Beruflich Dokumente
Kultur Dokumente
Vol. 25, No. 02, pp. 217 - 228, April - June, 2008
Abstract - A kinetic model is presented giving a mathematical description of batch culture of Pseudomonas
putida PGA1 grown using saponified palm kernel oil as carbon source and ammonium as the limiting
nutrient. The growth of the micro-organism is well-described using Tessier-type model which takes into
account the inhibitory effect of ammonium at high concentrations. The ammonium consumption rate by the
cells is related in proportion to the rate of growth. The intracellular production of medium-chain-length poly-
(3-hydroxyalkanoates) (PHAMCL) by P. putida PGA1 cells is reasonably modeled by the modified Luedeking-
Piret kinetics, which incorporate a function of product synthesis inhibition (or reduction) by ammonium above
a threshold level.
Keywords: Ammonium; Kinetic; Medium-chain-length PHA; P. putida; Substrate-inhibition.
The PHAMCL are yet to make a significant impact as In cultivations using an automated bioreactor,
a viable choice due to the fact that it is very PHAMCL accumulation by P. putida PGA1 is
expensive to produce this polymer in bulk amounts encouraged under ammonium-limited conditions
even for material testing purposes. The final PHAMCL with SPKO as the sole carbon and energy source
yield and content obtained are lower compared to (Annuar et al., 2007). The amount of PHAMCL
those of PHASCL, which hampered development of accumulated and its specific production rate, qPHA,
its applications (Lee et al., 2000). Much of the were influenced by the residual ammonium
research effort was directed to improve its yield and concentration level in the culture medium. It was
productivity using fermentation processes. Several observed in both batch and fed-batch fermentations
PHAMCL production strategies in the bioreactor such that when the residual ammonium becomes
as batch and continuous (Durner et al., 2001; Jung et exhausted (<0.05 g L-1), the PHAMCL accumulation
al., 2001), fed-batch (Beom, 2002) and high-cell- and qPHA were significantly reduced (Annuar et al.,
density processes (Lee et al., 2000) under various 2007). However, this effect can be reversed by
cultivation conditions have been described. feeding low amount of ammonium to the culture,
For the production of PHAMCL, one of the most resulting in significantly improved PHAMCL yield
preferred feedstocks is highly reduced and long and productivity. It is concluded that the feeding of
carbon chain molecules such as animal or vegetable residual ammonium concentration in the culture
oils or their free fatty acids. These substrates have medium during the PHAMCL accumulation has a
high energy content, which is excellent for good cell positive effect on sustaining the PHAMCL
growth and energy metabolism. It is suggested that biosynthetic capability of the organism. Uptake of
these oils in the semi-purified form can be a cheaper SPKO by the micro-organism follows zero-order
substrate for PHAMCL fermentation as compared to kinetics, indicating a mass transfer limitation of the
the purified, single-type fatty acids. However, most free fatty acids by the P. putida PGA1 cells (Annuar
of the studies on PHAMCL fermentation employed the et al., 2007).
latter as the carbon source, which gives more defined Several kinetic models have been proposed for
fermentation components. Relatively high yield and the growth and PHASCL production by strains of W.
productivity have been reported for the use of pure, eutropha under chemolithoautotrophic and
single type fatty acids as the fermentation feedstock heterotrophic growth conditions using laboratory-
(Durner et al., 2001). The usage of crude fatty acid scale automated bioreactor (Heinzle and Lafferty,
mixtures or their oils, however, has not been a 1980; Mulchandani et al., 1989; Belfares et al.,
popular choice. 1995). On the other hand, no formal kinetic models
One of the pioneering studies on the utilization of have been reported for growth and PHAMCL
crude mixture of fatty acids from plant oils for production by microorganisms, especially by the
microbial PHAMCL production was reported by Tan main producer of PHAMCL, i.e., Pseudomonas sp.
et al. (1997). Using ammonium-limited culture of In this short communication, a kinetic model for
Pseudomonas putida PGA1 in shake-flasks, they growth and PHAMCL production by P. putida PGA1
have shown that saponified palm kernel oil (SPKO) is presented which complements the earlier studies
and its major free fatty acids, when used as the sole of Annuar et al. (2007). The present study evaluated
carbon and energy source in the fermentation, gave several kinetic models for growth of P. putida PGA1
good biomass growth and PHAMCL yield. on SPKO with ammonium as a limiting nutrient.
