDI & CRT unit by following
the steps given below:
Check that the input power supply capacity
is high enough for power consumption of the 1. Set the system No. switch to "4."
control unit. 2. Depress the POS key.
3. Depress the PAGE +

(8) Check that the composite power supply unit or key to
outputs are not shirt-circuited. Check for
(POSITION
PAGE
I
select the display "ERROR") c
short-circuit between: a servo position deviation value.
* +5 V and 0 V 4. After adjustment, set the system No. swit
'i +12 V and 0 V back to "0. "
+24 V and 0 V (13) Verify the emergency stop.
+15 V and 0 V
With emergency stop activated (e.g., by
* -15 V and 0 V emergency stop pushbutton, machine end Li
check that the second cower suDDly (servo
(9) Check the output voltages after a first power power supply) is turned off and that the ala
application . display "330: EMERGENCY STOP" appears.
Depress the POWER ON pushbutton for first
power application. (14)Check movement on each axis by manual feec
Check that the air flow from the cooling air
Check that the machine tool properly follows
exhaust port is normal. up on the movement made by handle or step
Verify the output voltages of the composite feed.
power supply unit. Operate the machine tool by manual jog feed.
Activate its OT limit switch intentionally,
v 5.15 v and check to see that the machine is stopped
12 V 11.88 - 12.12 V by detection of an overtravel alarm.
24 V 23.76 - 24.24 V Check that the machine tool follows in the
15 V 14.85 - 15.15 V entire feedrate range in manual jog and rapu
feed.
-15 V -14.85 - -15.15 V
The +5 V output can be adjusted with an ADJ

potentiometer in the composite power supply
unit.
ft
K > *.
;
&56
,1
(15) Adjust the servo system. Turn the INPUT ADJ potentiometer for servo
position deviation adjustment on the servo
Operate the machine tool by F4-digit feed or drive unit so that the position gain comes
GOO feed in the MDI mode. Check the servo within 10% of the target value. The differ
position deviation on the MDI & CRT unit. ence between the axes should be 1% or less.
With the feedrate and servo position devia
tion , the position gain Kp is obtained by the ( 16) Check that all NC functions are successfully
formula:
operable.
Kp = 16.7 x I- Check that reference point return is normally
performed.
where, F:feedrate (mm /min)
Run the test tape on each machine for check.
E: servo position deviation (0.001 mm)
Kp: position gain (sec.-)
3.2 POWER TRANSFORMER CONNECTIONS the transformer. The supply voltage must
be within +10% and -15% of the tap voltage. If
3.2.1 TAP CHANCING ON CONTROL TRANS this condition is not met, change the tap connec-
FORMER (IT) tion according to the following figures.
When a control transformer (IT) is incorporated,

check the tap connections on the primary side of
Table 3.2 Transformer Tap Connections

according to Supply Voltage
U 11 I linl Viil v 111 Uai u 21 v:i v 21 Unl Ui: V Vn n V >11

0 20 200 240 0 20 200 240 0 20 200 240 0 20 200 240
Zrn1nl/irnT
I i
200 V 400 V
Ul I Ulll VJ2 VTi uai On Vn M Ulll Uii| Vn| VII|UM unvTr Vii
0 20 200 240 0 20 200 240 0 20 200 240 0 20 200 240
I rVf-"
-KldS HjUgLri w
220 V 440 V
Ull ill] V 1 2 Vll Un Uli V Vll Unl UnlViij 4 I Ui2 Via Vll
0 20 200 240 0 20 200 240 0 20 200 240 0 20 200 240
S5 I GET
ru 3e n
IP-VJ
ft 4 G
5h
240 V 480 V
57
3.3 DISPLAYING AND WRITING PARAMETERS 3.3.2 PARAMETER DATA DISPLAY
This system has various parameters stored in 1. Key in a parameter number and press the
memory. They determine operating conditions CURSOR +
or key. The syml
such as tape coding and feedrate. The parame + CURSOR
ters can always be displayed regardless of the "#" need not be typed. Up to ten paramet
mode even during automatic operation. numbers and their contents can be display
2. The parameter number specification can be
3.3.1 PARAMETER TYPES updated by operating the CURSOR or
Parameters are displayed either in binary or in CURSOR key. The screen can be updat
decimal digits.
by operating the PAGE
i or [PAGEI key
3.3.3 PARAMETER DATA WRITING
Set the system No. switch to "1."

