Beruflich Dokumente
Kultur Dokumente
G PRABHAKARAN
JEPPIAAR ENGINEERING COLLEGE
DEPARTMENT OF AERONAUTICAL ENGINEERING
AE 2022 AIRCRAFT GENERAL ENGINEERING AND MAINTENANCE PRACTICES
AE2022 AIRCRAFT GENERAL ENGINEERING AND MAINTENANCE PRACTICES 3003
QUESTION BANK
OBJECTIVE
To teach the students about the basic concepts of aircraft general engineering and maintenance
practices.
(516/9a) Mooring, (523/9a) Jacking, (57/9a) Levelling and (517/9a) Towing operations Preparation
Equipment precautions (489) Engine starting procedures Piston engine, turboprops and
turbojets (503) Engine fire extinguishing (494/9a) Ground power unit.
/15a)Air conditioning and pressurization Oxygen and oil systems Ground units and their
maintenance.
UNIT IV INSPECTION 10
(460) (CHPTER 10)
(461) Process Purpose Types Inspection intervals (461) Techniques (462) Checklist (463)
Special inspection (464) Publications, (464) bulletins, (464) various manuals (465) FAR Air
worthiness directives (465) Type certificate Data sheets (466) ATA Specifications
TOTAL: 45 PERIODS
TEXT BOOK
1. Kroes Watkins Delp, Aircraft Maintenance and Repair, McGraw Hill, New York, 1993.
REFERENCES:
1. A&P Mechanics, Aircraft Hand Book, F A A Himalayan Book House, New Delhi,
1996
2. A&P Mechanics, General Hand Book, F A A Himalayan Bok House, New Delhi, 1996
UNIT I
PART A
1. What is meant by mooring of an aircraft? (April /May 2004)
What is mooring? (MAY/JUNE 2007) (NOV/DEC 2008) (NOV/DEC 2010)
Ans: Mooring is the act of aircraft that moors. It is the act to secure an aircraft or a ship or a
boat etc., in a particular place as by cables and anchors or by lines. Usually a mooring means
ones stability or security.
PART B
1. What is levelling of an aircraft? Explain the different methods adopted to carryout the
levelling? (April /May 2004)
Ans:
Levelling is the procedure to establish the aircraft in a level attitude prior to checking
and adjusting wings and control surfaces. This process takes place when rigging an aircraft. The
level attitude of the aircraft includes both a longitudinal level and a lateral level position. Once
the aircraft is levelled, the component can be rigged.
There are various aircraft manufacturers have devised several methods by which the aviation
technician can establish a level attitude of the aircraft.
Method 1. : used on many light aircraft is to set a spirit level on a longitudinal structural
member to establish the longitudinal level position and another level across specific structural
members to establish lateral level position. The same basic procedure is accomplished in some
aircraft by the installation of two nut plates on the side of the fuselage. Screws can be placed in
these nut plates and longitudinal level is determined when a sprit level placed on the extended
screws level.
Method 2: some aircraft make use of a plumb bob and a target to establish the aircraft level on
both axes. This is done by suspending a plumb bob from a specified structural member and
adjusting the aircraft until the plumb bob is cantered on the target.
Method 3: used is to attach a permanent sprit level to the aircraft for each of the two axes.
These levels are normally located in an equipment compartment or a wheel well and may have
accuracy as great.
The above said methods may be accomplished by using the transit, spirit level, or plumb bob
and datum plate method. You should always use the method of levelling specified by the
manufacturer. When you are levelling an aircraft for an alignment check, the aircraft should
be inside a hangar where air currents will not interfere with the accuracy of the alignment
readings. Jacks should be used to control the attitude of the aircraft during the check.
Transit Method:
The transit method is the most accurate. Transit levelling is accomplished by sighting
specified points on the aircraft. Two longitudinal and two lateral points are used for this method.
The reference points are sighted through a surveyors transit. Figure illustrates longitudinal and
lateral levelling of an aircraft using the transit method.( Fig 1)
Spirit Level Method:
Aircraft that use the spirit level method have levelling lugs either built into the structure or
provisions for mounting them on the structure. The levelling lugs are usually in the nose wheel
well. Spirit levelling lugs are shown in figure 2.