Subsequently, kinetics of ammonium uptake and Two classes of growth models were tested on
growth of P. putida PGA1 using SPKO as the sole published experimental data of Annuar et al. (2006),
carbon and energy source with ammonium as the i.e., models incorporating a substrate inhibition
limiting nutrient was studied by Annuar et al. (2006). parameter and models that consist of only growth
They reported that the ammonium uptake by P. parameters. This was followed by the development
putida PGA1 cells can be described using a first- of a simple mathematical model via partial adoption
order kinetic model, indicating that the micro- of a published model of Heinzle and Lafferty (1980),
organisms specific uptake rate of ammonium and its which reasonably describes the limiting substrate
growth should increase as the ammonium ion consumption (i.e., ammonium) and PHAMCL
concentrations become higher ( 0.1-0.2 gL-1). production in P. putida PGA1 in a batch fermentation.
Further increase in the ammonium ion concentration The simulation results for growth, ammonium
above 0.2 g L-1 resulted in slightly lower specific consumption and PHAMCL biosynthesis in P. putida
growth rates of P. putida PGA1 (Annuar et al., 2006, PGA1 were compared with the published
2007). experimental data (Annuar et al., 2007).
Brazilian Journal of Chemical Engineering Vol. 25, No. 02, pp. 217 - 228, April - June, 2008
220 M. S. M. Annuar, I. K. P. Tan, S. Ibrahim and K. B. Ramachandran
Table 2: Initial conditions for the batch fermentation of P. putida PGA1 in a stirred tank bioreactor.
Simulation of Batch Fermentation basis of a simple mechanistic description from the work
of Heinzle and Lafferty (1980) was partially adopted.
Simulation of the batch fermentation in the They presented a structured model describing batch
bioreactor was performed using the differential culture of Wautersia eutropha strain H16 (formerly
equations solver of Polymath 6.0 software. A set of classified as Alcaligenes eutrophus H16) under
ordinary differential equations (ODE) (eqs. 1, 8 and chemolithoautotrophic growth conditions. In their
9, see Results and Discussion section) was solved work, growth and storage of poly-E-hydroxybutyrate
using the Runge-Kutta-Fehlberg (RKF45) algorithm. (PHB), i.e., PHASCL are described as a function of the
limiting substrate S (i.e., ammonium), the residual
biomass R (i.e., PHA-free biomass), and the product P
RESULTS AND DISCUSSION (PHB). Their bacterial ammonium consumption and
PHASCL biosynthesis models were fitted to the
Simple models are necessary in order to have a experimental data obtained from the reported work of
solid basis for the design of fermentation processes, Annuar et al. (2007); which details the dynamics of the
for economic calculations, and for the control PHAMCL fermentation of P. putida PGA1 grown on 6.8
of fermentation processes. Modeling requires g L-1 SPKO and 0.4 g L-1 ammonium as carbon and
simplifications of the complex biological system, nitrogen sources, respectively. The growth, ammonium
which are at the same time a major goal of modeling. consumption, and PHAMCL production profiles are
In this study, a semi-empirical model proposed on the reproduced in Figure 1.
1
Total biomass
[X]
0.9 Ammonium [S]
0.7
Concentrations (g/L)
0.6
0.5
0.4
0.3
0.2
0.1
0
0 5 10 15
t (h)
Rate of Cell Growth (rR) (Table 3). The growth models were divided into those
that incorporate limiting substrate-inhibition kinetics
The total dry biomass (X) of P. putida PGA1 and those that contained only growth kinetic
consists of two parts, namely PHAMCL (P) and parameters. All the models were fitted to the
residual biomass (R), where R is calculated as the experimental data from shake-flask culture with
difference between the total dry biomass and varying initial ammonium concentrations (Annuar et
PHAMCL concentration (X=R+P). R is the al., 2006). The estimated values for the model kinetic
catalytically active fraction of biomass, which parameters and fitting constant as returned by the fitting
includes proteins and nucleic acid. algorithm are shown in Table 3, along with the post-
The limiting substrate ammonium (S) is essential regression statistics. It is clear that growth models that
to produce R and limits its synthesis at low incorporate the substrate inhibition parameter (R2:
concentrations. The synthesis of R is described as 0.9867-0.9955) gave better fits to the experimental data
follows, compared to the models with only growth parameters
(R2: 0.9094-0.9569). Among the three models that take
dR/dt = rR = P.R (1) into account the substrate inhibition factor, the Tessier-
type model showed the best fit of the experimental data
where rR is the rate of synthesis of R and P is the (R2: 0.9955), as compared to the Andrews (R2: 0.9901)
specific rate of synthesis of R. and Aiba (R2:0.9867) models. The graphical outputs
The maintenance requirement for the limiting showing the fits of the experimental data by the models
substrate is assumed to be small enough to be with growth kinetic parameters only and by the growth
neglected. Several growth models were tested to models incorporating the substrate-inhibition kinetic
describe the specific growth rate of P. putida PGA1 are shown in Figure 2(a) and 2(b), respectively.
