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Contract No. Document No.

REV
59/2009-EPC C-90-1323-011 0

DATE: 07October10 SHEET 1 of 11

Prepared P.T.Duong

Checked Nam Vu

DESIGN CALCULATION Approved S. Miyaoka

FOUNDATION OF PIPERACK PR-03 (F4, F4A)


FOUNDATION DESIGN CALCULATION

FOR CONSTRUCTION

Bio-fuel Ethanol Plant in Northern Region Project

Distribution
PVC
PD
DPD (Site)
Proc M

ALI
PM

JVC
PM REV DATE PAGE DESCRIPTION PREPD CHKD APPD
EM
PEN
A 07 October 10 All For Approval P.T.Duong Nam Vu S. Miyaoka
CVL
0 30 December 10 All For Construction D.H.Lam Hanh Nguyen S. Miyaoka
PIP
INST
ELC
DHT
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-011 Rev.0
SHEET : 2 of 11

TableofContents

1. GENERAL ............................................................................................................................. 3

1.1. Applicable Documents ............................................................................................. 3

1.2. Material..................................................................................................................... 3

1.3. Factor of Safety for Stability ................................................................................... 3

2. BOREHOLE LOCATION ................................................................................................... 3

3. CALCULATION................................................................................................................... 3
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-011 Rev.0
SHEET : 3 of 11

1. GENERAL

This calculation sheet covers the design of foundation of pilerack PR-03 (F4, F4A) for
Main Process Plant of Bio-Fuel Ethanol Plant in Northern Region Project.

1.1 Applicable Documents and standards

a) S-00-1310-001 : Civil and Structural Design Criteria


b) ASCE 7-05
c) ACI 318-08

1.2 Material

Concrete: fc = 22.5 Mpa (B22.5 equivalent to M300 in TCVN 356-2005)


Reinforcing Steel : fy = 295 Mpa (equivalent to CII in TCVN 356-2005)

1.3 Factor of Safety for Shallow Foundation Stability

Against Sliding: 1.5


Again Overturning: 1.5

2. BORE HOLE LOCATION: BH30

- The section will be referred to Report on Geotechnical Investigation established by


Geotechnical Research Center).
- The location will be referred to the key plan in the design drawing.
- For shallow foundation founded on layer 3, the bearing capacity is calculated in
attachment 2.

3. CALCULATION

- Use software STAAD FOUNDATION for the design and analysis of foundation of
PR-03(F4, F4A)
Strip Footing Design Page 4 of 11

COMBINED FOUNDATION DESIGN (ACI 318-05)

Design For Combined Footing F4, F4A (1304-1445, 1464-1465, 1299-1300, 1453-1466)

Left Overhang Right Overhang Length Width Thickness


Footing No.
(m) (m) (m) (m) (m)
1 1.000 1.000 5.000 2.600 0.600
Footing No. Footing Reinforcement
- Main Steel Top Main Steel Bottom Secondary Steel Top Secondary Steel Bottom
1 #16 @ 100 mm c/c #16 @ 100 mm c/c #16 @ 100 mm c/c #16 @ 100 mm c/c

Combined Footing F4, F4A (1304-1445)

Input Data

Geometry of Footing

For Column 1

Column Dimensions

Column Shape : Rectangular


Column Length - X (Pl) : 0.40 m
Column Width - Z (Pw) : 0.60 m

Pedestal

Include Pedestal? Yes


Pedestal Shape : Rectangular
Pedestal Height (Ph) : 2.30 m
Pedestal Length - X (Pl) : 0.50 m
Pedestal Width - Z (Pw) : 0.70 m
For Column 2

Column Dimensions

Column Shape : Rectangular

file://D:\Staad.foundation 5.1\CalcXsl\Combined.xml 12/29/2010


Strip Footing Design Page 5 of 11

Column Length - X (Pl) : 0.60 m


Column Width - Z (Pw) : 0.70 m

Pedestal

Include Pedestal? Yes


Pedestal Shape : Rectangular
Pedestal Height (Ph) : 2.30 m
Pedestal Length - X (Pl) : 0.80 m
Pedestal Width - Z (Pw) : 0.80 m

Length of left overhang : 1.00 m

Length of right overhang : 1.00 m

Is the length of left overhang fixed? Yes

Is the length of right overhang fixed? Yes

Minimum Width of footing (Wo) : 2600.00 mm

Maximum Width of Footing (Wo) : 40000.00 mm

Minimum Thickness of footing (Do) : 600.00 mm

Maximum Thickness of Footing (Do) : 1500.00 mm

Maximum Length of Footing (Lo) : 40000.00 mm

Length Increment : 50.00 mm

Depth Increment : 50.00 mm

Cover and Soil Properties

Pedestal Clear Cover : 50.00 mm

Footing Clear Cover : 50.00 mm

Unit Weight of soil : 18.00 kN/m3

Soil Bearing Capacity : 180.00 kN/m2

Soil Surcharge : 0.00 kN/m2

Depth of Soil above Footing : 1900.00 mm

Depth of Water Table : 8.00 m

Concrete and Rebar Properties

Unit Weight of Concrete 25.000 kN/m3

Compressive Strength of Concrete : 22.500 N/mm2

Yield Strength of Steel : 295.000 N/mm2

Minimum Bar Size : 10

Maximum Bar Size : 20

Minimum Bar Spacing : 100.00 mm

Maximum Bar Spacing : 200.00 mm

------------------------------------------------------

Design Calculations

Footing size calculations

Reduction of force due to buoyancy = -0.00 kN

Minimum area required from bearing


pressure,Amin = Pcritical/qmax : 6.34 m^2

Note: Amin is an initial estimation.