miBSkl For display in binary digits
1. Specify a desired parameter number.
2. Depress the INSRT key. The cursor, w:

move from the parameter number to the bin
digit display, indicating the bit position of
first.
CURSOR
3. Depress the
4 key. The cursor
moves by 1 bit towards the bit position DO
every time this key is pressed. Keeping
Fig. 3. 3.1.1 Typical Parameter Display this key depressed can continuously move
(in binary digits)
the cursor to the desired position.
Parameters #6005 to #6045 are displayed in binary 4. Depress the WR key, and the designatec
digits. bit data reverses (0 to 1 or 1 to 0) .
Press
ing the key again will reverse the data.
Generally, "1" represents the function bein
on and "0" being off.
5. Only when the cursor is set to the rightmos

decimal position decimal data can be keyed i
Key-in data 7 6 5 4 3 2 1 0
41
GO (WR) 00000000 0
d] IH3 [1] SUi 1111111 255
6. Repeat steps 2. to 5. to write desired paran

eter data.
Fig. 3. 3.1.2 Typical Parameter Display Keeping the
CURSOR
ke
(in decimal digits) + r
1 CURSOR
depressed moves the cursor continuously on
Parameters #6050 and larger are displayed in the screen.
decimal digits.
3B'
i
58
7. With the writing completed, depress the (2) The input operation procedure is as follows:
INSRT key in a "sandwitching" manner
(INSRT, data, and INSRT in that order). A. Select the EDIT mode.
B. Depress the RESET key.

For display in decimal digits | PRM |
C. Depress the key.
1. Specify a desired parameter number. D. Set the setting /parameter data tape onto
the tape reader.
2. Key in the data and depress the WR key.
The data will be written to the parameter E. Depress the | IN | key. The tape reader
number indicated by the cursor. will start reading the tape. "IN" blinks on
the CRT screen while the data is being read.
3. The parameter number specification can be
updated by operating the
|CURSOR| F. On completion of reading symbol % (or char
- T 'PAGE I
or
t
key.
acters ER) , the tape reader comes to a stop
CURSOR
writing has
PAGE
normally completed,
and causes the "IN" display to disappear
from the CRT screen. This completes the
Check that the
and set the sytem No. switch back to "0." data input.
3.3.4 TAPE INPUT OF SETTINC DATA AND 3.3.5 PUNCHINC-OUT OF SETTING DATA AND
PARAMETER DATA PARAMETER DATA
Although setting data and parameter data are The punching out procedure is as follows:
generally inputted through MDI operation, they
can also be entered by means of punched paper 1. Select the EDIT mode.
tape. The two types of data may be inputted
from a single tape. 2. Depress the RESET key.
(1) The tape format is as follows: 3. Depress the | PRM | key. The setting and
parameter data will be continuously punched
out.
Label % ;
4. To interrupt the punching operation, depress
#6000 X128 ; Notes: the |RESET 1 key.
1. "%" is used in
#6001 X 5 ; the ISO code and
#6002 X 0 ; "ER" in the El A
code.
2. "N" is used in
the EIA code
instead of " #. "
%
Fig. 3.3
I 3.3.6 PARAMETER NUMBERS AND THEIR CON
TENTS #6006 D7 D6 D5 D D3 D2 r
D7, D Signs of S4-digit analog (SDA) output

#6005 d7 E>6 d5 d4 d3 d2 d1
D7 D6 Sign
D-j 1: Stores the H code for reset, G92 and G28.
0: Sets the H code to H00 for reset, G92 1 1 Minus Plus
and G28.
1 0 Plus Minus
D6 1: Stores the G code in the 01 group for
reset. 0 1 Minus Minus
0: Sets the G code in the 01 group to GOO 0 0 Plus Plus
for reset.
SIN V signal off SINV signal on
DS 1: Allows the current value display (uni
versal) to be preset by the coordinate
system seeeing command G92. D5 1: Sets the least input increment to 0.01
(or 0.001 in.. 0.01 deg.).
At this time, the | ORG | key is capable
of Zero Setup . 0: Sets the least input increment to 0.00.
1!
0: Keeps the current value display (uni
.
mm (or 0.0001 in. 0. 001 deg. ) .
: versal) from being preset by the coor

D4 1: Checks to see if the spindle speed mat
dinate system setting command G92. signal (SAGR) is off upon transition
from a rapid traverse block to a cuttir
At this time, the | ORG key is incapable feed block.
of Zero Setup .
0: Provides no check on the spindle spee
Status of G codes at power on. match signal (SAGR).
D4* DJ:
D3 1: Enables the internal toggle switches.
D4 D3 Initial status
0: Disables the internal toggle switches.
1 0 Sets the G code in the 08 group to G44
on power application. 02 1: Enables dry run in response to the
Sets the G code in the 08 group to G43 rapid traverse command.
0 1 on power application. 0: Disables dry run in response to the
Sets the G code in the 08 group to G49 rapid traverse command.
0 0
on power application. Dl 1: Causes an alarm ("001-004") upon cycl
start when reference point return is
not made after power application.
D2 1: Sets the G code in the 01 group to G01
on power application. 0: Causes no alarm.
0: Sets the G code in the 01 group to GOO NOTE: Set "1" when pitch error coropensa
on power application. tion or stored stroke limit is pro
vided.
Dl 1: Sets the G code in the 05 group to G95
on power application.
0: Sets the G code in the 05 group to G94
D0 1: Sets the G code in the 05 group to G91

