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Article history: Nickel catalysts supported on nanocrystalline CeO2 were prepared with impregnation
Received 4 December 2015 method and employed in methane partial oxidation. The prepared catalysts were char-
Received in revised form acterized by BET, XRD, TPR, SEM and TPO techniques. The effect of Ni loading on the
10 February 2016 catalytic performance of the catalysts was investigated and the results showed that 10%
Accepted 6 March 2016 Ni/CeO2 catalyst possessed the highest catalytic activity. This catalyst showed high sta-
Available online xxx bility exposed to the reaction conditions for 48 h without any decrease in activity and
selectivity. The results also showed that increasing in O2/CH4 molar ratio from 0.25 to 0.75
Keywords: decreased the amount of deposited carbon and increased methane conversion. Also, with
Catalytic partial oxidation increasing the reaction temperature, amount of deposited carbon slightly increased. The
Coke formation results indicated that methane conversion decreased with increasing the catalyst calci-
Activity nation temperature due to sintering and decreasing in surface area.
Stability Copyright 2016, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
Nickel catalyst reserved.
* Corresponding author. Catalyst and Advanced Materials Research Laboratory, Chemical Engineering Department, Faculty of Engi-
neering, University of Kashan, P.O. Box 8731751117, Kashan, Iran. Fax: 98 31 55559930.
E-mail address: Rezaei@kashanu.ac.ir (M. Rezaei).
http://dx.doi.org/10.1016/j.ijhydene.2016.03.033
0360-3199/Copyright 2016, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
Please cite this article in press as: Peymani M, et al., Preparation of highly active and stable nanostructured Ni/CeO2 catalysts for syngas
production by partial oxidation of methane, International Journal of Hydrogen Energy (2016), http://dx.doi.org/10.1016/
j.ijhydene.2016.03.033
2 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 6 ) 1 e1 0
Please cite this article in press as: Peymani M, et al., Preparation of highly active and stable nanostructured Ni/CeO2 catalysts for syngas
production by partial oxidation of methane, International Journal of Hydrogen Energy (2016), http://dx.doi.org/10.1016/
j.ijhydene.2016.03.033
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 6 ) 1 e1 0 3
The catalysts with different nickel contents were prepared by The catalytic performance test was performed in a quartz
a wetness impregnation technique. For this purpose the tubular fixed bed reactor (70 cm length, 8 mm internal diam-
calcined CeO2 at 600 C was first dried at 200 C to remove the eter) under atmospheric pressure. For detecting the bed tem-
adsorbed moisture. After that the aqueous solution of Ni perature, a thermocouple was inserted in bottom of the
(NO3)2$6H2O with appropriate concentration was added to catalyst bed. For each reaction, 100 mg catalyst (30e60 mesh)
dehydrated catalyst support and the suspension was stirred was used. Prior to reaction, the catalysts were reduced in situ
for 3 h at room temperature. The suspension was then dried in H2 (30 mL/min) stream at 600 C for 3 h. The reactant gas
overnight at 80 C and calcined at 600 C for 3 h. stream consisted of CH4 and O2 with desired molar ratio and
the activity tests were carried out at various temperatures
Please cite this article in press as: Peymani M, et al., Preparation of highly active and stable nanostructured Ni/CeO2 catalysts for syngas
production by partial oxidation of methane, International Journal of Hydrogen Energy (2016), http://dx.doi.org/10.1016/
j.ijhydene.2016.03.033
4 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 6 ) 1 e1 0
ranging from 500 C to 700 C in steps of 50 C. Oxygen was high dispersion of NiO crystals on these catalysts. By
totally consumed at all temperature range. The exhaust gas increasing of nickel content, a series of peaks were observed at
mixture was cooled to separate water and then analyzed using positions of 37.44, 43.47, 63.21, 75.37 and 79.87, corresponding
an online gas chromatograph (Young Lin 6500) equipped with to (111), (200), (220), (311) and (222) plans of NiO cubic crystal
a HID detector. Helium was chosen as the carrier gas and the structure. It was indicated that increasing in nickel loading
gas separation was performed using a Carboxen 1010 column. leads to intensify of characteristic peaks of NiO due to in-
The values of CH4 conversion, CO and H2 selectivities were crease in NiO crystallite size.
obtained using the following equations: The crystallite sizes of ceria and nickel oxide were calcu-
lated by using Scherrer's method and the results are presented
FCH4 ;in FCH4 ;out
XCH4 100 (1) in Table 1. It is seen that the prepared ceria exhibited a nano
FCH4 ;in
structure (10.9 nm) and increasing in nickel content increased
the NiO crystallite size from 9.4 to 33.4 nm.