P = Critical Factored Axial Load(without self weight/buoyancy/soil).

file://D:\Staad.foundation 5.1\CalcXsl\Combined.xml 12/29/2010


Strip Footing Design Page 6 of 11

qmax = Respective Factored Bearing Capacity.

Area from initial length and width,Ao = L x W: 13.00 m^2

Final footing dimensions are:

Length of footing, L : 5.00 m

Width of footing, W : 2.60 m

Depth of footing, Do : 0.60 m

Area, A : 13.00 m^2

Length of left overhang, Lleft_overhang : 1.00 m

Length of right overhang, Lright_overhang : 1.00 m

------------------------------------------------------

Load Combination/s- Allowable Stress Level


Load Combination
Load Combination Title
Number
101 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP
102 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+1.0xST+1.0xGL
103 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+(-1.0)xST+(-1.0)xGL
104 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+1.0xLL
105 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.75xST+0.75xGL+0.75xLL
106 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+(-0.75)xST+(-0.75)xGL+0.75xLL
107 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+1.0xWX
108 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+1.0xWY
109 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.7xSX
110 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.7xSY
111 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.75xWX+0.75xLL
112 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.75xWY+0.75xLL
113 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.525xSX+0.75xLL
114 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.525xSY+0.75xLL
115 0.6xDL+0.6xEP+0.6xIN+0.6xEL+0.6xOP+1.0xWX
116 0.6xDL+0.6xEP+0.6xIN+0.6xEL+0.6xOP+1.0xWY
117 0.6xDL+0.6xEP+0.6xIN+0.6xEL+0.6xOP+0.7xSX
118 0.6xDL+0.6xEP+0.6xIN+0.6xEL+0.6xOP+0.7xSY
Load Combination/s- Strength Level
Load Combination
Load Combination Title
Number
119 1.4xDL+1.4xEP+1.4xIN+1.4xEL+1.4xOP
120 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.2xST+1.2xGL+0.5xLL
121 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+(-1.2)xST+(-1.2)xGL+0.5xLL
122 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.6xLL+0.8xWX
123 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.6xLL+0.8xWY
124 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.6xWX+0.5xLL
125 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.6xWY+0.5xLL
126 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.0xSX
127 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.0xSY
128 0.9xDL+0.9xEP+0.9xIN+0.9xEL+0.9xOP+1.6xWX
129 0.9xDL+0.9xEP+0.9xIN+0.9xEL+0.9xOP+1.6xWY
130 0.9xDL+0.9xEP+0.9xIN+0.9xEL+0.9xOP+1.0xSX
131 0.9xDL+0.9xEP+0.9xIN+0.9xEL+0.9xOP+1.0xSY

Applied Loads - Allowable Stress Level


Axial Shear X Shear Z Moment X Moment Z
LC
(kN) (kN) (kN) (kNm) (kNm)
-
Column Number : 1
101 92.790 0.420 -4.830 -9.130 -0.900
102 83.120 0.290 -13.250 -33.320 -0.360
103 102.460 0.550 3.590 15.060 -1.440
104 89.510 0.360 -4.840 -9.150 -0.760
105 83.077 0.278 -11.152 -27.288 -0.390
106 97.582 0.473 1.477 8.997 -1.200
107 125.470 0.420 -36.200 -91.720 -0.940
108 17.540 -4.830 -4.820 -9.110 5.620

file://D:\Staad.foundation 5.1\CalcXsl\Combined.xml 12/29/2010


Strip Footing Design Page 7 of 11

109 101.204 0.518 -13.629 -34.974 -1.047


110 41.060 -0.042 -4.837 -9.144 0.584
111 114.840 0.375 -28.365 -71.087 -0.825
112 33.892 -3.562 -4.830 -9.130 4.095
113 96.641 0.449 -11.437 -28.528 -0.905
114 51.532 0.029 -4.843 -9.156 0.318
115 88.354 0.252 -34.268 -88.068 -0.580
116 -19.576 -4.998 -2.888 -5.458 5.980
117 64.088 0.350 -11.697 -31.322 -0.687
118 3.944 -0.210 -2.905 -5.492 0.944
-
Column Number : 2
101 275.870 -2.160 -5.590 -10.940 -2.280
102 319.090 -16.180 -25.130 -71.630 0.570
103 232.650 11.860 13.950 49.750 -5.130
104 278.360 -4.000 -5.660 -11.140 -1.860
105 310.153 -14.055 -20.298 -56.607 0.173
106 245.322 6.975 9.013 34.427 -4.102
107 335.630 -4.000 -51.530 -141.960 -2.610
108 338.340 -44.830 -5.500 -10.680 8.590
109 303.387 -4.477 -22.383 -63.384 -2.119
110 318.773 -29.586 -5.548 -10.835 3.726
111 322.557 -4.920 -40.097 -109.355 -2.213
112 324.590 -35.543 -5.575 -10.895 6.188
113 298.375 -5.278 -18.237 -50.423 -1.844
114 309.915 -24.110 -5.611 -11.011 2.539
115 225.282 -3.136 -49.294 -137.584 -1.698
116 227.992 -43.966 -3.264 -6.304 9.502
117 193.039 -3.613 -20.147 -59.008 -1.207
118 208.425 -28.722 -3.312 -6.459 4.638

