Beruflich Dokumente
Kultur Dokumente
oven
AS
Internal height of SEEN
ON
oven 375 to 450mm
Stainless steel flue
Hotface layer
B
Vermiculite
uilding your own low-tech wood-fired pizza oven is a Gather your supplies insulating layer
substantial undertaking. But the whole process can be reduced n 0.2 cubic metres of ready-mix concrete or concrete mix
10mm thick
galvanised
Theyll be lining up at the 400 x 200 x 200mm steel lintel
masonry block base
garden gate for a table when
you stoke up your pizza oven
and wonderful smells fill the air.
Diagram A JULY 2008
HERES HOW heat while the oven is heating up but it also Step 7 Starting at the front set-out line, Step 11 To make the door mould (see
Step 1 (see Diagrams A and B) Pour a retains and returns heat to the oven once the place the pavers upside down so that Diagram C), use 32mm plywood offcuts or Hotface layer
1500 x 1300 x 75-100mm deep concrete fire is out. It is especially good when baking square sharp edges face up and there are no double layers of 16mm plywood. To make
slab in formwork made of old floorboards or bread or cooking roasts. bevelled edges which would create grooves removal easier, the mould is not a perfect Vermiculite
framing timber. This is easiest if you order a in the oven floor. There is no need for mortar semicircle, rather a 250mm radius with the insulating layer
small quantity of ready-mixed concrete once Step 5 Once the decomposed granite has between the pavers or bricks. Only cover the sides extended down for a total height of
the formwork is prepared. To limit cracking, been packed tightly into the well, spread floor area of the oven with the pavers. An oval 300mm. The shape does not have to be
include a 1400 x 1200mm piece of F62 and level a 10-15mm-thick layer of brickies shape is much better for heat distribution perfect and you can even draw the shape
steel mesh in the centre of the concrete. sand over the surface as a level bed for the than a circular plan. freehand if you want to. The smaller inner Step 4 Step 5
Internal height of Paver floor
Once the concrete has set, keep the slab oven floor. This is easy to do by placing a piece is 30mm smaller all around. Now cut oven 375 to 450mm
wet to cure it properly. After 3-4 days, build a 10-15mm batten each side of the well and Step 8 Form a skirt of pavers-on-edge the shapes out with a jigsaw, then glue and Paver skirt
Oven door
1400 x 1200mm base made of 400 x 200 use this as screeding rails. The sand can as the inner circumference of the oven screw them together. (right angle shown)
Bulk fill
x 200mm hollow concrete blocks. Build up extend a little over the block work. Then without gluing them down at this stage.
the first 3 courses as shown. straighten the edges. These pavers are strong enough to withstand Step 12 Sit door mould on two 5mm-high
the wear and tear of the oven broom and wedges at the front of the floor and support
Decomposed
Step 2 Install a flat 1000 x 10mm-thick Step 6 Mark in a front edge line, parallel also protect the lower section from burning with blocks or bricks. If you ultimately want granite fill 40mm-thick tile surround
galvanised steel lintel over the opening and to the front and set back enough to timber bumping into the oven wall. At this to use a lean-to steel door for the oven, use
4 lengths of angle iron across the opening as accommodate the tiles or other surrounding stage, make sure you leave plenty of room to the wedges to slope the moulding backwards Step 6 Step 8
shown in the diagram. You will need to grind surface, to create a handy workbench in front the outside of the skirt to allow for the bulk slightly. For a vertical door with a flat base, 400 x 200 x 200mm
masonry block base
off small vertical sections of the steel angles of the oven opening. Also mark in a centre fill and insulation, while still leaving space set the mould vertically. To save on moulding
of each end so they sit flat on the blocks. line from front to back. for the tiling. And dont forget to leave a gap sand, you can use polystyrene boxes as
Add the last course of blocks. of 65mm at the front of the oven to allow fillers. These will be broken up and removed 12mm-thick
for the door mould. through the door opening when the oven is compressed Angle iron Sand 10mm- thick
cement sheet supports galvanised
Step 3 To support the thick oven floor, insert finally completed. As an extra precaution to
Selecting the oven floor steel lintel
a sheet of 12mm compressed fibre cement Step 9 Once you are happy with the layout, prevent the roof collapsing when the sand is
Special firebrick or refractory tiles
onto the angle iron to form a well. You could use a pencil to trace the position of the removed, prop a 375-425mm post (height
also pour a suspended concrete slab but this
are ideal for the oven floor, but can
be expensive. A suitable floor can be
skirting pavers on the oven floor. Apply a thin is not critical) with an old plate on top in the Diagram B
Step 9 Step 10
Photography Phil Aynsley; diagrams Steve Pollitt
would need formwork on the underside and made from dry pressed brick pavers coat of air-setting high-temperature mortar centre of the dome. 300mm
reinforcing. Fill the hollows of the concrete or bricks. Avoid extruded or wire-cut or fireproof cement to the base and edge of
blocks with concrete (with 5 or 10mm gravel bricks or pavers as they rarely have the pavers and set in place. Tap each paver Step 13 Gently shovel brickies sand over
size) or stuff paper into the hole of the top smooth surfaces. If only wire-cut in place with a rubber mallet. the central post and foam boxes. Form it into 5mm wedge
placed at
block to only fill the top 100mm or so. bricks or pavers are available, find the a low-pitched dome using a trowel or float, corners
smoothest bricks you can. Dont be Step 10 Wipe the bead of excess mortar so it just covers the central post.
