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Bulletin 1492 In-Panel I/O Wiring System

Modules and Cables for Allen-Bradley


Programmable Controllers
Reduced Wiring Time, Accurate Connections
Simplify Your Wiring and Reduce Errors
Lets face it: in business, time is money. The last thing you of mistakes. Not only will you finish installation more
can afford is costly downtime due to incorrect field wiring quickly, but youre most likely to be up and running the
and troubleshooting your field operations. Quick and easy first time you start up your application.
field wiring solutions not only help reduce your wiring
Troubleshooting an assembled wiring system is easy
time and maintenance costs, but they allow for more
should an I/O problem arise. Simply pinpoint the problem
accurate connections.
by looking for glowing LEDs or blown-fuse indicators on
Let us help you meet your project deadlines with our versatile selected IFMs.
line of Allen-Bradley I/O field wiring interface modules and
Youll see troubleshooting in a whole new light. What have
cables that can help reduce in-panel programmable
you got to lose? Except maybe more time with another
controller wiring to discrete (on/off ) or analog field devices
wiring method.
by up to 75%. This means quicker, more accurate connections
between control and factory devices when compared to
traditional wiring methods.
Have you struggled with assembling rails of terminal blocks
or cutting stripping, labeling and terminating your 20 to 40
control wires per I/O module? With an Allen-Bradley Bulletin
1492 wiring systems solution you simply mount the interface Bulletin 1492
module (IFM) onto a Standard DIN #3 rail. Then, attach the In-Panel Wiring
1492 cable with its pre-wired programmable controller Systems for 1762
removable terminal block to the programmable controller MicroLogix 1200
I/O module and plug the connector into the IFM. In addition, Controllers with
a select group of modules have field Removable Terminal 40 Embedded I/O
blocks (RTBs) to further simplify initial installation and
replacement. Its a snap!
Are wiring errors your concern? We can help you by providing
point-to-point connections which reduce the likelihood

Bulletin 1492 In-Panel


In Panel Wiring Systems for Flex I/O Bulletin 1492 In-Panel Wiring Systems for 1764 MicroLogix
using Flex d-shell base modules 1500 Base I/O Units

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Bulletin 1492 In-Panel
Wiring Systems for Bulletin 1492 In-Panel Wiring Systems for CompactLogix
ControlLogix (1756 I/O) and MicroLogix 1500 Expansion I/O (1769 Compact I/O)

Bulletin 1492 In-Panel


Bulletin 1492 In-Panel Wiring Wiring Systems for PLC
Systems for SLC 500 (1746 I/O) (1771 I/O)

NOTE: In addition to the above Allen-Bradley PLCs, a select group of


Bulletin 1492 wiring system modules interface to PowerFlex 700S and 3
700H drive control I/O.
Reduce Control I/O Wiring Time and Errors
See for yourself some snapshots showing the benefits of faster point to point I/O wiring installation using a
Bulletin 1492 wiring system compared with the traditional terminal block method.

Traditional I/O Wiring Assembly Process


0:23 0:36 0:45

The assembler begins the arduous task of Continuing to measure and cut each control wire. Continuing to measure and cut each control wire.
measuring, and cutting each control wire.

1:08 14:58 18:04

The assembler using the traditional method has measured Still not done with wiring PLC module. Assembler has begun the tagging process.
and cut about 10 of the 18 wires needed for the same job.
And there are numerous steps remaining.

24:37 34:34 37:00

Finally half of the process is complete and PLC Assembler begins tagging each wire before Wiring each terminal block one at a time.
Module is wired and snapped into place. connecting it to the terminal blocks.
46:30

Traditional wiring process is now complete.

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Bulletin 1492 I/O Wiring System Assembly Process
0:23 0:36 0:45

The assembler removes the Bulletin 1492 Simply snaps the 1492 module to the DIN rail. Assembler removes pre-wired 1492 cable from the box
Interface Module (IFM) from its box and applies and connects the PLC end of the cable to the PLC.
the supplied preprinted labels to mark the
terminals.

1:04 1:08

Then routes the cable through the wire duct


and snaps the other end of cable to the
1492 IFM Module.

Now the process is complete.


Time is Money!
You can achieve up to 75% savings on
your control wiring time and reduce wiring
errors when using a Bulletin 1492 Wiring
System compared with wiring to traditional
terminal blocks. To see a video comparing
the two wiring methods go to www.ab.com/
industrialcontrols/products/terminal_blocks_
and_wiring/wiring/digital_interface.html
and click on 1492 PLC Wiring System
Timesaver Video under Related Links.