<4 on power application.
0: Sets the G code in the 05 group to G90
:$V- 60
*>
#6007 06 D4 D3 D2
ID #6010 03 02 DI D0
D6 1: Employs the newly entered tool compen

sation value in place of the old value.
D3, D2* D 1. D0
0: Adds the newly entered tool compensa Specify the direction of reference point re
tion value to the soterd value to establish turn on the 4th- , Z-, Y- and X-axes,
another offset.
respectively.
D4 1: Provides output during rewinding. 1: Minus direction
0: Provides no output during rewinding. 0: Plus direction
D3 1: Sets the least increment to 0.0001 in. NOTE: The specification is effective for an
axis with #6016 at "1."
0: Sets the least increment to 0.001 mm.
2 1: Makes the spindle override 100% during

tapping. #6012 D3 D2 DJ DO
0: Does not make the spindle override 100%
during tapping.
D3- D2 DI. DQ
DO 1: Establishes the 2nd prohibited area of Specify whether or not the plus-direction
the stored stroke limit outside the external deceleration signal is effective on
boundary. the 4th-, Z-, Y- and X-axes, respectively.
0: Establishes the 2nd prohibited area of 1: Makes the plus-direction external
the stored stroke limit inside the deceleration signal effective.
boundary.
0: Makes the plus-direction external
deceleration signal ineffective.
#6008 DI
#6013 D3 D2 DI DQ
DI 1: Does not clear the common variables D3, D2, Dlf DQ

of #100 through #149.
Specify whether or not the minus-direction
0: Clears the common variables of #100 external deceleration signal is effective on
through #149. the 4th-, Z-, Y- and X-axes, respectively.
1: Makes the minus direction external de
Note: Some controls are not provided with celeration signal effective.
the parameter #6008.
0: Makes the minus direction external de
celeration signal ineffective.
#6009 D3 D2 DI DQ
#6014 D3 D2 DI DO
D3, D2. DI, DO ;
Specify the start direction of backlash com D3, D2. DI, DO

pensation on the 4th-, Z-, Y- and X-axes,
respectively, upon power application. Specify the direction of the G60 unidirectional
approach upper limit on the 4th-, Z-, Y- and ,
1: Minus direction X axes, respectively.

0: Plus direction 1: Minus direction
0: Plus direction
NOTE: .The approach upper limit is set with

#6062 to #6065.
3.3.6 PARAMETER NUMBERS AND THEIR D4 1: Enables the axis interlock function.
CONTENTS (Cont'd)
0: Disables the axis interlock function.
#6026 D5 D4 D3 D2 DJ DQ
DO 1: Enables data output with DIAGNOSE.
0: Disables data output with DIAGNOSE.
#6027 D5 D4 D3 D2 D1 DQ
6026, 6027: #6031 D2 Dl D0
D5 1
= Does not allow the control code (DC1
DC4) to be used on the I/O device.
-
D2. DI, D0
4 0: Allows the control code (DC1 - DC4) to
Specify whether or not the direct-in signals
be used on the I/O device.
IN 2, INI and IN0 are effective, respectively.
D4 1: Employs 2 stop bits on the I/O device. 1: Effective with signal "0"
0: Employs 1 stop bit on the I/O device. 0: Effective with signal "1"
D3 - D0
1 Baud rate setting
Baud rate D3 D2 Dl DO
#6032 D2 Dj DQ
50 0 0 0 0 D2. DI, DQ
100 0 0
Specify whether or not the direct-in signals
0 1 IN2, INI and IN0 are effective, respectively.
110 0 0 1 0
1: Ineffective
150 0 0 1 1
0: Effective
200 0 1 0 0
300 0 1 0 1
#6050 ( X-axis)
600 0 1 1 0
1200 0 1 1 1
#6051 (Y-axis)
2400 1 0 0 0
4800 1 0 0 1
#6052 (Z-axis)
9600 1 0 1 0
NOTE: 6026 provides the setting on I/O device
#6053 ( 4th-axis)
1 (SIO-1) and 6027 on I/O device 2 (SIO-2).
For 6028, 6029, see YASNAC MX1 OPERATOR'S
MANUAL ADDENDUM section 6.3.
#6050 to #6053:
Specify the backlash compensation, respec
#6030 D7 D6 D4 Do tively, on the X-, Y-, Z- and 4th-axes
increment) . =
(setting range: 0-255; "1 least output
D? 1: Provides an additional axis control

module.
0: Does not provide an additional axis
control module.
*>l
D6 1: Causes the system to filter the spindle
If5! PG reference point signal before read
ing it.
0: Allows the system to read the spindle
PG reference point signal as it is.
64
.I
#6056 (X-axis) #6068 (X-axis) I
#6057 (Y-axis) #6069 (Y-axis)
#6058 (Z-axis) #6070 (Z-axis)
#6059 ( 4th-axis) #6071 ( 4th-axis)
6056 to #6059: #6068 to 6071:
pecify the position error offset, respec- Output in pitch error offset pulses the pitch
vely , on the X-, Y-, Z- and 4th-axes error compensation times each magnification
- =
setting range: 0 255; "1" least output
icrement) . The standard setting is 32.
specification, respectively, for the X-, Y-,
Z- and 4th axes. The setting range is 1 to
3, and "1" represents a magnification of 1.
#6062 (X-axis) #6074 (X-axis)
#6063 (Y-axis) #6075 (Y-axis)
#6064 (Z-axis) #6076 ( Z-axis)
#6065 ( 4th-axis) #6077 (4th-axis)
6062 to #6065: #6074 to #6077:

aecify the overtravel, respectively, on the Causes an alarm "34*" when a position devi
-, Y-, Z- and 4th-axes in unidirectional ation exceeding the critical servo error value
>p roach (G60; setting range: 0 -255; is detected respectively, on the X-, Y-, Z-
i" = .
least input increment) and 4th axes.
3.3.6 PARAMETER NUMBERS AND THEIR
CONTENTS (Cont'd) #6086 (X-axis)
Setting formula: n = 16 x
b #6087 (Y-axis)
Standard setting: 16 (b = c)
#6088 (Z-axis)
b; D/A saturation value (pulse count)
set in #6080 - #6083 #6089 ( 4th-axis)
c; Critical servo error value
(pulse count)
#6086 to #6089:
SPEED COMMAND
Specify the PG pulse magnification and D /A
resolution, respectively, for the X-, Y-. Z-
and 4th-axes.
10 V- - I CRITICAL SERVO Setting formula: nl + n2
I ERROR VALUE C
(PULSE COUNT)
u
I
* POSITION
DEVIATION
(1) PG pulse magnification value nl
PG pulse magnification nl
D/A RESOLUTION
a (PULSE COUNT) x 1 64
D/A SATURATION x 2 80
VALUE b (PULSE x 4 112
COUNT)
x 8 48
Fig. 3. 3. 6.1
(2) D/A resolution value n2
#6080 (X-axis)
D / A resolution a n2
(pulse count)
#6081 (Y-axis) 32768 pulses 14
1 16384 pulses 13
#6082 ( Z-axis)
8192 pulses 12
4096 pulses 11
#6083 ( 4th-axis)
Standard value: n2 = 12
#6080 to #6083:
Specify the D/A saturation value, respectively,
for the X-, Y-, Z- and 4th axes.
Setting formula: 2+n) =b

b: D/A saturation value (pulse count)
NOTE: n" is set.
Standard setting: 6 (b = 8192 pulses)

NOTE: Make the setting so that b = a.
a: D/A resolution (pulse count)
66
#6092 #6106
Specifies the exponential function acceler Specifies the "rapid traverse section" for
ation/deceleration time constant for cutting a "returning semicircle" by the proportionate
feed (common to all axes) . semicircle radius in circle cutting (G12, G13).
The setting formula is: "n" = -1 -
Setting range: 0 10 (x 10%)
where, t: time constant(ms) , specifiable in Examples:
units of 4 ms
1. A setting of 0 creates a rapid traverse
section automatically computed by the
program command values.
2. A setting of 10 (= 100%) makes the entire
#6093 "returning semicircle" into a "rapid
traverse section."
Specifies the exponential function acceler
ation/deceleration speed bias for cutting
feed (common to all axes). #6107
Setting: "1" = 2 kpps.

Specifies the number of manual pulse gener
ators.
#6094 (X-axis)
Setting range: 1-3
(Y-axis)
#6095
#6120 G-l
(Z-axis)
#6096 #6121 G-2
#6097 ( 4th-axis)
#6122 G-3
#6094 to #6097: #6123 G- 4
Specify the reference point return method,

respectively, for the X-, Y-, Z- and 4th- #6124 G-5
axes.
#6125 G- 6
"0" of NZ signal
enabled o #6126 G-7
NZ signal employed
o o #6127 G-8
Reference point
pulse used o #6128 G-9
Parameter setting 64 48 32
#6129 G-10
Standard setting: 64
#6120 to #6129:
Specify up to 10 G codes for calling user
macros .
CONTENTS (Cont'd) #6220
#6130 M- 1
Specifies the interval from the time, M, S,
T and B codes are transmitted until the
#6131 M-2 time MF, SF, TF and BF are transmitted.
Setting : "1" = 1 ms
#6132 M-3
#6133 M-4
#6221
#6130 to #6133:. Specifies the interval from gear output