Applied Loads - Strength Level


Axial Shear X Shear Z Moment X Moment Z
LC
(kN) (kN) (kN) (kNm) (kNm)
-
Column Number : 1
119 129.906 0.588 -6.762 -12.782 -1.260
120 98.104 0.318 -15.905 -39.994 -0.362
121 121.312 0.630 4.303 18.062 -1.658
122 132.244 0.408 -30.908 -77.060 -0.888
123 45.900 -3.792 -5.804 -10.972 4.360
124 161.996 0.474 -55.993 -143.110 -1.074
125 -10.692 -7.926 -5.785 -10.934 9.422
126 123.368 0.644 -18.366 -47.876 -1.290
127 37.448 -0.156 -5.806 -10.976 1.040
128 135.799 0.378 -54.539 -140.361 -0.874
129 -36.889 -8.022 -4.331 -8.185 9.622
130 95.531 0.518 -16.917 -45.137 -1.020
131 9.611 -0.282 -4.357 -8.237 1.310
-
Column Number : 2
119 386.218 -3.024 -7.826 -15.316 -3.192
120 384.153 -20.336 -30.191 -86.056 0.894
121 280.425 13.312 16.705 59.600 -5.946
122 382.836 -7.008 -43.572 -118.264 -2.328
123 385.004 -39.672 -6.748 -13.240 6.632
124 427.905 -6.456 -80.247 -222.860 -3.054
125 432.241 -71.784 -6.599 -12.812 14.866
126 370.354 -5.902 -30.698 -88.048 -2.506
127 392.334 -41.772 -6.648 -12.978 5.844
128 343.899 -4.888 -78.535 -219.478 -2.580
129 348.235 -70.216 -4.887 -9.430 15.340
130 287.593 -5.254 -29.021 -84.766 -1.822
131 309.573 -41.124 -4.971 -9.696 6.528

Calculated pressures at four corners

file://D:\Staad.foundation 5.1\CalcXsl\Combined.xml 12/29/2010


Strip Footing Design Page 8 of 11

Pressure at Pressure at Pressure at Pressure at Area of


Load corner 1 corner 2 corner 3 corner 4 footing in
Case (q1) (q2) (q3) (q4) uplift (Au)
(kN/m^2) (kN/m^2) (kN/m^2) (kN/m^2) (sq. m)

110 99.9724 39.7254 57.5109 117.7579 0.00

101 95.6710 45.3164 63.1703 113.5249 0.00

107 28.3547 -28.5822 144.7082 201.6451 0.54

107 28.3547 -28.5822 144.7082 201.6451 0.54

If Au is zero, there is no uplift and no pressure adjustment is necessary. Otherwise, to account for uplift, areas of
negative pressure will be set to zero and the pressure will be redistributed to remaining corners.

Summary of adjusted pressures at four corners

Pressure at Pressure at Pressure at Pressure at


Load corner 1 (q1) corner 2 (q2) corner 3 (q3) corner 4 (q4)
Case
(kN/m^2) (kN/m^2) (kN/m^2) (kN/m^2)

110 99.9724 39.7254 57.5109 117.7579

101 95.6710 45.3164 63.1703 113.5249

107 28.2588 0.0000 145.1039 204.0726

107 28.2588 0.0000 145.1039 204.0726

------------------------------------------------------

Check for stability against overturning:-

Resisting Resisting
Moment X Moment Z
Load Case Moment X Moment Z Ratio X Ratio Z
(kNm) (kNm)
(kNm) (kNm)

101 50.288 272.749 1342.185 2581.124 26.690 9.463

102 216.254 307.658 1385.799 2664.998 6.408 8.662

103 115.677 237.840 1298.570 2497.251 11.226 10.500

104 50.740 275.334 1341.158 2579.149 26.432 9.367

105 175.102 300.870 1374.125 2642.548 7.848 8.783

106 73.847 248.506 1308.704 2516.738 17.722 10.127

107 488.101 308.402 1462.354 2812.220 2.996 9.119

108 49.718 322.970 1325.571 2549.175 26.662 7.893

109 202.795 294.954 1388.894 2670.950 6.849 9.055

110 50.096 326.332 1330.710 2559.057 26.564 7.842

111 378.987 301.428 1431.542 2752.965 3.777 9.133

112 50.200 312.353 1328.954 2555.681 26.474 8.182

113 165.007 291.341 1376.446 2647.012 8.342 9.086

114 50.483 314.875 1332.808 2563.093 26.402 8.140

115 467.986 199.303 1270.655 2443.567 2.715 12.261

116 29.603 213.870 1133.871 2180.522 38.303 10.196

117 182.679 185.854 1197.194 2302.297 6.554 12.388

118 29.981 217.233 1139.010 2190.404 37.992 10.083

------------------------------------------------------

Calculations of Footing Thickness

file://D:\Staad.foundation 5.1\CalcXsl\Combined.xml 12/29/2010


Strip Footing Design Page 9 of 11

Footing thickness is calculated based on the ultimate load cases

Check for Punching Shear

Note: Bcol = Column or Pedestal Width

Dcol = Column or Pedestal Depth

For Column 1
Critical Load case for Punching Shear Check : 124
Total Footing Depth, Do 0.60m
=
Calculated Effective (Do - clear cover - = 0.54 m
Depth,deff = Db/2) :