NOTE: The levelling lugs should be inspected for possible damage or misalignment prior to
levelling the aircraft. In the event of damage to the levelling lugs, the repaired lugs must be
calibrated by cross reference with the transit levelling method.
AE 2022 Aircraft General Engineering And Maintenance Practices 5
PROF.G PRABHAKARAN
Fig 1
Fig 2
Fig 3
2. Explain the procedure of jacking an aircraft and state the precautions taken while jacking.
(April /May 2004)
Ans:
PRECAUTIONS WHILE JACKING:
Extensive aircraft damage and serious personal injury have resulted from careless or improper
jacking procedures
Jack should be inspected before use to determine the specific lifting capacity, proper
functioning of safety locks, condition of pins and general serviceability.
Before raising an aircraft on jack all work stands and other equipment should be removed from
under and near the aircraft
No one should remain in the aircraft while it is being raised or lowered unless maintenance
manual procedures require such practice for observing levelling instruments in the aircraft.
The aircraft to be jacked must be located in a level position well protected from the wind.
The manufacturers maintenance instruction for the aircraft being jacked should be consulted
for the location of the location of the jacking points.
These jacking points are usually located in relation to the aircraft centre of gravity so the
aircraft will be well balanced on the jacks. However there are some exceptions to this.
On some aircraft it may be necessary to add weight to the nose or tail of the aircraft to achieve
a safe balance.
Sand bags usually used for this purpose.
Caution should be observed since on many jacks the piston can be raised beyond the safety
point: therefore, never raise an aircraft any higher than is necessary to accomplish the job.
Procedure of Jacking an Aircraft:
The jacking procedures vary for each aircraft type and its configuration. The procedures are as
follows: Jacking procedures on land do not require tie-downs, except in high-wind conditions.
Check Manufacturers Instructions Manual for jacking restrictions, warnings, and cautions.
Obtain the support equipment required by the MIM, ensuring all preoperational inspections
have been complete.
AE 2022 Aircraft General Engineering And Maintenance Practices 7
PROF.G PRABHAKARAN
Make sure that all protective covers and ground safety devices are installed, as required by the
MIM.
The surrounding area around the aircraft must be roped off during the entire aircraft jacking
operation, and signs posted stating DANGER: AIRCRAFT ON JACKS?
The area below and around the aircraft must be cleared of all equipment not required for the
jacking operation.
Install jack adapters, aircraft mooring adapters, and tie-down chains as required by the MIM.
Position and extend wing and nose jacks until seated on wing jack and tie-down adapters
Raising Aircraft
Apply jack pressure on each jack without lifting the aircraft, and check to see that the base of
each jack is evenly seated.
Correct base position of jack, as required, for firm base seating.
For shipboard operations, all jacks must be tied down before jacking aircraft with a
minimum of three tie-down chains per jack.
The jack must be tied down at the spring-loaded wheel caster mounts, thus allowing the jacks
to make small movements with the aircraft jack points.
Release the aircraft parking brake.
Remove main landing gear chocks.
Jack aircraft evenly and extend tie-down chains while jacking.
Extension of tie-down chains must be coordinated in a way that preload on each tie-down
chain is partially removed before jacking.
Partial preload is maintained with jacking of aircraft by rotation of the chain tensioning
grip
Screw the leek collar down as each jack is being extended. Jack the aircraft until its wheels
clear the deck, and set the lock collar hand tight.
Set each tie-down chain to preload by manually rotating and tightening tensioning grip
Figure 11-27. A mobile electrical power unit. Figure 11-28. A stationary electrical power unit
Figure 11-29. A portable hydraulic power unit. Figure 11-30. A portable compressed air cart.
Pre-oiling Equipment
Pre-oiling reciprocating aircraft engines is usually necessary before starting a new or
preserved engine, or one which has been idle for a period of time. Using a pre-oiler (see figure 11-6)
for reciprocating aircraft engines simplifies the job of pre-oiling. Such units supply preheated oil
under pressure to the engine to ensure adequate lubrication before starting.
The conditions for pre-oiling turbine engines are essentially the same as those for
reciprocating engines. In addition, if a lubricating oil line fitting has been disconnected on a turbine
engine, the engine must be pre-oiled before starting again. The portable pre-oiler tank supplies low-
pressure oil to the lubrication system of the turbine engine.
