PDF BeltConveyorsCalculationsDIN22101 Eng PDF

Conveyors
www.kmg.agh.edu.pl
Department of Mining, Dressing and Transport Machines AGH
Belt Conveyors Calculations
Piotr Kulinowski, Ph. D. Eng.

Piotr Kasza, Ph. D. Eng.
- piotr.kulinowski@agh.edu.pl
( 12617 30 92
B-2 ground-floor room 6
consultations: Mondays 11.00 - 12.00

piotr.kasza@agh.edu.pl, piotr.kulinowski@agh.edu.pl Department of Mining, Dressing and Transport Machines AGH tel/fax +48126335162
DIN 22101
www.kmg.agh.edu.pl
Stationary work(v=const) Pu = W C
v
Pu
v
P
mgsin
m
mgcos

mg
P W m g cos m g sin
Friction Force Gravity Force
Belt conveyor:
Pu WC f mi g cos mi g sin [N]
f m mi
1
Length related mass of moving parts
www.kmg.agh.edu.pl
Length related mass of the material handled :
Q Q St
ml or ml j
3.6 v 3.6 v
Length related mass of the rotating parts of the idlers in a conveyor section :
m'zkg m'zkd
mk' [kg/m]
lkg lkd
Length related mass of conveyor belt :
B
mt mtj [kg/m]
1000
Theoretical volume flow Qj (in m3/h) (v = 1 m/s)

www.kmg.agh.edu.pl
2
Motional Resistances
www.kmg.agh.edu.pl
1. rolling resistances of the idlers

2. flexing resistance of the belt
3. flexing resistances of the bulk material WG - Primary Resistances
4. acceleration resistance and frictional resistance
between material handled and belt WS - Secondary Resistances
5. chute frictional resistance
6. scraper resistance
7. deflection resistance due to belt bending W H - Gradient Resistance
8. gradient resistance of conveyed material
Friction value f for top and bottom run together

www.kmg.agh.edu.pl
Note:
Higher safety in the design of the drive units is achieved
with motor-operated drive units by selecting a higher f value,
with generator-induced operation of the drive units by selecting a smaller f value.
3
Secondary Resistances - Coefficient C(L)
www.kmg.agh.edu.pl
The total secondary resistances FN result from the sum of locally limited motional
resistances in the top run and return run, particularly at the head and tail of a belt
conveyor system:
C(L)
Wsp. dugoci C
Bulk material feed 2,0
acceleration resistance and frictional resistance 1,9
between material handled and belt 1,8
chute frictional resistance 1,7
Belt cleaner 1,6
scraper resistance 1,5
Pulleys (not driven)
1,4
deflection resistance due to belt bending
1,3
resistance of the pulley bearings
1,2
1,1
1,05
1,03
1,0
80 100 200 300 500 1000 2000 5000
Dugo przenonika L [m]
Conveying length[m]
Motional Resistances
www.kmg.agh.edu.pl
WC WG WS WH WD
Total primary resistances :

WG f L mk' 2 mt ml' cos g [N]
Total secondary resistances.

WS C 1 WG [N]
Total gradient resistances :
WH H ml' g [N]
Wg C fg L mkg
'

mt ml' cos g H mt ml' g [N]
Wd C fd L mkd
'

mt cos g H mt g [N]
4
Power Required
www.kmg.agh.edu.pl
WC - total of the motional resistances in top run/return run in a steady

state operation
v - belt speed
N - total as a result of loading conditions in a steady operating state
of necessary power at the periphery of the driving pulley
WC
N v [kW]
1000
N
NC or NC N [kW]

(motor operated drive) (generator operated drive)
napd jednobbnowy napd wielobbnowy napd hamujcy

Rodzaj napdu
+ + -
Elektrobben 0,96
Electromechanical 0,94 0,92
Electromechanical + Hydrodynamic
Coupling
0,9 0,85 0,95 1,0
Hydraulic 0,86 0,80

Tension calculations
www.kmg.agh.edu.pl
Wc k p
S2 4 1
e 1
S3 S2 Wd
S 4 S3
3 2
S1 S 4 Wg
Tensions correction (belt sag) Smax = MAX(S1; S2; S3; S4) [N]
S1
10 kN
5
S4
S2
S3
5
Sections pf belt conveyor
www.kmg.agh.edu.pl
15 16 1
12 13 14
10 11
R
R
4 3 2
9 8 7 6 5
www.kmg.agh.edu.pl
S [kN]
500
400 i+1
300
200
100
0 v
i Si+1
Si
P
mzra WHnt
WGSD
Si 1 Si WGSD( i i 1) WHn( i i 1) WHt ( i i 1) mzr ( i i 1) a P( i i 1)
6
Belt Type
www.kmg.agh.edu.pl
Coefficient of belt splicing rp,

Maximum belt tension stationary work Smax,
Safety factor stationary work u,
u Smax
KN [kN/m]
1 rp B
Carcass Splicing Coefficientrp Stationary work

Work
Carcass
Cold Vulcanisation 1/z conditions u
B cotton Hot Vulcanisation 0
P poliamid good 6,7
Cold Vulcanisation 1 ply 0,3 Cotton,
E poliester
Poliamid,
average 8,0
Mechanical Splice > 0.4 Poliester,
Steel
2 0 poor 9,5
St steel
3 0,5(n - 2)
Guide Values for Top and Bottom Cover Gauges

for Textile Carcass and Steel Cord Conveyor Belts for different Uses (in mm)
www.kmg.agh.edu.pl
7
Minimum Pulley Diameters
www.kmg.agh.edu.pl
www.kmg.agh.edu.pl
8
Bibliography
www.kmg.agh.edu.pl
Continuous handling equipment Nomenclature, ISO 2148-1974

Kulinowski, wykady Transport przenonikowy,
www.kmg.agh.edu.pl
Phoenix Conveyor Belts Design Fundamentals

PDF BeltConveyorsCalculationsDIN22101 Eng PDF

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

PDF BeltConveyorsCalculationsDIN22101 Eng PDF

Hochgeladen von

Copyright:

Verfügbare Formate

Conveyors

Department of Mining, Dressing and Transport Machines AGH

Belt Conveyors Calculations

Piotr Kulinowski, Ph. D. Eng.

consultations: Mondays 11.00 - 12.00

Length related mass of the material handled :

Theoretical volume flow Qj (in m3/h) (v = 1 m/s)

1. rolling resistances of the idlers

Friction value f for top and bottom run together

Total secondary resistances.

WC - total of the motional resistances in top run/return run in a steady

napd jednobbnowy napd wielobbnowy napd hamujcy

Hydraulic 0,86 0,80

Si 1 Si WGSD( i i 1) WHn( i i 1) WHt ( i i 1) mzr ( i i 1) a P( i i 1)

Coefficient of belt splicing rp,

Carcass Splicing Coefficientrp Stationary work

Guide Values for Top and Bottom Cover Gauges

Continuous handling equipment Nomenclature, ISO 2148-1974

Das könnte Ihnen auch gefallen