For rectangular column,


Bcol / Dcol : 2
=

Effective depth, deff, increased until 0.75*Vc Punching Shear Force

Punchng Shear Force, Vu = 128.41 kN

From ACI Cl.11.12.2.1, 4.77 m


for column

Equation 11-33, Vc1 4580.35 kN

Equation 11-34, Vc2 6663.88 kN

Equation 11-35, Vc3 4071.42 kN

Punching shear 0.75 x minimum of (Vc1,Vc2,Vc3) 3053.57 kN


strength,Vc=

0.75 * Vc > Vu hence, OK

For Column 2
Critical Load case for Punching Shear Check : 125
Total Footing Depth, Do 0.60m
=
Calculated Effective (Do - clear cover - = 0.54 m
Depth,deff = Db/2) :

For rectangular column,


Bcol / Dcol : 1
=

Effective depth, deff, increased until 0.75*Vc Punching Shear Force

Punchng Shear Force, Vu = 333.05 kN

From ACI Cl.11.12.2.1, 5.37 m


for column

Equation 11-33, Vc1 6875.65 kN

Equation 11-34, Vc2 6920.06 kN

Equation 11-35, Vc3 4583.77 kN

Punching shear 0.75 x minimum of (Vc1,Vc2,Vc3) 3437.83 kN


strength,Vc=

0.75 * Vc > Vu hence, OK

------------------------------------------------------

file://D:\Staad.foundation 5.1\CalcXsl\Combined.xml 12/29/2010


Strip Footing Design Page 10 of 11

Check for One-Way Shear

Critical load case for maximum shear force along the length of 124
footing :

Critical Shear force,Vu For the critical load case: 248.80 kN

Point of occurance of Vu Critical one-way shear position: 3.058 m

From ACI c1. 11.3.1.1,Vc 1110.08 kN

0.75 x Vc = 832.56
kN
Since 0.75 * Vc > Vu hence,
OK

------------------------------------------------------

Design of flexure

Bottom Reinforcement

Critical load case : 125


Required Effective Depth : 0.54 m

, from ACI Cl.10.2.7.3 max[0.85-0.05x(Fc-4),0.65]= 0.8500

From ACI Cl. 10.3.2, 0.0369

From ACI Cl. 10.3.3, 0.0277

From ACI Cl. 7.12.2, 0.0020

Modular Ratio,m 15.4248

Ultimate Moment : 305.34 kNm


Point of occurrence of the ultimate 3.99 m
moment along the length of
footing :
Nominal Moment Capacity : 339.27 kNm

Required : 0.002214

Area of main steel required, As = 3453.87 mm2


* W * deff :

Top Reinforcement

Critical load case : 121


Required Effective Depth : 0.54 m

, from ACI Cl.10.2.7.3 max[0.85-0.05x(Fc-4),0.65] 0.8500

From ACI Cl. 10.3.2, 0.0369

From ACI Cl. 10.3.3, 0.0277

From ACI Cl. 7.12.2, 0.0020

Modular Ratio,m 15.4248

Ultimate Moment : 70.94 kNm


Point of occurrence of the ultimate 2.58 m
moment along the length of footing :
Nominal Moment Capacity : 78.83 kNm

file://D:\Staad.foundation 5.1\CalcXsl\Combined.xml 12/29/2010


Strip Footing Design Page 11 of 11

Required : 0.002214

Area of main steel required, As = * 3453.87


mm2
W * deff :

Distribution Reinforcement

Critical Moment for distribution steel : 135.1374 kNm


Nominal moment Capacity : 150.1527 kNm
Point of occurance of the critical moment : 4.0000 m

Required : 0.000347

Area of distribution steel required, As = *L* 6642.07 mm2


deff :
Provided minimum Area for distribution steel 6000.00 mm2
along Z(Top reinforcement), Astmin = 0.18% of
c/s :

