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PRESSURE CONTROL

EQUIPMENT

Section 4:
4 Pressure Control Equipment Page

Slickline Pressure Control Equipment:


Slickline Pressure Control Equipment String 1
Wellhead Adapter Flange 2
Pump-in Sub 3
Single Silver Series Wireline Valve 4
Dual Gold Series Wireline Valve 5
Lightweight Wireline Valve 6
Quick Test Sub 7
Hydraulic Tool Trap with External Indicator 8
Wireline Lubricator with Integral Unions 9
Wireline Lubricator with Screwed Unions 10
Bleed-Off Sub 11
Lightweight Lubricator 12
Chemical Injection Sub 13
Hydraulic Wireline Tool Catcher 14 S
4
Quick-Interchange Tool Catcher 15
Hydraulic Stuffing Box 16
Manual Stuffing Box 17
Lightweight Stuffing Box 18
Liquid Seal Slickline Control Head 19

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT

Section 4:
4 Pressure Control Equipment Page

Electric Line Pressure Control Equipment:


Electric Line Pressure Control Equipment String 20
Lightweight Pressure Control Equipment String 21
Wellhead Adapter Flange 22
Pump-in Sub 23
Compact Wireline Valve 24
Lightweight Wireline Valve 25
Quick Test Sub 26
Hydraulic Tool Trap with External Indicator 27
Wireline Lubricator with Integral Unions 28
Wireline Lubricator with Screwed Unions 29
Bleed-Off Sub 30
Lightweight Lubricator 31
Chemical Injection Sub 32
Hydraulic Wireline Tool Catcher 33 S
4
Quick-Interchange Tool Catcher 34
Wireline Grease Injection Control Head 35-36
Enviro Wireline Grease Injection Control Head 37-38
Enviro Combination Stuffing Box and Line Wiper 39
Enviro Single Compact Pack-Off 40
Enviro Dual Compact Pack-Off 41

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT

Section 4:
4 Pressure Control Equipment Page

Transport Racks:
Slickline Transport Baskets 42
5 Series 10,000 psi 2-BOP Pressure
Equipment System 43
10 Series 10,000 psi 3-BOP Pressure
Equipment System 44
E-Lite Transport System 45
15 Series 15,000 psi 3-BOP Pressure
Equipment System 46
Open Hole / Large Bore Equipment:
5 1/2 Single Manual Heavy Duty Wireline Valve 47
Hydraulic Wireline Annular Valve 48
Dual Hydraulic Wireline Annular Valve 49
M3000 - Dual Hydraulic Wireline Annular Valve 50-51
Slimline and Slimlite Equipment 52 S
4
Auxiliary Equipment:
Hydraulic Ball Valve 53
Multi Line Ram Seal 54
Q-GUIDE Wireline Ram 55
Shear and Seal Wireline Ram Assembly 56
Safety Flow Diverter and Cable Clamp 57
Turn Around Sheave (TAS) 58
MPA2 Series Hay Pulley Assembly 59

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Slickline Pressure Control
EQUIPMENT Equipment String
SSR Design and Manufacture Pressure Control Equipment and Accessories for Slickline and
Braided Cable Operations.

A full range of equipment is available, from the basic 2 1/2" ID 5,000psi WP manual items such as
Stuffing Boxes and the Silver Series Wireline Valve, through to the SSR Gold Series Dual and Triple
Wireline Valves that have been manufactured for applications with a WP of up to 15,000psi and a
maximum 9" through bore.

The range of accessories is extensive with items such as:


Test Caps
Lift Caps
Wireline Valve Work Stands
Stuffing Box Clamps for Slickline
Braided Cable and Lubricator Clamps
Hay Pulley's
Sheave Wheels
Chemical Lubricator Dolly's
Injection Sub Crossovers
Flanged Adaptors

Optional Tool These items provided by SSR International are only a


Catcher selection of the product range and capabilities available.
For a more composite range of all the various products and
Lubricator services on offer
contact SSR
International.

1
4

Lubricator

Lightweight Sheave

SSR International
design, manufacture and certify Pressure Control Products to
Ported Lubricator meet and exceed the following
established industry standards:
API 6A
API 17D
NACE MR0175
NPD Regulations
Statutory Instrument 1996 No. 913
Tool Trap Statutory Instrument 1998 No. 2306
Statutory Instrument 1998 No. 2307

Single Hydraulic Products are fully traceable and interchangeable, inspected


Wireline Valve 100% to assure a product of the highest quality exceeds
our customer expectations in accordance with SSR
established QMS accredited to BS EN ISO 9001:1994

(SSR Product Line)

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Wellhead Adapter Flange
The Elmar Wellhead Adapter Flange provides a means of connecting the wireline valve and
lubricator assembly to the wellhead in a safe and secure manner.

The Elmar Wellhead Adapter Flange consists of a quick union machined on a standard API flange.
The upper end has a standard Bowen type, Otis type or Elmar quick union and can be supplied
with a blanking plug and collar if required.

Elmar wellhead adapter flanges are available in various bore sizes from 2 1/16" to 7 1/16" and
working pressure up to 15,000 psi.

Elmar will design and manufacture well-head adapter flanges for all API standard models. Elmar
adapter flanges are fully traceable and certified to API 6A.

TYPICAL ELMAR WELLHEAD ADAPTER FLANGE SECTION

Thread
Size

Seal Dia

Thread Per
Inch (TPI)

2
4

I.D.

API Ring
Groove
Typical Elmar Number
Adapter Flange L-972237
API Ring Gasket

PART NUMBERS
Part Flange Ring Working Quick Union
Number Size Groove Pressure Service Female Box

L-972237 3 1/16 BX-154 10,000 psi H2S 4 3/4-4x2 (3.750) Elmar

L-975187 3 1/16 BX-154 10,000 psi H2S 6 5/16-4thd (3.750) Bowen

L-974529 4 1/16 R-39 5,000 psi H2S 7-5thd (5.250) Bowen

L-976006 4 1/16 BX-155 10,000 psi H2S 7 1/2-4thd (5.500) Otis

L-972366 4 1/16 BX-155 10,000 psi H2S 6 1/8-4x2 (4.750) Elmar

L-974533 5 1/2 R-44 5,000 psi H2S 8 1/4-4x2 (6.750) Bowen

L-974775 7 1/16 R-46 5,000 psi H2S 9-4thd (6.750) Otis

L-978774 3 1/16 BX-154 15,000 psi H2S 7-5thd (4.375) Bowen

L-979123 4 1/16 BX-155 15,000 psi H2S 7-5thd (4.375) Bowen

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Pump-in Sub
The Pump-In Sub (PIS) is normally positioned below the Wireline Valve and above the Wellhead.
Its main function is to allow well control by pumping fluid below a closed Wireline Valve.

The PIS has quick unions top and bottom, and a WECO (Hammer Union) type side connection.

Pump-in Subs are normally supplied with a blind plug & nut on the WECO port. A suitable valve is
needed to operate the PIS, replacing the blind plug. Pump-in Subs can also be used for fluid
sampling or inhibitor injection. Specially designed Pump-in Subs, with different top and bottom
unions are used as wellhead adapter x-overs.

PUMP-IN SUB IN POSITION

Quick Test Sub

Wireline Valve

3
4
Pump-in Sub

Plug
Valve

Wellhead
Adapter
Flange

ACCESSORIES
Typical Elmar 3 Pump-in Sub Part Number Description Working Pressure Service Connection

L-840805 Plug Valve 10,000 psi H2S 2 1502

L-840605 Plug Valve 15,000 psi H2S 2 2202

PART NUMBERS
Part Working
I.D. Service Connection Side Outlet
Number Pressure

L-972052 3 10,000 PSI H2S 4 3/4-4x2 (3.750) Elmar 2 1502

L-979873 3 10,000 PSI STD 4 3/4-4thd (3.750) Bowen 2 1502

L-979098 3 10,000 PSI H2S 5 3/4-4thd (4.000) Otis 2 1502

L-977282 3 10,000 PSI H2S 6 5/16-4thd (4.375) Bowen 2 1502

L-978771 3 15,000 PSI H2S 7-5thd (4.375) Bowen 2 2202

L-978110 4 10,000 PSI H2S 8 1/4-4x2 (6.000) Bowen 2 1502

L-972224 4.06 10,000 PSI H2S 6 1/8-4x2 (4.750) Elmar 2 1502

L-979733 4.5 15,000 PSI H2S 9 1/2-4thd (6.250) Otis 2 2202

L-978891 5.5 5,000 PSI H2S 8 1/4-4x2 (6.750) Elmar 2 1502

L-979264 6 3/8 10,000 PSI H2S 11 1/2-4thd (8.250) Otis 2 1502

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Single Silver Series
EQUIPMENT Wireline Valve
The SSR Silver Series Wireline Valve is a hydraulic compact wireline valve of monobloc
construction designed specifically to be used as a Single or Dual, for Slickline and Braided Line
operations.

No Welding - Quick Unions are screwed into the Manual Back-up Stems fitted as Back-up to Hydraulic System.
Body with SSR ACME thread which incorporates
primary 'O' Ring Seal with Metal to Metal Back-up. All Inner and Outer Seals are
interchangeable with other major
manufacturers.
The Wireline Valve has single
point Equalizer Valve Assembly. Det Norske Veritas and Lloyds
Design type approval for use in the
North Sea.
Hydraulic Cylinders held in position with ACME
type Quick Union Collars thereby eliminating the Sizes: 3" through to 6 3/8"
need for special tools or Flogging Hammers during
Ram Change-out or Re-dress. Operating Pressure: Up to 10,000psi.

Standard or H2S Service.

5 DIAMETER THROUGH BORE


Working Pressure Unions Wire Size Assembly Number
5,000psi 8 1/4 4x2 'BB' 0.125" A007-139
(6.750") Seal Dia. 3/16" A007-140
7/32" A007-141
5/16" A007-142
5,000psi 8 1/4" - 4THD 'OO' 0.125" A007-135
2 1/2 DIAMETER THROUGH BORE 3/16" A007-143
7/32" A007-144
Working Pressure Unions Wire Size Assembly Number 5/16" A007-145
5,000psi 4 3/4" - 4THD 'BB' 0.125" A001-017 10,000psi 8 7/8" - 4x2 'BB' 0.125" A007-146
4 3/16" A001-018 3/16" A007-147
4 7/32" A001-019 7/32" A007-148
5/16" A001-020 5/16" A007-149
5,000psi 5 3/4" - 4THD 'OO' 0.125" A001-021 10,000psi 9" - 4THD 'OO' 0.125" A007-104
3/16" A001-022 3/16" A007-150
7/32" A001-023 7/32" A007-151
5/16" A001-024 5/16" A007-152
10,000psi 6 5/16" - 4THD 'BB' 0.125" A001-025
3/16" A001-026
7/32" A001-027
6 3/8 DIAMETER THROUGH BORE
5/16" A001-028
10,000psi 5 3/4" - 4THD 'OO' 0.125" A001-029 Working Pressure Unions Wire Size Assembly Number
3/16" A001-030 5,000psi 9 7/8" - 4x2 'BB' 0.125" A009-085
7/32" A001-031 3/16" A009-143
5/16" A001-032 7/32" A009-144
5/16" A009-145
3 DIAMETER THROUGH BORE 5,000psi 9 1/2" - 4THD 'OO' 0.125" A009-068
Working Pressure Unions Wire Size Assembly Number 3/16" A009-069
5,000psi 4 3/4" - 4x2 'BB' 0.125" A003-173 7/32" A009-070
3/16" A003-174 5/16" A009-071
7/32" A003-175 10,000psi 12 1/4" - 4THD 'BB' 0.125" A009-146
5/16" A003-176 3/16" A009-147
5,000psi 5" - 4THD 'OO' 0.125" A003-168 7/32" A009-148
3/16" A003-170 5/16" A009-149
7/32" A003-171 10,000psi 11 1/2" - 4THD 'OO' 0.125" A009-073
5/16" A003-172 3/16" A009-074
10,000psi 6 5/16" - 4THD 'BB' 0.125" A003-165 7/32" A009-075
3/16" A003-166 5/16" A009-076
7/32" A003-177
5/16" A003-178
10,000psi 5 3/4" - 4THD 'OO' 0.125" A003-144 'OO' - OTIS type Union 'BB' - BOWEN type Union
3/16" A003-179
7/32" A003-180
5/16" A003-181
4 DIAMETER THROUGH BORE
Working Pressure Unions Wire Size Assembly Number
5,000psi 7" - 5THD 'BB' 0.125" A005-093
3/16" A005-121
7/32" A005-122
5/16" A005-123
5,000psi 6 1/2" - 4THD 'OO' 0.125" A005-092
3/16" A005-124
7/32" A005-125
5/16" A005-126
10,000psi 8 1/4"- 4x2 'BB' 0.125" A005-098
3/16" A005-127
7/32" A005-128
5/16" A005-129
10,000psi 8 3/8" - 4THD 'OO' 0.125" A005-111
3/16" A005-130
7/32" A005-131 (SSR Product Line)
5/16" A005-132

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Dual Gold Series Wireline Valve
The SSR Gold Series Wireline Valve is a hydraulic compact wireline valve of monobloc
construction designed specifically to be used as a single, Dual, Triple or Quadruple Wireline Valve
for Slickline, Braided Line and Electric Line Well Service operations.

Forged Monobloc Construction allowing Single, Dual, Triple or Unique 'Gib Key' design eliminates the need for a slot in the Ram
Quadruple configurations. Cavity and therefore allows complete flexibility to arrange Ram
configuration as required to include inverting Rams for Grease
No Welding - Quick Unions are screwed into the Monobloc Injection.
Body with SSR ACME thread which incorporates
primary 'O' Ring Seal with Metal to Metal Easy Ram Inner and Outer Seal Change-out on
Back-up. Wellhead possible, due to Guide Brackets supplied
as standard.
The Wireline Valve has
Integral Equalizer Valve Non-Rising Manual Back-up
Assembly allowing Stems eliminate 'Stem Damage'.
equalizing in any
combination between All Inner and Outer Seals are
Rams and eliminates interchangeable with other major
damage to Equalizing manufacturers.
Assembly.
Det Norske Veritas and Lloyds Design type
Main Body is machined with Grease Injection Port approval for use in the North Sea.
between Rams.
Sizes: 3" through to 9"
Hydraulic Cylinders held in position with ACME type Quick
Union Collars thereby eliminating the need for special tools or Operating Pressure: Up to 15,000psi.
Flogging Hammers during Ram Change-out or Re-dress.
Standard or H2S Service.
3 DIAMETER THROUGH BORE
Working Pressure Unions Wire Size Assembly Number
6 3/8 DIAMETER THROUGH BORE
5,000psi 4 1/2" - 4x2 'BB' 0.125" A003-186 5
3/16" A003-187 Working Pressure Unions Wire Size Assembly Number
7/32" A003-188 5,000psi 9 7/8" 4x2 'BB' 0.125" A009-082 4
5/16" A003-189 3/16" A009-150
5,000psi 5" - 4THD 'OO' 0.125" A003-193 7/32" A009-084
3/16" A003-190 5/16" A009-151
7/32" A003-191 5,000psi 9 1/2" - 4THD 'OO' 0.125" A009-152
5/16" A003-192 3/16" A009-153
10,000psi 6 5/16" - 4THD 'BB' 0.125" A003-119 7/32" A009-154
3/16" A003-182 5/16" A009-155
7/32" A003-149 10,000psi 12 1/4" - 4THD 'BB' 0.125" A009-156
5/16" A003-114 3/16" A009-157
10,000psi 5 3/4" - 4THD 'OO' 0.125" A003-185 7/32" A009-158
3/16" A003-183 5/16" A009-159
7/32" A003-121 10,000psi 11 1/2" - 4THD 'OO' 0.125" A009-160
5/16" A003-184 3/16" A009-101
7/32" A009-161
4 DIAMETER THROUGH BORE 5/16" A009-099
Working Pressure Unions Wire Size Assembly Number
5,000psi 7" - 5THD 'BB' 0.125" A005-086
3/16" A005-133
7/32" A005-135
5/16" A005-134 9 DIAMETER THROUGH BORE
5,000psi 6 1/2" - 4THD 'OO' 0.125" A005-136 Working Pressure Unions Wire Size Assembly Number
3/16" A005-137 5,000psi 12" - 4THD 'OO' 0.125" A104-004
7/32" A005-138 3/16" A104-005
5/16" A005-139 7/32" A104-006
10,000psi 8 1/4" - 4x2 'BB' 0.125" A005-140 5/16" A104-007
(6.000") Seal Dia. 3/16" A005-141
7/32" A005-142
5/16" A005-143 'OO' - OTIS type Union 'BB' - BOWEN type Union
10,000psi 8 3/8" - 4THD 'OO' 0.125" A005-144
3/16" A005-145
7/32" A005-146
5/16" A005-147
5 DIAMETER THROUGH BORE
Working Pressure Unions Wire Size Assembly Number
5,000psi 8 1/4" - 4x2 'BB' 0.125" A007-093
(6.750") Seal Dia. 3/16" A007-121
7/32" A007-122
5/16" A007-123
5,000psi 8 1/4" - 4THD 'OO' 0.125" A007-092
3/16" A007-124
7/32" A007-125
5/16" A007-126
10,000psi 8 7/8"- 4x2 'BB' 0.125" A007-098
3/16" A007-127
7/32" A007-128
5/16" A007-129
10,000psi 9" - 4THD 'OO' 0.125" A007-111
3/16" A007-130 (SSR Product Line)
7/32" A007-131
5/16" A007-132

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Lightweight Wireline Valve
The Elmar Lightweight Wireline Valve is available in 3 I.D., 10,000 psi working pressure, H2S
service, in either single, dual or triple configurations. (Soon to be available in 4, 5 and 6 3/8 I.D.)

The Elmar Lightweight Wireline Valve gives positive protection during well service operations,
when operating with slickline, braided wireline and electric line.