Aircraft Fuelling
It is recommended that aircraft fuel tanks be filled before storing aircraft in hangars, since this
leaves no space for explosive vapours to form. This practice is also recommended after each flight to
prevent water condensation in fuel tanks.
7. Explain in detail about preparation of an aircraft, internal and external checks, and the
starting procedure of the piston engine of aircraft. (NOV/DEC 2008)
Ans:
Refer the answer of Q.No.3
8. Explain about unsatisfactory starts of turbojet engine. Describe about the starting
procedure of turbo jet engine. (NOV/DEC 2008)
Ans:
Unsatisfactory Turbojet Starts
1. Hot Starts.
A hot start occurs when the engine starts, but the exhaust gas temperature exceeds specified
limits. This is usually caused by an excessively rich fuel/air mixture entering
the combustion chamber. The fuel to the engine should be shut off immediately.
2. False or Hung Start.
False or hung starts occur when the engine starts normally but the r.p.m. remains at some low
value rather than increasing to the normal starting r.p.m. This is often the result of insufficient
power to the starter, or the starter cutting off before the engine starts self-accelerating. In this case,
the engine should be shut down.
3. Engine Will Not Start.
The engine will not start within the prescribed time limit. It can be caused by lack of fuel to
the engine, insufficient or no electrical power, or malfunctions in the ignition system. If the engine
fails to start within the prescribed time, it should be shut down.
In all cases of unsatisfactory starts the fuel and ignition should be turned off.
Continue rotating the compressor for approximately 15 seconds to remove
accumulated fuel from the engine.
If unable to motor (rotate) the engine, allow a 30- seconds fuel draining period before
attempting another start.
TURBO JET ENGINE STARTING PROCEDURE:
Unlike reciprocating engine aircraft, the turbojet- powered aircraft does not require a pre-flight Run-
up unless it is necessary to investigate a suspected malfunction.
In the starting of all turbine engines, refer to the detailed procedures contained in the
applicable manufacturers instructions or their approved equivalent.
Most turbofan engines can be started by either air turbine or electrical starters. Air-turbine
starters use compressed air from an external source.
Fuel is turned on either by moving the start lever to idle/start position or by opening a fuel
shutoff valve.
If an air turbine starter is used, the engine should light off within a predetermined time after
the fuel is turned on.
The proper fuelling of an aircraft is the responsibility of the owner/operator. This does not,
however, relieve the person doing the fuelling of the responsibility to use the correct type of fuel and
safe fuelling procedures. There are two basic procedures when fuelling an aircraft. Smaller aircraft are
fuelled by the over-the-wing method. This method uses the fuel hose to fill through fuelling ports on
the top of the wing. The method used for larger aircraft is the single point fuelling system. This type
of fuelling system uses receptacles in the bottom leading edge of the wing, which is used to fill all the
tanks from this one point. This decreases the time it takes to refuel the aircraft, limits contamination,
and reduces the chance of static electricity igniting the fuel. Most pressure fuelling systems consist of
a pressure fuelling hose and a panel of controls and gauges that permit one person to fuel or refuel any
or all fuel tanks of an aircraft. Each tank can be filled to a predetermined level. These procedures are
illustrated in Figure.
Fig 11.31
Prior to fuelling, the person fuelling should check the following:
1. Ensure all aircraft electrical systems and electronic devices, including radar, are turned off.
2. Do not carry anything in the shirt pockets. These items could fall into the fuel tanks.
3. Ensure no flame-producing devices are carried by anyone engaged in the fuelling operation.
A moment of carelessness could cause an accident.
4. Ensure that the proper type and grade of fuel is used. Do not mix AVGAS and JET fuel.
5. Ensure that all the sumps have been drained.
6. Wear eye protection. Although generally not as critical as eye protection, other forms of
protection, such as rubber gloves and aprons, can protect the skin from the effects of spilled or
splashed fuel.
The following procedures are useful only as a general guide, and are included to show the
sequence of events in starting a turbofan engine.
1. Move power lever to off position unless the engine is equipped with thrust reverser.
2. If the engine is so equipped, place the power lever in the idle position.
3. Turn on electrical power to engine.
4. Turn fuel system shutoff switch to fuel on position.
5. Turn fuel boost pump switch on.
6. A fuel inlet pressure indicator reading of 5 p.s.i. ensures fuel is being delivered to engine
fuel pump inlet.