Provided Reinforcement

Main bar no. for top Reinforcement: 16


Spacing of top reinforcement bar : 130.12 mm

Based on spacing reinforcement increment; provided reinforcement is

# 16 @ 100 mm o.c.

Main bar no. for bottom Reinforcement: 16


Spacing of bottom reinforcement bar : 130.12 mm

Based on spacing reinforcement increment; provided reinforcement is

# 16 @ 100 mm o.c.

Distribution bar no.: 16


Spacing of distribution bars : 132.00 mm

Based on spacing reinforcement increment; provided reinforcement is

# 16 @ 100 mm o.c.

Distribution bar no.(Top): 16


Spacing of distribution bars(Top) : 152.41 mm

Based on spacing reinforcement increment; provided reinforcement is

# 16 @ 100 mm o.c.

Print Calculation Sheet

file://D:\Staad.foundation 5.1\CalcXsl\Combined.xml 12/29/2010


ATTACHMENT 1
SAP2000 12/28/10 14:01:38

SAP2000 v14.1.0 - File:PR-03 PA1 - X-Y Plane @ Z=0 - KN, m, C Units


JointReactionsofF4,F4A
Joint OutputCase CaseType F1 F2 F3 M1 M2 M3
Text Text Text KN KN KN KNm KNm KNm
1299 DEAD LinStatic 0.22 0.07 19.68 0.14 0.37 0.00
1299 LIVE LinStatic 0.04 0.07 4.83 0.17 0.14 0.00
1299 WX LinStatic 27.82 0.09 35.91 0.21 79.16 0.00
1299 WY LinStatic 0.00 2.60 78.38 4.58 0.05 0.00
1299 SX LinStatic 13.97 0.16 24.73 0.35 41.21 0.00
1299 SY LinStatic 0.03 1.41 78.03 3.41 0.03 0.00
1299 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1299 EL LinStatic 0.10 0.07 57.27 0.15 0.18 0.00
1299 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1299 GL LinStatic 10.35 0.16 38.67 0.57 30.48 0.00
1299 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1299 ST LinStatic 0.03 0.05 3.87 0.13 0.05 0.00
1299 EP LinStatic 1.31 0.08 14.17 0.16 2.51 0.00
1299 OP LinStatic 3.22 0.13 23.32 0.24 6.03 0.00

1300 DEAD LinStatic 0.25 1.10 52.96 0.29 0.41 0.00


1300 LIVE LinStatic 0.10 1.80 3.77 0.37 0.32 0.00
1300 WX LinStatic 45.79 1.54 58.94 0.46 130.38 0.00
1300 WY LinStatic 0.08 39.89 65.83 10.51 0.21 0.00
1300 SX LinStatic 22.25 0.62 32.06 0.64 69.69 0.00
1300 SY LinStatic 0.08 37.27 65.84 8.25 0.17 0.00
1300 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1300 EL LinStatic 0.10 5.13 82.78 0.32 0.16 0.00
1300 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1300 GL LinStatic 19.62 10.14 2.26 2.38 59.54 0.00
1300 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1300 ST LinStatic 0.00 1.89 3.10 0.43 0.01 0.00
1300 EP LinStatic 1.58 0.70 58.68 0.40 3.17 0.00
1300 OP LinStatic 3.85 1.44 95.21 0.59 7.51 0.00

1304 DEAD LinStatic 0.29 0.73 51.59 0.31 0.51 0.00


1304 LIVE LinStatic 0.07 1.84 2.49 0.42 0.20 0.00
1304 WX LinStatic 45.94 1.84 59.76 0.33 131.02 0.00
1304 WY LinStatic 0.09 42.67 62.47 10.87 0.26 0.00
1304 SX LinStatic 23.99 3.31 39.31 0.23 74.92 0.00
1304 SY LinStatic 0.06 39.18 61.29 8.58 0.15 0.00
1304 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1304 EL LinStatic 0.08 1.95 74.37 0.41 0.09 0.00
1304 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1304 GL LinStatic 19.54 11.89 39.99 2.41 60.70 0.00
1304 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1304 ST LinStatic 0.00 2.13 3.23 0.44 0.01 0.00
1304 EP LinStatic 1.61 0.20 57.38 0.60 3.27 0.00
1304 OP LinStatic 3.77 0.32 92.53 0.96 7.25 0.00

1445 DEAD LinStatic 0.23 0.07 18.04 0.14 0.39 0.00


1445 LIVE LinStatic 0.01 0.06 3.28 0.14 0.02 0.00
1445 WX LinStatic 31.37 0.00 32.68 0.04 82.59 0.00
1445 WY LinStatic 0.01 5.25 75.25 6.52 0.02 0.00
1445 SX LinStatic 12.57 0.14 12.02 0.21 36.92 0.00
1445 SY LinStatic 0.01 0.66 73.90 2.12 0.02 0.00
1445 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1445 EL LinStatic 0.01 0.17 32.37 0.33 0.01 0.00
1445 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1445 GL LinStatic 8.42 0.19 13.83 0.60 24.19 0.00
1445 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1445 ST LinStatic 0.00 0.06 4.16 0.06 0.00 0.00
1445 EP LinStatic 1.35 0.07 15.82 0.17 2.62 0.00
1445 OP LinStatic 3.26 0.11 26.56 0.26 6.13 0.00
Joint OutputCase CaseType F1 F2 F3 M1 M2 M3
Text Text Text KN KN KN KNm KNm KNm
1453 DEAD LinStatic 0.24 0.06 19.70 0.13 0.42 0.00
1453 LIVE LinStatic 0.04 0.07 4.27 0.17 0.14 0.00
1453 WX LinStatic 27.81 0.08 35.83 0.20 79.15 0.00
1453 WY LinStatic 0.07 2.58 76.57 4.56 0.17 0.00
1453 SX LinStatic 13.97 0.16 24.85 0.36 41.23 0.00
1453 SY LinStatic 0.04 1.34 74.99 3.28 0.08 0.00
1453 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1453 EL LinStatic 0.03 0.11 37.48 0.22 0.05 0.00
1453 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1453 GL LinStatic 10.35 0.37 4.08 0.85 30.48 0.00
1453 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1453 ST LinStatic 0.04 0.05 3.79 0.13 0.06 0.00
1453 EP LinStatic 1.39 0.09 19.53 0.18 2.16 0.00
1453 OP LinStatic 3.29 0.18 31.94 0.35 5.19 0.00