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1492 1492 1492 1492 1492

BULLETIN 1492
WIRING SYSTEMS

Type 1492 Digital 1492 Digital LED 1492 Digital Fused 1492 Digital Relay Output 1492 Analog Interface
Feedthrough Interface Module Interface Module and Expansion Module Module Feedthrough
Interface Module

Description 8/16/32 Point Input and 8/16/32 Point Input and 8/16/32 Point Input and 8/16/32 Point Output Relay 4/8/16 Channel Input
Output Feedthrough Output LED Interface Output Fused Interface and Expansion Interface and Output Feedthrough
Interface Modules Modules Modules Modules Interface Modules

Features 20 or 40 Pin Latch Header LEDs support field wire Fuse holders support circuit Masters Modules 15 or 25 Pin D-Shell to I/O
Supports 8/16/32 point AC indication protection (optional fuse Relay and relay with fused with shield
and DC inputs and output 20 or 40 Pin Latch Header blown indication) output common Supports inputs and
digital modules (Sink & Supports 16/32 point AC 20 or 40 Pin Latch Header Relays rated at 12 Amps output analog modules
Source) and DC inputs and output Supports 16/32 point AC per pair Supports 1756, 1769,
Supports 1756, 1769, 1746, digital modules (Sink & and DC inputs and output Expansion Modules 1746, 1794 and 1771 I/O
1794 and 1771 Modular I/O Source) digital modules (Sink & relays, fused and feedthrough Platforms, 700H and 700S
Also supports all MicroLogix Supports 1756, 1769, 1746, Source) 20 or 40 Pin Latch Header PowerFlex Control I/O
1764 base I/O, 1762-L40XX 1794 and 1771 I/O Platform Supports 1756, 1769, Supports 16/32 point AC and
base I/O, 700H and 700S 1746, 1794 and 1771 I/O DC digital output modules
PowerFlex Control I/O Platform Supports 1756, 1769, 1746,
1794 and 1771 I/O Platform

Field Side Standard Standard Standard Standard Extra Terminal


Terminal Types Extra Terminal Extra Terminal Extra Terminal Fixed and Removable Fixed and Removable
Sensor Sensor Fixed and Removable (Removable as screw or (Removable as screw or
Fixed and Removable Fixed and Removable (Removable as screw or push-in style) push-in style)
(Removable as screw or (Removable as screw or push-in style)
push-in style) push-in style)

Rated Voltage 0265V AC/DC 1030V AC/DC 1030V AC/DC 2028V DC 1030V DC
85132V AC 85132V AC 85132V AC 100132V AC

Maximum Current 12 A per module 12 A per module 12 A per module 10 A per Relay Output 12 A per module
2 A per Circuit 2 A per Circuit 2 A per Circuit 2 A per Circuit

Degree of Protection IP20 IP20 IP20 IP20 IP20

I/O Connection 20 and 40 Latch Header 20 and 40 Latch Header 20 and 40 Latch Header 20 and 40 D-Shell 15 and 25
Pin Count
Connector/Body 210 mm (max) to 210 mm (max) to 210 mm (max) to 280 mm (max) to 114.5 mm x 83 mm x
Dimensions 60 mm (min) x 83 mm x 110 mm (min) x 83 mm x 110 mm (min) x 83 mm x 160 mm (min) x 83 mm x 5065 mm
5075 mm 5075 mm 5075 mm 65 mm

Cable O.D.

Field Terminal Wire #22#12 AWG #22#12 AWG #22#12 AWG #22#12 AWG #22#12 AWG
Range (Rated Cross (0.24 mm2) (0.24 mm2) (0.24 mm2) (0.24 mm2) (0.24 mm2)
Reference)
Indicator Circuit 2.02.6 mA 1.22.5 mA
Current (Nominal)
Certifications cULus: Hazardous Locations cULus: Hazardous Locations cULus: Hazardous Locations cULus: Standard cULus: Hazardous
Class I DIV 2, CE, Factory Class I DIV 2, CE, Factory Class I DIV 2, CE, Factory Locations, CE Locations Class I DIV 2, CE,
Mutual Mutual Mutual Factory Mutual

www.ab.com/components
1492 1492 1492 1492 1492 1492

Terminal Blocks & Wiring Systems


1492 Analog Interface 1492 Analog Interface 1492 CABLE & 1492-ACABLE & 1492- IFM Ready I/O Ready
Module Fuse Module (Thermocouple) 1492-CAB ACAB

