C-90-1323-009 - Rev 0

Contract No. Document No.
REV
59/2009-EPC C-90-1323-009 0
DATE: 07October10 SHEET 1 of 11
Prepared P.T.Duong
Checked Nam Vu
DESIGN CALCULATION Approved S. Miyaoka
FOUNDATION OF PIPERACK PR-03 (F2, F2A)

FOUNDATION DESIGN CALCULATION
FOR CONSTRUCTION
Bio-fuel Ethanol Plant in Northern Region Project
Distribution
PVC
PD
DPD (Site)
Proc M
ALI
PM
JVC
PM REV DATE PAGE DESCRIPTION PREPD CHKD APPD
EM
PEN
A 07 October 10 All For Approval P.T.Duong Nam Vu S. Miyaoka
CVL
0 30 December 10 All For Construction D.H.Lam Hanh Nguyen S. Miyaoka
PIP
INST
ELC
DHT
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-009 Rev.0
SHEET : 2 of 11
TableofContents
1. GENERAL ............................................................................................................................. 3
1.1. Applicable Documents ............................................................................................. 3
1.2. Material..................................................................................................................... 3
1.3. Factor of Safety for Stability ................................................................................... 3
2. BOREHOLE LOCATION ................................................................................................... 3
3. CALCULATION................................................................................................................... 3
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-009 Rev.0
SHEET : 3 of 11
1. GENERAL
This calculation sheet covers the design of foundation of pilerack PR-03 (F2, F2A) for
Main Process Plant of Bio-Fuel Ethanol Plant in Northern Region Project.
1.1 Applicable Documents and standards
a) S-00-1310-001 : Civil and Structural Design Criteria

b) ASCE 7-05
c) ACI 318-08
1.2 Material
Concrete: fc = 22.5 Mpa (B22.5 equivalent to M300 in TCVN 356-2005)

Reinforcing Steel : fy = 295 Mpa (equivalent to CII in TCVN 356-2005)
1.3 Factor of Safety for Shallow Foundation Stability
Against Sliding: 1.5

Again Overturning: 1.5
2. BORE HOLE LOCATION: BH30
- The section will be referred to Report on Geotechnical Investigation established by

Geotechnical Research Center).
- The location will be referred to the key plan in the design drawing.
- For shallow foundation founded on backfill compacted at K=0.9 assumed bearing
capacity is 100 kN/m2.
3. CALCULATION
- Use software STAAD FOUNDATION for the design and analysis of foundation of
PR-03(F2, F2A)
Strip Footing Design Page 4 of 11
COMBINED FOUNDATION DESIGN (ACI 318-05)
Design For Combined Footing ))$
Left Overhang Right Overhang Length Width Thickness

Footing No.
(m) (m) (m) (m) (m)
1 0.400 0.400 6.800 2.600 0.600
Footing No. Footing Reinforcement
- Main Steel Top Main Steel Bottom Secondary Steel Top Secondary Steel Bottom
1 #20 @ 100 mm c/c #16 @ 100 mm c/c #16 @ 100 mm c/c #16 @ 100 mm c/c
Combined Footing F2
Input Data
Geometry of Footing
For Column 1
Column Dimensions
Column Shape : Rectangular

Column Length - X (Pl) : 0.70 m
Column Width - Z (Pw) : 0.60 m
Pedestal
Include Pedestal? Yes

Pedestal Shape : Rectangular
Pedestal Height (Ph) : 1.10 m
Pedestal Length - X (Pl) : 0.80 m
Pedestal Width - Z (Pw) : 0.80 m
For Column 2
Column Dimensions
Column Shape : Rectangular
file://D:\Staad.foundation 5.1\CalcXsl\Combined.xml 12/28/2010

Column Length - X (Pl) : 0.70 m

Column Width - Z (Pw) : 0.60 m
Pedestal
Include Pedestal? Yes

Pedestal Shape : Rectangular
Pedestal Height (Ph) : 1.10 m
Pedestal Length - X (Pl) : 0.80 m
Pedestal Width - Z (Pw) : 0.80 m
Length of left overhang : 0.28 m
Length of right overhang : 0.28 m
Is the length of left overhang fixed? Yes
Is the length of right overhang fixed? Yes
Minimum Width of footing (Wo) : 2600.00 mm
Maximum Width of Footing (Wo) : 40000.00 mm
Minimum Thickness of footing (Do) : 600.00 mm
Maximum Thickness of Footing (Do) : 1500.00 mm
Maximum Length of Footing (Lo) : 40000.00 mm
Length Increment : 50.00 mm
Depth Increment : 50.00 mm
Cover and Soil Properties
Pedestal Clear Cover : 50.00 mm
Footing Clear Cover : 50.00 mm
Unit Weight of soil : 18.00 kN/m3
Soil Bearing Capacity : 100.00 kN/m2
Soil Surcharge : 0.00 kN/m2
Depth of Soil above Footing : 800.00 mm
Depth of Water Table : 8.00 m
Concrete and Rebar Properties
Unit Weight of Concrete 25.000 kN/m3
Compressive Strength of Concrete : 22.500 N/mm2
Yield Strength of Steel : 295.000 N/mm2
Minimum Bar Size : 10
Maximum Bar Size : 20
Minimum Bar Spacing : 100.00 mm
Maximum Bar Spacing : 200.00 mm
------------------------------------------------------
Design Calculations
Footing size calculations
Reduction of force due to buoyancy = -0.00 kN
Minimum area required from bearing

pressure,Amin = Pcritical/qmax : 8.92 m^2
Note: Amin is an initial estimation.
P = Critical Factored Axial Load(without self weight/buoyancy/soil).