FCO;out
SCO 100 (2) Fig. 2 shows the XRD patterns of the prepared 10% Ni/CeO2
FCH4 ;out FCH4 ;in
at different calcination temperatures. It can be shown that
increasing in calcination temperature intensified the diffrac-
FH2 ;out
SH2 100 (3) tion peaks related to both CeO2 and NiO phases, which in-
2 FCH4 ;out FCH4 ;in
dicates the increase in NiO and CeO2 crystallite size, Table 2.
where Fin and Fout are the molar flow rate of component in the The structural properties of NiO/CeO2 catalysts with
feed and effluent gas, respectively. different Ni loadings are summarized in Table 1. It is seen that,
increasing in Ni loading decreased the pore volume and SBET.
Characterization
Please cite this article in press as: Peymani M, et al., Preparation of highly active and stable nanostructured Ni/CeO2 catalysts for syngas
production by partial oxidation of methane, International Journal of Hydrogen Energy (2016), http://dx.doi.org/10.1016/
j.ijhydene.2016.03.033
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 6 ) 1 e1 0 5
Fig. 6 e (a) CH4 conversion, (b) H2/CO ratio, (c) H2 selectivity and (d) CO selectivity of catalysts as a function of temperature,
O2/CH4 0.5, GHSV 90,000 (ml/hgcat).
The decrease in pore volume and BET surface area is due to interaction. According to IUPAC classification, The H2 shaped
the blocking of catalyst pores with loaded nickel. In addition, hysteresis loop generally is characteristic of solids consisting
the BET analysis shows a high specific surface area for the of particles crossed by nearly cylindrical channels consoli-
catalyst support. Fig. 3a displays the nitrogen adsorption/ dated by aggregates or agglomerates. Hysteresis is usually
desorption isotherms of these catalysts. All the prepared ascribed to different size of pore mouth and pore body (this is
catalysts showed IV type isotherm with H2 shaped hysteresis the case of ink-bottle shaped pores) [10,14]. Furthermore, the
loop, representing the mesoporous structures with strong pore size distributions of the samples are presented in Fig. 3b.
Fig. 7 e Effect of gas hourly space velocity on the activity Fig. 8 e Effect of feed ratio on the activity and selectivity of
and selectivity of 10% Ni/CeO2, O2/CH4 0.5, T 600 C. 10% Ni/CeO2, GHSV 90,000 mL/(gcat.h), T 600 C.
Please cite this article in press as: Peymani M, et al., Preparation of highly active and stable nanostructured Ni/CeO2 catalysts for syngas
production by partial oxidation of methane, International Journal of Hydrogen Energy (2016), http://dx.doi.org/10.1016/
j.ijhydene.2016.03.033
6 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 6 ) 1 e1 0
It is seen that all prepared catalysts presented a mesoporous reduction temperature (from 470 C to 508 C for 5Ni/CeO2 and
structure with a pore size located in the range of 5e20 nm. As 15Ni/CeO2 catalyst, respectively). Furthermore, with
can be seen, increasing in nickel loading shifted the pore size increasing in nickel loading, the area of all peaks increased,
distribution to smaller size. which was related to reduce of more nickels.
Table 2 presented the structural properties of 10% NiO/ TPR analysis of pure CeO2 calcined at 600 C and 800 C
CeO2 catalyst calcined at different temperatures. It is seen that shows two reduction peaks. The first peak is related to the
the SBET and pore volume decreased with increasing in calci- surface oxygen and the reduction peak observed at higher
nation temperature due to sintering of particles at high tem- temperatures is assigned to the reduction of bulk Ce4 to Ce3.
perature. Fig. 4a displays the nitrogen adsorption/desorption It is seen that both peaks were shifted to higher reduction
isotherms of these catalysts at different calcination temper- temperatures when CeO2 calcination temperature increased.
