8/27/2015

Introduction to PLCM

Product

Product Lifecycle Management PLCM definition

Lifecycle activities
PLCM functions
Minggu 1
Jurusan Teknik Industri
Universitas Surabaya

Definitions Importance of Product Development

Product
Something sold by an enterprise to its
customers
A bundle of attributes (features, functions, benefits
or uses)) capable
bl off exchange
h or use

A totality of:
Product itself, a tangible purchase
Accompanying service, an intangible purchase
A Relationship , an intangible non-purchase
New Product Development IE-UBAYA Introduction New Product Development IE-UBAYA

Successful Products Failed Products

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Product life-cycle strategies Life Cycle of a Product

Following the launch of the new product, the Total elapsed time a product takes from
cradle (the initial idea is conceived) to grave
challenge to management is ensuring that the
(the component of the product are recycled
product achieves its potential over its projected and/or disposed)
p
life span.
The product life cycle includes the
This involves understanding the product life-cycle following phases:
and developing appropriate marketing strategies
Design Phase
and interventions.
Manufacturing Phase
Product use Phase
Disposal Phase
New Product Development IE-UBAYA

Introduction to PDM and PLM Defining PLM

PDM is the management and classification of design data and
specifications for an engineered product, and the management Product Lifecycle Management (PLM) is an
of change to this information. integrated, information driven approach
to all aspects of a products life from its
PLM is the activity of managing a companys products all the
design
g inception,
p , through
g its manufacture,,
way across their
h i lifecycles
lif l ini the
h most effective
ff i way. [Stark]
deployment and maintenance, and culminating in
PLM system is [an information system] that facilitates all or its removal from service and final disposal.
some subset of PLM activities. [Stark]

PLM system is the management and control of all product- Source: University of Michigan
related information over the entire product and asset life cycle. PLM Development Consortium

Background: what are lifecycle activities? Lifecycle Activities

- Product Realization: from concept to production

- Production: supply chain coordination

- After-sales:
service, maintenance, product updates,
obsolescence management

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Background: Product Realization Process

Product Realization Process: This is the series of processes
that begin with the concept of a product, through the
development of prototypes, testing, and eventual preparation
to produce it in a factory.
The basic techniques utilized here include:
engineering
g g design
g
analysis
testing
quality management
concurrent engineering
prototyping
tooling development
procurement planning
pilot runs
production preparation

Background: Product Realization Process Background: Supply Chain Coordination

Some crucial elements of PRP:

many decisions are made whose rationale must be
remembered
large amount of data is generated, most is persistent

Some questions:
how can we reduce the effort/time of data creation
how do we manage the project schedule
what is a good way to store the knowledge learnt

Background: Supply Chain Coordination Background: Supply Chain Coordination

A fundamental data-set created during the PRP is the Bill of

materials (BOM)

- What is the relationship of BOM with MPS ?

PRP involves sourcing/procurement vendor management.

- What are the potential effects of vendor mis-management

on the company?

-- different quality specs from different sources

-- different prices, lead times,

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Background: After-sales Implications of these issues

(1) Large amount of information to manage
Service
-- Service manuals are usually created at the end of PRP A systematic method for information management
(often poorly!)
A method/strategy that reduces data is better
Maintenance, product updates
-- How many Windows
Windows updates have you received this A method to reduce effort in information management
g
month ?
Integration of data management
Obsolescence management
-- Until what year must a company provide spare parts for a (2) There are a lot of activities, many are concurrent
product?
Mechanism to manage and optimize activities
** Will Mazda provide a spare side-mirror for the 1987
[project management, scheduling for optimal
RX-7?
make span]
** Will a Canon EF-S lens work with the next Digital SLR?

Current Information Model PLM Information Model

Product-centric data and processes

Design Manufacturing Sales & Warranty & Design Manufacturing Sales & Warranty &
Accounting Accounting
Engineering Engineering Distribution Repair Engineering Engineering Distribution Repair

Current Environment PLM Information Characteristics

Shrinking life cycle
Rapidly changing technology Singularity
Globalization Correspondence
Increased environmental awareness Cohesion
Increased quality demand Traceability
Status of todays product information
Ad-hoc
Duplicative
Inconsistent
New Product Development IE-UBAYA
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PLM functionality PLM Functions

PLM supports 3 levels of collaboration
Engineering vaulting
Part classification and reuse
Collaborative design
Product structuring
Process / cost management

Example: Part Numbering PLM Outside the Factory Door

Product distribution
Engineering Sales and delivery
Maintenance and repair
PLM Manufacturing Disposal and recycling

Supply Chain

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Why Extend PLM? Source of Cost Reductions

Costs do not stop at factory door

Source of cost reductions Examples of information impacting costs
Information feedback and feed forward Faulty production
Complete initiatives begun at earlier stages Warranty
Product liability
Potential for improved customer satisfaction

Summary

PLM: Information system integrating

Product Design + Knowledge-based

Knowledge based CAD
Collaboration
Document control
Workflow management
Engineering change management