qmax = Respective Factored Bearing Capacity.
Area from initial length and width,Ao = L x W: 17.68 m^2
Final footing dimensions are:
Length of footing, L : 6.80 m
Width of footing, W : 2.60 m
Depth of footing, Do : 0.60 m
Area, A : 17.68 m^2
Length of left overhang, Lleft_overhang : 0.40 m
Length of right overhang, Lright_overhang : 0.40 m
------------------------------------------------------
Load Combination/s- Allowable Stress Level

Load Combination
Load Combination Title
Number
101 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP
102 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+1.0xST+1.0xGL
103 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+(-1.0)xST+(-1.0)xGL
104 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+1.0xLL
105 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.75xST+0.75xGL+0.75xLL
106 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+(-0.75)xST+(-0.75)xGL+0.75xLL
107 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+1.0xWX
108 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+1.0xWY
109 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.7xSX
110 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.7xSY
111 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.75xWX+0.75xLL
112 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.75xWY+0.75xLL
113 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.525xSX+0.75xLL
114 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.525xSY+0.75xLL
Load Combination/s- Strength Level
Load Combination
Load Combination Title
Number
119 1.4xDL+1.4xEP+1.4xIN+1.4xEL+1.4xOP
120 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.2xST+1.2xGL+0.5xLL
121 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+(-1.2)xST+(-1.2)xGL+0.5xLL
122 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.6xLL+0.8xWX
123 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.6xLL+0.8xWY
124 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.6xWX+0.5xLL
125 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.6xWY+0.5xLL
Applied Loads - Allowable Stress Level

Axial Shear X Shear Z Moment X Moment Z
LC
(kN) (kN) (kN) (kNm) (kNm)
-
Column Number : 1
101 209.170 -6.450 1.850 -0.200 10.770
102 159.590 19.400 14.570 1.450 -65.930
103 258.750 -32.300 -10.870 -1.850 87.470
104 206.170 -6.460 3.130 -0.030 10.790
105 169.735 12.930 12.350 1.165 -46.740
106 244.105 -25.845 -6.730 -1.310 68.310
107 145.990 39.770 7.170 0.650 142.060
108 109.300 -6.670 47.750 7.670 11.270

109 191.180 20.514 -3.666 -0.921 -71.872

110 139.604 -6.597 32.699 3.888 11.148
111 159.535 28.207 6.800 0.565 109.253
112 132.017 -6.623 37.235 5.830 11.160
113 193.427 13.765 -1.327 -0.613 -51.197
114 154.745 -6.568 25.947 2.993 11.068
115 62.322 42.350 6.430 0.730 137.752
116 25.632 -4.090 47.010 7.750 6.962
117 107.512 23.094 -4.406 -0.841 -76.180
118 55.936 -4.017 31.959 3.968 6.840
-
Column Number : 2
101 350.370 5.490 101.780 -10.040 -9.710
102 336.710 31.350 120.080 -10.450 -86.440
103 364.030 -20.370 83.480 -9.630 67.020
104 347.570 5.490 103.080 -10.060 -9.700
105 338.025 24.885 116.480 -10.363 -67.250
106 358.515 -13.905 89.030 -9.747 47.845
107 412.430 53.540 96.950 -9.980 -142.600
108 256.630 5.320 149.990 -9.340 -9.290
109 369.207 41.211 107.772 -10.110 -106.891
110 283.856 5.350 136.402 -9.991 -9.332
111 394.815 41.527 99.132 -10.010 -109.370
112 277.965 5.362 138.913 -9.530 -9.388
113 362.398 32.281 107.249 -10.108 -82.588
114 298.384 5.385 128.721 -10.018 -9.419
115 272.282 51.344 56.238 -5.964 -138.716
116 116.482 3.124 109.278 -5.324 -5.406
117 229.059 39.015 67.060 -6.094 -103.007
118 143.708 3.154 95.690 -5.975 -5.448
Applied Loads - Strength Level

Axial Shear X Shear Z Moment X Moment Z
LC
(kN) (kN) (kN) (kNm) (kNm)
-
Column Number : 1
119 292.838 -9.030 2.590 -0.280 15.078
120 190.008 23.275 18.124 1.825 -79.106
121 309.000 -38.765 -12.404 -2.135 104.974
122 195.660 29.220 8.524 0.712 117.988
123 166.308 -7.932 40.988 6.328 13.356
124 148.416 66.207 11.372 1.205 222.998
125 89.712 -8.097 76.300 12.437 13.734
126 225.304 30.780 -5.660 -1.270 -105.136
127 151.624 -7.950 46.290 5.600 13.464
128 87.165 68.147 10.177 1.180 219.757
129 28.461 -6.157 75.105 12.412 10.493
130 162.553 32.715 -6.215 -1.210 -108.367
131 88.873 -6.015 45.735 5.660 10.233
-
Column Number : 2
119 490.518 7.686 142.492 -14.056 -13.594
120 402.652 37.620 144.746 -12.550 -103.723
121 435.436 -24.444 100.826 -11.566 80.429
122 465.612 45.028 120.352 -12.032 -117.948
123 340.972 6.452 162.784 -11.520 -11.300
124 518.340 83.468 115.058 -11.962 -224.271
125 269.060 6.316 199.922 -10.938 -10.975
126 447.354 57.618 130.696 -12.148 -150.482
127 325.424 6.388 171.596 -11.978 -11.112
128 414.629 81.821 83.874 -8.940 -221.363
129 165.349 4.669 168.738 -7.916 -8.067
130 342.243 55.971 100.162 -9.136 -147.569
131 220.313 4.741 141.062 -8.966 -8.199
Calculated pressures at four corners