All Elmar Lightweight Wireline Valves are up to 60% lighter than previous generation Wireline
Valves and incorporate the following features as standard :-

Lightweight, allowing easier handling


3 Single 66kg, (146lb), Dual 114kg, (251lb)
and Triple 162kg, (357lb)
Compact size, allowing shorter rig-up heights
Back-up manual closure
Threaded quick unions, allowing the use of any
Bowen type or Otis type union without changing
the body
Ram position indicator rods
Manifold blocks with integral equalisation, glycol
and grease injection facilities
Maximum working pressure 10,000 psi H2S service
Maximum hydraulic working pressure 3,000 psi
API 6A and NACE compliant
6 Third Party Design Approval
4 Keyless Q-GUIDE ram design providing flexible
Part Number L-974111
(Patent Pending) ram configuration and positive wireline guiding
Multiline inner seal accommodating a range of
LIGHTWEIGHT BOP, LUBRICATOR AND STUFFING BOX
wireline sizes
PART NUMBERS
Part Working Single/Dual
I.D. Service Quick Union
Number Pressure Triple

L-974111 3 10,000 PSI H2S Single 4 3/4-4x2 (3.750) Elmar

L-974223 3 10,000 PSI H2S Dual 4 3/4-4x2 (3.750) Elmar

L-974224 3 10,000 PSI H2S Triple 4 3/4-4x2 (3.750) Elmar


Lightweight
Note: Ram line size to be specified at time of ordering
Slickline
Stuffing Box MANIFOLDS

Grease/Glycol Injection Bleed Off and Gauge


and Equalistion
Equalisation Valve
Lightweight
Lubricator
Glycol Bleed Off Gauge Port
Section Injection

Grease
3 Lightweight Injection
Manual
Wireline Valve Handle
Stored

Equalisation Valve

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Quick Test Sub - QTS
The Elmar Quick Test Sub (QTS) is designed to save rig time while pressure testing the Wireline
Pressure Control Equipment String when multiple wireline runs are required.

The Elmar Quick Test Sub is inserted either above or below the wireline valve at the position of the
joint normally opened to insert and retrieve tools from the well. After performing the first pressure
test to check the integrity of the whole String, subsequent pressure tests can be made using the
Quick Test Sub to verify the integrity of the joint disconnected, rather than having to test the whole
assembly. This is achieved by connecting a small hydraulic hand-pump to the Quick Test Sub and
testing the joint O ring seal from the outside. It is estimated that the use of the Elmar Quick Test
Sub can reduce the time needed to pressure test the String at each subsequent test by more than
1/2 hour.

Saves time on pressure test due to design features


Eliminates prospect of contaminating well with
test fluids
Saves on glycol
Eliminates risks of pressure testing with
perforating guns
Metal to metal seal,
seals valve after
pressure test

7
4

Hand pump connection

PART NUMBERS
Part Working
Number I.D. Pressure Service Connections Seal Kit

L-971404 3 10,000 psi H2S 4 3/4-4x2 (3.750) Elmar L-971404K

L-972235 3 10,000 psi H2S 5 3/4-4thd (4.000) Otis L-972235K

L-970918 3 10,000 psi H2S 6 1/2-4thd (4.750) Otis L-970918K

L-971299 4 10,000 psi H2S 8 1/4-4x2 (6.000) Bowen L-971299K

L-972222 4.06 10,000 psi H2S 6 1/8-4x2 (4.750) Elmar L-972222K

HAND PUMP ASSEMBLY (10,000 PSI W.P.) L-973101 5.125 10,000 psi H2S 9-4thd (6.750) Otis L-973101K

Part Number

L-690573

HYDRAULIC HOSE ASSEMBLY


Part Number Description
Hose Assembly
25ft 6mm ID, 10,000psi Hose
L-690587
with Quick Connectors
and Dust Covers
L-690586 50ft

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Hydraulic Tool Trap
EQUIPMENT with External Indicator
The Elmar Hydraulic Tool Trap with external indicator is installed between the Wireline Valve and
the lubricator string. It prevents the loss of wireline tools downhole in the event of the wire being
pulled-off the rope socket, by retaining the dropping tool on a flapper. The flapper has an opening
larger than the wireline, but smaller than the tool string.

The flapper is operated by a hydraulic actuator, through an external handle, connected to the
flapper with a low-torque pressure-balanced shaft. The external handle doubles as a tool passage
indicator. The tool string may be pulled freely upwards through the tool trap. The flapper will move
upwards, together with the external handle, indicating tool passage. As soon as the string bottom
has cleared the flapper, the flapper will drop back into the trap position, pushed by a torsion spring.
The flapper can be lifted remotely when running a tool in the well by activating the piston in the
hydraulic actuator. Pumping back the piston to its original position allows the flapper to return to its
trap position.

The hydraulic actuator can be operated by a dual output manual pump or with an Elmar Hydraulic
Control Module.

Lightweight: L-971169
Positive tool passage indicator
Pressure-balanced flapper shaft
Remote hydraulic operation. Enhanced
operational safety
Can be operated manually in case of hydraulic
failure
Hydraulic Option:
Actuator Manual Tool Trap with external indicator
8
4 CROSS SECTION DETAIL

Flapper

Handle

ACCESSORIES
Part Number Description

PART NUMBERS L-690750 Tool Trap Hand Pump


Part Number I.D. Working Pressure Service Quick Union

L-974814 2 1/2 15,000 psi H2S 6 5/16-4thd (3.750) Bowen

L-976271 2 1/2 10,000 psi H2S 6 5/16-4thd (4.375) Bowen L-690615 50ft Hose Assembly

L-971169 3 10,000 psi H2S 4 3/4-4x2 (3.750) Elmar

L-978383 3 5,000 psi H2S 5 3/4-4thd (4.000) Otis

L-974828 3 10,000 psi H2S 6 5/16-4thd (4.375) Bowen

L-974794 4 10,000 psi H2S 8 1/4-4x2 (6.000) Bowen

L-972219 4 1/16 10,000 psi H2S 6 1/8-4x2 (4.750) Elmar

L-978441 5 1/2 5,000 psi STD 8 1/4-4x2 (6.750) Bowen

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Wireline Lubricator with
EQUIPMENT Integral Unions
The SSR Integral Lubricator Section is a pressure containing cylinder used when performing
wireline operations. Its purpose is to allow the Wireline Tool String to be raised above the wellhead
prior to and after wireline operations, thereby enabling the wellhead valve to be opened and closed,
allowing entry and exit from the well bore. During slickline operations, three Lubricator Sections are
normally used, each having a different ID, the uppermost section having the smallest, then
opening out to the lower section with largest ID. During electric line operations the lubricators
normally have the same ID.

3 DIAMETER THROUGH BORE


Working Pressure Unions Length Assembly Number
5,000psi 5 1/2" - 4x2 'BB' 8ft. A014-123
10ft. A014-137
5,000psi 5" - 4THD 'OO' 8ft. A014-098
10ft. A014-138
10,000psi 6 5/16" - 4THD 'BB' 8ft. A014-100
10ft. A014-139
10,000psi 5 3/4" - 4THD 'OO' 8ft. A014-116
10ft. A014-140

4 DIAMETER THROUGH BORE


Working Pressure Unions Length Assembly Number
5,000psi 7" - 5THD 'BB' 8ft. A016-059
10ft. A016-089
5,000psi 6 1/2" - 4THD 'OO' 8ft. A016-067
10ft. A016-076
10,000psi 8 1/4" - 4x2 'BB' 8ft. A016-060
(6.000") Seal Dia. 10ft. A016-090
10,000psi 8 3/8" - 4THD 'OO' 8ft. A016-091
10ft. A016-097

SPECIFICATIONS
9
Pressure Rating Up to 15,000psi
4
Service H2S and Standard Service

'OO' - OTIS type Union 'BB' - BOWEN type Union

SSR Integral Lubricator A014/A016

(SSR Product Line)

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Wireline Lubricator with
EQUIPMENT Screwed Unions
The SSR Lubricator Section is used when performing wireline or electric line operations with 1/2
NPT Bleed Port Fitted. Quick Unions are of the screwed type with a SSR ACME thread, which
incorporates primary O Ring Seal with metal back-up. Det Norske Veritas and Lloyds Design type
approval is available if required.

2 1/2 DIAMETER THROUGH BORE


Working Pressure Unions Length Assembly Number
5,000psi 4 3/4" - 4THD BB 8ft. A012-002
10ft. A012-003
5,000psi 5" - 4THD 'OO' 8ft. A012-043
10ft. A012-044
10,000psi 6 5/16" - 4THD 'BB' 8ft. A012-006
10ft. A012-007
10,000psi 5 3/4" - 4THD 'OO' 8ft. A012-008
10ft. A012-009

3 DIAMETER THROUGH BORE


Working Pressure Unions Length Assembly Number
5,000psi 5 1/2" - 4x2 'BB' 8ft. A014-014
10ft. A014-015
5,000psi 5" - 4THD 'OO' 8ft. A014-092
10ft. A014-011
10,000psi 6 5/16" - 4THD 'BB' 8ft. A014-009
10ft. A014-003
10,000psi 5 3/4" - 4THD 'OO' 8ft. A014-019
10ft. A014-021

4 DIAMETER THROUGH BORE


Working Pressure Unions Length Assembly Number
5,000psi 7" - 5THD 'BB' 8ft. A016-004
10ft. A016-002
5,000psi 6 1/2" - 4THD 'OO' 8ft. A016-006
10ft. A016-007
10,000psi 8 1/4" - 4x2 'BB' 8ft. A016-008
(6.000") Seal Dia. 10ft. A016-026
10,000psi 8 3/8" - 4THD 'OO' 8ft. A016-009
10ft. A016-010

10
5 DIAMETER THROUGH BORE
4 Working Pressure Unions Length Assembly Number
5,000psi 8 1/2" - 4x2 'BB' 8ft. A018-009
(6.750") Seal Dia. 10ft. A018-010
5,000psi 8 1/4" - 4THD 'OO' 8ft. A018-055
10ft. A018-114
10,000psi 8 7/8" - 4x2 'BB' 8ft. A018-115
10ft. A018-001
10,000psi 9" - 4THD 'OO' 8ft. A018-013
10ft. A018-002

6 3/8 DIAMETER THROUGH BORE


Working Pressure Unions Length Assembly Number
5,000psi 9 7/8" - 4x2 'BB' 8ft. A020-005
10ft. A020-006
5,000psi 9 1/2" - 4THD 'OO' 8ft. A020-007
10ft. A020-008
10,000psi 12 1/4" - 4THD 'BB' 8ft. A020-116
10ft. A020-117
10,000psi 11 1/2" - 4THD 'OO' 8ft. A020-011
10ft. A020-012

SPECIFICATIONS

Pressure Rating Up to 15,000psi


Service H2S and Standard Service

'OO' - OTIS type Union 'BB' - BOWEN type Union

SSR Screwed Lubricator

(SSR Product Line)

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Bleed-Off Sub
For applications when a bleed-off port is required on the lubricator string , subs are available with
a 1/2" NPT Port for connection of a suitable valve.

BLEED-OFF SUB IN POSITION

ELMAR

Slickline
Head

Ball Check Valve


Tool Catcher

Needle
Valve

Lubricator Sections

11
Bleed-Off Sub 4

Quick Test Sub

Lightweight
Wireline Valve

PART NUMBERS
Part Working Bleed
Number I.D. Pressure Service Quick Union Port

L-974292 3 10,000 psi H2S 4 3/4-4x2 (3.750) Elmar 1/2 NPT Pump-in
L-974293 4 1/16 10,000 psi H2S 6 1/8-4x2 (4.750) Elmar 1/2 NPT Sub
L-970915 3 10,000 psi STD 4 3/4-4thd (3.750) Bowen 1/2 NPT

L-970916 3 10,000 psi H2S 6 5/16-4thd (4.375) Bowen 1/2 NPT Wellhead Adapter
ACCESSORIES Flange
Part Number Description

L-500060 Needle Valve, 10,000 psi H2S 1/2 NPT

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Lightweight Lubricator
The Elmar "Lite" lubricators enable the wireline tool string to be introduced or retrieved from a well
bore under pressure. They are normally positioned above the Wireline Valve, Tool Trap or Quick
Test Sub. By using high strength Stainless Steel Alloys, the weight of a lubricator section is reduced
by up to 70% with respect to conventional integral lubricators.

The Elmar "Lite" lubricator consists of four basic parts: a quick union collar, a male quick union, a
lubricator tube, and a female quick union. The quick unions are manufactured in H2S resistant alloy
steel to prevent galling.

Elmar "Lite" lubricators are supplied with a 3" or 4 1/16" bore, and are rated 10,000 psi H2S
service. The Elmar Lightweight quick unions have been selected for optimum weight reduction and
to prevent unsafe cross-string assembly. Upper and lower adapters are available to connect
existing equipment. These are rated 5,000 psi or 10,000 psi depending on the type of connection.

Corrosion Resistant Tube made from high


strength NACE Certified Stainless Steel
Quick unions are coupled through Premium
Elmar Lite Coupling:
- Tube-to-union seal is metal-to-metal
backed-up by O-Ring
- Special handling tools supplied. Calibrated
torque is not required.
Bending stresses at the thread undercut are

12
minimised.
4 Elmar Lightweight Quick Unions:
- 3" ID: 4 3/4"- 4x2 (3.750" seal dia)
- 4 1/16" ID: 6 1/8"- 4x2 (4.750" seal dia)

ACCESSORIES
L-973957 3 Torque Tool

L-973958 4 1/16 Torque Tool

3 I.D. LIGHTWEIGHT LUBRICATOR


Buttress Type
Part Upper Lower Thread
Number Connections Connections I.D. W.P. Service L. W.

L-971246
4 3/4-4x2 (3.750) 4 3/4-4x2 (3.750)
3 10K H2S 4ft 54 lb
Up to
Elmar Box Elmar Pin
4 3/4-4x2 (3.750) 4 3/4-4x2 (3.750)
70%
L-971247 3 10K H2S 5ft 63 lb
Elmar Box Elmar Pin lighter
4 3/4-4x2 (3.750) 4 3/4-4x2 (3.750)
L-971248 Elmar Box Elmar Pin 3 10K H2S 6ft 72 lb

4 3/4-4x2 (3.750) 4 3/4-4x2 (3.750)


L-971249 Elmar Box Elmar Pin 3 10K H2S 8ft 90 lb

4 3/4-4x2 (3.750) 4 3/4-4x2 (3.750)


L-971251 Elmar Box Elmar Pin 3 10K H2S 10ft 108 lb

4 1/16 I.D. LIGHTWEIGHT LUBRICATOR


Part Upper Lower
Number Connections Connections I.D. W.P. Service L. W.
6 1/8-4x2 (4.750) 6 1/8-4x2 (4.750)
L-971846A Elmar Box Elmar Pin 4.06 10K H2S 4ft 96 lb

6 1/8-4x2 (4.750) 6 1/8-4x2 (4.750)


L-971846B Elmar Box Elmar Pin 4.06 10K H2S 5ft 113 lb

6 1/8-4x2 (4.750) 6 1/8-4x2 (4.750)


L-971846C Elmar Box Elmar Pin 4.06 10K H2S 6ft 129 lb

6 1/8-4x2 (4.750) 6 1/8-4x2 (4.750)


L-971846D Elmar Box Elmar Pin 4.06 10K H2S 8ft 161 lb

6 1/8-4x2 (4.750) 6 1/8-4x2 (4.750)


L-971846E Elmar Box Elmar Pin 4.06 10K H2S 10ft 193 lb

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Chemical Injection Sub
The Elmar Chemical Injection Sub is designed to apply a de-icing agent or corrosion inhibitor to the
wireline during well service operations.

Installed below the grease injection control head or slickline stuffing box, the Elmar chemical
injection sub utilises replaceable felt packings to coat the wireline and prevent the chemical from
passing downhole.

The Elmar chemical injection sub consists of a one piece body with integral quick unions on both
ends, a quick union collar assembly, a manifold injection block assembly with integral check valve
and a felt packing retainer assembly. The check valve assembly is designed for easy and quick
replacement.

Elmar chemical injection subs are available in a full range of wire sizes, and 5,000 psi to 15,000 psi
working pressures.

1/8 NPT Thread

13
4

Check Valve
Assembly

Lightweight: L-972901/L-972877
One piece body with integral quick unions
Integral check valve
Available to suit all wire sizes
Other sizes available upon request

PART NUMBERS
Part Number Wire Size Working Pressure Service Quick Union

L-972901 .125 10,000 psi H2S 4 3/4-4x2 (3.750) Elmar

L-976217 .125 5,000 psi H2S 5-4thd (3.500) Otis

L-978641 .125 10,000 psi H2S 5 3/4-4thd (4.000) Otis

L-972877 .125 10,000 psi H2S 6 1/8-4x2 (4.750) Elmar

L-978049 .125 10,000 psi H2S 6 5/16-4thd (4.375) Bowen

L-972683 .125 10,000 psi H2S 6 1/2-4thd (4.750) Otis

L-970273 7/32 5,000 psi H2S 4 3/4-4thd (3.750) Bowen

L-976595 7/32 10,000 psi STD 4 3/4-4thd (3.750) Bowen

L-974664 7/32 15,000 psi H2S 6 1/4-4thd (4.000) Otis

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Hydraulic Wireline Tool Catcher
The Elmar Hydraulic Tool Catcher is a safety device for installation below the Grease Injection Head
or Slick Line Stuffing Box. If the tool is pulled into the top of the lubricator and the wire stripped from
the rope socket, the Tool Catcher will engage the tool's fishing neck and prevent the loss of the tool
string into the well bore. The Tool Catcher is designed to be fail-safe: it is permanently in the catch
position and requires hydraulic pressure to release.