1464 DEAD LinStatic 0.22 0.07 18.16 0.14 0.38 0.00


1464 LIVE LinStatic 0.01 0.06 3.41 0.15 0.02 0.00
1464 WX LinStatic 31.37 0.00 32.84 0.04 82.58 0.00
1464 WY LinStatic 0.01 5.25 75.88 6.52 0.02 0.00
1464 SX LinStatic 12.58 0.14 11.85 0.20 36.93 0.00
1464 SY LinStatic 0.01 0.65 73.68 2.11 0.02 0.00
1464 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1464 EL LinStatic 0.02 0.16 32.53 0.31 0.05 0.00
1464 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1464 GL LinStatic 8.42 0.07 23.74 0.33 24.19 0.00
1464 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1464 ST LinStatic 0.00 0.06 4.20 0.06 0.00 0.00
1464 EP LinStatic 1.36 0.10 20.94 0.22 2.06 0.00
1464 OP LinStatic 3.27 0.17 33.27 0.36 5.12 0.00

1465 DEAD LinStatic 0.25 0.66 51.53 0.33 0.40 0.00


1465 LIVE LinStatic 0.07 1.91 2.47 0.44 0.21 0.00
1465 WX LinStatic 45.93 1.76 59.64 0.34 131.00 0.00
1465 WY LinStatic 0.04 42.99 62.79 10.94 0.16 0.00
1465 SX LinStatic 24.00 3.39 39.44 0.25 74.94 0.00
1465 SY LinStatic 0.03 39.47 61.34 8.63 0.06 0.00
1465 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1465 EL LinStatic 0.16 1.88 74.32 0.43 0.36 0.00
1465 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1465 GL LinStatic 19.55 7.88 11.04 1.94 60.73 0.00
1465 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1465 ST LinStatic 0.00 2.15 3.26 0.44 0.01 0.00
1465 EP LinStatic 1.54 0.12 68.70 0.68 2.08 0.00
1465 OP LinStatic 3.81 0.44 112.32 1.04 5.62 0.00

1466 DEAD LinStatic 0.28 1.12 52.62 0.29 0.47 0.00


1466 LIVE LinStatic 0.10 1.89 3.88 0.38 0.31 0.00
1466 WX LinStatic 45.78 1.61 58.98 0.45 130.36 0.00
1466 WY LinStatic 0.01 40.00 63.75 10.48 0.00 0.00
1466 SX LinStatic 22.25 0.69 31.98 0.65 69.71 0.00
1466 SY LinStatic 0.05 37.48 63.03 8.25 0.12 0.00
1466 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1466 EL LinStatic 0.14 2.62 76.15 0.46 0.30 0.00
1466 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1466 GL LinStatic 19.60 9.02 37.54 1.65 59.50 0.00
1466 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1466 ST LinStatic 0.00 1.90 3.00 0.43 0.00 0.00
1466 EP LinStatic 1.57 1.13 69.65 0.48 2.17 0.00
1466 OP LinStatic 3.72 1.73 113.10 0.79 5.36 0.00
ATTACHMENT 2
SOIL CAPACITY AND SETTLEMENT

* Foundation dimentions
- Foundation dimentions direct Y: L= 5.0 m (Ly)
- Foundation dimentions direct X: B= 2.6 m (Lx)
- Deepth of footing: D= 2.5 m
- Footing thickness: D1= 0.6 m

SOIL PARAMETER
Thick of
Soil Description Layer (T/m3) E(T/m2) c(T/m2) SPT
layer(m) (Degree)
Filled soil 1 1.8 1.8 700 1.76 14.02 10