Pressure at Pressure at Pressure at Pressure at Area of

Load corner 1 corner 2 corner 3 corner 4 footing in
Case (q1) (q2) (q3) (q4) uplift (Au)
(kN/m^2) (kN/m^2) (kN/m^2) (kN/m^2) (sq. m)
107 87.8815 -7.7886 35.9829 131.6530 0.11
103 54.5430 47.3755 76.6020 83.7694 0.00
103 54.5430 47.3755 76.6020 83.7694 0.00
107 87.8815 -7.7886 35.9829 131.6530 0.11
If Au is zero, there is no uplift and no pressure adjustment is necessary. Otherwise, to account for uplift, areas of
negative pressure will be set to zero and the pressure will be redistributed to remaining corners.
Summary of adjusted pressures at four corners
Pressure at Pressure at Pressure at Pressure at

Load corner 1 (q1) corner 2 (q2) corner 3 (q3) corner 4 (q4)
Case
(kN/m^2) (kN/m^2) (kN/m^2) (kN/m^2)
107 87.8979 0.0000 35.9888 131.7717
103 54.5430 47.3755 76.6020 83.7694
103 54.5430 47.3755 76.6020 83.7694
107 87.8979 0.0000 35.9888 131.7717
------------------------------------------------------
Check for stability against overturning:-
Resisting Resisting
Moment X Moment Z
Load Case Moment X Moment Z Ratio X Ratio Z
(kNm) (kNm)
(kNm) (kNm)
101 165.931 420.900 1424.879 3726.607 8.587 8.854
102 219.905 769.994 1342.669 3511.595 6.106 4.561
103 111.957 71.807 1507.090 3941.619 13.462 54.892
104 170.467 421.453 1417.339 3706.888 8.315 8.795
105 209.813 683.135 1357.567 3550.559 6.470 5.197
106 128.852 159.495 1480.882 3873.077 11.493 24.283
107 167.674 958.469 1423.423 3722.799 8.489 3.884
108 334.488 437.707 1173.191 3068.345 3.507 7.010
109 165.949 817.765 1425.980 3729.487 8.593 4.561
110 281.369 428.812 1247.979 3263.944 4.435 7.612
111 170.640 824.492 1418.132 3708.962 8.311 4.498
112 295.751 433.920 1230.458 3218.121 4.161 7.416
113 169.346 718.963 1420.050 3713.977 8.386 5.166
114 255.911 427.249 1286.549 3364.820 5.027 7.876
115 101.302 790.109 1132.468 2961.839 11.179 3.749
116 268.116 269.347 882.235 2307.385 3.291 8.567
117 99.577 649.405 1135.025 2968.527 11.399 4.571
118 214.996 260.452 957.023 2502.983 4.451 9.610
------------------------------------------------------
Calculations of Footing Thickness

Footing thickness is calculated based on the ultimate load cases
Check for Punching Shear
Note: Bcol = Column or Pedestal Width
Dcol = Column or Pedestal Depth
For Column 1
Critical Load case for Punching Shear Check : 119
Total Footing Depth, Do 0.60m
=
Calculated Effective (Do - clear cover - = 0.54 m
Depth,deff = Db/2) :
For rectangular column,

Bcol / Dcol : 1
=
Effective depth, deff, increased until 0.75*Vc Punching Shear Force
Punchng Shear Force, Vu = 259.68 kN
From ACI Cl.11.12.2.1, 5.38 m

for column
Equation 11-33, Vc1 6911.31 kN
Punching shear 0.75 x minimum of (Vc1,Vc2,Vc3) 3455.65 kN

strength,Vc=
0.75 * Vc > Vu hence, OK
For Column 2
Critical Load case for Punching Shear Check : 119
Total Footing Depth, Do 0.60m
=
Calculated Effective (Do - clear cover - = 0.54 m
Depth,deff = Db/2) :
For rectangular column,

Bcol / Dcol : 1
=
Effective depth, deff, increased until 0.75*Vc Punching Shear Force
Punchng Shear Force, Vu = 363.61 kN
From ACI Cl.11.12.2.1, 5.38 m

for column
Punching shear 0.75 x minimum of (Vc1,Vc2,Vc3) 3455.65 kN

strength,Vc=
0.75 * Vc > Vu hence, OK
------------------------------------------------------