7. Turn engine starter switch on; when engine begins to rotate, check for oil pressure rise.
8. Turn ignition switch on after engine begins to rotate.
9. Move throttle to idle (if engine is not equipped with thrust reverser).
10. Engine start (light up) is indicated by a rise in exhaust gas temperature.
11. After engine stabilizes at idle, ensure that none of the engine limits are exceeded.
12. Turn engine starter switch off after start.
13. Turn ignition switch off.
UNIT II
PART A
1. State five basic requirements for the successful functioning of a cabin pressurisation and
air conditioning system. (APRIL/MAY 2008)
Ans:
Five Basic Requirements for the successful functioning of a cabin pressurisation and air
conditioning system:
1. SOURCE OF CABIN PRESSURE by either engine driven compressors, or
independent cabin superchargers, or air bled directly from the engine.
2. CONTROLLING PRESSURE- by pressure regulator and an outflow valve.
3. LIMITING PRESSURE - Pressure relief valves and dump valves are used
4. REGULATING TEMPERATURE - by the refrigeration system, heat exchangers control
valves, electrical heating elements and a cabin temperature control system
5. SEALED SECTION OR REDUCTION IN LEAKAGE OF AIR TO MINIMUM - must be
sealed to reduce inadvertent leakage of air to minimum.
2. Enumerate five types of valves commonly used in high pressure gaseous oxygen systems.
(APRIL/MAY 2008)
Ans:
Five Types of Valves Commonly Used in High Pressure Gaseous Oxygen Systems
1. Oxygen system Filler valve
2. Check valve
3. Shut-off valve
4. Pressure reducer valve
5. Pressure Relief valve
3. State the four operational checks carried out in the cabin pressurization system.
(MAY/JUNE 2007)
Ans:
Checking the cabin pressurization system consists of the following:
(1) A check of pressure regulator operation
(2) A check of pressure relief and dump valve operation
(3) A cabin static pressure test and
(4) A cabin dynamic pressure test
4. Explain the sources of cabin pressure(NOV/DEC 2008)
Ans:
SOURCE OF CABIN PRESSURE:
A source of compressed air for pressurization and ventilation. Cabin pressurization sources can
be either engine driven compressors, independent cabin superchargers, or air bled directly from the
engine.
5. What is the function of air conditioning systems? (NOV/DEC 2008)
Ans:
FUNCTIONING OF AIRCONDITIONING SYSTEM:
1. To maintain a comfortable air temperature within the aircraft fuselage.
2. To increase or decrease the temperature of the air as needed to obtain the desired value.
3. Capable of producing an air temperature of 70 deg F or 80 deg F with normally anticipated
outside air temperatures
4. The temperature conditioned air is distributed so that there is a minimum os stratification
(hot or cold layers)
5. Must provide for control of humidity and must prevent fogging of windows and must
maintain the temperature of wall panels & floors at comfortable levels
6. What is the purpose of oxygen system used in the aircraft? (NOV/DEC 2010)
Ans:
Flow indicators are used in oxygen systems to give visual indications that oxygen is flowing
through regulator. They do not show how much oxygen is flowing. Furthermore, their operation does
not indicate that the user is getting enough oxygen. The fig shows the blinker type flow indicator, the
eye opens and closes each time the user inhales and exhales. To check the flow indicator, set the
diluter lever to 100% oxygen and take several normal breaths from the mask to regulator hose. If the
blinker opens and closes easily with each breath it is in operating condition.
10. What is the function of water separator in the cabin air conditioning system (NOV/DEC
2010)
Ans:
Water separators are used in the cabin air conditioning system to remove excessive moisture
from the air. In most refrigeration systems a water separator is installed in the discharge duct of the
cooling turbine. Also, since very little moisture is present in the air at high altitudes, permit cold air
to pass directly, through the water separator, bypassing the coalescent bag and reducing system back
pressure.
11. What are the factors to make the cabin air contaminated with fumes? (Apr/May 2010)
Ans:
1. Super chargers and turbochargers have disadvantages in that fumes and oil can be
introduced into the pressurized air and foul the cabin air.
2. The possibility of contamination of air from lubricants or fuel in the event of leakage
when turbine engine compressors are used.
