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IPA14-SE-119

PROCEEDINGS, INDONESIAN PETROLEUM ASSOCIATION


Thirty-Eighth Annual Convention & Exhibition, May 2014

A CRITICAL REVIEW OF MICROBIAL ENHANCED OIL RECOVERY USING ARTIFICIAL


SANDSTONE CORE: A MATHEMATICAL MODEL

Farizal Hakiki*

ABSTRACT

Enhancing the amount of oil recovered from a Keywords: Microbial Enhanced Oil Recovery
mature field has become the standard procedure of (MEOR), Biosurfactant, Sandstone Core,
the life cycle of an oil well. The need for a green Mathematical Model
application leads Microbial Enhanced Oil Recovery
as an empowered technology that supports INTRODUCTION
environmental tranquility. The present paper
exposes the mathematical model of previous EOR is aimed at reducing the remaining oil
experiment results of applying indigenous bacteria saturation, reducing the water cut, increasing the
Bacillus sp. and Bacillus polymyxa on oil samples sweep efficiency at the waterfront and ensuring
from Handil Field in Indonesia. The experiment more oil is pushed to the production well.
performed by Bitticaca (2009) was a cultivation of
those bacteria adapted on SMSS with 0.01% (m/v) One tertiary oil recovery method that has potential
NPK + 20% (v/v) oil sample. The growth of to be eco-friendly to improve oil production is
bacteria was recorded every 24 hours for 7 days. Microbial Enhanced Oil Recovery (MEOR). MEOR
The optimization of the inoculum ratio was then employ microorganisms whether in whole cell or
made by looking at the ability to alter the physical their bioproducts to increase oil production by
characteristics, such as the viscosity and interfacial altering the oil and reservoir characteristics.
tension, of crude oil. The characteristics alteration is Numerous studies have been carried out to
caused by biosurfactant production; hence, the investigate the mechanisms and feasibility of
growth data of bacteria and biosurfactant production MEOR technology worldwide. In Indonesia,
are modeled in mathematical equations and MEOR field trials was conducted at Ledok Field,
approached by coupling logistics-growth and a Central Java in 1999 by PERTAMINA.
modified predator-prey model. The equations are
then solved using analytical and finite difference The purpose of this paper is developing and
methods. Since every bacterium has its own special validating mathematical predictive model of (a)
growth rate, carrying capacity and toxicity constant, Bacteria-Bio-surfactant Growth, (b) IFT Model, (c)
these equations are beneficial for the optimization Viscosity Model, (d) CMC Model and (e) Recovery
of inoculum of Bacillus sp. and Bacillus polymyxa. Factor Model that could be beneficial in advanced
The experiment reveals that the mixed culture of MEOR simulation.
bacteria (1:1) is better compared with the synthetic
surfactant. A simple equation was numerically EXPERIMENTAL WORK REVIEW
developed to predict the recovery factor due to
MEOR and validated with Prihartos laboratory data The experiment data were abstracted from literature
(2009) of bacterial coreflooding using an artificial provided by Bitticaca (2009) and Priharto (2009).
sandstone core within 7 days incubation (shut-in Bittacacas thesis provides bacteria incubation
period), 0.88 cc/minute injection, overburden performance to cultivate bacterium for several ratios
pressure 100 psi and 55 C temperature. Thus, this and its effect on IFT reduction based upon
investigation on developing related mathematical biosurfactant production. Prihartos thesis
model would contribute to a further study of performed the core-scale simulation on artificial
conducting an eco-friendly Enhanced Oil sandstone core. In this study, this data were used to
Recovery via MEOR to a mature sandstone- develop a mathematical model, either a bacteria
dominated reservoir. model or a recovery factor model due to flooding.
* Institute of Technology Bandung