Check for One-Way Shear
Critical load case for maximum shear force along the length of 121
footing :
Critical Shear force,Vu For the critical load case: 276.20 kN
Point of occurance of Vu Critical one-way shear position: 5.456 m
From ACI c1. 11.3.1.1,Vc 1114.17 kN
0.75 x Vc = 835.63
kN
Since 0.75 * Vc > Vu hence,
OK
------------------------------------------------------
Design of flexure
Bottom Reinforcement
Critical load case : 130

Required Effective Depth : 0.54 m
, from ACI Cl.10.2.7.3 max[0.85-0.05x(Fc-4),0.65]= 0.8500
From ACI Cl. 10.3.2, 0.0369
From ACI Cl. 10.3.3, 0.0277
From ACI Cl. 7.12.2, 0.0020
Modular Ratio,m 15.4248
Ultimate Moment : 158.32 kNm

Point of occurrence of the ultimate 0.41 m
moment along the length of
footing :
Nominal Moment Capacity : 175.91 kNm
Required : 0.002206
Area of main steel required, As = 3441.18 mm2

* W * deff :
Top Reinforcement
Critical load case : 124

Required Effective Depth : 0.54 m
, from ACI Cl.10.2.7.3 max[0.85-0.05x(Fc-4),0.65] 0.8500
From ACI Cl. 10.3.2, 0.0369
From ACI Cl. 10.3.3, 0.0277
From ACI Cl. 7.12.2, 0.0020
Modular Ratio,m 15.4248
Ultimate Moment : 729.84 kNm

Point of occurrence of the ultimate 4.33 m
moment along the length of footing :
Nominal Moment Capacity : 810.93 kNm

Required : 0.003677
Area of main steel required, As = * 5736.13

mm2
W * deff :
Distribution Reinforcement
Critical Moment for distribution steel : 269.4534 kNm

Nominal moment Capacity : 299.3926 kNm
Point of occurance of the critical moment : 6.4000 m
Required : 0.000506
Area of distribution steel required, As = *L* 9000.00 mm2

deff :
Provided minimum Area for distribution steel 8160.00 mm2
along Z(Top reinforcement), Astmin = 0.18% of
c/s :
Provided Reinforcement
Main bar no. for top Reinforcement: 20

Spacing of top reinforcement bar : 117.78 mm
Based on spacing reinforcement increment; provided reinforcement is
# 20 @ 100 mm o.c.
Main bar no. for bottom Reinforcement: 16

Spacing of bottom reinforcement bar : 130.12 mm
# 16 @ 100 mm o.c.
Distribution bar no.: 16

Spacing of distribution bars : 135.91 mm
# 16 @ 100 mm o.c.
Distribution bar no.(Top): 16

Spacing of distribution bars(Top) : 151.10 mm
# 16 @ 100 mm o.c.
Print Calculation Sheet

ATTACHMENT 1
SAP2000 12/28/10 14:01:38
SAP2000 v14.1.0 - File:PR-03 PA1 - X-Y Plane @ Z=0 - KN, m, C Units

JointReactionsofF2.F2A
Joint OutputCase CaseType F1 F2 F3 M1 M2 M3
Text Text Text KN KN KN KNm KNm KNm
667 DEAD LinStatic 0.39 0.55 58.69 0.02 0.64 0.00
667 LIVE LinStatic 0.01 1.28 3.00 0.17 0.02 0.00
667 WX LinStatic 46.22 5.32 63.18 0.85 131.29 0.00
667 WY LinStatic 0.22 45.90 99.87 7.87 0.50 0.00
667 SX LinStatic 38.52 7.88 25.70 1.03 118.06 0.00
667 SY LinStatic 0.21 44.07 99.38 5.84 0.54 0.00
667 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
667 EL LinStatic 0.16 0.68 74.56 0.41 0.56 0.00
667 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
667 GL LinStatic 25.87 9.72 43.16 1.26 76.74 0.00
667 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
667 ST LinStatic 0.02 3.00 6.42 0.39 0.04 0.00
667 EP LinStatic 1.63 0.68 30.53 0.09 2.60 0.00
667 OP LinStatic 4.27 1.04 45.39 0.14 6.88 0.00
668 DEAD LinStatic 1.07 1.50 40.19 0.03 1.83 0.00

668 LIVE LinStatic 0.01 1.25 3.12 0.03 0.02 0.00
668 WX LinStatic 31.12 4.99 31.33 0.28 79.91 0.00
668 WY LinStatic 0.20 44.58 103.86 3.39 0.51 0.00
668 SX LinStatic 21.83 7.76 46.36 0.26 63.73 0.00
668 SY LinStatic 0.06 42.74 103.79 1.30 0.14 0.00
668 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
668 EL LinStatic 0.07 1.04 59.95 0.14 0.19 0.00
668 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
668 GL LinStatic 14.67 9.37 11.68 0.23 42.03 0.00
668 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
668 ST LinStatic 0.01 2.91 6.76 0.07 0.03 0.00
668 EP LinStatic 1.38 0.80 32.93 0.10 2.16 0.00
668 OP LinStatic 3.25 1.17 49.05 0.07 5.10 0.00
1434 DEAD LinStatic 0.44 18.20 75.27 0.23 0.77 0.00