atures. It is seen that all the samples showed IV type isotherm As can be seen, due to peak overlapping, the reduction peaks
with H2 type hysteresis loop. The formation point of hyster- of ceria are not observed in the TPR profile of the nickel based
esis loop was observed at higher relative pressure by catalysts.
increasing in calcination temperature, confirming the exis- Fig. 5b shows the TPR profiles of the 10% Ni/CeO2 catalyst
tence of bigger pores on the samples calcined at higher tem- calcined at different temperatures. Increasing in calcination
peratures. The pore size distributions of the catalyst calcined temperature shifted the Tmax of reduction peaks to higher
at different temperatures revealed that increasing in calcina- temperatures. For the catalyst calcined at 500 C, the b peak
tion temperature shifted the pore size distribution to larger was merged to g peak. It is seen that with increasing in
sizes, Fig. 4b. calcination temperature; the b peak disappeared due to
decreasing of the weak interacted NiO with support. Also,
Temperature-programmed reduction
Please cite this article in press as: Peymani M, et al., Preparation of highly active and stable nanostructured Ni/CeO2 catalysts for syngas
production by partial oxidation of methane, International Journal of Hydrogen Energy (2016), http://dx.doi.org/10.1016/
j.ijhydene.2016.03.033
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 6 ) 1 e1 0 7
with increasing in calcination temperature; the g peak was the catalysts. This is due to the fact that with increasing
shifted to higher temperature. It is clear that with increasing amount of oxygen the complete oxidation occurs instead of
calcination temperature the interaction between NiO and partial oxidation. So, with increasing O2/CH4 ratio, combus-
CeO2 increased and the g peak shifted to higher reduction tion reaction is more favorable than partial oxidation and CO2
temperature. The high temperature peak (d) can be attributed and H2O content increased and consequently both the CO and
to the reduction of bulk CeO2. It is seen that increasing in H2 selectivities decreased.
calcination temperature intensified the reduction peak of
CeO2, which is in agreement with the results obtained in Long time stability tests
Fig. 5a. Fig. 9 shows the stability of CH4 conversion, CO and H2 se-
lectivities for 10% Ni/CeO2 catalyst during 48 h time on stream
Catalytic performance at 600 C. It is seen that the catalyst exhibited a high stability
during the reaction without any decrease in methane con-
Effect of temperature and Ni loading version and product selectivities.
The effects of Ni loading and temperature on the catalytic ac-
tivity of Ni/CeO2 catalyst were studied. CH4 conversions of the Effect of calcination temperature
prepared catalysts are shown in Fig. 6a. As can be seen, the CH4 The effect of calcination temperatures on the activity of 10%
conversions increased in the temperature range of 550e700 C Ni/CeO2 catalyst was investigated. CH4 conversions of the
due to enhance the rate of POM reaction. It was found that the catalysts are shown in Fig. 10a. As expected, the methane
conversion of CH4 increased with the increase of Ni loading conversion increased with increasing the reaction
from 2.5 to 10 wt% due to providing more active sites as Ni
loading increased. Further increase in nickel loading slightly
decreased the CH4 conversion, due to increase in nickel crys-
tallite size and decrease in nickel dispersion. The 10% Ni/CeO2
catalyst exhibited the highest activity among the prepared
catalysts. In addition, increasing in reaction temperature
decreased the H2/CO ratio from 2.5 to 1.8 for all catalysts,
shown in Fig. 6b. At higher temperatures the H2 was consumed,
which is due to endothermic nature of reverse water gas shift
reaction (RWGS) [3]. H2 and CO selectivities of the catalysts at
different reaction temperatures are shown in Figs. 6c and 7d,
respectively. The results showed that the H2 and CO selectiv-
ities increased with increasing reaction temperature. Mecha-
nism of POM reaction could be explained as follow. At the first
step of reaction, H2O and CO2 were produced via combustion
reaction of CH4 and O2, then because of reforming (steam and
dry) of these two components, H2 and CO were formed. Since
the reforming reaction is endothermic, increasing in reaction
temperature improved both the H2 and CO selectivities.