IPA, 2014 38th Annual Convention Proceedings, 2014


Bacterial Culture Activation and Adaptation Microbial Core Flooding

The bacteria Bacillus sp. and Bacillus polymyxa Prihartos thesis provides evidence that cells were
were activated and adapted into a Stone Mineral penetrated successfully and colonized the inner part
Salt Solution (SMSS) medium containing 20% oil of artificial cores but failed to develop and grow.
and 0.01% NPK at 55C incubation. They were Related to Madigan stated in Priharto (2009), the
grown 2 3-days to ensure that they could survive endospore formation and dwarfed cell could only
on the medium. The bacterial growth trend is happen if the bacterial cells were in a harsh
curved to obtain the highest growth rate and when it condition such as a starved condition. EDX analysis
would happen (See Figure 3 and 4). supports the analysis by showing the appearance in
iron and manganese concentration. Iron and
Mixed Culture Inoculums Ratio Optimization manganese are important cell micronutrients that
could only appear in this system due to bacterial
The vital parameters, those are the biosurfactant uptake (See Table 1). Iron is one of the backbones
production curve and the CMC curve (Bitticaca, of teichoic acids and manganese plays important
2009). On mixed culture, biosurfactant production part in cell transport. Due to the lack of data
shows better results than by single culture. The collected, there would be no developed model to
growth patterns of the mixed culture, however, are study the silicate crystal reduction. It
worse than single culture. This is due to tight
interspecies competition on limited nutrition Priharto (2009) described that both experiments,
availability especially nitrogen sources that induce using and without nutrition addition experience of
the production of biosurfactants. In this survival starving. In keeping bacteria survived, they generate
state, biosurfactants are used by bacterial cells for endospore and reduce the growth rate. That
mediating the efficient uptake to the nutrition, as the circumstance is not suitable for MEOR because it
survival mechanisms and as the results of balance triggers bacteria to reduce producing secondary
mechanisms on cells that remove the excess fatty metabolite such as biosurfactant, biopolymer and
acids caused by hydrocarbon or insoluble substrate biosolvent. Figure 1 and 2 show the existence of
uptake. Hence, the proposed mathematical model penetration and colonization from normal cell.
would involve a competition term. Experiment has proven that using nutrion addition
while soaking period (shut-in period) and bacteria
The optimization of the inoculum ratio was also flooding could assist bacteria to penetrate into rock
conducted based on the ability of the biosurfactant pore. As stated at beginning, starving was still
in reducing IFT (interfacial tension). The existing, in fact, nutrition addition had been done.
experimental results show that the effectiveness of It is, however, working on enhancing oil recovery.
the mixed culture biosurfactant are determined by The developed model would yet to cover and model
type and composition of the mixed surfactants the phenomenon of bacteria colonization.
released by each bacterial species (See Figure 3 and
4). For example, biosurfactant X and Y are the MATHEMATICAL MODEL DEVELOPMENT
name of produced biosurfactant by each bacteria
respectively. It would be quite hard to measure each Bacteria and Bio-surfactant Modeling
biosurfactant concentration when the bacteria used
are together in a particular ratio. It is just possible to According to Halim et al (2009), the mathematical
measure biosurfactant X and Y which are produced models are developed by coupling the logistics-
by single composition. That is why no figure growth and modified predator-prey models. This
provided to describe the phenomena of each approximation model is carried out after observing
produced biosurfactant by mixed culture. Only the the curve trend. The model consists of a growth of
mixed biosurfactant concentration was measured. bacteria and biosurfactants being produced by the
How the chemical characteristics of biosurfactant bacteria itself. The mathematical approach of the
solution were not performed as well for instance bacteria growth is deducted by logistics-growth
how soluble biosurfactant X in biosurfactant Y with a toxicity factor due to the interaction with the
solution and vise versa. There was no counting job biosurfactant. The equation is coupled
done on either extinct or remaining each bacteria simultaneously with the predator-prey model for
population. biosurfactants in the last term which is defined as
rate decrease due to interaction of bacteri and
biosurfactant within particular predatory level. The
interaction behavior is modeled as a multiplication.
might be survived in reservoir. Experiments said
that bacteria could withstand with huge pressure.
(1)
Interfacial Tension Modeling
where is a growth of bacteria population and
This model was performed after observing the curve
with growth constant ; while is a bacteria trend of IFT versus incubation time (See Figure 8,
competitor model for a given bacteria population, 9, 10 and 11). The observation influences the
within carrying capacity of bacteria, . Hence, this analytical thinking of the proposed model. Results
term could also be written as , which show all bacteria compositions have the same trend
of declining IFT. It is analytically modeled as
means a competition among bacteria population, Equation (3):
with a competition constant, . The negative
sign in that formula is because of reducing the
bacteria growth due to the competition of bacteria in (3)
uptaking nutrition. The existence of the
biosurfactant, in fact, affects the reduction in The minus sign in the LHS of Equation (3) means a
bacteria too. For a given biosurfactant density, reduction in IFT with respect to the time. The
could interact and be dangerous for the bacteria reduction would be end or mathematically
population, . The dangerous of predatory level is expressed as the zero reduction rate when the
defined by the existence of a toxicity constant, . incubation time, has been very long ( ).
Hence, the first term in the RHS is an analogy of
The biosurfactant growth can be modeled as. that phenomena. The IFT reduction rate is then
dampened by the difference in initial IFT and in the
instantaneous IFT, ( ) by a damping constant
. This damping idea means that the IFT reduction
(2) rate in early time would be higher than in late time
because the value of ( ) would limit the rate.
The production of the biosurfactant density, The solution of Equation (3) is presented as below.
depends on the bacteria itself. Hence, the
biosurfactant growth is correlated linearly to the
(4)
bacteria population, with a growth constant .
The growth could also be reduced by the predation Constants and are determined simultaneously by
behavior of bacteria in consuming their own
biosurfactant. Therefore, there will be an action of the least square method based on experimental data.
The constants determination is summarized on
consuming the biosurfactant, by a bacteria
Table 3.
population, with a predation factor, . Equations
(1) and (2) are performed using the finite difference Viscosity Model
method. The parameter is calculated based on
the early growth of bacteria during the first day by A model of viscosity correlation, Pelofskys
assuming no interaction happens among the bacteria equation, exists:
itself and the surfactant. The remaining parameters
are determined by curve fitting. These are the
simulation results of those equations using the finite
(5)
difference method. The constants acquired using
finite difference either from Bacillus sp. or Bacillus
The values of and depend on the composition
polymyxa is presented in Table 2. Optimization was
also able to be conducted through the developed of the oil sample. Based on the oil sample from the
model for instance how much biosurfactant volume Handil Field, it gives and
and concentration required to apply MEOR in field . Hence, to apply a viscosity reduction
scale operation. This concentration and volume model, it could be carried out by inserting IFT as a
would be studied based on those formula in function of time based on Equation (4) into
Equation (1) and (2) to assess how much bacteria Equation (5). At this case, it has cP oil
population should be cultivated on surface and viscosity and API gravity.
ensure MEOR works, an injection of nutritions is
CMC Modeling required. Hence, the final recovery factor would be:

This part generates a model that links the IFT of the


(9)
oil sample as a function of surfactant concentration
Since the trend of IFT versus surfactant
The constants value are listed in Table 5 and the
concentration is the same as the trend of IFT versus
parameters are (permeability), (porosity),
incubation time (See Figure 5, 6 and 7), the
proposed model would be similar to Equations (3) (Initial volume in place) and (IFT). The constants
and (4). value are listed in Table 6.

(6) CONCLUSIONS

The solution general solution of Equation (6) is Several good mathematical models and correlations
have been developed: (a) Bacteria-Bio-surfactant
Growth, (b) IFT Model, (c) Viscosity Model, (d)
(7) CMC Model and (e) Recovery Factor Model that
could be beneficial in advanced MEOR simulation.
The minus sign in the LHS of Equation (6) means a
reduction of IFT with respect to the surfactant The equations developed should be adjusted to the
concentration. The reduction would be at the end or experimental results; hence, the trend would be
expressed mathematically as a zero reduction when limited to the effectiveness of the substance, for
the surfactant concentration, S has been large. instance, the CMC point.
Hence, the first term on the RHS is an analogy of
that phenomena. The IFT reduction is then REFERENCES
dampened by the difference in the initial IFT and
the instantaneous IFT, ( ) by the damping Bitticaca. 2009. Optimization of Innoculum Ratio of
constant . This damping idea means that the IFT Hydrocarbonolastic Bacterial Mixed Culture from
reduction in early time would be higher because the Handil Field (West Kalimantan) Concerning the
value of ( ) would limit the reduction. Production of Biosurfactant. Bachelor Thesis,
Bandung: School of Life Science, ITB.
Constants and are determined simultaneously
by the least square method based on experimental Bitticaca and Ariadji. 2013. The Development of
data. The constants determination is summarized on Reservoir Simulation Method for Microbial
Table 4. Enhanced Oil Recovery Based on Laboratory Data.
Master Thesis, Bandung: Petroleum Study Program,
Recovery Factor Model ITB.

This equation predicts the first recovery factor due Boyce and DiPrima. 2008. Elementary Differential
to first water-injection: Equations and Boundary Value Problems 9th
Edition. New York: John Wiley & Sons, Inc.
(8)
Halim, et al. 2009. Microbial Enhanced Oil
The constants value are listed in Table 5. Recovery - An Investigation of Bacteria Ability to
Live and Alter Crude Oil Physical Characteristics in
Without the addition of nutrients, nothing is High Pressure Condition. SPE-123506-MS-P. SPE
affected in enhancing the oil recovery. It will be the Asia Pacific Oil and Gas Conference and
same as an ordinary waterflooding because the Exhibition, Jakarta.
injected microorganisms are nutrient deprived. It
depends on residual oil volume only. Later, the Priharto, N. 2009. Simulasi MEOR (Microbial
microbes would create endospores and initialize a Enhanced Oil Recovery) Menggunakan Metode
slower growth rate to survive. They will be in Core Flood dengan Injeksi Mikroorganisme Indigen
dormant (temporarily die) condition. Later, to pada Batuan Artificial Core. Bachelor Thesis,
Bandung: School of Life Science, ITB.
TABLE 1

EDX ANALYSIS RESULT OF INJECTED ROCK ON 1000 mD


(AFTER PRIHARTO, 2009).