1434 LIVE LinStatic 0.00 1.30 2.80 0.02 0.01 0.00
1434 WX LinStatic 48.05 4.83 62.06 0.06 132.89 0.00
1434 WY LinStatic 0.17 48.21 93.74 0.70 0.42 0.00
1434 SX LinStatic 51.03 8.56 26.91 0.10 138.83 0.00
1434 SY LinStatic 0.20 49.46 95.02 0.07 0.54 0.00
1434 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1434 EL LinStatic 0.26 0.41 86.54 0.61 0.75 0.00
1434 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1434 GL LinStatic 25.87 15.21 7.61 0.36 76.75 0.00
1434 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1434 ST LinStatic 0.01 3.09 6.05 0.05 0.02 0.00
1434 EP LinStatic 1.38 26.11 62.72 3.02 2.56 0.00
1434 OP LinStatic 3.93 56.86 125.84 7.40 7.13 0.00
1435 DEAD LinStatic 1.07 1.63 39.75 0.04 1.84 0.00

1435 LIVE LinStatic 0.01 1.13 3.00 0.03 0.02 0.00
1435 WX LinStatic 31.13 4.53 31.84 0.25 79.94 0.00
1435 WY LinStatic 0.23 41.47 101.57 3.23 0.56 0.00
1435 SX LinStatic 21.81 7.07 45.77 0.21 63.69 0.00
1435 SY LinStatic 0.12 40.72 103.74 1.19 0.25 0.00
1435 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1435 EL LinStatic 0.07 0.19 61.27 0.18 0.19 0.00
1435 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1435 GL LinStatic 14.67 13.02 41.76 0.41 42.03 0.00
1435 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1435 ST LinStatic 0.02 2.69 6.59 0.06 0.04 0.00
1435 EP LinStatic 1.33 0.57 24.61 0.06 2.53 0.00
1435 OP LinStatic 3.27 1.88 34.56 0.05 6.12 0.00
ATTACHMENT 2: CHECK COLUMN OF PR03-F2, F2A
COLUMN LOADING DATA
Width of column 0.8 m Length of column 0.8 m
Height of Column 1.2 m C= 23.54 kN/m3
Weight of column 18.08 kN
Column number 1 (joint 667) Column number 2 (joint 1434)
Load F1 F2 F3 Mx My F1 F2 F3 Mx My
(kN) (kN) (kN) (kN-m) (kN-m) (kN) (kN) (kN) (kN-m) (kN-m)
DEAD 0.39 0.55 58.69 -0.02 0.64 -0.44 -18.20 75.27 -0.23 -0.77
WX -46.22 -5.32 -63.18 0.85 -131.29 -48.05 4.83 62.06 0.06 -132.89
WY 0.22 -45.90 -99.87 7.87 0.50 0.17 -48.21 -93.74 0.70 0.42
SX -38.52 7.88 -25.70 -1.03 -118.06 -51.03 -8.56 26.91 -0.10 -138.83
SY 0.21 -44.07 -99.38 5.84 0.54 0.20 -49.46 -95.02 0.07 0.54
EP 1.63 -0.68 30.53 0.09 2.60 -1.38 -26.11 62.72 -3.02 -2.56
OP 4.27 -1.04 45.39 0.14 6.88 -3.93 -56.86 125.84 -7.40 -7.13
ST 0.02 -3.00 -6.42 0.39 0.04 0.01 -3.09 -6.05 -0.05 0.02
GL -25.87 -9.72 -43.16 1.26 -76.74 -25.87 -15.21 -7.61 -0.36 -76.75
IN 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
EL 0.16 -0.68 74.56 -0.41 0.56 0.26 -0.41 86.54 0.61 0.75
LL 0.01 -1.28 -3.00 0.17 0.02 0.00 -1.30 -2.80 -0.02 0.01
LOADING COMBINATION DATA