Lean clay, brownish yellow,


3 13.2 1.96 700 1.76 14.02 10
medium plastic to stiff condition
Lean clay, brownish grey, very
4 6.5 1.95 840 1.05 10.5 12
soft to soft condition.
Deepth of footing h1= 2.50 m
* Bearing capacity coefficients layer: 3
1 = 18.45 kN/m 3 N = 2.0
= 19.6 kN/m 3 Nq = 3.6
= 14.0 Degree Nc= 10.4
C= 17.6 kPa
+ SHALLOW FOUNDATION BEARING CAPACITY: p a =(n N B/2+n q *N q* D+n c *C*N c )/F s
p= 180 kPa
SETTLEMENT
s=gl **hi/E
gl: settlement stress at minimum of foundation = 9.038 T/m2
:0,76 with sand; 0,72 with clay sand; 0,57 with sandy clay; 0,43 with clay
E: Elastic modulus of soil
hi: Depth of soil layer calulation
gl : settlement stress gl= 9.04 (T/m2)
Stop settlement when sbt= 5 sgl
SETTLEMENT TABLE
Thick of Depth sbt sgl Eo
Layer Ko Si(cm)
layer(m) (m) (T/m2) (T/m2) (T/m2)
3 0.4 2.90 5.396 0.943 8.523 0.72 700 0.361
3 0.4 3.3 6.18 0.867 7.833 0.72 700 0.336
3 0.4 3.7 6.964 0.758 6.854 0.72 700 0.302
3 0.4 4.1 7.748 0.669 6.050 0.72 700 0.265
3 0.4 4.5 8.532 0.587 5.306 0.72 700 0.234
3 0.4 4.9 9.316 0.505 4.562 0.72 700 0.203
3 0.4 5.3 10.1 0.436 3.939 0.72 700 0.1749
3 0.4 5.7 10.884 0.380 3.437 0.72 700 0.1517
3 0.4 6.1 11.668 0.325 2.936 0.72 700 0.1311
3 0.4 6.5 12.452 0.271 2.449 0.72 700 Stop
3 0.4 6.9 13.236 0.222 2.006 0.72 700 Stop
3 0.4 7.3 14.02 0.173 1.563 0.72 700 Stop
S= 2.16
--> Settlement < 5cm OK
ATTACHMENT - 3
PROJECT : Bio-fuel Ethanol Plant in Phu Tho PAGE :
PR03-F4, F4A CLIENT : PVB DESIGN BY :
JOB NO. : 59/2009-EPC DATE : REVIEW BY :
BOLT CALCULATION
COMBINATION LOADING DATA OF COLUMN 1
(This loads was copied from page 7)
Load Combination Shear X Shear Y Axial Mx My Nmin
(kN) (kN) (kN) (kN-m) (kN-m) kN
LC 119 0.588 -6.762 129.906 -12.782 -1.26 24.707
LC 120 0.318 -15.905 98.104 -39.994 -0.362 -24.258
LC 121 0.630 4.303 121.312 18.062 -1.658 17.294
LC 122 0 408
0.408 -30 908
-30.908 132 244
132.244 -77 06
-77.06 -0 888
-0.888 -56 942
-56.942
LC 123 -3.792 -5.804 45.900 -10.972 4.36 2.640
LC 124 0.474 -55.993 161.996 -143.11 -1.074 -121.816
LC 125 -7.926 -5.785 -10.692 -10.934 9.422 7.289
LC 126 0.644 -18.366 123.368 -47.876 -1.29 -28.023
LC 127 -0.156 -5.806 37.448 -10.976 1.04 0.244
LC 128 0.378 -54.539 135.799 -140.361 -0.874 -124.041
LC 129 -8.022 -4.331 -36.889 -8.185 9.622 2.567
LC 130 0.518 -16.917 95.531 -45.137 -1.02 -30.027
LC 131 -0.282 -4.357 9.611 -8.237 1.31 -6.951
Maximum 0.64 4.30 162.00 18.06 9.62 24.71
Minimum -8.02 -55.99 -36.89 -143.11 -1.66 -124.04

MAXIMUM LOADS APPLY TO 1 BOLT


Load Fx Fy Fz
(kN) (kN) (kN)
2.01 14.00 -124.04

THE LOAD OF 1 BOLT TO CHECK


The maximum shear force: 14.00 kN Check shear force: Yes
The minimum compression force: -124.04
124 04 kN Check tenssion: Yes

PROJECTION CACULATION
Follows design specification
Bolt projection (P) above concrete structural shall be calculated as follows:
Projection P = t + b + (n + 0.5)d. + 10mm
Where : t = thickness of grout = 25 mm
b = thickness of base plate or frame = 30 mm
n = number of nuts = 1 with fastener head type: 1
d = diameter of bolt = 36 mm
0.5 =allowance for one washer and a small projection beyond the nuts.
Projection P =25+30+1.5*36+10-15mm = 120 mm
Embedment length = 680 mm
Total length = 800 mm
PROJECT : Bio-fuel Ethanol Plant in Phu Tho PAGE :
PR03-F4, F4A CLIENT : PVB DESIGN BY :
JOB NO. : 59/2009-EPC DATE : REVIEW BY :
BOLT CALCULATION
COMBINATION LOADING DATA OF COLUMN 2
(This loads was copied from page 7)
Load Combination Shear X Shear Y Axial Mx My Nmin
(kN) (kN) (kN) (kN-m) (kN-m) kN
LC 119 -3.024 -7.826 386.218 -15.316 -3.192 49.942
LC 120 -20.336 -30.191 384.153 -86.056 0.894 20.166
LC 121 13.312 16.705 280.425 -59.6 -5.946 -3.590
LC 122 -7 008
-7.008 -43 572
-43.572 382 836
382.836 -118 264
-118.264 -2 328
-2.328 -17 146
-17.146
LC 123 -39.672 -6.748 385.004 -13.24 6.632 50.630
LC 124 -6.456 -80.247 427.905 -222.86 -3.054 -56.850
LC 125 -71.784 -6.599 432.241 -12.812 14.866 57.697
LC 126 -5.902 -30.698 370.354 -88.048 -2.506 -7.395
LC 127 -41.772 -6.648 392.334 -12.978 5.844 51.808
LC 128 -4.888 -78.535 343.899 -219.478 -2.58 -63.953
LC 129 -70.216 -4.887 348.235 -9.43 15.34 46.855
LC 130 -5.254 -29.021 287.593 -84.766 -1.822 -11.434
LC 131 -41.124 -4.971 309.573 -9.696 6.528 41.106
Maximum 13.31 16.71 432.24 -9.43 15.34 57.70
Minimum -71.78 -80.25 280.43 -222.86 -5.95 -63.95