Compound Mass (%)

Injected Control

C 39.77 4.38

Al2O3 4.91 5.21

SiO2 17.165 37.3625

FeO trace 0

CaO 35.125 54.555

MnO 1 0

TABLE 2

THE SUMMARY OF SOLVING THE DIFFERENTIAL EQUATION


SYSTEM OF EQUATION (1) AND (2).

Species of Bacteria
Constant
Bacillus sp. Bacillus polymyxa
Growth of , 0.007164684 0.04587031
Carrying capacity, 16.00487543 13.92809071
Toxicity, 0.001463937 0.01199628
Growth of , 0.005514123 0.001144187
Consumption, 0.000942743 0.004395512
TABLE 3

THE SUMMARY OF THE IFT MODEL AS A FUNCTION


OF INCUBATION TIME, EQUATION (4).

Bacteria Ratio of
Bacillus sp. and Value of Value of Fitness of Model
Bacillus polymyxa (R-square)

1:1 0.006568546 0.006169444 0.982804613

1:2 0.001926769 0.003400930 0.923403348

2:1 0.008655947 0.008775755 0.924978333

0:1 0.008593483 0.008583598 0.978449225

TABLE 4

THE SUMMARY OF THE IFT MODEL AS A FUNCTION


OF SURFACTANT CONCENTRATION, EQUATION (7).

Bacteria Ratio of
Bacillus sp. and Value of Value of Fitness of Model
Bacillus polymyxa (R-square)

1:1 0.529421382 0.533452297 0.807693894

1:2 0.155415863 0.168971792 0.85888027

2:1 0.364134164 0.356867689 0.476272733

TABLE 5

SUMMARY OF EQUATION (8)

Constant Value
34809.8239

0.225675013

2.411922033

0.270655396
TABLE 6

SUMMARY OF EQUATION (9)

Constant Value
3.521979307

0.240799751

1.028014273

1.028014273

2.841158565

Figure 1 - Photomicrograph of Injected Artificial Cores With Permeability Value of 1000 mD at 5000
Magnification. One Bar Represents 5 m (After Priharto, 2009).

Figure 2 - Photomicrograph of Injected Artificial Cores With Permeability Value of 9 mD at 3000


Magnification. One Bar Represents 5 m (After Priharto, 2009).
Figure 3 - Simulation Result of Solving Differential Equation System Between Equation (1) and (2) for
Bacillus sp. Bacteria on SMSS medium + 0.01% (m/v) NPK + 20% Oil.

Figure 4 - Simulation Result of Solving Differential Equation System Between Equation (1) and (2) for
Bacillus polymyxa Bacteria on SMSS medium + 0.01% (m/v) NPK + 20% Oil.
In this area,
IFT No Longer Significantly Reduced

Figure 5 - Simulation Result of IFT Reduction Modeling for Ratio of Bacillus sp. and Bacillus polymyxa
1:1. Bacteria is on SMSS medium + 0.01% (m/v) NPK + 20% Oil.

In this area,
IFT No Longer Significantly Reduced

Figure 6 - Simulation Result of IFT Reduction Modeling for Ratio of Bacillus sp. and Bacillus polymyxa
1:2. Bacteria is on SMSS medium + 0.01% (m/v) NPK + 20% Oil.
In this area,
IFT No Longer Significantly Reduced

Figure 7 - Simulation Result of IFT Reduction Modeling Based on Dry Weight of Surfactant for Ratio of
Bacillus sp. and Bacillus polymyxa 2:1. Bacteria is on SMSS medium + 0.01% (m/v) NPK +
20% Oil.

Figure 8 - Simulation Result of IFT Reduction Modeling Based on Incubation Time for Ratio of Bacillus sp.
and Bacillus polymyxa 1:1. Bacteria is on SMSS medium + 0.01% (m/v) NPK + 20% Oil.
Figure 9 - Simulation Result of IFT Reduction Modeling Based on Incubation Time for Ratio of Bacillus sp.
and Bacillus polymyxa 1:2. Bacteria is on SMSS medium + 0.01% (m/v) NPK + 20% Oil.

Figure 10 - Simulation Result of IFT Reduction Modeling Based on Incubation Time for Ratio of Bacillus
sp. and Bacillus polymyxa 2:1. Bacteria is on SMSS medium + 0.01% (m/v) NPK + 20% Oil.
Figure 11 - Simulation Result of IFT Reduction Modeling Based on Incubation Time for Single Culture of
Bacillus polymyxa. Bacteria is on SMSS medium + 0.01% (m/v) NPK + 20% Oil.

Figure 12 - Oil Recovery Percentage Obtained After Water-Microbial Injection Without Nutrient Addition.
Figure 13 - Oil Recovery Percentage Obtained After Water-Microbial Injection Within Nutrient Addition.

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