0.2
0.18
Specific growth rate, u (1/h)
0.16
0.14
0.12
0.1
0.08
0.06
0.04
0.02
0
0 0.2 0.4 0.6 0.8 1
Ammonium concentration (g/L)
Experimental data Monod model
Moser model Tessier model
Figure 2a): Fitting of the experimental data with growth models (Monod, Moser and Tessier)
without substrate inhibition kinetics.
Brazilian Journal of Chemical Engineering Vol. 25, No. 02, pp. 217 - 228, April - June, 2008
222 M. S. M. Annuar, I. K. P. Tan, S. Ibrahim and K. B. Ramachandran
0.2
0.18
0.16
0.12
0.1
0.08
0.06
0.04
0.02
0
0 0.2 0.4 0.6 0.8 1
Figure 2b): Fitting of the experimental data with growth models (Andrews, Aiba and Tessier-type)
incorporating substrate inhibition kinetics.
Table 3: Values of the kinetic parameters for growth models (with and without the substrate-inhibition
kinetic parameter) as returned by the numerical calculations.
Values of kinetic parameters and fitting constant
(r 95% confidence interval)
Correlation
Models for growth only Pmax (h-1) KS (gL-1) n (-) Variance (V)
coefficient (R2)
The R2 (correlation coefficient) is frequently used useful indicator for the comparison of various models
to judge whether the model represents correctly the representing the same dependent variable is the
data, implying that, if the correlation coefficient is variance (V). A model with smaller variance represents
close to one, then the regression model is correct. the data more accurately than a model with larger
However, many examples exist where the correlation variance. It is also found that all the models
coefficient is close enough to one but the model is representing substrate inhibition kinetics have
still not appropriate. Hence, the residual plot should consistently much lower V as compared to those
be used together with R2 for judging the representing the growth kinetics as a function of
appropriateness of the model, while R2 can be used substrate concentration only (Table 3). This indicated
for comparing various models representing the same that the substrate-inhibition kinetic model should be
dependent variable. The residual plot shows the able to represent growth data more accurately.
difference between the calculated and measured Different levels of high ammonium concentration in the
values of the dependent variable as a function of the aqueous medium were found to exert a substrate-
measured values. This is shown in Figure 3 for the inhibition effect towards growth of W. eutropha strains
fitting of a Tessier-type model to the experimental (Suzuki et al., 1986; Mulchandani et al., 1989; Belfares
data. The residuals are randomly distributed around et al., 1995; Beaulieu et al., 1995) and P. putida PGA1
the line of error=0 with zero mean, indicating that (Annuar et al., 2006, 2007).
the Tessier-type model represents the data correctly On the other hand, for the regression model to be
(Figure 3). The residual plots for other tested growth stable and statistically valid, the confidence intervals
models also showed similar random nature of their must be much smaller (or at least smaller) than the
residuals distribution (data not shown). If the respective parameter values (in absolute values). The
residuals show a clear trend, this indicates that an confidence intervals at 95% for all tested growth
inappropriate model is being used. This information models are less than the estimated parameter values
combined with the high R2 showed that Tessier-type returned by the fitting algorithm (Table 3). The
model describes best the growth of P. putida PGA1 Tessier-type model has significantly much smaller
with ammonium as the limiting substrate. Another confidence intervals for all its kinetic parameters.
Figure 3: Residual plots for the fitting of the Tessier-type model to the growth data from shake-flask cultivation.
(Residual points were obtained by subtracting calculated values, (Ucalc) from experimental data (Uexp)).