3. Dependence of air supply on the engine performance
1. State the three steps followed in trouble shooting of cabin pressurization? List out the
possible causes, isolation procedure and correction of the following trouble if occurred in
cabin pressurization. Cabin temperature too high or too low (will not respond to control
during auto operation) (MAY/JUNE 2007)
Ans:
Trouble shooting of cabin pressurization system:
It consists of the following steps:
(1) Establishing the existence of trouble
(2) Determining all possible cause of the trouble and
(3) Identifying or isolating the specific cause of the trouble
1. Conduct a visual inspection. This inspection should be thorough and searching- checking
all lines, linkages, and components for obvious damage, evidence of leakage, looseness, security,
material condition, and proper installation; and servicing when applicable.
2. Conduct an operational check. The malfunctioning system or subsystem is checked for
proper operation. This may be accomplished by using special support equipment such as the
environmental control test set or by using aircraft power and equipment with the engines running.
Each aircraft maintenance manual provides the steps to be taken in performing the operational
checkout of all the aircraft's systems. The operational checks and troubleshooting charts for each
system are numbered so that when a malfunction occurs during a step in the operational checkout, the
malfunction can be located under the same step number in the troubleshooting chart. The
troubleshooting chart will provide a list of the most probable causes of the malfunction in the order of
probability, along with a recommended remedy.
3. Classify the trouble. Malfunctions usually fall into three basic categories- electrical,
mechanical, and/ or improper installation. Using the information acquired in steps 1 and 2, and
determines under which category the malfunction occurs. Proper use of the test set or a millimeter will
identify whether the trouble is electrical or mechanical. Something affecting the flow of gas or liquid
(as could be the case in the vapor cycle ACS) could be categorized as a combination electrical/
mechanical failure. Most mechanical failures should be found on the visual inspection; however, drive
shaft failure on some of the air-conditioning valves is not readily apparent until the valve is operated.
In some cases it may even be necessary to disconnect the valve from the ducting so that the butterfly
valve can be observed through the end opening. The position indicator on some valves can indicate
that the valve is changing positions, which would be a false indication if the shaft was broken after the
indicating mechanism, or if the butterfly valve was damaged in such a manner that the shaft would
rotate without actually repositioning the valve.
4. Isolate the trouble. This step calls for sound reasoning and a full and complete knowledge
of how each component and the system should operate. The system schematics to trace system
operation and systematically eliminate components. At a reasonable conclusion concerning the cause
of the malfunction based on facts and deductive reasoning. Usually the trouble can be pinned down to
one or two areas. By checking each individual area or component, the trouble can be isolated.
5. Locate the trouble. This step is used to eliminate unnecessary parts removal, thus saving
time, money, and man-hours. Once isolated the trouble to a certain area or component, a closer
observation of the valve or component in operation should provide some obvious indication that it is
not operating as specified.
6. Correct the trouble. This step is performed only after the trouble has been definitely pin-
pointed and there is no doubt that the diagnosis is correct. Removal, replacement, or repair of the unit
or system is done using the instructions provided in the applicable aircraft manual.
NOTE: While performing maintenance on any system, ensure that the step-by-step procedures
outlined in the MIM including CAUTIONS, WARNINGS, and SAFETY notes concerning the
specific procedures are strictly complied with.
7. Conduct a final operational check. The affected component or system must be given an
operational check following installation or repair to verify proper system or component operation. The
PART A
1. Define maintenance safety. (APRIL/MAY 2008)
What is meant by maintenance safety? (NOV/DEC 2010)
Ans:
Good housekeeping in hangars, shops, and on the flight line is essential to safety and efficient
maintenance. The highest standards of orderly work arrangements and cleanliness should be observed
during the maintenance of aircraft. Where continuous work shifts are established, the outgoing shift
should remove and properly store personal tools, rollaway boxes, all work stands, maintenance stands,
hoses, eIectrica1 cords, hoists, crates, and boxes that are superfluous to the work to be accomplished.
2. Enumerate the safety precautions while handling compressed air system. (APR/MAY 2008)
Ans:
Compressed air is like electricity-an excellent tool as long as it is under control.
Safety Precautions While Handling Compressed Air System:
1. Air hoses should be inspected frequently for breaks and worn spots. Unsafe hose should be
replaced immediately.
