® ‘QCF-52A Rav-0i ELCO INTERNATIONAL ENGINEERING CO LLC P.0.Box 1827, PC 611, Road No 14, NIZWA INDUSTRIAL ESTATE, SULTANATE OF OMAN, PH: +968 97056126, E-ma ho@omanelco.com Procedure Qualification Record as per AWS D1.1 Record actual conditions used to weld test coupon Company Name 1 ELGO INTERNATIONAL ENGINEERING CO.LLC Procedure Qualification Record No 1 ELCO/PQR/10/58 Rev 0 Welding Procedure Specification : ELGO/WPS/10/58 Rev 0 Welding Process :FCAW ‘Types: ( Manual, Semi-automatic, Automatic ) 1 Semi-automatic JOINT DETAILS ‘Material Thickness 25mm Joint Design : Single “V" Butt joint Backing 2¥e Backing Material Parent Material ns Cs flllbe + BASE METALS POST WELD HEAT TREATMENT Material Specifications 18S EN 10025 Temperature Range :WA Type or Grade 18275 JR Heating Rate =NA Group No Hitot Cooling Ra ENA Thickness of Test Coupon: 25 mm Holding Rate al Diameter of Test Coupon =NA Others Others =NA FILLER METALS GAS SFA Specification 520 estes) Mixture | _Flowrate ‘AWS Classifications TETITA Shielding | Argon + Go, | 0% +20% | 1248 Lpm Filler Metal F.No 76 Trailing Ni : : | Fillor Metal A. No 1 Backing Ni - - Size of Filler Metal iam ELECTRICAL CHARACTERISTICS Weld Metal Thickness 25 mm Current = DG-EP (Reverse Polarity) Filler Metal Brandl FADOR ‘Amps Fetrwiingrwaewr Tate | [ Flux NA Volts | Refer Welding Parmeter Table Others ENA Tungsten Electrode size: NA POSITION PREHEAT Position of Groove 136 Preheat Temp ( e5°C | Weld Progression Uphill 7 Tnterpass Temp (Max) 105°C ‘Others =NIA Others =NA TECHNIQUE Travel Speed "Refer Welding Parameter Table String or Weave Beads + Root & Hot - String Fill & Cap - Weave Oscillation NIA | Multipass or Single Pass Multiple Single or Mult Filer = Single Others ENA ELCO Int's Engg Co.LLC TP PETROFAC CLIENT Name : R(LSRIDHAR _ Name : sions GTN Bion Designation Sra A/QC £00) jgnation: Designation: Date: 2sdzatio Date‘OCF-R2A Revo ELCO INTERNATIONAL ENGINEERING CO LLC P.0.Box 1327, PC 611, Road No 14, NIZWA INDUSTRIAL ESTATE, SULTANATE OF OMAN PH: 4968 97056126, E-mail :ho@omanoleo.com. Procedure Qualification Record as per AWS D1.1 Record actual conditions used to weld test coupon ELCO/PQR/10/58 Rev 0 WELDING PARAMETERS TABLE ‘Amptal [Vol ™) J ysasc1 specu | Heat lnnat Paneno | Process | Oiaimmy | awecins | Potmity Tain [ tie | om | max | “enmanc) Co! Root FAW O12 ert cer | 125 | 140 | te | 18 240 | 08s | 1.05 Hot FCAW 012 ent cep | 130 | 145 | 16 | 18 2a 099 | 4.24 Flt FCAW o12 entra cer | 140 | 155 | 18 | 20 a1 sar | 401 FAW O12 evita peep | 150 | 165 | 17 | 19 154 | +88 | 204 FCAW o12 ena peer | 135 | 145 | 18 | 20 231 105 | 1.26 FUL FCAW 12 ETA po-er | 130 | 145 | 16 | 10 240 | 0.87 | 1.09 FIs FCAW O12 