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59/2009-EPC C-90-1323-011 0
Prepared P.T.Duong
Checked Nam Vu
FOR CONSTRUCTION
Distribution
PVC
PD
DPD (Site)
Proc M
ALI
PM
JVC
PM REV DATE PAGE DESCRIPTION PREPD CHKD APPD
EM
PEN
A 07 October 10 All For Approval P.T.Duong Nam Vu S. Miyaoka
CVL
0 30 December 10 All For Construction D.H.Lam Hanh Nguyen S. Miyaoka
PIP
INST
ELC
DHT
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-011 Rev.0
SHEET : 2 of 11
TableofContents
1. GENERAL ............................................................................................................................. 3
1.2. Material..................................................................................................................... 3
3. CALCULATION................................................................................................................... 3
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-011 Rev.0
SHEET : 3 of 11
1. GENERAL
This calculation sheet covers the design of foundation of pilerack PR-03 (F4, F4A) for
Main Process Plant of Bio-Fuel Ethanol Plant in Northern Region Project.
1.2 Material
3. CALCULATION
- Use software STAAD FOUNDATION for the design and analysis of foundation of
PR-03(F4, F4A)
Strip Footing Design Page 4 of 11
Design For Combined Footing F4, F4A (1304-1445, 1464-1465, 1299-1300, 1453-1466)
Input Data
Geometry of Footing
For Column 1
Column Dimensions
Pedestal
Column Dimensions
Pedestal
------------------------------------------------------
Design Calculations
------------------------------------------------------
If Au is zero, there is no uplift and no pressure adjustment is necessary. Otherwise, to account for uplift, areas of
negative pressure will be set to zero and the pressure will be redistributed to remaining corners.
------------------------------------------------------
Resisting Resisting
Moment X Moment Z
Load Case Moment X Moment Z Ratio X Ratio Z
(kNm) (kNm)
(kNm) (kNm)
------------------------------------------------------
For Column 1
Critical Load case for Punching Shear Check : 124
Total Footing Depth, Do 0.60m
=
Calculated Effective (Do - clear cover - = 0.54 m
Depth,deff = Db/2) :
For Column 2
Critical Load case for Punching Shear Check : 125
Total Footing Depth, Do 0.60m
=
Calculated Effective (Do - clear cover - = 0.54 m
Depth,deff = Db/2) :
------------------------------------------------------
Critical load case for maximum shear force along the length of 124
footing :
0.75 x Vc = 832.56
kN
Since 0.75 * Vc > Vu hence,
OK
------------------------------------------------------
Design of flexure
Bottom Reinforcement
Required : 0.002214
Top Reinforcement
Required : 0.002214
Distribution Reinforcement
Required : 0.000347
Provided Reinforcement
# 16 @ 100 mm o.c.
# 16 @ 100 mm o.c.
# 16 @ 100 mm o.c.
# 16 @ 100 mm o.c.
* Foundation dimentions
- Foundation dimentions direct Y: L= 5.0 m (Ly)
- Foundation dimentions direct X: B= 2.6 m (Lx)
- Deepth of footing: D= 2.5 m
- Footing thickness: D1= 0.6 m
SOIL PARAMETER
Thick of
Soil Description Layer (T/m3) E(T/m2) c(T/m2) SPT
layer(m) (Degree)
Filled soil 1 1.8 1.8 700 1.76 14.02 10
PROJECTION CACULATION
Follows design specification
Bolt projection (P) above concrete structural shall be calculated as follows:
Projection P = t + b + (n + 0.5)d. + 10mm
Where : t = thickness of grout = 25 mm
b = thickness of base plate or frame = 30 mm
n = number of nuts = 1 with fastener head type: 1
d = diameter of bolt = 36 mm
0.5 =allowance for one washer and a small projection beyond the nuts.