Specify up to 4 M codes for calling user (GRH, GRL) unit SF transmission when an
macros. S5-digit designation is added.
Setting range: 03 - 29, 31 - 89 =
Setting: "1" 1 ms
NOTE: MOO, M01, M02, M30 and M90 M99 -
cannot be called by user macros.
#6222
#6134
Specify the maximum handle feedrate, which
is common to the linear axes (X, Y, Z, U,
V, W).
1: Allows the T code to call a user macro.
0:- Does not allow the T code to call a user
Setting: "1" = 7.5 mm/min.
macro. NOTE: The settings for the rotary axes
(A, B, C) are made with #6348.
#6141
#6223
#6142
Specifies the tool shift speed for canned
#6143 cycles of G76 and G77.
Setting: "1" = 1 mm/min.
#6144 NOTE: This specification is effective when
#6019D0 1.=
#6145 =
If #6019Do 0, rapid traverse is
is effective regardless of this pa
rameter specification.
#6146
#6147 #6224
I #6148
Specifies the delay time for checking the
spindle speed reaching signal (SAGR) .
#6149
Setting : 1" = 1 ms
#6141 to #6149:
Specify the feedrate change for one incre
ment on a manual pulse generator, for FI to
F9, respectively, of F 1-digit designation.
Setting: "1" =0.1 mm/min.
IB
II
-
&
68 b
KP
#6225-
Setting: "1" = 0.001 mm (metric system)
"1" = 0.0001 in. (inch system)
Specifies the feedrate for the rapid traverse

section in circle cutting (G12, G13). AX
Setting: "1 = 1 mm /min. 1
AY
#6226
#6227 Fig. 3. 3. 6. 2
#6226, #6227 The corner arc setting is ignored when:

Specify the maximum feedrate for F1-digit AX #6230
designation .
ay #6230
Setting: "1" =1 mm/min.
NOTE: The maximum feedrate for F1-F4
Standard setting =5
commands is set in #6226 and that
for F5-F9 commands in #6227. Any
feedrates increased on manual pulse #6231
generators are bunched into these
settings.
Specifies the FQ speed for rapid traverse
override .
#6228 Setting : "l" =7.5 mm/min.
Specifies the maximum cutting feedrate for

the linear axes (X, Y, Z, U, V, W).
#62 32
Setting: "l" = 1 mm/min.
Specifies the feedrate in the skip function
(G31).
#6229
Setting: "1" = 1 mm/min.
NOTE: This setting is effective when
Specifies the maximum cutting feedrate for
the rotary axes (A, B, C).
parameter S6019D4 1. =
I
Setting: "1" =1 mm/min.
NOTE: Any cutting feedrates greater than #6233
those set in #6228 and #6229 are bunched
into those settings.
/ 1 1
#6264
#6230
When a circular path is drawn in tool radius

#6233 to #6264
compensation outside a corner approaching Specify the feedrate for the respective
180, the movement follows on a very small
positions on the jog feedrate select switch.
circular arc. In this, arc movement is con
sidered to affect the workpiece surface Setting: "1" = 1 mm/min.
machining, this parameter is used to set
the critical arc value.
69
CONTENTS (Cont'd)
Typical settings
#6265
a
Typical Settings The manual feedrates set in parameters
mm /min #6233 to #6264 can each be reduced to a
Continuous tenth of the original setting. This applies
Switch Parameter to the settings on all switch positions lower
manual feedrate
position than the value specified in this parameter
Number Setting #6250 =0 #6265 = 10 #6265.
0 #6233 0 0 0 Setting: 0-31 (switch position)
1 #6234 1 1 0.1
2 #6235 2 2 0.2
3 #6236 4 4 0.4
4 #6237 6 6 0.6 #6266
5 #6238 8 8 0.8
6 #6239 10 10 1.0 #6267
7 #6240 12 12 1.2
8 #6241 15 15 1.5 #6268
9 #6242 20 20 2.0
10 #6243 25 25 25 #6269
11 #6244 30 30 30
12 #6245 40 40 40 #6266 to #6269:
13 #6246 50 50 50
14 #6247 60 60 60 Specify the spindle speed upper limit, re
spectively, for gears 1, 2, 3 and 4 (speci
15 #6248 80 80 80 fiable only in S5-digit designation).
16 #6249 100 100 100
17 #6250 120 120 120
Setting: 0 - 9999 (rpm)
18 #6251 150 150 150
19 #6252 200 200 200
20 #6253 250 250 250 #6270
21 #6254 300 300 300
22 #6255 400 400 400 Specifies the speed command output value
23 #6256 500 500 500 to the spindle motor when a gear shift (GR0)
24 #6257 600 600 600 input is entered (specifiable only in S5-digit
25 #6258 800 800 800 designation). The setting formula is:
26 #6259 1000 1000 1000 Gear shift spindle motor speed
27 x 32767
#6260 1200 1200 1200 Maximum speed of spindle motor
28 #6261 1500 1500 1500 (command =
10 V)
29 #6262 2000 2000 2000 Setting range: 0 - 32767
30 #6263 2500 2500 2500
31 #6264 3000 3000 3000
70
36271 *6276
#6272 #6277
#6273 #6278
#627# #6279
#6271 to #6274: #6276 to #6279:

Specify the maximum speed of the spindle, Specify the minimum speed of the spindle,
respectively, for gears 1, 2, 3 and 4 each respectively, for gears 1, 2, 3 and 4 each
selected by an input signal (specifiable in selected by an input signal (specifiable in
S5-digit designation). Set the spindle speed S5-digit designation).
applicable when the speed command voltage Setting range: 0 - 99999 (rpm)
is 10 V.
Setting range: 0 99999 (rpm) -
SflSDLE !*nOR #6280 (X-axis)

srni com**
#6281 (Y-axis)
10 V
#6282 ( Z-axis)
'
( 4th-axis)
L'
i #6283
&
in Lfcuj 1 L- SPIKOIE
#6280 to #6283
---
SPEED (RPM)
|L
42!) l 427i