(Tank loads to column bottom)
Column number 1 (joint 667) Column number 2 (joint 1434)
Load Shear X Shear Y Axial Mx My Shear X Shear Y Axial Mx My
Combination (kN) (kN) (kN) (kN-m) (kN-m) (kN) (kN) (kN) (kN-m) (kN-m)
LC 119 9.04 2.58 310.92 2.82 25.80 -7.69 142.21 508.60 156.60 -22.82
LC 120 -23.28 18.12 208.09 23.56 -107.14 -37.62 144.50 420.74 160.86 -148.87
LC 121 38.77 -12.41 327.07 -17.03 151.40 24.45 100.58 453.51 109.13 109.76
LC 122 -29.23 6.47 218.54 8.20 -127.28 -45.03 118.03 488.18 129.64 -172.01
LC 123 7.92 38.93 189.18 52.78 22.72 -6.46 160.46 363.54 181.07 -19.07
LC 124 -66.20 11.36 166.50 14.84 -276.67 -83.47 114.82 536.43 125.82 -324.44
LC 125 8.09 76.29 107.78 103.99 23.34 -6.32 199.67 287.15 228.67 -18.57
LC 126 -30.77 -5.66 243.38 -8.06 -142.17 -57.62 130.46 465.43 144.40 -219.62
LC 127 7.96 46.29 169.70 61.15 22.91 -6.39 171.35 343.50 193.66 -18.78
LC 128 -68.14 10.17 105.25 13.38 -282.21 -81.83 83.70 432.72 91.50 -319.56
LC 129 6.15 75.10 46.53 102.53 17.80 -4.68 168.55 183.44 194.35 -13.69
LC 130 -32.71 -6.22 180.63 -8.67 -147.69 -55.97 99.98 360.32 110.85 -214.73
LC 131 6.02 45.73 106.95 60.54 17.38 -4.74 140.88 238.39 160.10 -13.89
Maximum 38.77 76.29 327.07 103.99 151.40 24.45 199.67 536.43 228.67 109.76
Minimum -68.14 -12.41 46.53 -17.03 -282.21 -83.47 83.70 183.44 91.50 -324.44
Load to check column number 1: govern in LC 124 Load to check column number 1: govern in LC 124
Axial load = 166.50 kN Axial load = 536.43 kN
Moment = 276.67 kN.m Moment = 324.44 kN.m
ACI 318-02 Interaction Curve Calculation Column 1
1.Data Input (Fill the yellow colored cell) h
No.1 Y-Direction
Yield Strength of Concrete fc' = 22.5 (N/mm2)
Yield Strength of Reinforcement fy = 295 (N/mm )
2
b
Column Width b= 800 (mm)
Column Width h= 800 (mm)
Concrete Cover Cv = 50 (mm)
d' d'
dt
Size of Tie Bar D 10
Size of Re-bar D 20 M
Total Number of Re-bar
Re bar (Comp and Tension) 28
Cv P or T
2. Calculation
d' = 70 (mm)
Effective length dt = 730 (mm) h
Rebar Area for One Side Asc = 4398 (mm2)
Bar Ratio = 0.00687 = 0.68719 (%)
3. Result Check SI USCU
Moment M= 276 67
276.67 (kN m)
(kN-m) M/bhh= 0 540
0.540 0 078
0.078
Axial Force F= 166.50 (kN) F/bh= 0.260 0.038
PASS ACI 318-02 Interaction Curve

16
14
12
10
Force / bh (Mpa))
16 8
0
0 0.5 1 1.5 2 2.5 3 3.5
Moment / bhh (Mpa)
ACI 318-02 Interaction Curve Calculation Column 2
1.Data Input (Fill the yellow colored cell) h
No.1 Y-Direction
Yield Strength of Concrete fc' = 22.5 (N/mm2)
Yield Strength of Reinforcement fy = 295 (N/mm )
2
b
Column Width b= 800 (mm)
Column Width h= 800 (mm)
Concrete Cover Cv = 50 (mm)
d' d'
dt
Size of Tie Bar D 10
Size of Re-bar D 20 M
Total Number of Re-bar
Re bar (Comp and Tension) 28
Cv P or T
2. Calculation
d' = 70 (mm)
Effective length dt = 730 (mm) h
Rebar Area for One Side Asc = 4398 (mm2)
Bar Ratio = 0.00687 = 0.68719 (%)
3. Result Check SI USCU
Moment M= 324 44
324.44 (kN m)
(kN-m) M/bhh= 0 634
0.634 0 092
0.092
Axial Force F= 536.43 (kN) F/bh= 0.838 0.122
PASS ACI 318-02 Interaction Curve

16
14
12
10
Force / bh (Mpa)
16
8
0
0 1 2 3 4
Moment / bhh (Mpa)

ATTACHMENT - 3
PROJECT : Bio-fuel Ethanol Plant in Phu Tho PAGE :
PR03-F2, F2A CLIENT : PVB DESIGN BY :
JOB NO. : 59/2009-EPC DATE : REVIEW BY :
BOLT CALCULATION
COMBINATION LOADING DATA OF COLUMN 1
(This loads was copied from page 7)
Load Combination Shear X Shear Y Axial Mx My Nmin
(kN) (kN) (kN) (kN-m) (kN-m) kN
LC 119 -9.030 2.590 292.838 -0.28 15.078 36.423
LC 120 23.275 18.124 190.008 1.825 -79.106 -16.657
LC 121 -38.765 -12.404 309.000 -2.135 104.974 -17.658
LC 122 29 220
29.220 8 524
8.524 195 660
195.660 0 712
0.712 117 988
117.988 -37 713
-37.713
LC 123 -7.932 40.988 166.308 6.328 13.356 18.688
LC 124 66.207 11.372 148.416 1.205 222.998 -86.782
LC 125 -8.097 76.300 89.712 12.437 13.734 7.361
LC 126 30.780 -5.660 225.304 -1.27 -105.136 -24.675
LC 127 -7.950 46.290 151.624 5.6 13.464 16.502
LC 128 68.147 10.177 87.165 1.18 219.757 -92.398
LC 129 -6.157 75.105 28.461 12.412 10.493 -1.930
LC 130 32.715 -6.215 162.553 -1.21 -108.367 -32.404
LC 131 -6.015 45.735 88.876 5.66 10.233 8.697
Maximum 68.15 76.30 309.00 12.44 223.00 36.42
Minimum -38.77 -12.40 28.46 -2.14 -108.37 -92.40
MAXIMUM LOADS APPLY TO 1 BOLT

Load Fx Fy Fz
(kN) (kN) (kN)
Tension 8.52 9.54 -92.40
THE LOAD OF 1 BOLT TO CHECK