Projection P =25+30+1.5*36+10-15mm = 120 mm
Embedment length = 680 mm
Total length = 800 mm
PROJECT : Bio-fuel Ethanol Plant in Phu Tho PAGE :
PR03-F4, F4A CLIENT : PVB DESIGN BY :
JOB NO. : 59/2009-EPC DATE : REVIEW BY :
BOLT CALCULATION
COMBINATION LOADING DATA OF COLUMN 2
(This loads was copied from page 7)
Load Combination Shear X Shear Y Axial Mx My Nmin
(kN) (kN) (kN) (kN-m) (kN-m) kN
LC 119 -3.024 -7.826 386.218 -15.316 -3.192 49.942
LC 120 -20.336 -30.191 384.153 -86.056 0.894 20.166
LC 121 13.312 16.705 280.425 -59.6 -5.946 -3.590
LC 122 -7 008
-7.008 -43 572
-43.572 382 836
382.836 -118 264
-118.264 -2 328
-2.328 -17 146
-17.146
LC 123 -39.672 -6.748 385.004 -13.24 6.632 50.630
LC 124 -6.456 -80.247 427.905 -222.86 -3.054 -56.850
LC 125 -71.784 -6.599 432.241 -12.812 14.866 57.697
LC 126 -5.902 -30.698 370.354 -88.048 -2.506 -7.395
LC 127 -41.772 -6.648 392.334 -12.978 5.844 51.808
LC 128 -4.888 -78.535 343.899 -219.478 -2.58 -63.953
LC 129 -70.216 -4.887 348.235 -9.43 15.34 46.855
LC 130 -5.254 -29.021 287.593 -84.766 -1.822 -11.434
LC 131 -41.124 -4.971 309.573 -9.696 6.528 41.106
Maximum 13.31 16.71 432.24 -9.43 15.34 57.70
Minimum -71.78 -80.25 280.43 -222.86 -5.95 -63.95
PROJECTION CACULATION
Follows design specification
Bolt projection (P) above concrete structural shall be calculated as follows:
Projection P = t + b + (n + 0.5)d. + 10mm
Where : t = thickness of grout = 25 mm
b = thickness of base plate or frame = 30 mm
n = number of nuts = 1 with fastener head type: 1
d = diameter of bolt = 36 mm
0.5 =allowance for one washer and a small projection beyond the nuts.
Projection P =25+30+1.5*36+10-15mm = 120 mm
Embedment length = 680 mm
Total length = 800 mm
INPUT LOAD & DESIGN SUMMARY
CONCRETE STRENGTH fc' = 22.5 Mpa
SPECIFIED STRENGTH OF FASTENER futa = 400.0 Mpa
FACTORED DESIGN TENSION LOAD Nua,1 = 124.04 kN
FACTORED DESIGN SHEAR LOAD Vua,1 = 14.00 kN
EFFECTIVE EMBEDMENT DEPTH hef = 68 cm
FASTENER DIAMETER d = 36 mm
FASTENER HEAD TYPE 1 Square
( 1=Square, 2=Heavy Square, 3=Hex, 4=Heavy Hex, 5=Hardened Washers ) [THE FASTENER DESIGN IS ADEQUATE.]
DIST. BETWEEN THE FASTENER AND ED c = 150 mm
SEISMIC LOAD ? (ACI 318 D3.3) Yes
ANALYSIS
2
EFFECTIVE AREA OF FASTENER Ase = 1017.9 mm
2
BEARING AREA OF HEAD Ab = 2376 mm , ( or determined from manufacture's catalogs.)
CHECK FASTENER TENSILE STRENGTH (ASCE 14.2.2.17):
= 202 797 kN
202.797 > Nua [S ti f t ]
[Satisfactory]
where : = 0.75 x 0.75 = 0.5625
c,N term is 1.0 for location where concrete cracking is likely to occur.
CHECK PULLOUT STRENGTH : (ACI 318, D.5.3.1)
N pn cp , N Ab8 f 'c = 240.553 kN > Nua [Satisfactory]
N n min N s , N cb , N pn , N sb = 202.80 kN
CHECK FASTENER SHEAR STRENGTH : (ACI 318, D.6.1.2b & ASCE 14.2.2.17)
V s n0.6 Ase f ut = 158 789 kN
158.789 > Vua = 13.998
13 998 kN [Satisfactory]
where : = 0.65 x 1 = 0.65
(for built-up grout pads, first factor shall be multiplied by 0.8, ACI 318 D6.1.3)
CHECK CONCRETE BREAKOUT STRENGTH FOR SHEAR LOAD : (ACI 318, D.6.2.1a)
V n min V s , V cb , V cp = 25.91 kN
N ua ,1 V ua ,1
1.15 < 1.2 [Satisfactory]
Nn V n
ATTACHMENT 4