Step 4 Lay a bed of decomposed granite tempted to use fully-vitrified (glass-like) with your finger to create a neat coving
(granitic gravel with some clay content) to ceramic floor tiles, even though most around the base of the skirt. Clean off any Step 14 Shape the dome so the sand just
the level of the top of the blocks. Pack this have smooth surfaces and edges. They excess with a damp sponge. Fill any gaps meets the inner edge of the door mould and 500mm
tend to crack with the uneven heating
down well so it is hard. Avoid using sand as between the floor and skirt with the same the paver skirt all round. Trowel the sand to a Step 11 Step 12 Step 13 Step 14
when firing up the oven.
it tends to shift and not pack down well. The material, then sponge back to make a clean smooth finish. Brush excess sand off the top
function of this thick bed is to absorb the surface. Allow to dry. of the perimeter pavers. 30mm
Diagram C
Step 15 Cut a 175mm length off the fatty, and crusher dust or stone dust, which Remove the central supporting post only be reapplied from time to time as the oven
112mm (or 4) stainless steel flue pipe is the finest grade of aggregate available at once you are sure that the hotface layer is is constantly expanding and contracting
from the non-crimped end as a temporary most landscape suppliers (less than 5mm in sufficiently firm to be self-supporting. At through repeated use.
chimney mould. Use a metal cutting disc, size). The standard mix when using plastic this stage you should pull the plastic liner
suitable for stainless steel, and wear clay is equal parts of clay, sand and crusher from the ceiling of the dome and let the Step 33 Sweep the interior of the oven
appropriate eye and ear protection. dust to make up half-a-wheelbarrow load whole structure dry completely. Repair any clean of any remaining sand and remove
at a time. If the clay you are using is only small cracks which could develop where the any excess plastic liner. Fit the remaining
Step 16 Wrap the flue section with thin partly plastic, reduce the amount of sand and shrinking clay mix meets the non-shrinking longer-length flue pipe into the chimney hole
cardboard to make later removal easier. crusher dust. To help bind the mixture and paver skirt, by painting over and filling the using a little clay/sand mix, if necessary, to
Tap the pipe into the sand centred over the minimise cracking, add a cup full of chopped crack with a thin slurry of 1 part clay to secure a tight fit.
