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Bulletin 1492 In-Panel
Wiring Systems for Bulletin 1492 In-Panel Wiring Systems for CompactLogix
ControlLogix (1756 I/O) and MicroLogix 1500 Expansion I/O (1769 Compact I/O)
The assembler begins the arduous task of Continuing to measure and cut each control wire. Continuing to measure and cut each control wire.
measuring, and cutting each control wire.
The assembler using the traditional method has measured Still not done with wiring PLC module. Assembler has begun the tagging process.
and cut about 10 of the 18 wires needed for the same job.
And there are numerous steps remaining.
Finally half of the process is complete and PLC Assembler begins tagging each wire before Wiring each terminal block one at a time.
Module is wired and snapped into place. connecting it to the terminal blocks.
46:30
4
Bulletin 1492 I/O Wiring System Assembly Process
0:23 0:36 0:45
The assembler removes the Bulletin 1492 Simply snaps the 1492 module to the DIN rail. Assembler removes pre-wired 1492 cable from the box
Interface Module (IFM) from its box and applies and connects the PLC end of the cable to the PLC.
the supplied preprinted labels to mark the
terminals.
1:04 1:08
5
1492 1492 1492 1492 1492
BULLETIN 1492
WIRING SYSTEMS
Type 1492 Digital 1492 Digital LED 1492 Digital Fused 1492 Digital Relay Output 1492 Analog Interface
Feedthrough Interface Module Interface Module and Expansion Module Module Feedthrough
Interface Module
Description 8/16/32 Point Input and 8/16/32 Point Input and 8/16/32 Point Input and 8/16/32 Point Output Relay 4/8/16 Channel Input
Output Feedthrough Output LED Interface Output Fused Interface and Expansion Interface and Output Feedthrough
Interface Modules Modules Modules Modules Interface Modules
Features 20 or 40 Pin Latch Header LEDs support field wire Fuse holders support circuit Masters Modules 15 or 25 Pin D-Shell to I/O
Supports 8/16/32 point AC indication protection (optional fuse Relay and relay with fused with shield
and DC inputs and output 20 or 40 Pin Latch Header blown indication) output common Supports inputs and
digital modules (Sink & Supports 16/32 point AC 20 or 40 Pin Latch Header Relays rated at 12 Amps output analog modules
Source) and DC inputs and output Supports 16/32 point AC per pair Supports 1756, 1769,
Supports 1756, 1769, 1746, digital modules (Sink & and DC inputs and output Expansion Modules 1746, 1794 and 1771 I/O
1794 and 1771 Modular I/O Source) digital modules (Sink & relays, fused and feedthrough Platforms, 700H and 700S
Also supports all MicroLogix Supports 1756, 1769, 1746, Source) 20 or 40 Pin Latch Header PowerFlex Control I/O
1764 base I/O, 1762-L40XX 1794 and 1771 I/O Platform Supports 1756, 1769, Supports 16/32 point AC and
base I/O, 700H and 700S 1746, 1794 and 1771 I/O DC digital output modules
PowerFlex Control I/O Platform Supports 1756, 1769, 1746,
1794 and 1771 I/O Platform
Rated Voltage 0265V AC/DC 1030V AC/DC 1030V AC/DC 2028V DC 1030V DC
85132V AC 85132V AC 85132V AC 100132V AC
Maximum Current 12 A per module 12 A per module 12 A per module 10 A per Relay Output 12 A per module
2 A per Circuit 2 A per Circuit 2 A per Circuit 2 A per Circuit
I/O Connection 20 and 40 Latch Header 20 and 40 Latch Header 20 and 40 Latch Header 20 and 40 D-Shell 15 and 25
Pin Count
Connector/Body 210 mm (max) to 210 mm (max) to 210 mm (max) to 280 mm (max) to 114.5 mm x 83 mm x
Dimensions 60 mm (min) x 83 mm x 110 mm (min) x 83 mm x 110 mm (min) x 83 mm x 160 mm (min) x 83 mm x 5065 mm
5075 mm 5075 mm 5075 mm 65 mm
Cable O.D.