Elmar Hydraulic Tool Catchers for electric line are normally supplied with an integral ball check
valve assembly, and a top connection into which a grease head can be directly screwed.
For slick line operations Elmar Hydraulic Tool Catchers are available with quick unions top and
bottom.

Elmar Hydraulic Tool Catchers are available with ratings from 5,000 psi to 15,000 psi WP, STD and
H2S Service. Collet sizes vary from 1" to 1 3/4" fishing necks. Multi-catch options are available in
two ranges: 1" to 1 3/4" and 1 3/16" to 2 5/16".

PART NUMBERS

Part Collet Working Quick Union


Number Size Pressure Service Male Pin Top Connection

4 3/4-4x2
L-971167 1 3/16 10,000 psi H2S 2-10TPI Acme Box
(3.750) Elmar
4 3/4-4thd
L-974439 1 3/16 10,000 psi STD 2-6-60 Acme Box
(3.750) Bowen

4 3/4-4thd
L-974440 1 3/16 10,000 psi STD 2-10TPI Acme Box
(3.750) Bowen

Ball Check L-972218 1 3/16 10,000 psi H2S


6 1/8-4x2
(4.750) Elmar
2-10TPI Acme Box
Valve 6 5/16-4thd
L-974569 1 3/16 15,000 psi H2S 2-6-60 Acme Box
(3.750) Bowen
6 5/16-4thd
14 L-974661 1 3/16 10,000 psi H2S
(4.375) Bowen
2-6-60 Acme Box
4 8 1/4-4x2
L-974715 1 3/16 10,000 psi H2S 2-10TPI Acme Box
(6.000) Bowen
5 3/4-4thd
L-974816 1 3/8 10,000 psi H2S 2-10TPI Acme Box
(4.000) Otis
4 3/4-4thd
L-974919 1 3/16 5,000 psi H2S 2-10TPI Acme Box
(3.750) Bowen

4 3/4-4thd
L-974997 1 3/16 5,000 psi H2S 2-6-60 Acme Box
(3.750) Bowen
5 3/4-4thd
L-975268 1 3/16 10,000 psi H2S 2-10TPI Acme Box
(4.000) Otis
6 5/16-4thd
L-975279 1 3/16 10,000 psi H2S 2-10TPI Acme Box
(4.375) Bowen
8 1/4-4x2
L-975719 1 3/16 10,000 psi H2S 2-6-60 Acme Box
(6.000) Bowen

5-4thd
L-975846 1 3/16 5,000 psi STD 2-10TPI Acme Box
(3.500) Otis
8 1/4-4x2
Hydraulic L-976010 1 3/8 10,000 psi H2S
(6.000) Bowen
2-10TPI Acme Box

Tool Catcher 6 5/16-4thd 6 5/16-4thd


L-976157 1 3/16 10,000 psi H2S
(4.375) Bowen (4.375) Bowen
6 5/16-4thd
L-976245 1 3/8 10,000 psi H2S 2-10TPI Acme Box
(4.375) Bowen

Typical Elmar Combination Hydraulic


Tool Catcher/Ball Check Valve
ACCESSORIES
Part Number Description

Hand Pump Assembly


L-690730 6,500 psi (Steel)

HYDRAULIC HOSE ASSEMBLY


Part Number Description

Hose Assembly
L-690760 50ft 1/4 ID 100 R2AT Hose with
1/4 NPT Male Hose Ends
and Snaptite Male and Female Connectors
L-690740 100ft

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Quick-Interchange Tool Catcher
EQUIPMENT for 1 3/8 Cable Head
The Elmar Quick-Interchange Tool Catcher allows the field crew to quickly and easily change
between slickline and electric line operations without remaking either rope socket.

This is made possible by the unique features of a 1.5


through-bore and a split tool stop that can be inserted after
the head is passed through the Tool Catcher body.
Stuffing Box
This configuration allows considerable savings in rig time,
minimises the use of consumable supplies and reduces the
risks of human error when making-up new rope sockets
Enviro
between runs. An optional Cable Head Protector Sleeve is
Line Wiper also available to protect the cable, head and rope
socket during interchange or transportation.

The slickline and electric line heads can be made up before


the operation after passing the lines through their respective
Stuffing Box and Ball Check Valve Assembly or Enviro
Grease Injection Head and Ball Check Valve Assembly. The
Cable Head Protector Sleeve is installed, connected to the
Slickline Stuffing Ball Check Valve Quick Union.
Box & Blowout Plug
When ready to rig up, the Protector Sleeve is removed, the
Tool Catcher is pumped open, the tool stop removed and
Grease Head the required cable head (slickline or electric line) is passed
through the 1.5 through bore of the Tool Catcher body.

After installing the split tool stop around the cable, the quick
union at the bottom of the Ball Check Valve is made up to the
Tool Catcher and the hydraulic pressure released, resetting
the Tool Catcher to the catch position.

The procedure is reversed to rig down one line and replace


it with the other.
15
Up to one hour of rig time is saved at each change-over. 4

The fishing neck size can be changed by installing the


corresponding collet assembly and tool stop.
BCV with
Elmar Quick QUICK-INTERCHANGE TOOL CATCHER SYSTEM
Part Number Description
Union
L-979540 Slickline Stuffing Box 10,000 psi, H2S, 0.108, 16 wheel
Electric Line L-979184 Slickline Stuffing Box 10,000 psi, H2S, 0.125, 16 wheel
Cable Head L-971444 Enviro Grease Injection Control Head 10,000 psi, H2S, 4 Concentric
Flotubes - wire size to be specified

Cable Head L-972019 Ball Check Valve 10,000 psi, H2S, with 3 3/4-5thd (2.500) Elmar male
pin and collar
Slickline Protector
L-975279 Combination Tool Catcher and Ball Check Valve, 10,000 psi, H2S, with
Cable Head Sleeve 6 5/16-4thd (3.750) Bowen male pin and collar - fish neck size to be
specified
L-978707 Combination Tool Catcher and Ball Check Valve, 10,000 psi, H2S, with
6 1/2-4thd (3.750) Otis male pin and collar - fish neck size to be
specified
Split Tool L-971167 Combination Tool Catcher and Ball Check Valve, 10,000 psi, H2S, with
Stop 4 3/4-4x2 (3.750) Elmar male pin and collar - fish neck size to be
specified
L-971174 Cable Head Protection Sleeve
L-972027 Tool Catcher Handling Sub for 3 3/4-5thd Elmar Union
Handling Sub
Similar equipment is available for alternative flotube types, quick union sizes, working pressures and
Elmar Quick services.

Union A Split Tool Stop is available for modification of many types of existing Elmar Combination Tool Catchers
Tool Catcher with Ball Check Valve so as to up-grade to the Quick-Interchange feature.

Please ask for details.

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Hydraulic Stuffing Box
The SSR Stuffing Box is used when carrying out wireline operations with slickline under pressure.
The wireline is passed over the Sheave Wheel and fed down through packing in the Stuffing Box
Body. During operation the packing is tightened against the solid wireline by a packing nut which is
either manually or hydraulically actuated. This minimises any leakage of fluid resulting from well
pressure. The Stuffing Box incorporates a 'Blow-out' Plug, which in the event of the wireline
parting or being detached from the Rope Socket, will automatically seal and contain the well
pressure. The Stuffing Box includes a male quick union connection and is positioned on top of the
Lubricator Stack.

14 DIAMETER THROUGH BORE


Working Pressure Unions Wire Size Assembly Number
5,000psi 5 1/2" - 4x2 'BB' 0.092" A035-156
0.108" A035-117

5,000psi 5" - 4THD 'OO' 0.092" A035-152


0.108" A035-129

10,000psi 6 5/16" - 4THD 'BB' 0.092" A035-157


0.108" A035-105

10,000psi 5 3/4" - 4THD 'OO' 0.092" A035-096


0.108" A035-131

15,000psi 7" - 5THD 'BB' 0.092" A035-108


0.108" A035-107

16 DIAMETER THROUGH BORE


Working Pressure Unions Wire Size Assembly Number
5,000psi 5 1/2" - 4THD 'BB' 0.092" A035-155
0.108" A035-150
0.125" A035-115
5,000psi 5" - 4THD 'OO' 0.092" A035-122
0.108" A035-112
0.125" A035-124
16 10,000psi 6 5/16" - 4THD 'BB' 0.092" A035-154
0.108" A035-114
4 0.125" A035-120
10,000psi 5 3/4" - 4THD 'OO' 0.092" A035-095
0.108" A035-100
0.125" A035-123
15,000psi 7" - 5THD 'BB' 0.092" A035-177
0.108" A035-113
0.125" A035-178

'OO' - OTIS type Union 'BB' - BOWEN type Union

SSR Part Number A035-156

SPECIFICATIONS

Wire Size 0.092"/0.108"/0.125"


Sheave Size 14" and 16"
Pressure Rating Up to 15,000psi
Service H2S and Standard Service
ACCESSORIES

Stuffing Box Hand Pump L-690730


Hydraulic Hose Assembly 100ft. long L-690740
(SSR Product Line)
Hydraulic Hose Assembly 50ft. long L-690760
Copyright Varco International Inc, 2002 www.elmar.co.uk
PRESSURE CONTROL
EQUIPMENT Manual Stuffing Box
The SSR Stuffing Box is used when carrying out wireline operations with slickline, under pressure.
The Wireline is passed over the Sheave Wheel and fed down through packing in the Stuffing Box
body. During operation the packing is tightened against the solid wireline by a packing nut which
is manually actuated. This minimises any leakage of fluid resulting from well pressure. The Stuffing
Box incorporates a 'Blow-out' Plug, which in the event of the wireline parting or being detached from
the Rope Socket, will automatically seal and contain the well pressure. The Stuffing Box includes
a male quick union connection and is positioned on top of the Lubricator Stack.

14 DIAMETER SHEAVE WHEEL


Working Pressure Unions Wire Size Assembly Number
5,000psi 5 1/2" - 4x2 'BB' 0.092" A035-169
0.108" A035-170

5,000psi 5" - 4THD 'OO' 0.092" A035-171


0.108" A035-172

10,000psi 6 5/16" - 4THD 'BB' 0.092" A035-173


0.108" A035-174

10,000psi 5 3/4" - 4THD 'OO' 0.092" A035-175


0.108" A035-176

16 DIAMETER SHEAVE WHEEL


Working Pressure Unions Wire Size Assembly Number
5,000psi 5 1/2" - 4THD 'BB' 0.092" A035-158
0.108" A035-159
0.125" A035-160
5,000psi 5" - 4THD 'OO' 0.092" A035-161
0.108" A035-162
0.125" A035-163
10,000psi 6 5/16" - 4THD 'BB' 0.092" A035-164
0.108" A035-165
0.125" A035-166
10,000psi 5 3/4" - 4THD 'OO' 0.092" A035-167
0.108" A035-125
0.125" A035-168 17
4
'OO' - OTIS type Union 'BB' - BOWEN type Union

SSR Part Number A035-169

SPECIFICATIONS

Wire Size 0.092"/0.108"/0.125"


Sheave Size 14" and 16"
Pressure Rating Up to 10,000psi
Service H2S and Standard Service

(SSR Product Line)

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Lightweight Stuffing Box
The Elmar Hydraulic Slickline Stuffing Box is designed to pack-off all sizes of solid wireline up to
0.125, with safety and convenience. It is lightweight, compact and simple to operate. Positioned at
the uppermost point of the pressure control equipment string, the Elmar slickline stuffing box
incorporates a blow-out plug to automatically shut-in the well pressure in the event of the slickline
breaking or being stripped from the rope socket.

The Elmar slickline stuffing box consists of a chamber which contains packing with an external
adjustable nut. The slickline passes through the packing and the nut is hydraulically tightened to
the point where leakage around the line, caused by well pressure, is reduced to a minimum. A 16
diameter sheave bracket assembly and a male quick union assembly are supplied with the stuffing
box as standard. If required a manual packing nut can be supplied.

Elmar slickline stuffing boxes are available for a full range of wire sizes, and from 5,000 psi to
15,000 psi working pressures.

LIGHTWEIGHT STUFFING BOX, LUBRICATOR & WIRELINE VALVE

Lightweight
Slickline
Stuffing Box
18
4

Lightweight
Lubricator
Section

3 Lightweight
Wireline Valve

PART NUMBERS
Part Wire Working Manual/
Number Size Pressure Service Hydraulic Bottom Connection

L-975765 .092 5,000 psi STD Manual 4 3/4-4thd (3.750) Bowen ACCESSORIES
L-975275 .108 5,000 psi H2S Manual 5 1/2-4x2 (4.375) Bowen L-690730 Stuffing Box Hand Pump

L-978779 .108 5,000 psi H2S Hydraulic 4 3/4-4thd (3.750) Bowen L-690740 Hydraulic Hose Assembly 100ft long

L-970281 .108 10,000 psi STD Hydraulic 4 3/4-4thd (3.750) Bowen L-690760 Hydraulic Hose Assembly 50ft long
L-978723 .108 5,000 psi STD Hydraulic 5-4thd (3.500) Otis
WEIGHTS AND DIMENSIONS
L-970134 .108 10,000 psi H2S Hydraulic 5 3/4-4thd (4.000) Otis Overall Height Weight

L-978775 .108 10,000 psi H2S Hydraulic 6 5/16-4thd (4.375) Bowen 85cm (33.5) 27kg (59lbs)

L-978394 .108 15,000 psi H2S Hydraulic 6 5/16-4thd (3.750) Bowen

L-977454 .108 15,000 psi H2S Hydraulic 6 1/4-4thd (4.000) Otis

L-977132 .125 5,000 psi H2S Hydraulic 7-5thd (5.250) Bowen

L-972551 .125 5,000 psi H2S Hydraulic 8 1/4-4x2 (6.750) Bowen

L-972176 .108/.125 10,000 psi H2S Hydraulic 2-10thd Acme

L-973827 .108/.125 5,000 psi H2S Hydraulic 5-4thd (3.500) Otis

L-972452 .108/.125 10,000 psi H2S Hydraulic 4 3/4-4x2 (3.750) Elmar

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Liquid Seal Slickline
EQUIPMENT Control Head
The Elmar Liquid Seal Control Head is designed to seal around a slickline while minimising drag
and wear of both the slickline and the pack-off.

Positioned at the uppermost point of the Pressure Control Equipment string, the control head
consists of two major subassemblies, the hydraulic Pack-Off or Stuffing Box and the Flow Tubes
Assembly.

The Stuffing Box is meant to pack-off around the slickline when stationary. When the line is
moving the seal is achieved by injecting viscous grease into the flow tube stack at a pressure above
wellhead pressure. The flow tubes are closely fitting around the slickline, and the grease
seals-off effectively the narrow annular space.

The control head incorporates a ball check valve


to automatically shut-off the well pressure in the
event of pull-off or breakage of the line.
A 16" diameter sheave bracket is supplied as
standard.

The Elmar Liquid Seal Control Head is of


modular design: it can be ordered as two
separate assemblies:
Upper
Assembly A common Upper Assembly including the Stuffing
Box, Sheave Bracket, and the flow-tubes stack,
Grease always rated 15,000 psi, H2S Service
Return A Lower Assembly including the Ball Check Valve
Manifold 19
and a Male Quick Union, as required by the
4
Customer. This is rated according to the type of
Flowtubes
union chosen.

Individual flow tubes must be ordered according


Grease to the line size as part of the Line Size Kit.
Injection
Manifold
A compact, air operated Grease Injection and
Hydraulic Control Panel is available for use with
Lower Assembly the 10,000 psi rated Liquid Seal Control Head.
Alternatively separate Hydraulic Hand Pumps
and air-operated Grease Pumps can be used.

ACCESSORIES

WEIGHTS/DIMENSIONS (L-972506/L-972611)
Part Number Description
Height 65 inches 165cm
Weight 211lbs 96kg L-690644-VO1 Grease and Hydraulic Control Panel for 10,000 psi operations

PART NUMBERS L-690644-VO2 Grease and Hydraulic Control Panel for 15,000 psi operations
Part Working L-690730 Stuffing Box Hand Pump
Number Description Pressure Service Bottom Connection
L-690740 Hydraulic Hose Assembly 100ft long
L-972506 Upper SGI Assembly 15,000 psi H2S N.A.
L-840890 Grease Pump WIWA 235:1
L-972507 Lower SGI Assembly 10,000 psi H2S 5 3/4-4thd (4.000) Otis
L-440059 Grease Injection Hose x 120ft long
L-972611 Lower SGI Assembly 15,000 psi H2S 6.31-4thd (3.750) Bowen
L-440059 Grease Return Hose x 120ft long
L-972612 Lower SGI Assembly 15,000 psi H2S 7 1/2-4thd (5.500) Otis

L-972613 Lower SGI Assembly 15,000 psi H2S 7-5thd (4.375) Bowen

L-973047 Lower SGI Assembly 15,000 psi H2S 6 1/4-4thd (4.000) Otis

LINE SIZE KITS


Part Number Description Line Size

L-972506AL SGI Line Size Kit 0.108 0.108

L-972506BL SGI Line Size Kit 0.125 0.125

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Electric Line Pressure Control
EQUIPMENT Equipment String
The Elmar Pressure Control Equipment String is designed for complete control of the well pressure
during electric/stranded line operations on a "live" well.

Elmar Pressure Control Equipment Strings are fully traceable and certified by independent
authorities. They are available with 5,000 psi, 10,000 psi, 15,000 psi working pressure rating, Std
and H2S service. ID ranges from 2 1/2" to 6 3/8".

Line Wiper: Wipes the moving cable clean of excess


grease when pulling-out of the well.

Wireline Stuffing Box: Packs-off around a stationary cable


if grease seal is lost.

Grease Injection Head: Controls and contains well


pressure while allowing cable travel in/out of a well.