Rate of Ammonium Consumption (rS) uptake rates were found to be positively correlated
with specific growth rates of the micro-organism,
An examination of the experimental data (Figure with the optimal rates occurring at 0.1 g L-1
1) indicated that ammonium concentration was ammonium ion in aqueous medium (Annuar et al.,
almost completely consumed in the growth phase 2006). The rate of ammonium consumption is related
due to the bacterial metabolism and this to the rate of growth as shown in following equation
corresponded to an increase in the residual biomass
growth rate. Furthermore, specific ammonium dS/dt = rS = -rR/YR/S (8)
Brazilian Journal of Chemical Engineering Vol. 25, No. 02, pp. 217 - 228, April - June, 2008
224 M. S. M. Annuar, I. K. P. Tan, S. Ibrahim and K. B. Ramachandran
which is adequate to describe the relationship product P (Heinzle and Lafferty, 1980). At high
between the rate of synthesis of R (rR) and the rate of contents of PHAMCL in the cells, the rate of synthesis
consumption of the limiting substrate S (rS). The of P is decreased, which can be formally described as
value of biomass yield coefficient on ammonium an inhibition. Following this, the second term in the
(YR/S) is taken from the work of Heinzle and Lafferty expression of the rate of synthesis of P , rP,2 , is given
(1980) at 1.48r0.14 (Table 4). In their work, W. by equation (11).
eutropha H16 was grown on fully synthetic medium
containing ammonium (in the form of (NH4)2SO4) as rP,2 = -k1.P + k2.R (11)
nitrogen source and gaseous CO2 as the sole carbon
and energy source. The values of k1 and k2 fall within the range of
0.045-0.048 h-1 and 0.18-0.176 h-1, respectively, as
Rate of PHAMCL Production (rP) determined by Heinzle and Lafferty (1980). For the
purpose of simulation in the present work, the
The rate of synthesis of PHAMCL (rP) is assumed average values of both (k1=0.047 and k2=0.18) were
to be the sum of a growth associated term (rP,1) and a used in the rate expression (Eq. 11).
biomass associated term (rP,2), following the The crucial aspect of the model is the
suggestion of Heinzle and Lafferty (1980). They initialization of the non-growth associated
formulated a rate expression for P as: production of P, and the inhibition of it by the
limiting substrate ammonium. Heinzle and Lafferty
dP/dt = rP = rP,1 + rP,2 (9) (1980) proposed that this inhibition can be
incorporated into the model by multiplying Eq. (11)
As shown in Figure 1, the rP is correlated with rR by a function that is used to describe allosteric
during the growth phase. The first term in the substrate inhibition, which yields the following
expression of the rate of synthesis of P, i.e., rP,1, is a equation:
function of PHAMCL yield coefficient on residual
biomass (YP/R) and rR (Eq. 10). rP,2 = [KI,P / (KI,P+S) ] (-k1.P + k2.R) (12)
1.2
0.8
Concentrations (g/L)
0.6
0.4
0.2
0
0 2 4 6 8 10 12 14
t (h)
model prediction for [S] experimental data for [S]
model prediction for [P] experimental data [P]
model prediction for [X] experimental data [X]
Figure 4: Comparison of model predictions (lines) with the experimental data (symbols). (X: total biomass
concentration; S: ammonium concentration; P: PHAMCL concentration)
Ammonium consumption and PHASCL (PHB) with the biomass yield coefficient with respect to
production models proposed by Mulchandani et al. ammonium (YR/S) estimated at 1.46 g g-1, which is
(1989) were also compared to the current essentially the same as the value in the current
experimental data. Using W. eutropha ATCC 17697 model. Hence, the ammonium utilization model of
culture grown in fructose as carbon substrate, their Muchandani et al. (1989) also describes well the
ammonium consumption rate equation took a form experimental data (Figure 5). Their PHB production
similar to the model of Heinzle and Lafferty (1980) model, on the other hand, over-estimated the
Brazilian Journal of Chemical Engineering Vol. 25, No. 02, pp. 217 - 228, April - June, 2008
226 M. S. M. Annuar, I. K. P. Tan, S. Ibrahim and K. B. Ramachandran
biosynthesis of PHAMCL by P. putida PGA1 cells. ammonium utilization rate equation also took a
Although their rate equation also adopts the similar form to the two models tested earlier.