L.4271
*
-6J67 **: 'b-'VI Specify the rapid traverse rate, respectively,
7 > '6777 U-.(,27 2J5 on the X-, Y-, Z- and 4th-axes.
Fig. 3. 3.6. 3 Setting: "1" = 7.5 mm/min.
#6275
Specifies the spindle motor speed in effect

when a spipdle orientation (SOR) input is
entered (specifiable in S5-digit designation).
Setting range: 0 99999 (rpm) -
71
>

3 CONTENTS (Cont'd) *6298 (X-axis)
>
*6299 (Y-axis)
* *6286 (X-axis)
I #6287 (Y-axis) #6300 (Z-axis)
(Z-axis) #6301 ( 4th-axis)

#6288
#6289 (4th-axis) #6298 to #6301:

Specify the second-stage time constant in
1 linear acceleration /deceleration, respective
#6286 to #6289: ly, on the X-, Y-, Z- and 4th-axes.
i
A
Specify the first-stage time constant in linear
acceleration /deceleration , respectively, on
the.X-, Y-, Z- and 4th-axes.
Setting: 1" = 125/8 (mm/sec2)
Setting: "1" = 125/8 (mm/sec2)

<6304 (X-axis)
#6305 (Y-axis)
S (RAPID TRAV
FEEDRATE
ERSE RATE) #6306 ( Z-axis)

a* #6280
S3 #6283
#6307 ( 4th-axis)
#6292 *6298
#6295 #6301
(SVITCHOVER
SPEED)
#6304 to #6307:
*6286
#6289 Specify the traverse distance for reference
* TIME point return, respectively, on the X-; Y-,
Z- and 4th-axes.
Fig. 3. 3.6.4
Setting : "1" =0.001 mm
#6310 (X-axis)
#6292 (X-axis)
#6311 (Y-axis)
(Y-axis)
#6293
& ( Z-axis)
0v #6312
(Z-axis)
M #6294
#6313 ( 4th-axis)
r *
( 4th-axis)
*6295
! ; #6310 to #6313:
< & #6292 to #6295: Specify the approach speed 1 for reference
> point return, respectively, on the X-, Y-,
Specify the second-stage time constant
K switchover speed in linear acceleration/ Z- and 4th-axes.
K. deceleration, respectively, on the X-, Y-,

Z- and 4th-axes.
Setting: "1" =7.5 mm /min.
iK k
IJ
Setting: "1" = 7.5 mm/min.
1
*
3
72
(6316 (X-axis) *6328 (X-axis)
16317 (Y-axis) 16329 (Y-axis)
#6318 ( Z-axis) (Z-axis)

16330
#6319 ( 4th-axis) #6331 (4th-axis)
#6316 to #6319: #6328 to #6331:

Specify the approach speed 2 for reference Specify the number of the start point for
point return, respectively, on the X-, Y-, pitch error compensation, respectively, on
Z- and 4th-axes. the X-, Y-, Z- and 4th-axes.
Setting: "1" =7.5 mm /min. -
Setting: 0 511
NOTE: The parameters associated with
reference point return operations #6334
are as follows:
DECELERATION POINT #6335

/
RATIO TRAVERSE RATE
V (#62$0 - #6283)*PPROACH SPEED 1 #6336
/ #6310 - 16313)
APPROACH SPEED 2
j (16316 - #6319)
#6337
/ AlblOU - #6307)
TRAVERSE DISTANCE
/
r __A___SPEED SEQUENCE
DOC
WIDTH | j
i : DECEL LS SICNAL
#6334 to #6337:
Specify the reference point for pitch error
compensation, respectively, on the X-, Y-,
---JJUUUULjl ZERO POINT SIGNAL
Z- and 4th-axes.
AREA A AREA B
C Setting: 0 - 511
Fig. 3. 3. 6. 5
#6340
Reference point return direction:
#6010 Do D 3 Specifies the external deceleration speed for
rapid traverse.
Reference point return enabled /disabled:
#6016 Do - D3 Setting: "l" =7.5 mm/min. (common to all
axes)
#6322 (X-axis)
#6323 (Y-axis)
#6341
(Z-axis)
#6324 Specifies the external deceleration speed for
cutting feed.
( 4th-axis)
#6325 Setting: "1"
axes)
= 1 mm/min. (common to all
#6322 to #6325:
Specify the number of the start point for
pitch error compensation, respectively, on
the X-, Y-, Z- and 4th-axes.
Setting : 0-511
73
11 3.3.6 PARAMETER NUMBERS AND THEIR
! CONTENTS (Cont'd) #6606 (X-axis)
irj
#6342 (X-axis) #6607 (Y-axis)
} #6343 (Y-axis) #6608 ( Z-axis)
#6344 (Z-axis) #6609 ( 4th-axis)