MAXIMUM LOADS APPLY TO 1 BOLT


Load Fx Fy Fz
(kN) (kN) (kN)
Tension 8.97 10.03 -63.95

THE LOAD OF 1 BOLT TO CHECK


The maximum shear force: 10.03 kN Check shear force: Yes
The minimum compression force: -63.95
63 95 kN Check tenssion: Yes

PROJECTION CACULATION
Follows design specification
Bolt projection (P) above concrete structural shall be calculated as follows:
Projection P = t + b + (n + 0.5)d. + 10mm
Where : t = thickness of grout = 25 mm
b = thickness of base plate or frame = 30 mm
n = number of nuts = 1 with fastener head type: 1
d = diameter of bolt = 36 mm
0.5 =allowance for one washer and a small projection beyond the nuts.
Projection P =25+30+1.5*36+10-15mm = 120 mm
Embedment length = 680 mm
Total length = 800 mm
INPUT LOAD & DESIGN SUMMARY
CONCRETE STRENGTH fc' = 22.5 Mpa
SPECIFIED STRENGTH OF FASTENER futa = 400.0 Mpa
FACTORED DESIGN TENSION LOAD Nua,1 = 124.04 kN
FACTORED DESIGN SHEAR LOAD Vua,1 = 14.00 kN
EFFECTIVE EMBEDMENT DEPTH hef = 68 cm
FASTENER DIAMETER d = 36 mm
FASTENER HEAD TYPE 1 Square
( 1=Square, 2=Heavy Square, 3=Hex, 4=Heavy Hex, 5=Hardened Washers ) [THE FASTENER DESIGN IS ADEQUATE.]
DIST. BETWEEN THE FASTENER AND ED c = 150 mm
SEISMIC LOAD ? (ACI 318 D3.3) Yes

ANALYSIS
2
EFFECTIVE AREA OF FASTENER Ase = 1017.9 mm
2
BEARING AREA OF HEAD Ab = 2376 mm , ( or determined from manufacture's catalogs.)
CHECK FASTENER TENSILE STRENGTH (ASCE 14.2.2.17):

N s n Ase f uta = 229.022 kN > Nua = 124.04 kN [Satisfactory]

where : = 0.75 x 0.75 = 0.5625 , (ACI 318-08 D.4.4 & D.3.3.3)


CHECK CONCRETE BREAKOUT STRENGTH : (ACI 318, D.5.1.2)

= 202 797 kN
202.797 > Nua [S ti f t ]
[Satisfactory]
where : = 0.75 x 0.75 = 0.5625
c,N term is 1.0 for location where concrete cracking is likely to occur.
CHECK PULLOUT STRENGTH : (ACI 318, D.5.3.1)


N pn cp , N Ab8 f 'c = 240.553 kN > Nua [Satisfactory]

where : = 0.75 x 0.75 = 0.5625


cp,N term is 1.0 for location where concrete cracking is likely to occur.
CHECK SIDE
SIDE-FACE
FACE BLOWOUT STRENGTH : (ACI 318
318, D.5.4.1)
D 5 4 1)

= 259.17 kN > Nua [Satisfactory]

where : = 0.75 x 0.75 = 0.5625


DETERMINE DESIGN TENSILE STRENGTH :

N n min N s , N cb , N pn , N sb = 202.80 kN

CHECK FASTENER SHEAR STRENGTH : (ACI 318, D.6.1.2b & ASCE 14.2.2.17)
V s n0.6 Ase f ut = 158 789 kN
158.789 > Vua = 13.998
13 998 kN [Satisfactory]
where : = 0.65 x 1 = 0.65
(for built-up grout pads, first factor shall be multiplied by 0.8, ACI 318 D6.1.3)
CHECK CONCRETE BREAKOUT STRENGTH FOR SHEAR LOAD : (ACI 318, D.6.2.1a)

= 25.91 kN > Vua [Satisfactory]

where : = 0.75 x 0.75 = 0.5625


c,V
c V term is 1
1.0
0 for location where concrete cracking is likely to occur
occur.
AV / AVo and cd,V terms are 1.0 for single shear fastener not influenced by more than one free edge.
l term is load bearing length of the anchor for shear, not to exceed 8d.
CHECK PRYOUT STRENGTH FOR SHEAR LOAD : (ACI 318, D.6.3.1)

= 405.59 kN > Vua [Satisfactory]


where : = 0.75 x 0.75 = 0.5625
c,N term is 1.0 for location where concrete cracking is likely to occur.
kcpp = 2.0 for hef > 2.5 in.
DETERMINE DESIGN SHEAR STRENGTH :

V n min V s , V cb , V cp = 25.91 kN

CHECK TENSION AND SHEAR INTERACTION : (ACI 318, D.7)


Since Nua,1 > Nn and
Vua,1 > Vn the full design strength is not permitted.
The interaction equation must be used

N ua ,1 V ua ,1
1.15 < 1.2 [Satisfactory]
Nn V n
ATTACHMENT 4

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