Field Terminal Wire #22#12 AWG #22#12 AWG #22#12 AWG #22#12 AWG #22#12 AWG
Range (Rated Cross (0.24 mm2) (0.24 mm2) (0.24 mm2) (0.24 mm2) (0.24 mm2)
Reference)
Indicator Circuit 2.02.6 mA 1.22.5 mA
Current (Nominal)
Certifications cULus: Hazardous Locations cULus: Hazardous Locations cULus: Hazardous Locations cULus: Standard cULus: Hazardous
Class I DIV 2, CE, Factory Class I DIV 2, CE, Factory Class I DIV 2, CE, Factory Locations, CE Locations Class I DIV 2, CE,
Mutual Mutual Mutual Factory Mutual
www.ab.com/components
1492 1492 1492 1492 1492 1492
4/8/16 Channel Input 6 Channel Thermocouple 1492 to PLC Pre-Wired 1492 to PLC Pre-Wired 1492 IFM Ready Cables 1492 I/O Ready Cables
Fused Interface Modules Input Module for 1756 Digital I/O Cables Digital I/O Cables for Digital I/O for Digital I/O
15 or 25 Pin D-Shell to I/O 25 Pin D-Shell to I/O 20 or 40 pin 15 and 25 pin 20 or 40 pin IFM I/O ready 20 or 40
with shied with shied Standard length cables Standard length cables Standard Length cables connection standard length
Supports inputs analog Supports thermocouple 0.5, 1.0, 2.5, 5.0 mm with shield 0.5, 1.0, 2.5, with flying leads cables with flying leads 1.0,
modules input analog module 20 or 40 pin build to order 5.0 mm 1.0,2.5,5.0 mm 2.5, 5.0 mm
Supports 1756, 1769, Supports 1756 I/O Platform length cables 15 and 25 pin build to order 20 or 40 pin build to I/O Ready 20 or 40
1746, 1794 and 1771 I/O Supports 1756, 1769, length cables with shield order length cables with connection build to order
Platforms, 700H and 700S 1746, 1794, and 1771 I/O Supports 1756, 1769, 1746, flying leads length cables
PowerFlex Control I/O Platforms 1794 and 1771 Supports 1756, 1769, Supports 1756, 1769,
#22 AWG Wire I/O Platforms 1746, 1794, 1771 and 1746, 1794 and 1771 I/O
#22 AWG Wire other or non-Allen-Bradley Platforms
I/O Platforms #18 and #22 AWG Wire
#18 and #22 AWG Wire
1030V DC 1030V DC 300V 80C 300V 80C 300V 80C 300V 80C
10132V AC
12 A per module 12 A per module 2 A per connector 2 A per connector 2 A per connector 2 A per connector
2 A per Circuit 2 A per Circuit
IP20 IP20
D-Shell 15 and 25 D-Shell 25
114.5 mm x 83 mm x 43 114.5 mm x 83 mm x
mm (out) & 38 mm (in) 65 mm
cULus: Hazardous Locations cULus: Hazardous Locations cULus: Hazardous Locations cULus: Hazardous cULus: Hazardous cULus: Hazardous Locations
Class I DIV 2, CE, Factory Class I DIV 2, CE, Factory Class I DIV 2 Locations Class I DIV 2 Locations Class I DIV 2 Class I DIV 2
Mutual Mutual
www.ab.com/components
Selection Overview
Please refer to the Bulletin 1492 Wiring Systems Technical Programmable Logic Controllers are:
Data and the Allen-Bradley Industrial Controls catalog for MicroLogix, PLC-5, SLC500
detailed in formation and catalog number explanations. Implement specific functions such as:
I/O control report generation
Types of Controllers:
Programmable Automation Controllers: logic data file manipulation
CompactLogix, ControlLogix and FlexLogix timing arithmetic
Merge PC-based and PLC architecture communication counting
Provide multidiscipline automation (i.e., process, discrete, Modules:
motion, drive and batch) within a single hardware and IFM Interface Module
software platform RTB Removable Terminal Block
Provide scalability and application portability within an RIFM RTB Style IFM
open, modular architecture number) and the column XIM Relay Master/Expander
(I/O module). The Letter Code represents the suffix of RXIM RTB Style XIM
the pre-wired cable. AIFM Analog IFM
RAIFM RTB Style Analog IFM
Publication 1492-BR016A-EN-P January 2009 Copyright 2009 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supersedes Publication 1492-PP010D-EN-P November 2006