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Why does forming regard to metals?

What are the benefits of metal forming?


Or why do we need metal forming processes?

List advantages of hot working vs cold working

Which process would not be considered as a net shape process for a part?
1.casting
2.metal forming
3.machining
4.3D printing
Where is the forming zone in deep drawing

Which stress state might not cause plastic deformation?


1.simple uniaxial tension
2.biaxial tension
3.triaxial tension
4.pure shear
Why is the friction force constant when the pressure becomes larger?

Large or small roll diameter is right for rolling? Why?

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Which one can be caused by the upper case of the rolling process? Left, middle, or
right?
m
Where does the plastic deformation mainly take place in deep drawing a dish or a
cup?
1.side wall
2.bottom
3.shoulder
4.flange
The shape of billet for forging a gear blank, long or wide? Why? (Group)

long

Which failure can be caused by rolling with bent rolls?

a wavy edges
b wavy centers
c edge cracks
d alligatoring

How come edge cracks?

How to extrude hollow shapes?

how to form a seamless tube by piersing?

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Which statement is incorrect regarding extrusion?


1.indirect extrusion has the extrusion opposite to the ram velocity
2.extrusion can make seamless tubes
3.direct extrusion needs more load to form the same extrusion by using indirect
extrusion
4.most extrusion has a homogeneous velocity distribution in the cross section

Why is the cross-section so in bending

Why do we need the blankholder for stamping a sheet metal?

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Why is there a neutral limit for forming process like drawing a rod or deep

drawing a sheet metal?

2.71828

Which statement is correct regarding bending


1.The cross-section on the tension side along the bending axis is convex.
2.The more ductile the material, the small the bend radius can be achieved.
3.The bending might cause failure if The bend axis is perpendicular to the rolling
direction.
4.The whole material might be located in compression side

What would the length of the sheet be if the neutral layer toward tension

side

Why we need the stripper for blanking ?

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Which statement is correct regarding bending a metal strip?


1.The strip became longer, because the neutral layer moved towards tension side.
2.The strip became longer, because the neutral layer moved towards compression
side.
3.The strip became shorter, because the neutral layer moved towards tension side.
4.The strip became shorter, because the neutral layer moved towards compression
side.

which is better? why?

where is the plastic deformation zone?

Which is correct regarding forming limit diagram?


1.Bi-axial tension has the lowest forming limit
2.Plane strain has the lowest forming limit
3.Single axial tension has the lowest forming limit
4.Pure shear has the lowest forming limit

How does screw press work? velocity and force

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