The maximum shear force: 9.54 kN Check shear force: Yes
The minimum compression force: -92.40
92 40 kN Check tenssion: Yes
PROJECTION CACULATION
Follows design specification
Bolt projection (P) above concrete structural shall be calculated as follows:
Projection P = t + b + (n + 0.5)d. + 10mm
Where : t = thickness of grout = 25 mm
b = thickness of base plate or frame = 30 mm
n = number of nuts = 1 with fastener head type: 1
d = diameter of bolt = 36 mm
0.5 =allowance for one washer and a small projection beyond the nuts.
Projection P =25+30+1.5*36+10-15mm = 120 mm
Embedment length = 680 mm
Total length = 800 mm
PROJECT : Bio-fuel Ethanol Plant in Phu Tho PAGE :
PR03-F2, F2A CLIENT : PVB DESIGN BY :
JOB NO. : 59/2009-EPC DATE : REVIEW BY :
BOLT CALCULATION
COMBINATION LOADING DATA OF COLUMN 2
(This loads was copied from page 7)
Load Combination Shear X Shear Y Axial Mx My Nmin
(kN) (kN) (kN) (kN-m) (kN-m) kN
LC 119 7.686 142.492 490.518 -14.056 -13.594 65.870
LC 120 37.620 144.746 402.652 -12.55 -103.723 -2.911
LC 121 -24.444 100.826 435.436 -11.566 80.429 10.613
LC 122 45 028
45.028 120 352
120.352 465 612
465.612 -12 032
-12.032 -117 948
-117.948 -0 772
-0.772
LC 123 6.452 162.784 340.972 -11.52 -11.3 45.017
LC 124 83.468 115.058 518.340 -11.962 -224.271 -38.955
LC 125 6.316 199.922 269.060 -10.938 -10.975 34.665
LC 126 57.618 130.696 447.354 -12.148 -150.482 -19.760
LC 127 6.388 171.596 325.424 -11.978 -11.112 42.828
LC 128 81.821 83.874 414.629 -8.94 -221.363 -49.992
LC 129 4.669 168.738 165.349 -7.916 -8.067 15.958
LC 130 55.971 100.162 342.243 -9.136 -147.569 -28.719
LC 131 4.741 141.062 220.313 -8.966 -8.199 28.713
Maximum 83.47 199.92 518.34 -7.92 80.43 65.87
Minimum -24.44 83.87 165.35 -14.06 -224.27 -49.99
MAXIMUM LOADS APPLY TO 1 BOLT

Load Fx Fy Fz
(kN) (kN) (kN)
Tension 10.43 24.99 -49.99
THE LOAD OF 1 BOLT TO CHECK

The maximum shear force: 24.99 kN Check shear force: Yes
The minimum compression force: -49.99
49 99 kN Check tenssion: Yes
PROJECTION CACULATION
Follows design specification
Bolt projection (P) above concrete structural shall be calculated as follows:
Projection P = t + b + (n + 0.5)d. + 10mm
Where : t = thickness of grout = 25 mm
b = thickness of base plate or frame = 30 mm
n = number of nuts = 1 with fastener head type: 1
d = diameter of bolt = 36 mm
0.5 =allowance for one washer and a small projection beyond the nuts.
Projection P =25+30+1.5*36+10-15mm = 120 mm
Embedment length = 680 mm
Total length = 800 mm
INPUT LOAD & DESIGN SUMMARY
CONCRETE STRENGTH fc' = 22.5 Mpa
SPECIFIED STRENGTH OF FASTENER futa = 400.0 Mpa
FACTORED DESIGN TENSION LOAD Nua,1 = 92.40 kN
FACTORED DESIGN SHEAR LOAD Vua,1 = 9.54 kN
EFFECTIVE EMBEDMENT DEPTH hef = 68 cm
FASTENER DIAMETER d = 36 mm
FASTENER HEAD TYPE 1 Square
( 1=Square, 2=Heavy Square, 3=Hex, 4=Heavy Hex, 5=Hardened Washers ) [THE FASTENER DESIGN IS ADEQUATE.]
DIST. BETWEEN THE FASTENER AND ED c = 150 mm
SEISMIC LOAD ? (ACI 318 D3.3) Yes
ANALYSIS
2
EFFECTIVE AREA OF FASTENER Ase = 1017.9 mm
2
BEARING AREA OF HEAD Ab = 2376 mm , ( or determined from manufacture's catalogs.)
CHECK FASTENER TENSILE STRENGTH (ASCE 14.2.2.17):
N s n Ase f uta = 229.022 kN > Nua = 92.40 kN [Satisfactory]
where : = 0.75 x 0.75 = 0.5625 , (ACI 318-08 D.4.4 & D.3.3.3)

CHECK CONCRETE BREAKOUT STRENGTH : (ACI 318, D.5.1.2)
= 202 797 kN
202.797 > Nua [S ti f t ]
[Satisfactory]
where : = 0.75 x 0.75 = 0.5625
c,N term is 1.0 for location where concrete cracking is likely to occur.
CHECK PULLOUT STRENGTH : (ACI 318, D.5.3.1)

N pn cp , N Ab8 f 'c = 240.553 kN > Nua [Satisfactory]
where : = 0.75 x 0.75 = 0.5625

cp,N term is 1.0 for location where concrete cracking is likely to occur.
CHECK SIDE
SIDE-FACE
FACE BLOWOUT STRENGTH : (ACI 318
318, D.5.4.1)
D 5 4 1)
= 259.17 kN > Nua [Satisfactory]
where : = 0.75 x 0.75 = 0.5625