Luedeking-Piret kinetics, it does not take into However, due to significantly higher difference in
account the possibility of PHAMCL biosynthesis the biomass yield coefficient with respect to
inhibition above a certain level of residual ammonium (equivalent to YR/S), which was estimated
ammonium in the aqueous medium (Figure 5). Their at 6.25 g g-1 , in comparison to other YR/S values used
product synthesis equation is solely a function of the in this study, the rate of ammonium consumption
cultures growth rate and biomass concentration, was grossly over-estimated compared to the
each related to the product balance by a constant experimental data (Figure 5). On the other hand, the
(Mulchandani et al., 1989). PHB production rate proposed by these authors was
Alternative ammonium consumption and PHASCL solely a function of cell growth with a biomass
(PHB) production models for W. eutropha DSM545 product yield coefficient (equivalent to YP/R)
grown in mineral salts medium containing glucose as estimated at 0.13. As a result, it predicted a very
carbon source and (NH4)2SO4 as nitrogen source much lower PHAMCL production rate in P. putida
were reported by Belfares et al. (1995). Their PGA1 batch culture (Figure 5).
0.4
Concentrations (g/L)
0.3
0.2
0.1
0
0 2 4 6 8 10 12 14
t (h)
Mulchandani [S] Heinzle [S] Mulchandani [P]
Heinzle [P] experimental [S] experimental [P]
Belfares [S] Belfares [P]
Figure 5: Comparison of simulation results for ammonium consumption and PHA production models as
proposed by Mulchandani et al. (1989) and Belfares et al. (1995) to the experimental data.
CONCLUSIONS NOMENCLATURE
SPKO saponified palm kernel oil (-) PGA1. Asia Pacific Journal of Molecular Biology
LM Levenberg-Marquandt (-) and Biotechnology, 14, 1.
ODE ordinary differential (-) Beaulieu, M., Beaulieu, Y., Melinard, J., Pandian, S.,
equations and Goulet, J. (1995). Influence of ammonium
RKF Runga-Kutta-Fehlberg salts and cane molasses on growth of Alcaligenes
eutrophus and production of polyhydroxybutyrate.
Symbols Applied and Environmental Microbiology, 61, 165.
Belfares, L., Perrier, M., Ramsay, B. A., Ramsay,
P product concentration g L-1 J.A., Jolicoeur, M., and Chavarie, C. (1995).
R residual biomass g L-1 Multi-inhibition kinetic model for the growth of
concentration Alcaligenes eutrophus, Canadian Journal of
S limiting substrate g L-1 Microbiology, 41, 249.
concentration Beom, S. K. (2002). Production of medium chain
X total biomass concentration g L-1 length polyhydroxyalkanoates by fed-batch
k1 constant 1 h-1 culture of Pseudomonas oleovorans. Biotechnology
k2 constant 2 h-1 Letters, 24, 125.
KI,S substrate-inhibition constant g L-1 Durner, R., Zinn, M., Witholt, B., and Egli, T.
KI,P product-inhibition constant g L-1 (2001). Accumulation of poly[(R)-3-
KS substrate constant g L-1 hydroxyalkanoates] in Pseudomonas oleovorans
n fitting constant (-) during growth in batch and chemostat culture
rR rate of R synthesis g L-1 h-1 with different carbon sources. Biotechnology and
rS rate of S consumption g L-1 h-1 Bioengineering, 72, 278.
rP rate of P formation g L-1 h-1 Elson, C. E. (1992). Tropical oils: nutritional and
rP,1 first term of rP equation g L-1 h-1 scientific issues. Critical Reviews in Food
rP,2 second term of rP equation g L-1 h-1 Science and Nutrition, 31(1/2), 79.
R2 coefficient of correlation (-) Heinzle, E., and Lafferty, R. M. (1980). A kinetic
YR/S growth yield coefficient (-) model for growth and synthesis of poly-E-
YP/R product yield coefficient (-) hydroxybutyric acid (PHB) in Alcaligenes
eutrophus H16. European Journal of Applied
Greek Symbols Microbiology and Biotechnology, 11, 8.
Huisman, G. W., de Leeuw, O., Eggink, G., and
P specific growth rate h-1 Witholt, B. (1989). Synthesis of poly-3-
Pmax maximum specific growth h-1 hydroxyalkanoates is a common feature of
rate fluorescent pseudomonads. Applied and
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Jung, K., Hazenberg, W., Prieto, M., and Witholt, B.
(2001). Two-stage continuous process
ACKNOWLEDGEMENTS development for the production of medium-chain-
length poly(3-hydroxyalkanoates). Biotechnology
This study was funded by University of Malaya and Bioengineering, 72, 19.
research, grant no. Vot F0156/2001A. Kellerhals, M. B., Kessler, B., Witholt, B.,
Tchouboukov, A., and Brandl, H. (2000).
Renewable long-chain fatty acids for the
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Brazilian Journal of Chemical Engineering Vol. 25, No. 02, pp. 217 - 228, April - June, 2008
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