Ball Check Valve: The Elmar Ball Check Valve is a safety


device for installation below the grease injection control
head. It will seal off the well in the event of the cable being
broken/pulled out of the Grease Injection Head.
Tool Catcher: The Elmar Tool Catcher is used to catch and
hold the tool safely both during pressure testing and in the
event of the cable being inadvertently pulled off at surface
thus preventing a possible fishing job.
20
4 Lubricator Sections: The Elmar Lubricators are used to
insert and retrieve a tool string on a well under pressure.

Tool Trap: The Elmar Hydraulic Tool Trap with External


Indicator protects the wellbore from inadvertent tools pull-off.

Quick Test Sub: The Elmar Quick Test Sub (QTS) is


designed to save substantial rig time while pressure testing
the Wireline Pressure Control Equipment String in multiple
run operations.

Wireline Valve: The Elmar Compact Wireline Valve is a


mono-block construction and is designed for use in single,
dual, triple or quad configuration - Multiline ram seals allow
the use of the same seal configuration for electric line and
slickline.

Pump-in Sub: The Elmar Pump-in Sub is designed to allow


introduction of high volumes of fluid into the well.

Wellhead Adapter Flange: The Elmar Wellhead Adapter


Flange provides a means of connecting in a safe manner
the Wireline Pressure Control Equipment String to the
wellhead.

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Lightweight Pressure Control
EQUIPMENT Equipment String
The Elmar Lightweight Pressure Control Equipment String is designed for maximum weight
reduction. With a rating of 10,000 psi, H2S Service, the string uses the proven stainless steel
Elmar "Lite" lubricators.

3 I.D. 10,000 psi WORKING PRESSURE, H2S SERVICE


Weight: Weight: Weight: Weight:
Part (10k H2S, (5K H2S, (10K STD, (10K H2S,
Number Description Connections 4 3/4-4x2 4 3/4-4 4 3/4-4 6 5/16-4
Elmar Lite) Bowen) Bowen) Bowen)

Enviro Grease L-971444


Enviro
Grease
2-TPI
Acme Box 51kg 80kg* 80kg* 80kg*
Injection Control Injection (112 lb) (176 lb) (176 lb) (176 lb)
Control Head
Head Tool Catcher/ 4 3/4-4x2 42kg 57kg 62kg 65kg
L-971167 Ball Check (3.750) Elmar (92 lb) (125 lb) (137 lb) (143 lb)
Valve
Lubricator 4 3/4-4x2 25kg 45kg 46kg 75kg
L-971246 4ft long (3.750) Elmar (55 lb) (99 lb) (101 lb) (165 lb)

Lubricator 4 3/4-4x2 49kg 78kg 81kg 128kg


L-971251 10ft long (3.750) Elmar (108lb) (172 lb) (178 lb) (282 lb)
x 6 off x 6 off x 6 off x 6 off
Tool 4 3/4-4x2 49kg 76kg 72kg 85kg
L-971169 Trap (3.750) Elmar (108 lb) (167 lb) (158 lb) (187 lb)
Quick Test 4 3/4-4x2 35kg 62kg 65kg 82kg
L-971404 Sub (3.750) Elmar (77 lb) (136 lb) (143 lb) (180 lb)
Dual L/W 4 3/4-4x2 114kg 280kg 337kg 350kg
L-974111 Wireline Valve (3.750) Elmar (251 lb) (617 lb) (743 lb) (772 lb)

Vent Valve Pump-in 4 3/4-4x2 39kg 59kg 52kg 76kg


L-972052 Sub (3.750) Elmar (86 lb) (130 lb) (114 lb) (167 lb)

Ball Check Valve Total Weight per String of Equipment


649kg 1127kg 1200kg 1581kg
(1431 lb) (2485 lb) (2646 lb) (3486 lb)
Tool Catcher

4 1/16 I.D. 10,000 psi WORKING PRESSURE, H2S SERVICE


Weight: Weight: Weight:
Part (10k H2S, (5K H2S, (10K STD, 21
Number Description Connections 4 3/4-4x2 4 3/4-4 4 3/4-4 4
Elmar Lite) Bowen) Bowen)
Lubricator Sections Enviro 2-TPI
L-971444 Grease Acme Box 51kg 80kg* 80kg*
Injection (112 lb) (176 lb) (176 lb)
Control Head

Tool Catcher/ 6 1/8-4x2 49kg 80kg 80kg


L-972218 Ball Check (4.750) Elmar (108 lb) (176 lb) (176 lb)
Valve
Lubricator 6 1/8-4x2 44kg 112kg 138kg
Tool Trap L-971846A 4ft long (4.750) Elmar (97 lb) (246 lb) (304 lb)

Lubricator 6 1/8-4x2 88kg 174kg 240kg


L-971846E 10ft long (4.750) Elmar (194lb) (383 lb) (528 lb)
x 6 off x 6 off x 6 off
Tool 6 1/8-4x2 85kg 127kg 193kg
L-972219 Trap (4.750) Elmar (187 lb) (279 lb) (425 lb)
Quick Test 6 1/8-4x2 54kg 168kg 168kg
L-972222 Sub (4.750) Elmar (119 lb) (370 lb) (370 lb)
Triple Hydraulic 6 1/8-4x2 655kg 670kg 670kg
L-972223 Wireline Valve (4.750) Elmar (1444 lb) (1474 lb) (1474 lb)
Quick Test Sub Pump-in 6 1/8-4x2 57kg 118kg 118kg
L-972224 Sub (4.750) Elmar (125 lb) (260 lb) (260 lb)

1523kg 2399kg 2887kg


Lightweight Total Weight per String of Equipment
(3357 lb) (5289 lb) (6365 lb)
Wireline Valve
*Note: Includes line wiper return hose (29kg/64 lb) which is not required with the Enviro

Pump-in
Sub

Wellhead Adapter
Flange

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Wellhead Adapter Flange
The Elmar Wellhead Adapter Flange provides a means of connecting the wireline valve and
lubricator assembly to the wellhead in a safe and secure manner.

The Elmar Wellhead Adapter Flange consists of a quick union machined on a standard API flange.
The upper end has a standard Bowen type, Otis type or Elmar quick union and can be supplied
with a blanking plug and collar if required.

Elmar wellhead adapter flanges are available in various bore sizes from 2 1/16" to 7 1/16" and
working pressure up to 15,000 psi.

Elmar will design and manufacture well-head adapter flanges for all API standard models. Elmar
adapter flanges are fully traceable and certified to API 6A.

TYPICAL ELMAR WELLHEAD ADAPTER FLANGE SECTION

Thread
Size

Seal Dia

Thread Per
Inch (TPI)

22
4

I.D.

API Ring
Groove
Typical Elmar Number
Adapter Flange L-972237
API Ring Gasket

PART NUMBERS
Part Flange Ring Working Quick Union
Number Size Groove Pressure Service Female Box

L-972237 3 1/16 BX-154 10,000 psi H2S 4 3/4-4x2 (3.750) Elmar

L-975187 3 1/16 BX-154 10,000 psi H2S 6 5/16-4thd (3.750) Bowen

L-974529 4 1/16 R-39 5,000 psi H2S 7-5thd (5.250) Bowen

L-976006 4 1/16 BX-155 10,000 psi H2S 7 1/2-4thd (5.500) Otis

L-972366 4 1/16 BX-155 10,000 psi H2S 6 1/8-4x2 (4.750) Elmar

L-974533 5 1/2 R-44 5,000 psi H2S 8 1/4-4x2 (6.750) Bowen

L-974775 7 1/16 R-46 5,000 psi H2S 9-4thd (6.750) Otis

L-978774 3 1/16 BX-154 15,000 psi H2S 7-5thd (4.375) Bowen

L-979123 4 1/16 BX-155 15,000 psi H2S 7-5thd (4.375) Bowen

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Pump-in Sub
The Pump-In Sub (PIS) is normally positioned below the Wireline Valve and above the Wellhead.
Its main function is to allow well control by pumping fluid below a closed Wireline Valve.

The PIS has quick unions top and bottom, and a WECO (Hammer Union) type side connection.

Pump-in Subs are normally supplied with a blind plug & nut on the WECO port. A suitable valve is
needed to operate the PIS, replacing the blind plug. Pump-in Subs can also be used for fluid
sampling or inhibitor injection. Specially designed Pump-in Subs, with different top and bottom
unions are used as wellhead adapter x-overs.

PUMP-IN SUB IN POSITION

Quick Test Sub

Wireline Valve

23
4
Pump-in Sub

Plug
Valve

Wellhead
Adapter
Flange

ACCESSORIES
Typical Elmar 3 Pump-in Sub Part Number Description Working Pressure Service Connection

L-840805 Plug Valve 10,000 psi H2S 2 1502

L-840605 Plug Valve 15,000 psi H2S 2 2202

PART NUMBERS
Part Working
I.D. Service Connection Side Outlet
Number Pressure

L-972052 3 10,000 PSI H2S 4 3/4-4x2 (3.750) Elmar 2 1502

L-979873 3 10,000 PSI STD 4 3/4-4thd (3.750) Bowen 2 1502

L-979098 3 10,000 PSI H2S 5 3/4-4thd (4.000) Otis 2 1502

L-977282 3 10,000 PSI H2S 6 5/16-4thd (4.375) Bowen 2 1502

L-978771 3 15,000 PSI H2S 7-5thd (4.375) Bowen 2 2202

L-978110 4 10,000 PSI H2S 8 1/4-4x2 (6.000) Bowen 2 1502

L-972224 4.06 10,000 PSI H2S 6 1/8-4x2 (4.750) Elmar 2 1502

L-979733 4.5 15,000 PSI H2S 9 1/2-4thd (6.250) Otis 2 2202

L-978891 5.5 5,000 PSI H2S 8 1/4-4x2 (6.750) Elmar 2 1502

L-979264 6 3/8 10,000 PSI H2S 11 1/2-4thd (8.250) Otis 2 1502

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Compact Wireline Valve
The Elmar Compact Wireline Valve is of mono-block construction and is designed for use in
either single, dual, triple or quad configurations.

The Valve gives positive protection during well service operations, when operating with slickline,
braided wireline and electric line. It is available in a full range of sizes and working pressures, from
2 1/2 to 6.70 bore sizes, and 5,000 psi to 15,000 psi working pressures. Additional sizes are
available on request.

All Elmar Compact Wireline Valves incorporate the following features as standard :-

Compact size, allowing shorter rig-up heights


Keyless ram bores, allowing ram inversion as and
when required
Quick coupled hydraulic cylinders, allowing fast
removal of cylinder for ram or seal replacement
Threaded quick unions, allowing the use of any
Bowen or Otis quick union without changing the
body (integral unions are available as an optional extra)
Ram position indicator rods
Hydraulic cylinder support arms for 4 - 6.70 wireline
valves
Manifold block with integral equalisation, glycol
and grease injection facilities

24 Triple Elmar Compact Wireline Valve TYPICAL TRIPLE MANIFOLD BLOCK TYPE C
4

PART NUMBERS
Part Working Single/Dual Manifold
I.D. Service Quick Union
Number Pressure Triple Block Type

L-979991 3 5,000 PSI STD Dual 4 3/4-4thd (3.750) Bowen C

L-980049 3 5,000 PSI STD Dual 5-4thd (3.500) Otis C

L-979992 3 10,000 PSI STD Dual 4 3/4-4thd (3.750) Bowen C

L-980050 3 5,000 PSI H2S Dual 5 3/4-4thd (4.000) Otis C

L-980051 3 5,000 PSI H2S Dual 5 1/2-4x2 (4.375) Bowen C

L-980027 3 10,000 PSI H2S Triple 6 1/2-4thd (4.750) Otis C

L-980052 3 10,000 PSI H2S Triple 6 5/16-4thd (4.375) Bowen C

L-979998 3 10,000 PSI H2S Dual 6 5/16-4thd (4.375) Bowen C

L-980253 3 10,000 PSI H2S Triple 7-5thd (4.375) Bowen C

L-972505 3 10,000 PSI H2S Single 4 3/4-4x2 (3.750) Elmar A

L-972142 3 10,000 PSI H2S Dual 4 3/4-4x2 (3.750) Elmar C Manifold type A : Equalisation and Pressure Gauge Connection Facility
Manifold type B : Equalisation, Pressure Gauge Connection and Grease Injection Facility
L-971402 3 10,000 PSI H2S Triple 4 3/4-4x2 (3.750) Elmar C Manifold type C : Equalisation, Pressure Gauge Connection and Grease and Glycol Injection Facility
L-972354 4 1/16 10,000 PSI H2S Single 6 1/8-4x2 (4.750) Elmar A

L-972353 4 1/16 10,000 PSI H2S Dual 6 1/8-4x2 (4.750) Elmar C MANIFOLD GAUGE KITS
L-972488 4 1/16 10,000 PSI H2S Triple 6 1/8-4x2 (4.750) Elmar C L-660492 5,000 psi W.P.
L-980053 4 10,000 PSI H2S Single 8 1/4-4x2 (6.000) Bowen A L-660493 10,000 psi W.P.
L-980054 4 10,000 PSI H2S Dual 8 1/4-4x2 (6.000) Bowen C

L-980007 4 1/16 10,000 PSI STD Dual 8 1/4-4x2 (6.000) Bowen C

L-979731 4 1/2 15,000 PSI H2S Triple 9 1/2-4thd (6.250) Otis B

L-980055 5 1/8 5,000 PSI H2S Dual 8 1/4-4x2 (6.750) Bowen B

L-980056 5 1/8 10,000 PSI H2S Dual 9-4thd (6.750) Otis B

L-980057 5 1/8 10,000 PSI H2S Triple 9-4thd (6.750) Otis B

L-980058 6 3/8 5,000 PSI H2S Dual 9 7/8-4x2 (8.000) Bowen B

PART NUMBERS
L-980059 6 3/8 10,000 PSI H2S Dual 11 1/2-4thd (8.250) Otis B

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Lightweight Wireline Valve
The Elmar Lightweight Wireline Valve is available in 3 I.D., 10,000 psi working pressure, H2S
service, in either single, dual or triple configurations. (Soon to be available in 4, 5 and 6 3/8 I.D.)

The Elmar Lightweight Wireline Valve gives positive protection during well service operations,
when operating with slickline, braided wireline and electric line.

All Elmar Lightweight Wireline Valves are up to 60% lighter than previous generation Wireline
Valves and incorporate the following features as standard :-

Lightweight, allowing easier handling


3 Single 66kg, (146lb), Dual 114kg, (251lb)
and Triple 162kg, (357lb)
Compact size, allowing shorter rig-up heights
Back-up manual closure
Threaded quick unions, allowing the use of any
Bowen type or Otis type union without changing
the body
Ram position indicator rods
Manifold blocks with integral equalisation, glycol
and grease injection facilities
Maximum working pressure 10,000 psi H2S service
Maximum hydraulic working pressure 3,000 psi
API 6A and NACE compliant
Third Party Design Approval 25
Keyless Q-GUIDE ram design providing flexible 4
Part Number L-974111
(Patent Pending) ram configuration and positive wireline guiding
Multiline inner seal accommodating a range of
LIGHTWEIGHT BOP, LUBRICATOR AND STUFFING BOX
wireline sizes
PART NUMBERS
Part Working Single/Dual
I.D. Service Quick Union
Number Pressure Triple

L-974111 3 10,000 PSI H2S Single 4 3/4-4x2 (3.750) Elmar

L-974223 3 10,000 PSI H2S Dual 4 3/4-4x2 (3.750) Elmar

L-974224 3 10,000 PSI H2S Triple 4 3/4-4x2 (3.750) Elmar


Lightweight
Note: Ram line size to be specified at time of ordering
Slickline
Stuffing Box MANIFOLDS

Grease/Glycol Injection Bleed Off and Gauge


and Equalistion
Equalisation Valve
Lightweight
Lubricator
Glycol Bleed Off Gauge Port
Section Injection

Grease
3 Lightweight Injection
Manual
Wireline Valve Handle
Stored

Equalisation Valve

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Quick Test Sub - QTS
The Elmar Quick Test Sub (QTS) is designed to save rig time while pressure testing the Wireline
Pressure Control Equipment String when multiple wireline runs are required.

The Elmar Quick Test Sub is inserted either above or below the wireline valve at the position of the
joint normally opened to insert and retrieve tools from the well. After performing the first pressure
test to check the integrity of the whole String, subsequent pressure tests can be made using the
Quick Test Sub to verify the integrity of the joint disconnected, rather than having to test the whole
assembly. This is achieved by connecting a small hydraulic hand-pump to the Quick Test Sub and
testing the joint O ring seal from the outside. It is estimated that the use of the Elmar Quick Test
Sub can reduce the time needed to pressure test the String at each subsequent test by more than
1/2 hour.

Saves time on pressure test due to design features


Eliminates prospect of contaminating well with
test fluids
Saves on glycol
Eliminates risks of pressure testing with
perforating guns
Metal to metal seal,
seals valve after
pressure test

26
4

Hand pump connection

PART NUMBERS
Part Working
Number I.D. Pressure Service Connections Seal Kit

L-971404 3 10,000 psi H2S 4 3/4-4x2 (3.750) Elmar L-971404K

L-972235 3 10,000 psi H2S 5 3/4-4thd (4.000) Otis L-972235K

L-970918 3 10,000 psi H2S 6 1/2-4thd (4.750) Otis L-970918K

L-971299 4 10,000 psi H2S 8 1/4-4x2 (6.000) Bowen L-971299K

L-972222 4.06 10,000 psi H2S 6 1/8-4x2 (4.750) Elmar L-972222K

HAND PUMP ASSEMBLY (10,000 PSI W.P.) L-973101 5.125 10,000 psi H2S 9-4thd (6.750) Otis L-973101K

Part Number

L-690573

HYDRAULIC HOSE ASSEMBLY


Part Number Description
Hose Assembly
25ft 6mm ID, 10,000psi Hose
L-690587
with Quick Connectors
and Dust Covers
L-690586 50ft

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Hydraulic Tool Trap
EQUIPMENT with External Indicator
The Elmar Hydraulic Tool Trap with external indicator is installed between the Wireline Valve and
the lubricator string. It prevents the loss of wireline tools downhole in the event of the wire being
pulled-off the rope socket, by retaining the dropping tool on a flapper. The flapper has an opening
larger than the wireline, but smaller than the tool string.