2. All connections should be kept in a no leak condition.
3. In line oilers, if installed, should be maintained in operating condition.
4. The system should have water sumps installed and they should be drained at regular
intervals.
5. Air used for paint spraying should be filtered to remove oil and water.
6. Never use compressed air to clean hands or clothing. Pressure can force debris into the flesh
leading to infection.
7. Never use compressed air for horse play.
8. Air hoses should be straightened, coiled, and properly stored when not in use.
3. What is meant by SHOP SAFETY? (NOV/DEC 2008)
What is shop safety? (APRIL/MAY 2010)
Ans:
1. Keeping hangars, shop and the flight line orderly clean is safety.
2. The shift personnel should store personal tools, rollaway boxes, all work stands, hoses,
electrical cords Hoists crates and boxes.
3. Signings should be posted at critical points indicating dangerous equipment.
4. Safety lanes, walkways and fire lanes should be painted.
5. SAFETY MEASURES TO PREVENT ACCIDENT.
4. Enumerate the safety precautions to be followed while performing welding operation in a
serviceable aircraft. (NOV/DEC 2008)
Ans:
Welding on an aircraft should be performed outside if possible. If welding in the hangar is
necessary, these precautions should be observed:
1. No open fuel tanks or work on fuel systems should be in progress.
2. No painting in progress.
3. No aircraft within 35 feet.
4. Immaculate housekeeping should prevail around the welding area.
5. Only qualified welders should be permitted to do the work.
6. The area should be roped off and placard.
7. Fire extinguishing equipment of a minimum rating of 20B should be in the immediate area
with 80B rated equipment as a backup.
8. There should be trained fire watches in attendance at the above equipment.
9. Aircraft should be in towable condition, with a tug attached, aircraft brakes off, and a
qualified operator on the tug with mechanics available to assist in the towing operation.
10. Hangar doors should be opened.
PART B
Any leak no matter how small must be found and repaired. A small leak may not cause trouble
but if leak continues over a period of time, the surroundings and atmosphere become saturated. Such
conditions are especially dangerous because personnel may not be aware that oxygen enrichment
exists. Oxygen enriched conditions are almost always present in poorly ventilated areas.
NO ATTEMPT SHOULD BE MADE TO TIGHTEN A LEAKING FITTING WHILE THE
SYSTEM IS CHARGED.
Draining the oxygen system:
When it is necessary to drain the system, it can be done by inserting a filler adapter into the filler
valve and opening the shut off valves. Do not drain the system too rapidly as this will cause
condensation within the system. An alternate method of draining the system is opening the
emergency valve one the demand oxygen regulator. Perform this job in a well ventilated area and
observe all fire precautions.
Cleaning the oxygen system:
Always keep the external surfaces of the components of the oxygen system, such as lines,
connections and mounting brackets, clean and free of corrosion and contamination with oil or grease.
As a cleaning agent, use anhydrous (waterless) ethyl alcohol, isopropyl alcohol (anti icing fluid) or
any other approved cleaner. If mask to regulator hoses are contaminated with oil or grease, the hoses
should be replaced.
6. Explain the term Maintenance Safety and state the precautions taken while handling the
power cards, compress air system and during operation of welding on an aircraft.
(MAY/JUNE 2007) (Nov /Dec 2010)
Ans:
Aircraft maintenance work includes inspection and repair of aircraft structures, coatings, and
systems in hangars and on the air field. Good training and work practices ensure Aircraft and Worker
Safety.
MAINTENANCE SAFETY
Good housekeeping in hangars, shops, and on the flight line is essential to safety and
efficient maintenance.
The highest standards of orderly work arrangements and cleanliness should be
observed during the maintenance of aircraft.
Where continuous work shifts are established, the outgoing shift should remove and
properly store personal tools, rollaway boxes, all work stands, maintenance stands, hoses,
eIectrica1 cords, hoists, crates, and boxes that are superfluous to the work to be accomplished
AE 2022 Aircraft General Engineering And Maintenance Practices 38
PROF.G PRABHAKARAN
Power Cords
1. Power cords should be heavy industrial types which are able to resist abrasion and impact.
2. Power cords should not be run over by any equipment.
3. Lights should be explosion proof.
4. Connections should be locking type to prevent accidental disconnection.
5. All lights or equipment should be switched OF, to prevent arching before connecting or
disconnecting.