DETERMINE DESIGN TENSILE STRENGTH :
N n min N s , N cb , N pn , N sb = 202.80 kN
CHECK FASTENER SHEAR STRENGTH : (ACI 318, D.6.1.2b & ASCE 14.2.2.17)
V s n0.6 Ase f ut = 158 789 kN
158.789 > Vua = 9.538
9 538 kN [Satisfactory]
where : = 0.65 x 1 = 0.65
(for built-up grout pads, first factor shall be multiplied by 0.8, ACI 318 D6.1.3)
CHECK CONCRETE BREAKOUT STRENGTH FOR SHEAR LOAD : (ACI 318, D.6.2.1a)
= 25.91 kN > Vua [Satisfactory]
where : = 0.75 x 0.75 = 0.5625

c,V
c V term is 1
1.0
0 for location where concrete cracking is likely to occur
occur.
AV / AVo and cd,V terms are 1.0 for single shear fastener not influenced by more than one free edge.
l term is load bearing length of the anchor for shear, not to exceed 8d.
CHECK PRYOUT STRENGTH FOR SHEAR LOAD : (ACI 318, D.6.3.1)
= 405.59 kN > Vua [Satisfactory]

where : = 0.75 x 0.75 = 0.5625
c,N term is 1.0 for location where concrete cracking is likely to occur.
kcpp = 2.0 for hef > 2.5 in.
DETERMINE DESIGN SHEAR STRENGTH :
V n min V s , V cb , V cp = 25.91 kN
CHECK TENSION AND SHEAR INTERACTION : (ACI 318, D.7)

Since Nua,1 > Nn and
Vua,1 > Vn the full design strength is not permitted.
The interaction equation must be used
N ua ,1 V ua ,1
0.82 < 1.2 [Satisfactory]
Nn V n
ATTACHMENT 4

C-90-1323-009 - Rev 0

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

C-90-1323-009 - Rev 0

Hochgeladen von

Copyright:

Verfügbare Formate

Contract No. Document No.

DATE: 07October10 SHEET 1 of 11

DESIGN CALCULATION Approved S. Miyaoka

FOUNDATION OF PIPERACK PR-03 (F2, F2A)

Bio-fuel Ethanol Plant in Northern Region Project

1.1. Applicable Documents ............................................................................................. 3

1.3. Factor of Safety for Stability ................................................................................... 3

2. BOREHOLE LOCATION ................................................................................................... 3

1.1 Applicable Documents and standards

a) S-00-1310-001 : Civil and Structural Design Criteria

Concrete: fc = 22.5 Mpa (B22.5 equivalent to M300 in TCVN 356-2005)

1.3 Factor of Safety for Shallow Foundation Stability

Against Sliding: 1.5

2. BORE HOLE LOCATION: BH30

- The section will be referred to Report on Geotechnical Investigation established by

COMBINED FOUNDATION DESIGN (ACI 318-05)

Design For Combined Footing ))$ 

Left Overhang Right Overhang Length Width Thickness

Column Shape : Rectangular

Include Pedestal? Yes

Column Shape : Rectangular

file://D:\Staad.foundation 5.1\CalcXsl\Combined.xml 12/28/2010

Column Length - X (Pl) : 0.70 m

Include Pedestal? Yes

Length of left overhang : 0.28 m

Length of right overhang : 0.28 m

Is the length of left overhang fixed? Yes

Is the length of right overhang fixed? Yes

Minimum Width of footing (Wo) : 2600.00 mm

Maximum Width of Footing (Wo) : 40000.00 mm

Minimum Thickness of footing (Do) : 600.00 mm

Maximum Thickness of Footing (Do) : 1500.00 mm

Maximum Length of Footing (Lo) : 40000.00 mm

Length Increment : 50.00 mm

Depth Increment : 50.00 mm

Cover and Soil Properties

Pedestal Clear Cover : 50.00 mm

Footing Clear Cover : 50.00 mm

Unit Weight of soil : 18.00 kN/m3

Soil Bearing Capacity : 100.00 kN/m2

Soil Surcharge : 0.00 kN/m2

Depth of Soil above Footing : 800.00 mm

Depth of Water Table : 8.00 m

Concrete and Rebar Properties

Unit Weight of Concrete 25.000 kN/m3

Compressive Strength of Concrete : 22.500 N/mm2

Yield Strength of Steel : 295.000 N/mm2

Minimum Bar Size : 10

Maximum Bar Size : 20

Minimum Bar Spacing : 100.00 mm

Maximum Bar Spacing : 200.00 mm

Footing size calculations

Reduction of force due to buoyancy = -0.00 kN

Minimum area required from bearing

Note: Amin is an initial estimation.

P = Critical Factored Axial Load(without self weight/buoyancy/soil).

file://D:\Staad.foundation 5.1\CalcXsl\Combined.xml 12/28/2010

qmax = Respective Factored Bearing Capacity.

Area from initial length and width,Ao = L x W: 17.68 m^2

Final footing dimensions are:

Length of footing, L : 6.80 m

Width of footing, W : 2.60 m

Depth of footing, Do : 0.60 m

Design For Combined Footing ))$