The flapper is operated by a hydraulic actuator, through an external handle, connected to the
flapper with a low-torque pressure-balanced shaft. The external handle doubles as a tool passage
indicator. The tool string may be pulled freely upwards through the tool trap. The flapper will move
upwards, together with the external handle, indicating tool passage. As soon as the string bottom
has cleared the flapper, the flapper will drop back into the trap position, pushed by a torsion spring.
The flapper can be lifted remotely when running a tool in the well by activating the piston in the
hydraulic actuator. Pumping back the piston to its original position allows the flapper to return to its
trap position.

The hydraulic actuator can be operated by a dual output manual pump or with an Elmar Hydraulic
Control Module.

Lightweight: L-971169
Positive tool passage indicator
Pressure-balanced flapper shaft
Remote hydraulic operation. Enhanced
operational safety
Can be operated manually in case of hydraulic
failure
Hydraulic Option:
Actuator Manual Tool Trap with external indicator 27
CROSS SECTION DETAIL 4

Flapper

Handle

ACCESSORIES
Part Number Description

PART NUMBERS L-690750 Tool Trap Hand Pump


Part Number I.D. Working Pressure Service Quick Union

L-974814 2 1/2 15,000 psi H2S 6 5/16-4thd (3.750) Bowen

L-976271 2 1/2 10,000 psi H2S 6 5/16-4thd (4.375) Bowen L-690615 50ft Hose Assembly

L-971169 3 10,000 psi H2S 4 3/4-4x2 (3.750) Elmar

L-978383 3 5,000 psi H2S 5 3/4-4thd (4.000) Otis

L-974828 3 10,000 psi H2S 6 5/16-4thd (4.375) Bowen

L-974794 4 10,000 psi H2S 8 1/4-4x2 (6.000) Bowen

L-972219 4 1/16 10,000 psi H2S 6 1/8-4x2 (4.750) Elmar

L-978441 5 1/2 5,000 psi STD 8 1/4-4x2 (6.750) Bowen

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Wireline Lubricator with
EQUIPMENT Integral Unions
The SSR Integral Lubricator Section is a pressure containing cylinder used when performing
wireline operations. Its purpose is to allow the Wireline Tool String to be raised above the wellhead
prior to and after wireline operations, thereby enabling the wellhead valve to be opened and closed,
allowing entry and exit from the well bore. During slickline operations, three Lubricator Sections are
normally used, each having a different ID, the uppermost section having the smallest, then
opening out to the lower section with largest ID. During electric line operations the lubricators
normally have the same ID.

3 DIAMETER THROUGH BORE


Working Pressure Unions Length Assembly Number
5,000psi 5 1/2" - 4x2 'BB' 8ft. A014-123
10ft. A014-137
5,000psi 5" - 4THD 'OO' 8ft. A014-098
10ft. A014-138
10,000psi 6 5/16" - 4THD 'BB' 8ft. A014-100
10ft. A014-139
10,000psi 5 3/4" - 4THD 'OO' 8ft. A014-116
10ft. A014-140

4 DIAMETER THROUGH BORE


Working Pressure Unions Length Assembly Number
5,000psi 7" - 5THD 'BB' 8ft. A016-059
10ft. A016-089
5,000psi 6 1/2" - 4THD 'OO' 8ft. A016-067
10ft. A016-076
10,000psi 8 1/4" - 4x2 'BB' 8ft. A016-060
(6.000") Seal Dia. 10ft. A016-090
10,000psi 8 3/8" - 4THD 'OO' 8ft. A016-091
10ft. A016-097

SPECIFICATIONS
28
Pressure Rating Up to 15,000psi
4
Service H2S and Standard Service

'OO' - OTIS type Union 'BB' - BOWEN type Union

SSR Integral Lubricator A014/A016

(SSR Product Line)

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Wireline Lubricator with
EQUIPMENT Screwed Unions
The SSR Lubricator Section is used when performing wireline or electric line operations with 1/2
NPT Bleed Port Fitted. Quick Unions are of the screwed type with a SSR ACME thread, which
incorporates primary O Ring Seal with metal back-up. Det Norske Veritas and Lloyds Design type
approval is available if required.

2 1/2 DIAMETER THROUGH BORE


Working Pressure Unions Length Assembly Number
5,000psi 4 3/4" - 4THD BB 8ft. A012-002
10ft. A012-003
5,000psi 5" - 4THD 'OO' 8ft. A012-043
10ft. A012-044
10,000psi 6 5/16" - 4THD 'BB' 8ft. A012-006
10ft. A012-007
10,000psi 5 3/4" - 4THD 'OO' 8ft. A012-008
10ft. A012-009

3 DIAMETER THROUGH BORE


Working Pressure Unions Length Assembly Number
5,000psi 5 1/2" - 4x2 'BB' 8ft. A014-014
10ft. A014-015
5,000psi 5" - 4THD 'OO' 8ft. A014-092
10ft. A014-011
10,000psi 6 5/16" - 4THD 'BB' 8ft. A014-009
10ft. A014-003
10,000psi 5 3/4" - 4THD 'OO' 8ft. A014-019
10ft. A014-021

4 DIAMETER THROUGH BORE


Working Pressure Unions Length Assembly Number
5,000psi 7" - 5THD 'BB' 8ft. A016-004
10ft. A016-002
5,000psi 6 1/2" - 4THD 'OO' 8ft. A016-006
10ft. A016-007
10,000psi 8 1/4" - 4x2 'BB' 8ft. A016-008
(6.000") Seal Dia. 10ft. A016-026
10,000psi 8 3/8" - 4THD 'OO' 8ft. A016-009
10ft. A016-010

29
5 DIAMETER THROUGH BORE
Working Pressure Unions Length Assembly Number
4
5,000psi 8 1/2" - 4x2 'BB' 8ft. A018-009
(6.750") Seal Dia. 10ft. A018-010
5,000psi 8 1/4" - 4THD 'OO' 8ft. A018-055
10ft. A018-114
10,000psi 8 7/8" - 4x2 'BB' 8ft. A018-115
10ft. A018-001
10,000psi 9" - 4THD 'OO' 8ft. A018-013
10ft. A018-002

6 3/8 DIAMETER THROUGH BORE


Working Pressure Unions Length Assembly Number
5,000psi 9 7/8" - 4x2 'BB' 8ft. A020-005
10ft. A020-006
5,000psi 9 1/2" - 4THD 'OO' 8ft. A020-007
10ft. A020-008
10,000psi 12 1/4" - 4THD 'BB' 8ft. A020-116
10ft. A020-117
10,000psi 11 1/2" - 4THD 'OO' 8ft. A020-011
10ft. A020-012

SPECIFICATIONS

Pressure Rating Up to 15,000psi


Service H2S and Standard Service

'OO' - OTIS type Union 'BB' - BOWEN type Union

SSR Screwed Lubricator

(SSR Product Line)

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Bleed-Off Sub
For applications when a bleed-off port is required on the lubricator string , subs are available with
a 1/2" NPT Port for connection of a suitable valve.

BLEED-OFF SUB IN POSITION

ELMAR

Slickline
Head

Ball Check Valve


Tool Catcher

Needle
Valve

Lubricator Sections

30
4 Bleed-Off Sub

Quick Test Sub

Lightweight
Wireline Valve

PART NUMBERS
Part Working Bleed
Number I.D. Pressure Service Quick Union Port

L-974292 3 10,000 psi H2S 4 3/4-4x2 (3.750) Elmar 1/2 NPT Pump-in
L-974293 4 1/16 10,000 psi H2S 6 1/8-4x2 (4.750) Elmar 1/2 NPT Sub
L-970915 3 10,000 psi STD 4 3/4-4thd (3.750) Bowen 1/2 NPT

L-970916 3 10,000 psi H2S 6 5/16-4thd (4.375) Bowen 1/2 NPT Wellhead Adapter
ACCESSORIES Flange
Part Number Description

L-500060 Needle Valve, 10,000 psi H2S 1/2 NPT

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Lightweight Lubricator
The Elmar "Lite" lubricators enable the wireline tool string to be introduced or retrieved from a well
bore under pressure. They are normally positioned above the Wireline Valve, Tool Trap or Quick
Test Sub. By using high strength Stainless Steel Alloys, the weight of a lubricator section is reduced
by up to 70% with respect to conventional integral lubricators.

The Elmar "Lite" lubricator consists of four basic parts: a quick union collar, a male quick union, a
lubricator tube, and a female quick union. The quick unions are manufactured in H2S resistant alloy
steel to prevent galling.

Elmar "Lite" lubricators are supplied with a 3" or 4 1/16" bore, and are rated 10,000 psi H2S
service. The Elmar Lightweight quick unions have been selected for optimum weight reduction and
to prevent unsafe cross-string assembly. Upper and lower adapters are available to connect
existing equipment. These are rated 5,000 psi or 10,000 psi depending on the type of connection.

Corrosion Resistant Tube made from high


strength NACE Certified Stainless Steel
Quick unions are coupled through Premium
Elmar Lite Coupling:
- Tube-to-union seal is metal-to-metal
backed-up by O-Ring
- Special handling tools supplied. Calibrated
torque is not required.
Bending stresses at the thread undercut are
minimised. 31
Elmar Lightweight Quick Unions: 4

- 3" ID: 4 3/4"- 4x2 (3.750" seal dia)


- 4 1/16" ID: 6 1/8"- 4x2 (4.750" seal dia)

ACCESSORIES
L-973957 3 Torque Tool

L-973958 4 1/16 Torque Tool

3 I.D. LIGHTWEIGHT LUBRICATOR


Buttress Type
Part Upper Lower Thread
Number Connections Connections I.D. W.P. Service L. W.

L-971246
4 3/4-4x2 (3.750) 4 3/4-4x2 (3.750)
3 10K H2S 4ft 54 lb
Up to
Elmar Box Elmar Pin
4 3/4-4x2 (3.750) 4 3/4-4x2 (3.750)
70%
L-971247 3 10K H2S 5ft 63 lb
Elmar Box Elmar Pin lighter
4 3/4-4x2 (3.750) 4 3/4-4x2 (3.750)
L-971248 Elmar Box Elmar Pin 3 10K H2S 6ft 72 lb

4 3/4-4x2 (3.750) 4 3/4-4x2 (3.750)


L-971249 Elmar Box Elmar Pin 3 10K H2S 8ft 90 lb

4 3/4-4x2 (3.750) 4 3/4-4x2 (3.750)


L-971251 Elmar Box Elmar Pin 3 10K H2S 10ft 108 lb

4 1/16 I.D. LIGHTWEIGHT LUBRICATOR


Part Upper Lower
Number Connections Connections I.D. W.P. Service L. W.
6 1/8-4x2 (4.750) 6 1/8-4x2 (4.750)
L-971846A Elmar Box Elmar Pin 4.06 10K H2S 4ft 96 lb

6 1/8-4x2 (4.750) 6 1/8-4x2 (4.750)


L-971846B Elmar Box Elmar Pin 4.06 10K H2S 5ft 113 lb

6 1/8-4x2 (4.750) 6 1/8-4x2 (4.750)


L-971846C Elmar Box Elmar Pin 4.06 10K H2S 6ft 129 lb

6 1/8-4x2 (4.750) 6 1/8-4x2 (4.750)


L-971846D Elmar Box Elmar Pin 4.06 10K H2S 8ft 161 lb

6 1/8-4x2 (4.750) 6 1/8-4x2 (4.750)


L-971846E Elmar Box Elmar Pin 4.06 10K H2S 10ft 193 lb

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Chemical Injection Sub
The Elmar Chemical Injection Sub is designed to apply a de-icing agent or corrosion inhibitor to the
wireline during well service operations.

Installed below the grease injection control head or slickline stuffing box, the Elmar chemical
injection sub utilises replaceable felt packings to coat the wireline and prevent the chemical from
passing downhole.

The Elmar chemical injection sub consists of a one piece body with integral quick unions on both
ends, a quick union collar assembly, a manifold injection block assembly with integral check valve
and a felt packing retainer assembly. The check valve assembly is designed for easy and quick
replacement.

Elmar chemical injection subs are available in a full range of wire sizes, and 5,000 psi to 15,000 psi
working pressures.

1/8 NPT Thread

32
4

Check Valve
Assembly

Lightweight: L-972901/L-972877
One piece body with integral quick unions
Integral check valve
Available to suit all wire sizes
Other sizes available upon request

PART NUMBERS
Part Number Wire Size Working Pressure Service Quick Union

L-972901 .125 10,000 psi H2S 4 3/4-4x2 (3.750) Elmar

L-976217 .125 5,000 psi H2S 5-4thd (3.500) Otis

L-978641 .125 10,000 psi H2S 5 3/4-4thd (4.000) Otis

L-972877 .125 10,000 psi H2S 6 1/8-4x2 (4.750) Elmar

L-978049 .125 10,000 psi H2S 6 5/16-4thd (4.375) Bowen

L-972683 .125 10,000 psi H2S 6 1/2-4thd (4.750) Otis

L-970273 7/32 5,000 psi H2S 4 3/4-4thd (3.750) Bowen

L-976595 7/32 10,000 psi STD 4 3/4-4thd (3.750) Bowen

L-974664 7/32 15,000 psi H2S 6 1/4-4thd (4.000) Otis

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Hydraulic Wireline Tool Catcher
The Elmar Hydraulic Tool Catcher is a safety device for installation below the Grease Injection Head
or Slick Line Stuffing Box. If the tool is pulled into the top of the lubricator and the wire stripped from
the rope socket, the Tool Catcher will engage the tool's fishing neck and prevent the loss of the tool
string into the well bore. The Tool Catcher is designed to be fail-safe: it is permanently in the catch
position and requires hydraulic pressure to release.

Elmar Hydraulic Tool Catchers for electric line are normally supplied with an integral ball check
valve assembly, and a top connection into which a grease head can be directly screwed.
For slick line operations Elmar Hydraulic Tool Catchers are available with quick unions top and
bottom.

Elmar Hydraulic Tool Catchers are available with ratings from 5,000 psi to 15,000 psi WP, STD and
H2S Service. Collet sizes vary from 1" to 1 3/4" fishing necks. Multi-catch options are available in
two ranges: 1" to 1 3/4" and 1 3/16" to 2 5/16".

PART NUMBERS

Part Collet Working Quick Union


Number Size Pressure Service Male Pin Top Connection

4 3/4-4x2
L-971167 1 3/16 10,000 psi H2S 2-10TPI Acme Box
(3.750) Elmar
4 3/4-4thd
L-974439 1 3/16 10,000 psi STD 2-6-60 Acme Box
(3.750) Bowen

4 3/4-4thd
L-974440 1 3/16 10,000 psi STD 2-10TPI Acme Box
(3.750) Bowen

Ball Check L-972218 1 3/16 10,000 psi H2S


6 1/8-4x2
(4.750) Elmar
2-10TPI Acme Box
Valve 6 5/16-4thd
L-974569 1 3/16 15,000 psi H2S 2-6-60 Acme Box
(3.750) Bowen
6 5/16-4thd
L-974661 1 3/16 10,000 psi H2S
(4.375) Bowen
2-6-60 Acme Box 33
8 1/4-4x2
4
L-974715 1 3/16 10,000 psi H2S 2-10TPI Acme Box
(6.000) Bowen
5 3/4-4thd
L-974816 1 3/8 10,000 psi H2S 2-10TPI Acme Box
(4.000) Otis
4 3/4-4thd
L-974919 1 3/16 5,000 psi H2S 2-10TPI Acme Box
(3.750) Bowen

4 3/4-4thd
L-974997 1 3/16 5,000 psi H2S 2-6-60 Acme Box
(3.750) Bowen
5 3/4-4thd
L-975268 1 3/16 10,000 psi H2S 2-10TPI Acme Box
(4.000) Otis
6 5/16-4thd
L-975279 1 3/16 10,000 psi H2S 2-10TPI Acme Box
(4.375) Bowen
8 1/4-4x2
L-975719 1 3/16 10,000 psi H2S 2-6-60 Acme Box
(6.000) Bowen

5-4thd
L-975846 1 3/16 5,000 psi STD 2-10TPI Acme Box
(3.500) Otis
8 1/4-4x2
Hydraulic L-976010 1 3/8 10,000 psi H2S
(6.000) Bowen
2-10TPI Acme Box

Tool Catcher 6 5/16-4thd 6 5/16-4thd


L-976157 1 3/16 10,000 psi H2S
(4.375) Bowen (4.375) Bowen
6 5/16-4thd
L-976245 1 3/8 10,000 psi H2S 2-10TPI Acme Box
(4.375) Bowen

Typical Elmar Combination Hydraulic


Tool Catcher/Ball Check Valve
ACCESSORIES
Part Number Description

Hand Pump Assembly


L-690730 6,500 psi (Steel)

HYDRAULIC HOSE ASSEMBLY


Part Number Description

Hose Assembly
L-690760 50ft 1/4 ID 100 R2AT Hose with
1/4 NPT Male Hose Ends
and Snaptite Male and Female Connectors
L-690740 100ft

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Quick-Interchange Tool Catcher
EQUIPMENT for 1 3/8 Cable Head
The Elmar Quick-Interchange Tool Catcher allows the field crew to quickly and easily change
between slickline and electric line operations without remaking either rope socket.

This is made possible by the unique features of a 1.5


through-bore and a split tool stop that can be inserted after
the head is passed through the Tool Catcher body.
Stuffing Box
This configuration allows considerable savings in rig time,
minimises the use of consumable supplies and reduces the
risks of human error when making-up new rope sockets
Enviro
between runs. An optional Cable Head Protector Sleeve is
Line Wiper also available to protect the cable, head and rope
socket during interchange or transportation.