I
#6345 ( 4th-axis) #6606 to #6609:
Specify the minus direction boundary value
5 #6342 to #6345: for stored stroke limit 1, respectively, on
Specify the offset in external workpiece
coordinate system shift, respectively, on
Setting: "1" = 0.001 mm
Setting: 1 = 0.001 mm #6612 (X-axis)
NOTE: Usually, these parameters are

automatically set from the machine #6613 (Y-axis)
tool side through the external data

#6614 (Z-axis)
input function.
#6615 ( 4th-axis)
#6348
#6612 to #6615:
Specifies the maximum speed for handle feed Specify the distance between the first and
on the rotary axes (A, B, C) . the second reference point, respectively,
on the X-, Y-, Z- and 4th-axes.
=
Setting: "1" 7.5 mm/min.
#6618 (X-axis)
#6600 (X-axis) #6619 (Y-axis)
(Y-axis)
#6601 #6620 ( Z-axis)
3
( Z-axis) ( 4th-axis)
#6602 #6621
( 4th-axis)
#6603 #6618 to #6621:
Specify the distance between the first and
the third reference point, respectively, on
#6600 to #6603: the X-, Y-, Z- and 4th-axes.
Specify the plus direction boundary value
for stored stroke limit 1, respectively, on
the X-. Y-, Z- and 4th-axes.
Setting: "1" = 0.001 mm
74
6624 <6642 (X-axis)
86625 86643 (Y-axis)
86626 86644 (Z-axis)
86627 86645 ( 4th-axis)
#6624 to #6627 #6642 to #6645

Specify the distance between the first and Specify the compensation interval in pitch
the fourth reference point, respectively, on error compensation, respectively, on the
the X-, Y-, Z- and 4th-axes. X-, Y-, Z- and 4th-axes.
Setting: "1" = 0.001 mm Setting: "1" = 0.001 mm (metric output)
"1" = 0.0001 in. (inch output)
86630 (X-axis)
86631 (Y-axis)
( Z-axis) 88000 (number 0)

86632
86633 ( 4th-axis)
l
88511 (number 511)
#6630 to #6633
Specify the value for automatic coordinate
system setting at the time of inch input, #8000 to #8511
respectively, on the X-, Y-, Z-, and 4th-
axes. A desired value should be set in Specify the respective values of pitch error
inches for the distance between the first compensation.
reference point and the reference point of
the coordinate system to be established.
Setting: 0 - il5 (output increment)
NOTE: Parameters #6322 to #6339 determine
Setting: "1" = 0. 0001 in. specific combinations of settings and
axes.
86636 (X-axis)
(Y-axis)
86637
86638 ( Z-axis)
86639 ( 4th-axis)
:
#6636 to #6639
Specify the value for automatic coordinate
system setting at the time of metric input,
respectively, on the X-, Y-, Z- and 4th-
axes. A desired value should be set in
millimeters for the distance between the
first reference point and the reference point
of the coordinate system to be established.
=
Setting : "1" 0.001 mm
NOTE: Each setting is effective only for an
axis with parameter #6015 at "l."
>-3
"3
'
APPENDIX STORED LEADSCREW ERROR COMPENSATION
This function automatically compensates for lead- Note 1:

screw error on each axis according to the compen
sation data set by parameter and is effective after
Regardless of absolute/incremental setting, the
\ difference between neighboring compensation
completion of reference point return. The compen
sation data are made on the distances between the values should be (15 pulses x compensation mul
reference point on each axis and specified points. tiplication) and below.
s Compensation axes: X, Y, Z and 4th axes

(including rotary axis)
Note 2:
Maximum set value in case of absolute setting is
127 pulses. Compensation multiplication is take
No. of correction points: 512 Max.
: Compensation base point: Reference point
on this value.
Note 3:
Compensation interval: 6000 Pulses or more
Hf Data setting system: Absolute /incremental

(Set by Parameter #6039d2)
No. of correction points on each axis can be
arbitrary as far as the total compensation points
are within 512.
Compensation value: Note 4:
Minimum compensation unit: 1 pulse (least out
Where the 4th axis is a rotary axis, operation is
put increment)
possible within 200 revolutions maximum.
Compensation multiplication: X 3 max.
One-time-compens3tion value: 15 pulses max.
(Compensation multiplication)
.*
Axis Parameter # Functions.
Compensation interval X to a #6642 to #6645 6000 OR MORE