door opening and about 50mm back from sisal fibre to half a barrow of mix. Simply 4 parts sand. Its best to pass this wet mix 3 to 4mm mild
the door mould, leaving about 150mm cut sisal (not synthetic) rope into 25-35mm through a kitchen sieve first. Step 34 When you are ready for the initial steel lean-to door
protruding from the sand mould. Then cover lengths and tease out the rope into single firing of the oven, start with a very small fire
the whole dome with a single thickness of fibres. Mix thoroughly while dry and set Step 27 Remove the short piece of flue using very dry hardwood in the middle of
thin plastic sheet, such as a painters drop aside half a bucket for use later on. pipe from the cardboard liner to allow any the oven floor so you raise the temperature
sheet. This prevents the next coating from shrinkage to take place, then remove the extremely slowly. Small gas and electric
sticking to the sand mould. Cut a small hole Step 19 Add up to 5% builders (Portland) cardboard liner. Paint the internal surface of heaters are also suitable for initial drying 3mm strap
in the plastic to accommodate the chimney cement to the other ingredients and dry the chimney hole with the same thin slurry of as they are easy to control. Even though handles
pipe and tape in place. mix again. Then add water slowly, mixing clay and sand to fill any creases or gaps. the oven may seem completely dry, it will
with a spade or hoe, until you have a soft, still contain moisture in the structure. Any
Step 17 The hotface layer of the oven but not sloppy, mix. Step 28 While the dome is dr ying rapid heating will cause the moisture to turn When setting the fire,
dome is in direct contact with the flames. It completely, lay the tile surround. Use thick to steam with disastrous results. Partially you will need lots of heat
is a mixture of plastic clay, brickies sand and Step 20 To slightly stiffen and thoroughly tiles or paving tiles that will bring the level block the doorway with bricks or pavers to to bring up the hearths
crusher dust with a little cement and fibre blend the mix, knead small batches of the of exterior tiles to the level of the oven floor. retain the heat in the oven as it heats up. temperature. For great
Vertical steel door
added. If buying powdered clay by the bag mix on a flat surface that has been floured Before tiling, sweep any loose material from The small fire can be gradually built up pizzas, let the oven heat
ask for a plastic clay such as terracotta or with some of the dry mix previously set aside around the oven. Its actually not necessary over many hours until the fire is spread
up for about an hour. The
oven can reach more than
ball clay. Avoid fire clays as these tend to be (its just like rolling out pastry). Once the mix to take the tiles right up to the paver skirt, as evenly over the floor. You should continue
500C at its hottest! Scrape
less plastic. A cheaper alternative is clay dug
or reclaimed from excavations, earthworks
is kneaded like dough its ready to use. the insulation layer will cover any gaps. Fill
gaps with sand.
heating to a temperature where the carbon
is seen to begin burning off the ceiling of
Diagram
Creating an oven door D the fire to the back and
You could use the door mould as the oven door when
away you go.
or swimming pool projects. Check with local Step 21 Now break off a small portion the dome. However, it is unnecessary to
baking bread or roasting, as the temperature is lower. Just
contractors. See Choosing and testing your of the kneaded clay and pat it into a thin Step 29 To provide extra bulk and to help take this cautious approach each time,
cut 10-15mm from the base. However, as the plywood is
clay (below), to determine whether the clay pancake shape about 10-15mm thick. shape the oven prior to the application of the once the oven is initially heated. In normal likely to delaminate, its better to make a new one out of
you are using is suitable. To prepare natural Starting at the top, apply the clay pancakes insulation layer, apply a stiff, dense 3:2:1 mix use, when firing up the oven the chimney solid pine. If you soak the door in water before use, it will
clay, break it up with a hammer and work to the dome and begin spreading outward of crusher dust, sand and cement or clay to should be fully open but as the fire dies down give off steam and promote a crusty surface on bread.
it through a garden sieve, making sure it is and downward. Each pancake should the outside of the skirt perimeter. Apply the for pizza cooking the top may be partially To make a steel door, mark the outline of the outer arc
very dry. You will need about half a barrow slightly overlap the previous one and the two stiff mix around the base of the oven, sloping it closed with a thin metal plate to act as a on paper and draw a parallel line 10mm inside the arc.
of sieved clay for the whole project. are pressed together. gradually up to the top of the skirt of pavers so damper. For baking bread and delicious Cut the paper to the inner mark and use as a template
it covers the pavers and continues the curved roasts when the fire is out, or removed, the for your steel fabricator to cut a 3-4mm steel door. Add
Step 18 The other ingredients are brickies Step 22 Build up the clay mixture around line of the dome. Remember to leave plenty chimney should be totally blocked to retain a couple of handles so its easy to move. For a vertical
sand, which is used by bricklayers and the chimney mould and press firmly into the of tile surround showing to accommodate the heat and the doorway should be fully door, add a base so it stands without tipping forward.
contains a small amount of clay to make it rebate of the door mould. Build up around the insulating layer. closed. Bon appetito!