The slickline and electric line heads can be made up before


the operation after passing the lines through their respective
Stuffing Box and Ball Check Valve Assembly or Enviro
Grease Injection Head and Ball Check Valve Assembly. The
Cable Head Protector Sleeve is installed, connected to the
Slickline Stuffing Ball Check Valve Quick Union.
Box & Blowout Plug
When ready to rig up, the Protector Sleeve is removed, the
Tool Catcher is pumped open, the tool stop removed and
Grease Head the required cable head (slickline or electric line) is passed
through the 1.5 through bore of the Tool Catcher body.

After installing the split tool stop around the cable, the quick
union at the bottom of the Ball Check Valve is made up to the
Tool Catcher and the hydraulic pressure released, resetting
the Tool Catcher to the catch position.

The procedure is reversed to rig down one line and replace


it with the other.
34
4 Up to one hour of rig time is saved at each change-over.

The fishing neck size can be changed by installing the


corresponding collet assembly and tool stop.
BCV with
Elmar Quick QUICK-INTERCHANGE TOOL CATCHER SYSTEM
Part Number Description
Union
L-979540 Slickline Stuffing Box 10,000 psi, H2S, 0.108, 16 wheel
Electric Line L-979184 Slickline Stuffing Box 10,000 psi, H2S, 0.125, 16 wheel
Cable Head L-971444 Enviro Grease Injection Control Head 10,000 psi, H2S, 4 Concentric
Flotubes - wire size to be specified

Cable Head L-972019 Ball Check Valve 10,000 psi, H2S, with 3 3/4-5thd (2.500) Elmar male
pin and collar
Slickline Protector
L-975279 Combination Tool Catcher and Ball Check Valve, 10,000 psi, H2S, with
Cable Head Sleeve 6 5/16-4thd (3.750) Bowen male pin and collar - fish neck size to be
specified
L-978707 Combination Tool Catcher and Ball Check Valve, 10,000 psi, H2S, with
6 1/2-4thd (3.750) Otis male pin and collar - fish neck size to be
specified
Split Tool L-971167 Combination Tool Catcher and Ball Check Valve, 10,000 psi, H2S, with
Stop 4 3/4-4x2 (3.750) Elmar male pin and collar - fish neck size to be
specified
L-971174 Cable Head Protection Sleeve
L-972027 Tool Catcher Handling Sub for 3 3/4-5thd Elmar Union
Handling Sub
Similar equipment is available for alternative flotube types, quick union sizes, working pressures and
Elmar Quick services.

Union A Split Tool Stop is available for modification of many types of existing Elmar Combination Tool Catchers
Tool Catcher with Ball Check Valve so as to up-grade to the Quick-Interchange feature.

Please ask for details.

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Wireline Grease Injection
EQUIPMENT Control Head
The Elmar Grease Injection Control Head is designed to create a seal around a moving wireline,
allowing intervention access to wells under pressure.

Positioned at the uppermost point of the pressure control


equipment string, the Elmar Grease Injection Control Head
comprises two major sub-assemblies, the stuffing box or
pack-off and the flotube assembly.
Gland (1) The stuffing box is designed to pack-off on a stationary
Line Rubber (1) wireline by means of a pack-off rubber energised by hydraulic
pressure.
Interlocking
Seat (1) Two types of flotube assemblies are available, the "solid
type and the concentric type, as described in this data sheet.
The concentric flotube assembly is made up of an inner
flotube sized to fit tightly around the wireline and an outer
sleeve to support the assembly.

Flotube To prepare for operations, the wireline is threaded through the


components of the Elmar Grease Injection Control Head
before the rope socket and wireline head are made-up. When
entering a well under pressure, viscous grease is injected into
the flotubes at a pressure greater than the existing well
pressure. The grease fills the annular space between the
inner wall of the flotube and the outside surface of the
wireline, forming a liquid seal that contains the well fluids
while allowing wireline movement.

The Elmar Grease Injection Control Head is supplied with pin


threaded connections top and bottom. The upper pin is 2" line
pipe for connection of a line wiper. The bottom connection can
be mated to a quick-union, or a ball check valve/tool catcher
Injection Check combination. An optional Line Wiper is normally connected on
35
Valve top of Stuffing Box.
4
When changing line size, a different line size kit is needed for
the stuffing box, identified by the Line Size Code letter.
See overleaf for details.

Flotubes recommended ID = Wireline OD + 0.003" to 0.008".

ORDERING INFORMATION
Part No. of Grease Injection Control Head (from table below)
Line size (kit) to be specified - L-971278* L (see table overleaf)
Additional Flotube size to be specified (see table overleaf)
Flotube If dual injection is required, order separately (Qty 1) L-971218 in
and Injection addition to the standard grease head with 1 x manifold
Coupling
PART NUMBERS
Assembly
L-971218 Part Number of Working Bottom Top Seal
Number Flow Tubes Pressure Service Connection Connection Kit

2-10TPI 2 Line
L-979470 3 10,000 psi H2S L-979470K
Acme Pin Pipe Pin

2-10TPI 2 Line
L-978385 4 10,000 psi H2S L-978385K
Acme Pin Pipe Pin

Ball Check Valve L-970635 5 10,000 psi H2S


2-10TPI
Acme Pin
2 Line
Pipe Pin
L-970635K

2-10TPI 2 Line
L-971229 6 10,000 psi H2S L-971229K
Acme Pin Pipe Pin

Note: Parts included in line size kit (1). Seal Kit (O-Ring and BURs) does not include line size kit. 2-10TPI 2-10TPI
L-971218 1 10,000 psi H2S L-971218K
Acme Pin Acme Box
TEST FIXTURE
L-972410 Test Plug (Dummy Packer) for Stuffing Box

L-971281 Test Rod Assembly for Stuffing Box, 3/16 - 15/32 Line Range

L-972264 Test Cap 2-10TPI Box for flotube/sleeve connection

ACCESSORIES (Other sizes available on request)


L-971641 Flotube Go-NoGo gauge 0.233 and 0.235

L-971642 Flotube Go-NoGo gauge 0.237 and 0.240

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Wireline Grease Injection
EQUIPMENT Control Head Contd

ORDERING TABLE

*Line Size Line Line Inter-locking Flotube


Gland (1) Flotube
Code Size Rubber (1) Seat (1) ID

.177 -
3/16 .183 L-976184
Gland (1) B 0.188 L-971840 L-972200 L-972240 .186 L-974570
(1-18) .189 L-972380
Line Rubber (1) .193 L-974571

Interlocking .196 L-976696


.199 L-976650
Seat (1) .201 L-976163
.204 L-977167
.208 -
.211 -
.216 L-975439
7/32 .219 L-975440
0.219 .222 L-974572
C (1-20) L-972150 L-972200 L-972250 .224 L-974538
.226 L-971129
(1-22) .228 L-972370
(2-23) .231 L-972680
Flotube .232
.236
L-978002
L-977887
.239 L-977899
.240 L-971130
.243 L-977315
.248 L-974573

.254 L-972868
.256 L-974507
.258 L-972869
1/4 .260 L-972871
D L-972160 L-972200 L-972260 .261 L-973449
0.250
.262 L-973571
.264 L-973572
.267 -

.287 L-978175
9/32 .295 L-971312
E L-971232 L-978180 L-978181
0.281 .298 L-971436
.306 L-979643

.312 L-976938
36 .315 L-976538
.316 L-976539
4 Injection Check 5/16
.321
.326
L-976258
L-976605
Valve F 0.312 L-972170 L-972210 L-972270 .329 L-973937
(1-32) .332 L-976606
.335 L-973234
.337 L-976607
.341 L-980217

.366 -
3/8 .373 -
G L-972180 L-972220 L-972280
0.375 .376 L-970429
.384 L-978176

.399 L-970946
.404 -
.411 -
7/16 .416 -
.423 L-970571
H 0.438 L-972190 L-972230 L-972290
.425 L-970572
(7-42) .427 L-970573
.433 L-970106
.436 L-971639
Additional
Flotube 15/32 .467 L-972906
J 0.469 L-976291 L-976295 L-976292 .472 L-979388
and Injection (7-46) .477 L-979088

Coupling
Assembly
OPTION: LINE WIPER
L-971218
Part Number Wire Size

L-831210 3/16 wire

L-831200 7/32 wire

L-831220 5/16 wire

Ball Check Valve

Note: Parts included in line size kit (1). Seal Kit (O-Ring and BURs) does not include line size kit.

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Enviro Wireline Grease
EQUIPMENT Injection Control Head
The Elmar Enviro Grease Injection Control Head is designed to create a seal around a moving
wireline, allowing intervention access to wells under pressure.

Positioned at the uppermost point of the pressure control


equipment string, the Elmar Enviro Grease Injection Control
Head comprises two major sub-assemblies, the Enviro
Combination Stuffing Box and Line Wiper and the Flotube
Upper Bush (1) Assembly.

The hydraulic stuffing box is designed to pack-off on a


Upper Gland (1) stationary wireline by means of a pack-off rubber, the
hydraulic line wiper will wipe excess grease from a moving
Line wireline.
Rubber (1)
Spacer (1) Two types of flotube assemblies are available, the "solid type
Packing (1) and the concentric type, as described in this data sheet. The
concentric flotube assembly is made up of an inner flotube
Lower Gland (1) sized to fit tightly around the wireline and an outer sleeve to
support the assembly.

To prepare for operations, the wireline is threaded through the


components of the Elmar Enviro Grease Injection Control
Head before the rope socket and wireline head are made-up.
When entering a well under pressure, viscous grease is
injected into the flotubes at a pressure greater than the
Flotube existing well pressure. The grease fills the annular space
between the inner wall of the flotube and the outside surface
of the wireline, forming a liquid seal that contains the well
fluids while allowing wireline movement.

The Elmar Enviro Grease Injection Control Head is


supplied with a pin threaded connection on bottom and a wire
tulip guide on top.
37
When changing line size, a different line size kit is needed for 4
the Enviro Combination Stuffing Box and Line Wiper,
identified by the Line Size Code letter. See overleaf for details.
Injection Check Flotubes recommended ID = Wireline OD + 0.003" to 0.008".
Valve
The bottom connection can be mated to a quick-union, or a
ball check valve/tool catcher combination.

ORDERING INFORMATION
Part No. of Enviro Grease Injection Control Head (from table below)
Line size (kit) to be specified - L-972039* L (see table overleaf)
Flotube size to be specified (see table overleaf)
Additional If dual injection is required, order separately (Qty 1) L-971218 in
addition to the standard grease head with 1 x manifold
Flotube
PART NUMBERS
and Injection
Coupling Part Number of Working Bottom Top Seal
Number Flow Tubes Pressure Service Connection Connection Kit
Assembly
L-971218 L-971443 3 10,000 psi H2S
2-10TPI Wire Tulip
L-971443K
Acme Pin Guide

2-10TPI Wire Tulip


L-971444 4 10,000 psi H2S L-971444K
Acme Pin Guide

Ball Check Valve L-971445 5 10,000 psi H2S


2-10TPI Wire Tulip
L-971445K
Acme Pin Guide

2-10TPI Wire Tulip


L-971446 6 10,000 psi H2S L-971446K
Acme Pin Guide

Note: Parts included in line size kit (1). Seal Kit (O-Ring and BURs) does not include line size kit. 2-10TPI 2-10TPI
L-971218 1 10,000 psi H2S L-971218K
Acme Pin Acme Box
TEST FIXTURE
L-972201 Test Plug (Dummy Packer) for Stuffing Box

L-972241 Test Spacer for Line Wiper

L-972264 Test Cap 2-10TPI Box for flotube/sleeve connection

ACCESSORIES (Other sizes available on request)


L-971641 Flotube Go-NoGo gauge 0.233 and 0.235

L-971642 Flotube Go-NoGo gauge 0.237 and 0.240

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Enviro Wireline Grease
EQUIPMENT Injection Control Head Contd

ORDERING TABLE

*Line Size Line Stuffing Box Line Wiper Flotube Flotube


Code Size Packing Rubber ID

Upper Bush (1) .177 -


3/16 .183 L-976184
B 0.188 L-870232 L-831140 .186 L-974570
(1-18) .189 L-972380
.193 L-974571
Upper Gland (1)
.196 L-976696
Line .199 L-976650
.201 L-976163
Rubber (1) .204 L-977167
.208 -
Spacer (1) .211 -
.216 L-975439
Packing (1) 7/32 .219 L-975440
0.219 .222 L-974572
Lower Gland (1) C (1-20) L-972200 L-831150 .224 L-974538
.226 L-971129
(1-22) .228 L-972370
(2-23) .231 L-972680
.232 L-978002
.236 L-977887
.239 L-977899
.240 L-971130
.243 L-977315
.248 L-974573

.254 L-972868
.256 L-974507
Flotube 1/4
.258
.260
L-972869
L-972871
D L-972200 L-831150 .261 L-973449
0.250
.262 L-973571
.264 L-973572
.267 -

.287 L-978175
9/32 .295 L-971312
E L-978180 L-831006
0.281 .298 L-971436
.306 L-979643

.312 L-976938
38 .315 L-976538
.316 L-976539
4 .321 L-976258
5/16 .326 L-976605
F 0.312 L-972210 L-831130 .329 L-973937
(1-32) .332 L-976606
.335 L-973234
.337 L-976607
.341 L-980217

Injection Check
.366 -
Valve 3/8
L-972220 L-831005 .373 -
G 0.375 .376 L-970429
.384 L-978176

.399 L-970946
.404 -
.411 -
7/16 .416 -
.423 L-970571
H 0.438 L-972230 L-830056
.425 L-970572
(7-42) .427 L-970573
.433 L-970106
.436 L-971639

15/32 .467 L-972906


Additional J 0.469 L-976295 L-831270 .472 L-979388
(7-46) .477 L-979088
Flotube
and Injection
Coupling
Assembly
L-971218

Ball Check Valve

Note: Parts included in line size kit (1). Seal Kit (O-Ring and BURs) does not include line size kit.

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Enviro Combination
EQUIPMENT Stuffing Box and Line Wiper
The Elmar Enviro Combination Stuffing Box and Line Wiper is designed for use with wireline
grease injection control heads, for wiping excess grease from the moving wire and for packing off
on a stationary wire. This new design improves the wiping action and reduces grease spillage.
Due to the unique reverse design, the line wiping efficiency is increased resulting in cleaner wire,
less grease escaping from top of tool and a cleaner worksite/derrick.

The Enviro Stuffing Box and Line Wiper can be dressed for use with braided wire from 0.188 to
0.520 diameter and can be supplied for use with concentric (2-10TPI) or solid (2-6-60)
type flotubes.

10,000 psi working pressure, H2S service


Fully certified API 6A, NACE
Wireline (1) grease return line
Guide
Line wiper check valve not required
Upper Low pressure Pop-off relief valve not required
Bush (3) Low pressure grease return line not required
Integral grease return manifold

Upper PART NUMBERS


Part Working
Gland (3) Number Pressure Service Bottom Connection Seal Kit
Pack-Off 39
L-980331 10,000 psi H2S 2-6-60 Solid Flotube Box L-980331K
Rubber (3) 4
Overall L-972039 10,000 psi H2S 2-10TPI Acme Concentric Flotube Box L-972039K
Length Intermediate
Note: 1. Wire size to be specified when ordering 2. Seal Kits comprise O-Rings and BURs only
32.3 Bushing (3) 3. Line Size Kit

Max O.D. 4
Wiper
Packing
Element (3)
Lower
Bushing (3)

Grease
Return
Manifold

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Enviro Single
EQUIPMENT Compact Pack-Off
The Elmar Enviro Single Hydraulic Compact Pack-Off is designed to wipe clean moving cable
under pressure.

Positioned above the tubing/casing, the Enviro Single Compact Pack-Off is built around the wire
before the wireline tool is lowered into the well.

The Enviro Single Compact Pack-Off works by squeezing a rubber element which is wrapped
around the wire. This element effectively seals against well pressure, as well as wiping the wire free
of fluid.

The Enviro Single Compact Pack-Off is designed so that the rubber element in direct contact
with the wire is easily replaced.

The Enviro Single Compact Pack-Off is rated to 5,000 psi working pressure (static wireline) and
H2S service and is available with full material traceability and Third Party Certification.

A 0-3000 psi hand pump and hose is required to operate the Enviro Single Compact Pack-Off.

SPARE PARTS
Wire Size Upper Bush Packing Lower Bush

3/16 L-831250 L-831140 L-831260

7/32 L-831070 L-831150 L-831080

5/16 L-831170 L-831130 L-831190

1/2 L-831280 L-831120 L-831290

9/16 L-831160 L-831120 L-831180

40
4 PRESSURE TEST ACCESSORIES
Upper
L-979575 Test Stump with 4 3/4-4thd (3.750) Bowen Box
Bushing
L-974823 Test Cap with 5-4thd (3.500) Qtis Box

L-978423 Test Stump with 5 3/4-4thd (4.000) Otis Box

L-975102 Test Plug (Dummy Packing Element)


Packing
L-690730 Hand Pump

L-691080 Hose Assembly x 25ft

L-690760 Hose Assembly x 50ft

Lower
Bushing PART NUMBERS
Part Working
Number Pressure Service Bottom Connection Seal Kit

L-972872 5,000 psi H2S 4 3/4-4thd (3.750) Bowen pin & collar L-972872K

L-973105 5,000 psi H2S 5-4thd (3.500) Otis pin & collar L-973105K

DIMENSIONS AND WEIGHTS


Clean I.D. Height Weight

1.74 26 in (66 cm) 75lbs (34kg)

Note: 1. Other quick union sizes are available upon request


2. Wire size to be specified when ordering
3. Seal Kit does not include line sized parts - order separately

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Enviro Dual
EQUIPMENT Compact Pack-Off
The Elmar Enviro Dual Hydraulic Compact Pack-Off is designed to wipe clean moving cable
under pressure.