6. Power cords should be straightened, coiled, and properly stored when not in use.
Disregard of the above suggestions may result in explosions and fires with damage into
millions of dollars and loss of life.
Compressed Air System
Compressed air is like electricity-an excellent tool as long as it is under control.
1. Air hoses should be inspected frequently for breaks and worn spots. Unsafe hose should
be replaced immediately.
2. All connections should be kept in a no leak condition.
3. In line oilers, if installed, should be maintained in operating condition.
4. The system should have water sumps installed and they should be drained at regular
intervals.
5. Air used for paint spraying should he filtered to remove oil and water.
6. Never use compressed air to clean hands or clothing. Pressure can force debris into the
flesh leading to infection.
7. Never use compressed air for horse play.
8. Air hoses should be straightened, coiled, and properly stored when not in use.
Welding
Welding should not be performed except in designated areas. Any part to be welded should be
removed from the aircraft, if possible. Repair would then be accomplished in the welding shop under
controlled environment. A welding shop should be equipped with proper tables, ventilation, tool
storage, and fire prevention and extinguishing equipment.
Welding on an aircraft should be performed outside if possible. If welding in the hangar is
necessary, these precautions should be observed:
1. No open fuel tanks or work on fuel systems should be in progress.
2. No painting in progress.
3. No aircraft within 35 feet.
4. Immaculate housekeeping should prevail around the welding area.
5. Only qualified welders should be permitted to do the work.
6. The area should be roped off and placarded.
7. Fire extinguishing equipment of a minimum rating of 20B should be in the immediate area
with 80B rated equipment as a backup.
8. There should be trained fire watches in attendance at the above equipment.
9. Aircraft should be in tow able condition, with a tug attached, aircraft brakes off, and a
qualified operator on the tug with mechanics available to assist in the towing operation. Hangar
doors should be opened.
7. Discuss the factors having impact on environmental effects on maintenance. Explain the
precautions observed for the cleanliness and safety of environment of aircraft maintenance
hangar under the following conditions: 1) shop floors spilled with oil and grease, 2) while
servicing aircraft oxygen systems. (MAY/JUNE 2007)
Ans:
Factors having impact on environmental effects on maintenance:
Environmental systems are those aircraft systems used to make the interior environment of the
aircraft comfortable and/or habitable for human beings.
Depending on the type of aircraft and altitude of operation this may involve only
supplying a flow of fresh air through the cabin by using air vents and scoops.
Environmental systems are those aircraft systems used to make the interior environment of the
aircraft comfortable and/or habitable for human beings.
Depending on the type of aircraft and altitude of operation this may involve only
supplying a flow of fresh air through the cabin by using air vents and scoops.
If the temperature must be adjusted for crew and passenger comfort, some method of
heating or cooling the cabin interior is required.
If the aircraft is to be operated at high altitude, pressurization is necessary to make the
environment acceptable to the occupants of the aircraft.
Emergency oxygen systems are required on pressurized aircraft.
This emergency oxygen supply is necessary to prevent injury to passengers and crew
members if the cabin should lose pressurization and as a result go to a high altitude environment.
Shop floor Spilled Oil and Grease
Oil, grease, and other substances spilled on hangar or shop floors should be immediately
cleaned or covered with an absorbent material to prevent fire or personal injury. Drip pans should be
placed beneath engines and engine parts wherever dripping exists. Waste oil and dirty cleaning fluid
should be stored in containers for future salvage. Under no circumstances should oil or cleaning fluid
be emptied into floor drains. Fumes from this type disposal may be ignited and cause severe
property damage.
Power Cords
1. Power cords should be heavy industrial types which are able to resist abrasion and impact.
2. Power cords should not be run over by any equipment.
3. Lights should be explosion proof.
4. Connections should be locking type to prevent accidental disconnection.
5. All lights or equipment should be switched OF, to prevent arching before connecting or
disconnecting.
6. Power cords should be straightened, coiled, and properly stored when not in use.
Disregard of the above suggestions may result in explosions and fires with damage into
millions of dollars and loss of life.
Compressed Air System
Compressed air is like electricity-an excellent tool as long as it is under control.
1. Air hoses should be inspected frequently for breaks and worn spots. Unsafe hose should
be replaced immediately.
2. All connections should be kept in a no leak condition.