4/8/16 Channel Input 6 Channel Thermocouple 1492 to PLC Pre-Wired 1492 to PLC Pre-Wired 1492 IFM Ready Cables 1492 I/O Ready Cables
Fused Interface Modules Input Module for 1756 Digital I/O Cables Digital I/O Cables for Digital I/O for Digital I/O

15 or 25 Pin D-Shell to I/O 25 Pin D-Shell to I/O 20 or 40 pin 15 and 25 pin 20 or 40 pin IFM I/O ready 20 or 40
with shied with shied Standard length cables Standard length cables Standard Length cables connection standard length
Supports inputs analog Supports thermocouple 0.5, 1.0, 2.5, 5.0 mm with shield 0.5, 1.0, 2.5, with flying leads cables with flying leads 1.0,
modules input analog module 20 or 40 pin build to order 5.0 mm 1.0,2.5,5.0 mm 2.5, 5.0 mm
Supports 1756, 1769, Supports 1756 I/O Platform length cables 15 and 25 pin build to order 20 or 40 pin build to I/O Ready 20 or 40
1746, 1794 and 1771 I/O Supports 1756, 1769, length cables with shield order length cables with connection build to order
Platforms, 700H and 700S 1746, 1794, and 1771 I/O Supports 1756, 1769, 1746, flying leads length cables
PowerFlex Control I/O Platforms 1794 and 1771 Supports 1756, 1769, Supports 1756, 1769,
#22 AWG Wire I/O Platforms 1746, 1794, 1771 and 1746, 1794 and 1771 I/O
#22 AWG Wire other or non-Allen-Bradley Platforms
I/O Platforms #18 and #22 AWG Wire
#18 and #22 AWG Wire

Extra Terminal Extra Terminal

1030V DC 1030V DC 300V 80C 300V 80C 300V 80C 300V 80C
10132V AC

12 A per module 12 A per module 2 A per connector 2 A per connector 2 A per connector 2 A per connector
2 A per Circuit 2 A per Circuit

IP20 IP20
D-Shell 15 and 25 D-Shell 25

114.5 mm x 83 mm x 43 114.5 mm x 83 mm x
mm (out) & 38 mm (in) 65 mm

9.0 mm (0.36) 20 Pin 6.78 mm (0.267) 9.0 mm (0.36) 9.0 mm (0.36)


11.7 mm (0.46) 40 Pin 7.44 mm (0.293) 11.4 mm (0.45)
8.43 mm (0.332) 14.1 mm (0.56)
10.2 mm (0.40)
11.5 mm (0.45)

#22#12 AWG #22#12 AWG


(0.24 mm2) (0.24 mm2)

cULus: Hazardous Locations cULus: Hazardous Locations cULus: Hazardous Locations cULus: Hazardous cULus: Hazardous cULus: Hazardous Locations
Class I DIV 2, CE, Factory Class I DIV 2, CE, Factory Class I DIV 2 Locations Class I DIV 2 Locations Class I DIV 2 Class I DIV 2
Mutual Mutual

www.ab.com/components
Selection Overview
Please refer to the Bulletin 1492 Wiring Systems Technical Programmable Logic Controllers are:
Data and the Allen-Bradley Industrial Controls catalog for MicroLogix, PLC-5, SLC500
detailed in formation and catalog number explanations. Implement specific functions such as:
I/O control report generation
Types of Controllers:
Programmable Automation Controllers: logic data file manipulation
CompactLogix, ControlLogix and FlexLogix timing arithmetic
Merge PC-based and PLC architecture communication counting
Provide multidiscipline automation (i.e., process, discrete, Modules:
motion, drive and batch) within a single hardware and IFM Interface Module
software platform RTB Removable Terminal Block
Provide scalability and application portability within an RIFM RTB Style IFM
open, modular architecture number) and the column XIM Relay Master/Expander
(I/O module). The Letter Code represents the suffix of RXIM RTB Style XIM
the pre-wired cable. AIFM Analog IFM
RAIFM RTB Style Analog IFM

Product Selection Tools


Great tools for you to use for easier product selection.
1. Bulletin 1492 Wiring Systems Technical Data Publication# 1492-TD008D-EN-P
2. On-line catalog at www.ab.com
3. Product Selection Toolbox at: http://www.rockwellautomation.com/en/e-tools/
4. Industrial Controls Catalog

Allen-Bradley and Rockwell Software are trademarks of Rockwell Automation, Inc.

Publication 1492-BR016A-EN-P January 2009 Copyright 2009 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supersedes Publication 1492-PP010D-EN-P November 2006