-
"1" 1 pulse
% Absolute /incremental #6039D2 "0" = Incremental setting

setting switchable "1" = Absolute setting
% Compensation reference
no.
X to a #6334 to #6337
Value of parameter # of
X to a #6322 to #6325 compensation on each
Compensation max point
point minus 8000 will be
written
& Compensation min point X to a #6328 to #6331
A
Compensation value on X to a #8000 to #8511 -15 to +15 (Incremental
each point setting)
=
"1" 1 pulse
Compensation multiplica X to a #6068 to #6071 0 to 3
i tion "1" IX=
I
5
*
ii
76
The figure below shows the example of writing
the data for X axis.
COMPENSATION INTERVAL
6000 PULSES (- 6 MM)
REFERENCE
POINT LEADSCREW ERROR
MEASURED
+
0
- X AXIS
ABSOLUTE
-1 0 0 0 +1 +1 +1 +1 +2 +2 SET AMOUNT
-1 0 0 0 +1 0 0 0 +1 0 INCREMENTAL
SET AMOUNT
#
iiiiiiiiiii
8000 8001 8002 8003 8004 8005 8006 8007 8008 8009
* COMENSATION
PARAMETERS
Fig. 1
)
In the above figure,

Compensation interval: 6000 pulses
Absolute /incremental: Incremental
Compensation multiplication: x 1
Compensation point on X axis: 100 points PARAMETER OF H
COMPENSATION AMOUNT z
Each parameter is set as follows: ON EACH POINT M 2
5U
COMPENSATION BASE NUMBER
58000 -1 73
X ea
#6334 1 58001 0
#8002 0
COMPENSATION MINIMUM POINT
#8003 0
#6328 0
#8004 +1
COMPENSATION MAXIMUM POINT #8005 0

X AXIS -< #6322 99 #8006 0
#8007 0
3
x
COMPENSATION MULTIPLICATION z
#8008 +1 c
#6068 1
#8009 0 H
z
#8010 o
COMPENSATION INTERVAL Cw
o
#6642 6000 o
ABSOLUTE/INCREMENTAL SETTING #8098

#6039D2 0
!
#8099
#8100
M
3i
Fig. 2

TOE C843 7.35D - MX1 Maintenance Manual

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, f *k'l\ A

/ read these instructions :<

This manual is primarily intended to give operators

This manual applies to the basic and optional

YASNAC MX1 OPERATOR'S STATION

1. CENERAL 3 2.4.2 DC Power Supply Voltage Check 45

A Adjustment Procedures 55 O Operations and Programming Checks JO

C Component Arrangement of Yasnac Control

N Nature and Circumstances of Trouble T Tap Changing on Control Transformer (IT) 57

1.1 COMPONENT ARRANGEMENT OF YASNAC CONTROL SYSTEM

Fig. 1.1 Component Arrangement of YASNAC Control System !

TAPE OUTLET COVER

Fig. 1.2 Built-in Type 1, with Door Open

POWER INPUT UNIT

\ MEMORY MODULE (1) JANCD-MJCU (-MM31C)

SERVO CPU MODULE JANCD-CP02

ADDITIONAL AXIS SERVO MODULE JANCD-SROI

Component Name Type Name Component Code Remarks

JZNC-TU04 Built-in type 1

Servo CPU module JANCD-CP02 DTN 3510

JANCD-MM02-44 DTN 3550 40M

Data I/O module JANCD-GIF02 DTN 2340

1. DATA CPU MODULE

TAPE READER TAPE READER 7

GENERAL-PURPOSE DATA I/O ASR33

EXTERNAL CUR EXTERNAL CUR p

SPINDLE COMMAND SPINDLE COMMAND OUTPUT (D/A)

I/O AND CRT

POWER CIRCUIT POWER INPUT

SERVO UNIT DC MOTOR 3

SERVO CPU MODULE

Fig. 1.5 Block Diagram of YASNAC Control System

(1) Measuring instruments

Name Specifications Purpose

(2) Tools (3) Chemicals

1.4 ROUTINE INSPECTION SCHEDULE ments to be observed for maintenance time in

Table 1.2 Inspection Schedule

(3) Lubricating of tension arm shaft

C. Check gaskets on the rims of front and rear

f Tension arm shaft available as an option.

(3) Clearance of ventilation window blockage ( 5) Commutator surface

Double check to be sure power is OFF by turning i

NOTE: When replacing the brush assembly,

(3) Recurrence of trouble

* Increase or decrease the override value. (4) Settings

Was analarm state in effect?

This will cause up to 4 pairs of alarm codes

(8) MDI & CRT unit

Were push buttons freely operable? -T< *. IV*.

Were the power cable and NC cable separate

000 to 099 Stop at block end Tape format error alarm

200 to 299 Immediate stop Overtravel, reference point return,

400 to 499 Immediate stop Sequence error (2)

600 to 699 Sequencer message

900 to 999 Off-line error

Table 2.2 List of Alarm Codes

Code Causes Code Causes

000 POWER OFF 014 PROG ERROR n n 0")

SETTING THE PARAMETER SIGN "0" NOT CORRECTLY USED.

001 ZR UNREADY (X) 015 PROCERROR (UNUSABLE CH)

REFERENCE POINT RETURN NOT UNUSABLE CHARACTER PROGRAMMED IN

002 ZR UNREADY (Y) 016 PROG ERROR (UNUSABLE AXIS)

REFERENCE POINT RETURN NOT INPUT OF A, B. C, U. V, W NOT DEFINED

Were push buttons freely operable? -T< . IV.