Positioned above the tubing/casing, the Enviro Dual Compact Pack-Off is built around the wire
before the wireline tool is lowered into the well.

The Enviro Dual Compact Pack-Off works by squeezing each of the two independent rubber
elements which are wrapped around the wire. Each element seals on the cable outer armour
against well pressure, as well as wiping the wire free of fluid.

The Pack-Off is designed so that the rubber element in direct contact with the wire is easily
replaced.

(2) 0-3000 psi hand pumps and hoses are required to operate the Dual Pack-Off.

SPARE PARTS, QTY (2) EACH ITEM


Wire Size Upper Bush Packing Lower Bush

3/16 L-831250 L-831140 L-831260

7/32 L-831070 L-831150 L-831080

5/16 L-831170 L-831130 L-831190

1/2 L-831280 L-831120 L-831290

9/16 L-831160 L-831120 L-831180

PRESSURE TEST ACCESSORIES


L-979575 Test Stump with 4 3/4-4thd (3.750) Bowen Box
Upper 41
L-974823 Test Cap with 5-4thd (3.500) Otis Box
Pack-Off 4
L-978423 Test Stump with 5 3/4-4thd (4.000) Otis Box

L-975102 Test Plug (Dummy Packing Element)

Minimum I.D. L-690730 Hand Pump

1.74 L-651192 Twin Hose Assembly x 25ft

L-652774 Twin Hose Assembly x 50ft

PART NUMBERS
Part Working
Number Pressure Service Bottom Connection Seal Kit

L-970338 5,000 psi H2S 4 3/4-4thd (3.750) Bowen pin & collar L-970338K

Lower L-973711 5,000 psi H2S 5-4thd (3.500) Otis pin & collar L-973711K

Pack-Off L-973663 5,000 psi H2S 5 3/4-4thd (4.000) Otis pin & collar L-973663K

DIMENSIONS AND WEIGHTS


Clean I.D. Height Weight

1.74 41 in (104 cm) 99lbs (45kg)

Note: 1. Other quick union sizes are available upon request


2. Wire size to be specified when ordering
3. Seal Kit does not include line sized parts - order separately

Copyright Varco International Inc, 2002 www.elmar.co.uk


Slickline
TRANSPORT RACKS
Transport Baskets
SSR manufacture a range of transport baskets for slickline pressure control equipment.
The baskets can be manufactured to various standards, BE 7072, BSEN 12079, DNV 2.7-1 etc.
The baskets range from simple lubricator transportation units to full slickline rig up equipment to
include Wireline Valves, Lubricators, Stuffing Box, Crossovers, Hay Pulleys, Hand Pumps and
Hoses. The units on this page are an example of the range of equipment available.

MLA2-009 MLA3-Series
Lubricator transportation frame assembly manufactured Lubricator and Wireline Valve transportation frame assem-
to BSEN12079 specification with four point lift and bly manufactured to BS 7072 specification with solid sides,
forklift pockets in the base. four point lift and forklift pockets in the base.

Containing the following equipment: Containing the following equipment:


2 x 5 1/8" x 10 Ft Lubricators 4 x 3" ID x 8 Ft Lubricators
2 x 5 1/8" x 5 Ft Lubricators 1 x 3" ID x 4 Ft Lubricators
2 x 5 1/8" x 3 Ft Lubricators 1 x Stuffing Box c/w 14" Sheave and Bracket
The equipment is held in place by scallops and secured 1 x 14" Hay Pulley
by (3) off ratchet strops. 1 x Portable BOP Control Panel
The unit contains a toolbox area for hand pumps and BOP
hoses. The equipment is held in place by scallops and
secured by ratchet strops.

42
4

MLA3-013
Lubricator and Wireline Valve transportation frame assembly
manufactured to BS 7072 specification with open sides, four
point lift and forklift pockets in the base.

Containing the following equipment:


2 x 4" ID x 8 Ft Lubricators
2 x 3" ID x 8 Ft Lubricators
1 x Stuffing Box c/w 16" Sheave
and Bracket
1 x 4" ID Single Hydraulic Wireline Valve
1 x 4" to 3" Crossover

The unit contains a tool box for hand pumps and hoses and
the equipment is held in place by scallops and secured by (3)
off ratchet strops.

(SSR Product Line)

Copyright Varco International Inc, 2002 www.elmar.co.uk


5 Series 10,000 psi 2-BOP
TRANSPORT RACKS
Pressure Equipment System
This system consists of the 5 Series control module, transport frame and a full set of 2 1/2 I.D. or
3 I.D. pressure control equipment.

Accommodates single or dual BOPs, all


accessories and 80ft of lubricator
BOPs housed in galvanised cages for ease of use
Top or end loading of module into frame
Galvanised lubricator runners (4 or 6ft joints)
Galvanised lubricator profiles (8 or 10ft joints)
Forklift runners
Large storage locker
Heavy duty, single lift transport frame

Part Number L-690329

WEIGHTS CONTROL MODULE AND BOP


Weight
pounds 1,760
kilos 800
43
DIMENSIONS
4
inches L 148 W 48 H 70
centimetres L 375 W 121 H 178 L-696950 5 Series
ACCOMODATES THE FOLLOWING 2-BOP Grease and
Lubricator x 8 Hydraulic Control
Single or Dual BOP
Module
Grease and Hydraulic Control Module L-696950

Grease Head

Tool Trap

Tool Catcher
Crossover

Accessories

EQUIPMENT STORAGE LAYOUT

2 1/2 10,000 psi W.P.


H2S Service Dual
Compact BOP and
Transport Cage

Copyright Varco International Inc, 2002 www.elmar.co.uk


10 Series 10,000 psi 3-BOP
TRANSPORT RACKS
Pressure Equipment System
This system consists of the 10 Series control module, transport frame and a full set of 2 1/2", 3 or
4" I.D. pressure control equipment.

Accommodates a triple BOP, all accessories and


80ft of lubricator
BOPs housed in galvanised cages for ease of use
Galvanised lubricator runners for 4, 6, 8 and 10ft
joints
Forklift runners
Large storage locker
Heavy duty, single lift transport frame

Part Number L-690015

WEIGHTS CONTROL MODULE AND BOP


Weight
pounds 2,552
kilos 1,160
44
4 DIMENSIONS
inches L 161 W 53 H 80
centimetres L 408 W 135 H 203 L-697200 10 Series
ACCOMODATES THE FOLLOWING 3-BOP Grease and
Lubricator x 8 Hydraulic Control
Single, Dual or Triple BOP
Module
Grease and Hydraulic Control Module L-697200

Grease Head

Tool Trap

Tool Catcher

Crossover

Accessories
EQUIPMENT STORAGE LAYOUT

3 10,000 psi W.P.


H2S Service Triple
Compact BOP and
Transport Cage

Copyright Varco International Inc, 2002 www.elmar.co.uk


TRANSPORT RACKS E-Lite Transport System
This system consists of the 5 Series E-Lite control module and a full set of lightweight 3 or 4 1/16
I.D. pressure control equipment.

Accommodates single, dual or triple BOPs, all


accessories and 80ft of lubricator
BOPs housed in galvanised cages for ease of use
Top loading of module into frame
Galvanised lubricator profiles (4 to 10ft joints)
Forklift runners
Large storage locker
Heavy duty, DNV 2.7-1 compliant, single lift
transport frame
Options:
L-690598 3 I.D. lightweight transport rack
L-690665 4 1/16 I.D. lightweight transport rack
Part Number L-690598

WEIGHTS CONTROL MODULE AND BOP


Weight
pounds 2,646
kilos 1,200

DIMENSIONS
45
inches L 138 W 51 H 67
4
centimetres L 351 W 130 H 171 L-690597 5 Series
ACCOMODATES THE FOLLOWING E-Lite 3-BOP
Lubricator x 8 Grease and Hydraulic
Single, Dual or Triple BOP Control Module
Grease and Hydraulic Control Module L-690597

Grease Head

Tool Trap

Tool Catcher

Crossover

Accessories
EQUIPMENT STORAGE LAYOUT

3 10,000 psi W.P.


H2S Service Dual
Lightweight BOP

Copyright Varco International Inc, 2002 www.elmar.co.uk


15 Series 15,000 psi 3-BOP
TRANSPORT RACKS
Pressure Equipment System
This system consists of the 15 Series grease and hydraulic control modules, transport frame and a
full set of 2 1/2 I.D. or 3 I.D. pressure control equipment.

Accommodates 3 BOPs, all accessories and 80ft


of lubricator
Triple BOP housed in galvanised cage for ease
of use
Galvanised lubricator runners for 4, 6, 8 and 10ft
joints
Forklift runners
Large storage lockers
Heavy duty, single lift transport frame

Part Number L-690208

WEIGHTS GREASE/HYDRAULIC CONTROL MODULES


Weight
pounds 3,748
kilos 1,700

DIMENSIONS
46 inches L 157 W 62 H 74

4
centimetres L 398 W 157 H 189 L-697830 15 Series
ACCOMODATES THE FOLLOWING 3-BOP Hydraulic
Lubricator x 8 Control Module
Triple BOP

Hydraulic Control Module L-697830

Grease Control Module L-695740

Grease Head

Tool Trap

Tool Catcher

Crossover

Accessories

EQUIPMENT STORAGE LAYOUT

L-695740 15 Series
Grease Control
Module

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL 5 1/2 Single Manual
EQUIPMENT Heavy Duty Wireline Valve
Elmar manufacture a manually operated single wireline valve with a 5 1/2" ID and a safe working
pressure of 5,000 psi for open hole logging. This along with a hydraulic line wiper and stuffing box
L-971780 gives protection against pressure in open hole situations.

The manually operated wireline valve can only be mechanically opened and closed by turning
handles that are connected to a threaded shaft which screws into the body of the wireline valve.
At the end of the shaft is a plate that locks into the back of the ram body and pushes and pulls the
ram depending on the direction you turn the handles.

Single manual ram wireline valves are to be found in service with working pressure ratings up to
5,000 psi, and have an ACME threaded body with O-ring seal.

HYDRAULIC PACK-OFF (HLWB)

The Hydraulic Pack-Off and


Stuffing Box is designed to
seal on a moving cable
Hydraulic under pressure. Positioned
Pack-Off above the wireline valve, the
(HLWB) internal parts are removed
Manual Heavy before the wireline tools are
Duty Wireline lowered into the well. Once
Valve the tools are in the well the
internal parts can then be
replaced.

The Hydraulic Pack-Off and 47


Stuffing Box works through a 4
hydraulic hand pump which
applies pressure to a rubber
element that is wrapped
around the wireline and therefore provides the
seal.

The Hydraulic Pack-Off and Stuffing Box


L-971780 has a safe working pressure of 5,000
psi and is suitable for H2S service.

PART NUMBERS: MANUAL WIRELINE VALVE PART NUMBERS: HYDRAULIC PACK-OFF (HLWB)
Part Working Wire Working
I.D. Service Quick Union
Number Pressure Part Number Size Pressure Service Bottom Connection

L-971770 5 1/2 5,000 PSI H2S 7-5thd Stub Acme Pin L-971780 15/32 5,000 psi H2S 7-5thd Stub Acme Box

L-970058 5 1/2 5,000 PSI H2S 8 1/4-4x2 (6.750) Bowen L-973845 15/32 5,000 psi STD 9-4thd (7.500) Elmar Slimline Pin

L-970059 15/32 5,000 psi H2S 8 1/4-4x2 (6.750) Bowen Male Pin
L-973844 5 1/2 5,000 PSI STD 9-4thd (7.500) Elmar Slimline

MANUAL WIRELINE VALVE SECTION

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Hydraulic Wireline Annular Valve
The Elmar Hydraulic Wireline Annular Valve is designed to seal on a moving cable under pressure.
It is meant to be used for Safety while Logging applications and for Perforating with large guns.

Positioned above the drilling BOP, or a shooting nipple, it offers, once rigged up, a clean bore of
6 to 6 1/2 (depending on connection type) to run a tool through. The cable and rope socket are
initially threaded through the top section and connected to the head. Several elements are split or
slotted for ease of assembly. In subsequent runs the top section is lifted with the logging head and
remains around the cable while tools are laid down.

The Elmar Hydraulic Wireline Annular Valve seals by


squeezing a split rubber element which is wrapped around the
wire. This element seals on the cable outer armour against
well pressure, as well as wiping the wire free of fluid.

It is designed so that the rubber element which is in direct


contact with the wire can be easily replaced.

An Air Cleaner is integral to the unit.

A Hydraulic hand pump is required to operate the pack-off.

ELMAR HYDRAULIC WIRELINE ANNULAR VALVE ASSEMBLY

48 STUFFING BOX OR PACK-OFF HAND PUMP (STEEL)

4 Part Number
Quick Union
L-690730

HYDRAULIC HOSE ASSEMBLY


Part Number Description

L-691080 25ft
Hose Assembly Minimum
1/4 ID 100 R2AT Hose with
1/4 NPT Male Hose Ends Passage 1 3/4 Quick Union
L-690760 50ft
and Snaptite Male and Female Connectors
L-690740 100ft

AIR HOSE ASSEMBLY I.D. 2.40


Part Number Description

Air Hose Assembly


L-690541 1/4 ID ARO Hose

PRESSURE TEST ACCESSORIES


*I.D. 6 to 6 1/2
L-970989 Test Plug Assembly, 7 9/16-5 Stub Acme Overshot
L-971719 Test Cap Assembly, 7-5 Stub Acme

L-970835 Overshot Test Piece Assembly

L-970838 Test Rod 15/32


Logging
SPARES
Head
L-971618K Service Kit

L-971619K Service Kit * Depending upon bottom connection


L-973746K Service Kit
Note: Other line sizes available on request.
L-831270 Packing 15/32
PART NUMBERS
Working
Part Number Wire Size Pressure Service Lower Connection I.D.

L-971618 0.46-0.52 3,000 psi STD 7 9/16-5thd Stub Acme Box 6 1/2

L-971619 0.46-0.52 3,000 psi STD 7-5thd Stub Acme Pin 6

L-973746 0.46-0.52 3,000 psi STD 9-4thd (7.500) Elmar Pin 6

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Dual Hydraulic Wireline
EQUIPMENT Annular Valve
The Elmar Dual Hydraulic Wireline Annular Valve is designed to seal on a moving cable under
pressure. It is meant to be used for Safety while Logging applications and for Perforating with
large guns.

Positioned above the drilling BOP, or a shooting nipple, it offers, once rigged up, a clean bore of
6 to 6 1/2 (depending on connection type) to run a tool through. The cable and rope socket are
initially threaded through the upper and middle sections and connected to the head. Several ele-
ments are split or slotted for ease of assembly. In subsequent runs the upper and middle
sections are lifted with the logging head and remains around the cable while tools are laid down.

The Elmar Dual Hydraulic Wireline Annular Valve seals by


squeezing a split rubber element which is wrapped around the
wire. This element seals on the cable outer armour against
well pressure, as well as wiping the wire free of fluid.

It is designed so that the rubber element which is in direct


contact with the wire can be easily replaced.

An Air Cleaner is integral to the unit.

A Hydraulic hand pump is required to operate the pack-off.

ELMAR HYDRAULIC WIRELINE ANNULAR VALVE ASSEMBLY

49
4
Upper Section

STUFFING BOX OR PACK-OFF HAND PUMP (STEEL)

Part Number

Quick Union
L-690730 x (2)

HYDRAULIC HOSE ASSEMBLY


Part Number Description
Minimum Middle Section
Hose Assembly
L-691080 x (2) 25ft 1/4 ID 100 R2AT Hose with Passage 1 3/4 Quick Union
1/4 NPT Male Hose Ends
L-690760 x (2) 50ft
and Snaptite Male and Female Connectors
L-690740 x (2) 100ft I.D. 2.40
AIR HOSE ASSEMBLY
Part Number Description

L-690541
Air Hose Assembly
1/4 ID ARO Hose
*I.D. 6 to 6 1/2
Overshot
Lower Section
PRESSURE TEST ACCESSORIES
L-970989 Test Plug Assembly, 7 9/16-5 Stub Acme Logging
L-971719 Test Cap Assembly, 7-5 Stub Acme Head
L-970835 Overshot Test Piece Assembly * Depending upon bottom connection

L-970838 Test Rod 15/32 Note: Other line sizes available on request.
SPARES

L-970483K Service Kit

L-831270 Packing 15/32

PART NUMBERS
Part Number Wire Size Working Pressure Service Lower Connection

L-970483 0.46-0.52 3,000 psi H2S 7-5thd Stub Acme Pin

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL M3000 - Dual Hydraulic
EQUIPMENT Wireline Annular Valve
The Elmar Dual Hydraulic Annular Wireline Valve (M3000) is a two piece tool which is designed to
seal on a moving cable under pressure and which if necessary allows the introduction of extra
lubricator sections to the wireline rig-up if the operating conditions necessitate this step. It is to be
used for Safety While Logging applications, perforating with large guns and other similar wireline
intervention work.

Positioned above the drilling BOP, or a shooting nipple, the


M3000 Lower Assembly comprises a lower body and a lower
Upper Assembly packing assembly which can be easily disassembled for ease
of rig-up. The M3000 Lower Assembly offers a through bore of
6 1/2 ID maximum (depending on connection type). Several
elements of the lower packing assembly are either slotted or
split in order that the cable head with rope socket can remain
intact.

