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PASS PROCESS ELECTRODEPOLARITY CURRENT(AVOLTAGE(VWELD DEPBEAD LEN TIME SPEED(mm

ROOT SMAW 2.5 DCEP 58 23 70 47 1.489362


64 23 55 48 1.145833
64 24 55 47 1.170213
HOT SMAW 2.5 DCEP 70 22 55 44 1.25
70 22 50 44 1.136364
F1 SMAW 3.2 DCEP 80 24 55 60 0.916667
83 24 65 63 1.031746
F2 SMAW 3.2 DCEP 90 24 90 65 1.384615
91 24 95 60 1.583333
F3 SMAW 3.2 DCEP 96 25 55 55 1
97 25 80 52 1.538462
F4 SMAW 3.2 DCEP 96 25 55 55 1
98 26 75 54 1.388889
F5 SMAW 3.2 DCEP 98 24 50 58 0.862069
97 23 80 58 1.37931
F6 SMAW 3.2 DCEP 103 25 55 52 1.057692
105 25 80 51 1.568627
F7 SMAW 107 26 54 48 1.125
107 25 100 53 1.886792
F8 83 25 65 35 1.857143
83 25 70 36 1.944444
F9 80 26 55 38 1.447368
81 25 70 38 1.842105
F10 80 25 70 38 1.842105
80 25 80 38 2.105263
F11 81 25 55 36 1.527778
82 25 55 36 1.527778
BACK CHIPPING 92 26 60 30 2
91 26 70 35 2
HEATINPUTI.P.T
0.895686
1.284655
1.312582
1.232
1.3552
2.094545
1.930708
1.56
1.379368
2.4
1.57625
2.4
1.83456
2.72832
1.617475
2.434545
1.673438
2.472889
1.41775
1.117308
1.067143
1.437091
1.099286
1.085714
0.95
1.325455
1.341818
1.196
1.183
TARGET WELDING PARAMETERS SHEET---PQR RUN
COMPANY TEST DATE
PROJECT LOCATION
PQR NO. PREHEAT TEMP
WPS NO. WELDER ID
WELD POSITION WELDER NAME
WELD PROGRESSION WELD START TIME
TYPE OF CLAMP

TEST COUPON TWO LINE PIPES OF RANDO

S NO PASS NO LAYER NO PROCESS ELECTRODE DIA POLARITY CURRENT(A)


1 SMAW DCEP 91
2 93
3 91
4 90
5 90
6 91
7 94
8 95
9 91
10 93
11 85
86
80
83

88
76
79
45
72
--PQR RUN

PIPES OF RANDOM LENGTH

TRAVEL SPEED (mm/Sec)

VOLTAGE(V) Bead Length Time Travel Speed (M


HEAT INPUT(KJ/MM)
I.P.TEMP
27 125 60 2.08 1.18
26 120 48 2.50 0.97
27 145 64 2.27 1.08
27 90 26 3.46 0.70
28 125 62 2.02 1.25
26 125 42 2.98 0.79
28 125 58 2.16 1.22
26 125 44 2.84 0.87
28 224 83 2.70 0.94
28 224 105 2.13 1.22
26 114 65 1.75 1.26
27 101 53 1.91 1.22
27 207 106
26

22
33
21
34
22