Effect of GHSV
The effect of gas hourly space velocity (GHSV) on the catalytic
performance of 10% Ni/CeO2 catalyst was studied by keeping
the reaction temperature and feed ratio constant in the sys-
tem (T 600 C, CH4:O2 2:1). Fig. 7 demonstrates that with
the increase of GHSV from 22,500 to 175,500 mL/(gcat$h), the
CH4 conversion increased from 60.95 to 76.73. The reason for
this might be driven from the increase in heat release from the
catalyst bed by increasing the space velocity. Although the
temperature of the catalyst bed was controlled, the increase of
inner surface temperature of the catalyst granules was inev-
itable. It is obvious that enhancing of the space velocity indi-
rectly increased the temperature [17].
Please cite this article in press as: Peymani M, et al., Preparation of highly active and stable nanostructured Ni/CeO2 catalysts for syngas
production by partial oxidation of methane, International Journal of Hydrogen Energy (2016), http://dx.doi.org/10.1016/
j.ijhydene.2016.03.033
8 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 6 ) 1 e1 0
Fig. 12 e SEM images of 10% Ni/CeO2 catalyst at (a) O2/CH4 0.5, (b) O2/CH4 0.3 and (c) O2/CH4 0.2.
temperature. It is seen that increasing in calcination temper- observed over the spent catalyst evaluated under O2/
ature up to 700 C did not have a significant effect on the CH4 0.2. It is known that the thermodynamic risk of carbon
methane conversion. However, the CH4 conversion decreased formation in the CPO could only be avoided by using an inlet
with further increase in calcination temperature, due to stream with high contents of oxygen [18].
decrease in surface area and increase in nickel crystallite size. The effect of reaction temperature on the carbon formation
In addition, as seen in Fig. 10b, increasing in calcination over the 10% Ni/CeO2 at constant feed ratio (O2/CH4 0.25)
temperature from 500 C to 700 C slightly increased the H2/CO was studied and the TPO results are shown in Fig. 11b. It is
ratio for all reaction temperatures and further increase led to shown that with increasing reaction temperature, the area
sudden decrease of H2/CO ratio. and the intensity of the peak in the TPO profile are increased,
which is related to higher amounts of deposited carbon at
Temperature-programmed oxidation higher temperature. This is related to endothermic nature of
methane decomposition. The methane decomposition is
TPO profiles of the spent 10% Ni/CeO2 catalysts with different favored at higher reaction temperature and consequently in-
feed ratios are shown in Fig. 11a. It is seen that decreasing the creases the rate of carbon formation [19,20]. As seen in
O2/CH4 ratio increased the amount of carbon deposition. As Fig. 11b, two oxidation peaks are detected for catalysts
can be seen, no carbon deposition was observed for the spent maintained at 500 C and 600 C. It indicates that two kinds of
catalyst under stoichiometric feed ratio. The low content of carbonaceous species were formed on the catalysts. Consid-
deposited carbon could be due to high oxygen mobility of ering these results, the first peak is related to filamentous
ceria, which may accelerate the surface oxidation reactions of carbon species (Cb) and the latter peak is assigned to graphitic
carbon and also high concentration of oxygen in the feed gas. carbon species (Cg). It is seen that with increasing the reaction
It is seen that the highest amount of deposited carbon was temperature, the amount of filamentous carbon increased.
Please cite this article in press as: Peymani M, et al., Preparation of highly active and stable nanostructured Ni/CeO2 catalysts for syngas
production by partial oxidation of methane, International Journal of Hydrogen Energy (2016), http://dx.doi.org/10.1016/
j.ijhydene.2016.03.033
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y x x x ( 2 0 1 6 ) 1 e1 0 9
Fig. 13 e SEM images of 10% Ni/CeO2 catalyst at (a) T 500 C, (b) T 600 C and (c) T 700 C.
Conclusions
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Please cite this article in press as: Peymani M, et al., Preparation of highly active and stable nanostructured Ni/CeO2 catalysts for syngas
production by partial oxidation of methane, International Journal of Hydrogen Energy (2016), http://dx.doi.org/10.1016/
j.ijhydene.2016.03.033
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Please cite this article in press as: Peymani M, et al., Preparation of highly active and stable nanostructured Ni/CeO2 catalysts for syngas
production by partial oxidation of methane, International Journal of Hydrogen Energy (2016), http://dx.doi.org/10.1016/
j.ijhydene.2016.03.033