In the course of the wireline intervention it may be


necessary to add lubricator sections with the Upper Assembly
installed to overcome a wireline problem e.g. bird cage or a
well kick. A two step procedure will allow the bird cage to be
removed from the well and the wireline tool to be raised above
the drilling BOP in order that it may be closed.
Tulip Wire
Lower Assembly Guide Figure 1 opposite: Illustrates the rig-up as wireline
intervention work commences.
Air Cleaner
Figure 2: Illustrates the position where the wireline crew have
Lock-Down Lower clamped the wire above the Lower Assembly, they have cut
Screws Packing the wire and threaded the wire through the M3000 Upper
Assembly Assembly and the extra lubricator section(s) and/or pump-in
Pump-in/ sub, they have tied the two loose ends of wire together and
Equalisation have taken the tool weight on the winch, they have removed
Lower Body the wireline clamp and have lowered the extra lubricator and
50 Port M3000 Upper Assembly to make-up to the M3000 Lower
4 Assembly.

Figure 3: Illustrates the position after equalisation across the


M3000 lower packing element and slacking off the lower
Overshot packing lock-down screws to allow the lower packing to be
raised with the wire/tool.

The M3000 upper and lower packing assemblies seal by


squeezing a split rubber element which is wrapped around the
STUFFING BOX OR PACK-OFF HAND PUMP (STEEL) wire. Each element seals on the cable our armour against well
pressure, as well as wiping the wire free of fluid.
Part Number

The M3000 is designed so that the rubber element which is in


L-690730 direct contact with the wire can be easily replaced.

HYDRAULIC HOSE ASSEMBLY An Air Cleaner is integral to the upper and lower assembly.
Part Number Description
Hose Assembly A Hydraulic hand pump is required to operate the packing
L-691080 25ft 1/4 ID 100 R2AT Hose with element.
1/4 NPT Male Hose Ends
L-690760 50ft
and Snaptite Male and Female Connectors
L-690740 100ft A pump-in sub, two valves and a suitable by-pass hose are
required for equalisation and bleed-off.
AIR HOSE ASSEMBLY
Part Number Description PART NUMBERS
Part Wire Working
Description Number Size Pressure Service Bottom Connection
Air Hose Assembly
L-690541 1/4 ID ARO Hose
Upper Assy L-971472 0.46-0.52 3,000 psi STD 9-4thd (7.500) Slimline E5

Lower Assy L-971473 0.46-0.52 3,000 psi STD 9-4thd (7.500) Slimline E5

PRESSURE TEST ACCESSORIES Note: Other line sizes available on request. 2. Seal Kits comprise O-Rings and BURs only.

L-970835 Overshot Test Piece Assembly

L-970838 Test Rod 0.46

SPARES
L-971472K Service Kit

L-971473K Service Kit

L-831270 Packing 0.46

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL M3000 - Dual Hydraulic
EQUIPMENT Wireline Annular Valve Contd

ELMAR DUAL HYDRAULIC ANNULAR WIRELINE VALVE 3,000 PSI WORKING PRESSURE (STD SERVICE)

M3000
Upper
Assembly

Lower
Packing
Assembly

Lubricator
Section(s)

Wireline
Logging
Tool
51
4
Pump-in
Sub

Lock-down
Lock-down
Screws
Screws
Released
Lower
Body

M3000 Lower
Assembly

Figure 1 Figure 2 Figure 3

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Slimline and Slimlite Equipment
The Elmar Slimline and "Slimlite" equipment complements Elmar's range of large bore pressure
control equipment. Available in H2S and STD service, the equipment is typically used during Open
Hole wireline intervention work, or for perforating operations with large casing guns.

The Slimline range of pressure control


equipment uses lubricators made out of L-80 or
P-110 Casing tubes.The Slimline equipment
has a 1.5 safety factor with Test Pressure = 1.5 X
Working Pressure in the 3,000 psi and 5,000 psi
WP range.

Slimline Tube Elmars new "Slimlite" range of pressure control


L-80 or P-110 equipment uses high strength stainless steel
API Casing lubricator tubes with a 5,000 psi H2S service
rating. Elmar "Slimlite" equipment has a 2.0
safety factor with Test Pressure = 2.0 X Working
Pressure and complies with API 6A
Slimlite Tube specifications.
High Strength
Stainless Steel Slimline and Slimlite lubricator are available
from 2ft to 20ft lengths.

ELMAR SLIMLINE IDENTIFICATION CHART


Slimline Working Test
Size I.D. Thread Details Pressure Pressure Service

5 1/2 4.89 6 3/4-4thd (5.375) Slimline 5,000 psi 7,500 psi STD
52
7 5/8 6.76 8 1/2-4thd (7.250) Slimline 3,000 psi 4,500 psi STD
4
7 5/8 6.76 9-4thd (7.500) Slimline 5,000 psi 7,500 psi STD

7 5/8 6.62 9 1/2-4thd (7.500) Slimline 5,000 psi 7,500 psi H2S

ELMAR SLIMLITE IDENTIFICATION CHART


5 1/2 4.89 6 3/4-4thd (5.375) Slimlite 5,000 psi 10,000 psi H2S

7 5/8 6.62 9 1/2-4thd (7.500) Slimlite 5,000 psi 10,000 psi H2S

Slimline/Slimlite Unions

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Hydraulic Ball Valve
The Hydraulic Ball Valve is a full-opening, hydraulically controlled valve, designed for use with
Surface Pressure Control Equipment. It is operated with a hydraulic hand pump or a hydraulic
actuator and is normally installed below the Wireline Valve and above the Wellhead Gate Valves.
This allows the pressure control equipment string to be tested to full allowable working pressure
without applying pressure from above to the Wellhead Gate Valves.

The Hydraulic Ball Valve is available in working pressures up to 15,000 psi and with internal
diameters from 2 1/2" to 4". The Ball Valve is delivered complete with suitable top and bottom Quick
Union Connections to fit the Customer's string.

Up to 15,000 psi working pressure rating


H2S and Standard Service
2 1/2" through to 4" ID
Integral equalizer valve
Customer's specified top and bottom unions
Operates with 3,000 psi hydraulic pressure
Isolates wellhead gate during pressure testing
Back-up of wellhead valves on work-over
operations
Allows protection of perforating guns when
pressure testing the surface Pressure Control
Equipment 53
4

Part Number 76-000109

PART NUMBERS
Part Number I.D. Working Pressure Service Quick Union

76-000103 3 5,000 psi STD 4 3/4-4thd (3.750) Bowen

76-000104 2 1/2 5,000 psi H2S 4 3/4-4thd (3.750) Bowen

76-000101 2 1/2 10,000 psi STD 4 3/4-4thd (3.750) Bowen

76-000106 3 10,000 psi STD 4 3/4-4thd (3.750) Bowen

76-000109 3 10,000 psi STD 5 1/2-4x2 (4.375) Bowen

76-000123 3 5,000 psi H2S 5 3/4-4thd (4.000) Otis

76-000102 3 10,000 psi H2S 5 3/4-4thd (4.000) Otis

76-000111 3 10,000 psi H2S 6 5/16-4thd (4.375) Bowen

76-000117 4 10,000 psi H2S 8 1/4-4x2 (6.000) Bowen

76-000132 4 10,000 psi H2S 8 3/8-4thd (5.250) Otis

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Multi Line Ram Seal
Where conventional seals are sized for one line size only, the Elmar Multi Line Ram Seal has been
designed to seal a range of line sizes from blind and cover 0.092 Slickline through to 0.312
braided line using a specially developed elastomer. The ram seal is directly interchangeable with
conventional seals in Elmars wireline valves. For use up to 10,000 psi working pressure and -30C
to 121C, H2S service.

Ram Detail

Part Number L-979939


6 3/8 Multi Line Ram Seal

PART NUMBERS
54 Part Number Working Pressure Size Line Size
4
L-980081 10,000 psi 3 Blind to 0.312

L-970103 10,000 psi 4 - 4 1/2 Blind to 0.312

L-970250 10,000 psi 5 - 5 1/2 Blind to 0.312

L-979939 10,000 psi 6 - 6 1/2 Blind to 0.312

Multi Line
Ram Seal

Dual Compact
Wireline Valve
c/w Multi Line Ram Seals

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Q-GUIDE: A New Ram Design
The Elmar Q-GUIDE ram, is a new proprietary design (Patents Pending) that provides a positive
alignment for the wireline. V-shaped flat guides on either side of the inner seal restrict the wireline
so that the section of line contacting the inner seal is always centred and parallel to the wireline
valve axis.

The Q-GUIDE has been designed to accommodate eccentric set-ups where the wireline goes
through the Wireline valve body at an angle and can be trapped by the rams before falling in the
cable groove.

The Q-GUIDE style of ram has been developed to replace integral guide style rams. Inner and
outer seals used in the Q-GUIDE are the same as used in the current styles of ram bodies.

The Elmar multi-line inner seal can be used with the Q-GUIDE ram.

The Q-GUIDE is available for all sizes of wireline valves.

RAM ASSEMBLY PART NUMBER


BOP Size Generic Q-GUIDE Assembly Number Coding

3 L-972667 * *

4-4.5 L-972668 * *

5-5.5 L-972632 * *

6-6.5 L-972631 * *

55
4
ELASTOMER
V VITON

N NITRILE

H HYD NITRILE

MULTILINE RANGE - VITON


1 Blind - 5/16
New Q-GUIDE Ram Assembly 2 5/16 - 1/2
(Q-GUIDE Patents Pending)

CONVENTIONAL RAM DESIGN LINE SIZE


A B C D E F G H J M

Rams with Standard 0.125 3/16 7/32 1/4 9/32 5/16 3/8 7/16 15/32 Multi

Guides Plates Note: Other line sizes are available upon request

Ordering Example: L-972667M1 - 3 Q-GUIDE ram assembly dressed with multiline seals for
Blind through to 5/16 wireline.
L-972667FV - 3 Q-GUIDE ram assembly dressed with Viton seals for
5/16 wireline.

Rams with
Integral Guides

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Shear and Seal
EQUIPMENT Wireline Ram Assembly
The Elmar Shear and Seal Wireline Ram assembly has been developed to satisfy the requirement
for wireline operators to be able to shear their wire and seal the well independently of the well
control equipment used by the drilling or oil company.

The shear and seal ram assembly can be installed in Elmar Surelok and Compact design Wireline
Valves of up to 10,000 psi working pressure and has a full bore (except 2 1/2 - 3 version) guiding
and shearing capacity. For use with up to 15/32 wire, dependant on BOP ram assembly size.

The ram bodies are manufactured from H2S resistant alloy steel, the elastomers from tear
resistant Nitrile and the shear blades from through hardened alloy steel.

Ram Detail

Shear and Seal Ram Assembly


4 - 6 1/2 BOP Size
56 PART NUMBERS
4 Part Number BOP Size Shearing Capacity

L-977452 2 1/2 - 3 .108 - 15/32 wireline

L-972357 4 - 4 1/2 .108 - 15/32 wireline

L-980016 5 - 5 1/2 .108 - 15/32 wireline

L-979366 6 - 6 1/2 .108 - 15/32 wireline


Shear and
Seal Ram
Note: 1. Up to 15/32 shearing capabilities dependant on BOP ram sizes.
2. Hardened materials are susceptible to sulphide stress cracking (SSC).

Triple Compact
Wireline Valve
c/w Shear and Seal Wireline Rams

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL Safety Flow Diverter
EQUIPMENT and Cable Clamp
The Safety Flow Diverter is a safety device designed to provide an extra measure of safety
whenever it is necessary to work around the wellhead with the wireline valve closed on a cable and
the lubricator removed. (e.g. stranded cable repairs).

The Safety Flow Diverter is installed on top of the wireline valve with the cable in the wellbore.
Mounting of the Diverter is possible without cutting the cable since all components are split.

The Safety Flow Diverter provides an auxiliary seal around the cable to contain and divert any
residual leakage through the wireline valve. The Diverter incorporates a Cable Clamp in a compact
assembly. Leaked fluids are diverted through a high-pressure hose.

Protects personnel from residual leakage


through Wireline Valve
1/4 NPT Integral Cable Clamp available for all electrical
Drain Port wireline sizes
Available to fit all equipment strings
5,000 and 10,000 psi rating, STD and H2S Service
High Pressure Hose assembly to divert leaked
fluid

BLEED-OFF HOSE ASSEMBLY


Part Number Description 57
1/2" Hose Assembly x 60ft long 4
with Hex union and T piece
L-690586 for low pressure return,
3,500 psi working pressure.

Part Number L-978839

PART NUMBERS
Part Number Service Working Pressure Quick Union

L-970276 H2S 5,000 psi 4 3/4-4thd (3.750) Bowen

L-972899 H2S 10,000 psi 4 3/4-4x2 (3.750) Elmar

L-972953 STD 10,000 psi 4 3/4-4thd (3.750) Bowen

L-979907 STD 5,000 psi 5-4thd (3.500) Otis

L-979917 H2S 5,000 psi 5 1/2-4x2 (4.375) Bowen

L-972951 STD 10,000 psi 5 1/2-4x2 (4.375) Bowen

L-970291 H2S 10,000 psi 5 3/4-4thd (4.000) Otis

L-972914 H2S 10,000 psi 6 1/8-4x2 (4.750) Elmar

L-970285 H2S 10,000 psi 6 5/16-4thd (4.375) Bowen

L-972674 STD 10,000 psi 6 1/2-4thd (4.750) Otis

L-979920 H2S 10,000 psi 6 1/2-4thd (4.750) Otis

L-970425 H2S 5,000 psi 8 1/4-4x2 (6.750) Bowen

L-970413 H2S 10,000 psi 8 1/4-4x2 (6.000) Bowen

L-970434 H2S 10,000 psi 9-4thd (6.750) Otis

L-970491 H2S 10,000 psi 11 1/2-4thd (8.250) Otis

Note :Line size to be specified at time of ordering

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL
EQUIPMENT
Turn Around Sheave (TAS)
The Turn Around Sheave has been specially designed to reduce the overall height of the pressure
equipment string. With the conventional pressure equipment system the top sheave is positioned
above the tool catcher, grease injection control head and line wiper. By installing the sheave inside
a pressure retaining chamber and connecting one end to the tool catcher, the grease injection
control head and line wiper can be connected vertically downward, thus reducing the overall height
of the system. The design of the Turn Around Sheave allows the operator to utilise existing
equipment (grease injection control heads and line wipers), eliminating the need to purchase all
new items. Notice that the Turn Around Sheave must be secured to a member rated 2 x Maximum
Line Pull (similar to a Wireline Top Sheave) and cannot be used unsupported.

TURN AROUND SHEAVE RIG-UP (c/w Elmar Compact Mast)

Drop Sheave

Turn Around Sheave


T.A.S. Adapter
Ball Check Valve
Tool Catcher
Spreader Beam

Grease Injection Head

Stuffing Box and Line


58
Wiper
4

Grease Head
Adapter
Grease Injection
Tool Catcher Adapter Lubricator
Bottom Sheave Clamp
ACCESSORIES
Wireline Valve
L-978923 Adapter, 2-6-60 Box

L-978924 Adapter, 2-6-60 Pin

L-978927 Adapter, 2-10TPI Acme Box Wireline


L-978928 Adapter, 2-10TPI Acme Pin Compact Mast
L-690174 Spreader Beam, 4 ID, 5,25 O.D. Lubricator, 14 Wheel II I
II
I
I I II I I I I I I
I I I
I
I
I I
I I II
I
II
I
I

I
I II I I I I I I I I

I II
I

I
I I
I I

IIII IIIII I
I I I I

I I I I
I

I
II

I
I
II
II

I
II I II

L-690256 Universal Spreader Beam, 4 ID, 6,75 O.D. Lubricator, 14 Wheel

L-680215 Insert for 6.25 O.D. tube

L-680216 Insert for 5.50 O.D. tube

L-680217 Insert for 5.25 O.D. tube

L-680218 Insert for 3.25 O.D. tube

L-680331 Insert for 5.75 O.D. tube

L-680918 Insert for 3.75 O.D. tube

L-690099 Universal Lower Sheave Clamp

L-690155 Universal Lower Sheave Clamp, load pin and meter


1. Grease Head and Tool Catcher adapters required depending on flotube type. (2 -6-60 for SWS
PART NUMBERS flotubes and 2 -10 TPI for concentric flotubes).
Part Working 2. Sheave wheels available for alternative line sizes.
Service Wellhead Connection Sheave Size Line Size
Number Pressure

L-977215 5,000 PSI STD 2-8 UN Box 12 .220

L-977112 5,000 PSI H2S 2-8 UN Box 12 .220

L-977513 5,000 PSI STD 2-8 UN Box 12 .320

L-977514 5,000 PSI H2S 2-8 UN Box 12 .320

L-973111 10,000 PSI H2S 2-8 UN Box 14 .230

Copyright Varco International Inc, 2002 www.elmar.co.uk


PRESSURE CONTROL MPA2 Series 2 1/2 Tonne
EQUIPMENT Hay Pulley Assembly
The SSR Lightweight Hay Pulley assembly is designed for standard and heavy duty operations with
slickline wire sizes of up to 0.125" diameter and line pulls of up to 5,500 lbs. The composite
material used in the hay pulley has excellent wear characteristics and also helps to reduce metal
to metal damage on expensive wirelines. The pulley is opened by simply pulling on two rings on
one side of the pulley, it then swivels on the centre pin to an open position to allow the wire to be
easily installed on the wheel. The centre pin has a fixture to accept a lightweight floor stand if
required.

Accessories:
Line Wiper
- Line Wiper B111-006
- Line Wiper Mount Bracket AssemblyMPA6-005
Floor Stand

SSR Part Number MPA2-024

Benefits:
Ease of handling 59
Ease of wire installation 4
Reduces wear on expensive wirelines

Features:
Lightweight (under 7kgs)
Accepts Floor Stand
Line pull 2,500kgs (5,500lbs.)
Test load 5,000kgs (11,000lbs.)
Swivel eye connection
Takes standard Line Wipers

Pulley shown open


for fitting wire

WEIGHTS
Weight Pounds (Kilos)
Hay Pulley 15.2 (6.9)
WHEEL SIZES

Size 16 Wheel for the following wire sizes: 0.092


0.108
0.125
(SSR Product Line)

Copyright Varco International Inc, 2002 www.elmar.co.uk

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