enra ocep | 132 | ta7 | a7 | 10 222 101 | 1.26 FIL FCAW o12 ent cer | 130 | 145 | 18 | 20 2a ant | 137 FULT FAW o12 ent cep | 132 | 147 | 18 | 20 228 | 105 | 1.30 FILS FCAW o12 entre ocer | 135 | 182 | 18 | 20 240 | 101 | 127 FIL FCAW o12 evita ocer | 125 | 140 | 16 | 10 231 oar | 1.15 FuIE-10 FCAW O12 entra peer | 125 | 140 | 16 | 19 222 | 090 | 120 Capt FCAW o12 Ent peep | 120 | 135 | 16 | 18 231 83 | 4.11 Cap2 FoAW O12 Err oc-er | 130 | 145 | 18 | 20 226 | 1.04 | 128 caps FCAW 212 Ent ocep | ta7_| 134 | 18 | 20 222 | 103 | 4.21 Cap-4 FAW O12 ert cep | 125 | 140 | 19 | 19 226 (| 08s | 1.18 Caps FAW 12 ent peer | 125 | 140 | 18 | 10 279 | 072 | 098 Cross Weld Tensile (AWS D1.1 : 2006) Laboratory Test Report # M000982 Dimension (mm) | Area (mm?) UTL (KN) UTS (Nimm*) | Fracture Location | Fracture Type 001: Gross Wold | 20.25x 24.16 409.24 266.50 545 Put 02:Cross Weld | 20.08 x24.06 482.64 268.50 556 Pit : Bend Test (AWS D1.1 : 2006) Laboratory Test Report # MO00982 Position Dimension (mm) | Bend Angle (*) Former Dia Result ‘Comments (003: Side Bend NA 10 180 384 ‘Accoptablo Ni | 004: Side Bena NA 0 180 384 ‘Acceptable Ni 008: Side Bend NA 10 180 384 ‘Acceptable Nit 006: Side Bend NA 10 180 ‘Acceptable Ni Other Tests a) Hardness Test ENA A) HIG Test ENA b) Macro Test NA B) Heat Treatment: NIA ¢) Radiography Test 05 Dated 22/06/2010 ‘Welder Name ‘Ramesh Kumar Welder 1D :EW-57 ‘Test Coupon Welded on : 19/06/2010 Test Witnessed By Mls Velosi/ Petrofac Test Coupon Welded at FELCO-Nizwa work shop __| Laboratory Test Report No: M000982 ELCO Int’s Engg Co.LLC PETROFAG CLIENT Name: RL SRIDHAR Name: Name : ‘Sign : Sign: Sign = Ag ons Designation. S.QA/QC Engg Date 26/06/2010 Date [Agsianation:ELCO INTERNATIONAL ENGINEERING CO LLC P.0.Box 1327, PC 611, Road No 14, NIZWA INDUSTRIAL ESTATE, SULTANATE OF OMAN PH: 4968 07056126, E-mall : ho@omaneleo.com Procedure Qualification Record as per AWS D1.1 Record actual conditions used to weld test coupon ‘GCF3.2ARev-OT | PQR TEST OBSERVATION CHART Ref PWPS No LCOIPWPS~/10/58 Rev0 | Welding Machine EMG-182 Date of Test + 19/06/2010 Welder 10 No 1 EW57 Tost Witness by Me. Kiran / Me-Pradeepkumar | Electrode Make :ADOR Clamp Meter SI.No 0390 Electrode Batch No 3912501018 rune | cecreason | Bago [Soret | vt Trave Speed ine win | max | win | max | time sec) | Distance (mm) Root 012 ents | 125 | wo | a6 | 10 250 00 0 Hot O12 ETT! 130 148 16 18 285 600 7 85 ries 12 ents | wo | ass | 1 | 20 250 600 405" File? O12 EMT 150 165 7 19 390 600 80, f ies o12 ent | as | 1s | ae | 20 280 600 75 Filla O12 EMT 130, 145, 16 18 250 600 o RB Fis 12 ents | 12 | v7 | 7 | a 770 00 85 Fille O12 Ents 130 145 18 20 285 600 | 78 Fue o12 ent | a2 | v7 | te | a0 265 00 @ Fue o12 ents | 15 | 152 | 18 | 20 250 600 78 Fillo O12 EMT ‘ 125 140 16 19 260 600 80 10 12 ents | 15 | wo | 1 | 1 20 600 es Cap-1 O12 ENT 120 135 16 19 260 600 - ao cap2 12 ents | 10 | 145 | 1 | 20 288 600 75 Cops 012 ents | sr | 14 | 18 | 20 m0 000 5 capa 012 ent | 15 | wo | 1 | 10 785 00 0 Cops 912 ents | 15 | 0 | 10 | 19 215 ‘00 so ELCO Int’s Engg Co.LLC “TP PETROFAC ‘CLIENT Name : RLLSRIDHAR Name: Sruvpayrcht_@. pa Neme Nam Sion: ge Sign: 5 Sign: Sign: Designation’ S.QNCEngg | Desighation Frpectioy ignation: Designation: Date : 26/06/2010 / 00 Date : Date . BNO. 2010 S oman 7@ PQR Welding Parameter and Visual Report Dato of Test: 19/06/2010 Welder ID: EW 57 WOT No.: ELCO/WQT/3G/ PEC / FCAW.01 Position: 3 6 Welder Name: RAMESH KUMAR. K PWPS:ELCOIPWPS/10158 Rev 0 Progression: VERTICAL UP-HILL TEST CODE: AWS D 4.1 2006 Joint Details WPS Range ‘Actual Remarks Root Gap: 6mm 5.8mm Root Face: : Groove Angle: 45° aa ELECTRODE DETAILS: ‘AWS Glass Electrode Diameter | Batch No. Trade Make of Origin SFA 5.20 EriT-1 o12 3912501018 ‘ADOR CHENNAI BASE METAL DETAI Grade Thickness Size / Sch Heat No. $275 JR 25mm 600 X 400 mm 07911064 $275 JR 5mm 75mm 20933 Pre Heat: 65°C Max. Inter pass temperature: 105° Root Penetration: - Weld Visual: Acceptable Roinforcoment: 1.5mm (Acceptable) ELCO PETROFAG TPL CLIENT NAME SRIDHAR.L | PRADEEPKUMAR | KIRAN SHAVDA DATE 19/06/2010 191062010, (—} SIGN Yel,Exova td & Company LLC 1. +968 24801870 PO Box 859 F +968 24595019 mae Postal Code 130, : muscatlab@exova com ‘Museat, Oman ‘Www exova.com 130 ja Elco International Engg Co LLC Report Number Ghala Page Muscat Order Number Sultanate of oman Date Tested Date Reported ‘Alin: Mr.Prabhakeran(97080201) Item + Procedure Qualification Test (POR) {600 x 400 x 25 thk butt welded plate Material: BSEN 10025 S 275 JR Process: FCAW. Welder id: Ew-57 Project: Structural Steel Works For Kauther Depletion Compression PQR: ELCO/PQRI 70/058 Contractor: Petrofac International Specification - AWSD 11 | 001:Cross Weld | 02:Cross Weld 003:Side Ben 004: Side Bend 005:Side Bend 006:Side Bend Tested by Witnessed by un | urs, tm?) | cee | ews?) ts | pw 556 | PH Fracture Locat io 20.25% 24.16 20.06x 24.06 Position | Dinension | end Angle | Former Dia Result Comments, Com) el WA 10 180 [38.1 [Acceptable | nil NA 10 10 | 38.1 — |Acceptable | nit WA 10 1go | 38,1 [Acceptable | Ni NA 10 180 | 38.1 [Acceptable | wii Exova Oman Laboratory (be xOVa uw Moo0982 - : Issue 1 of t EIECI /426)F 10 27/06/10 27106/10 Fracture Type For and on authority of Exovi PPAR DET KIM Ag. sAfesfeere So il ene rT oor tee Aras, 988 2430 1870 ha wes 2a on Grove tie Company & Company Lic oman 13, eo) (aaya 3 ORS