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MXK-F Hardware and Installation Guide

For software version 3.1.1


August 2015
Document Part Number: 830-04106-02
Zhone Technologies
@Zhone Way
7195 Oakport Street
Oakland, CA 94621
USA
510.777.7000
www.zhone.com
info@zhone.com

COPYRIGHT C2000-2015 Zhone Technologies, Inc. and its licensors. All rights reserved.
This publication is protected by copyright law. No part of this publication may be copied or
distributed, transmitted, transcribed, stored in a retrieval system, or translated into any human
or computer language in any form or by any means, electronic, mechanical, magnetic, manual
or otherwise, or disclosed to third parties without the express written permission from Zhone
Technologies, Inc.
Bitstorm, EtherXtend, EZ Touch, IMACS, MALC, MXK, Raptor, SLMS, Z-Edge, Zhone,
ZMS, zNID, MX, MXP, MXK and the Zhone logo are trademarks of Zhone Technologies, Inc.
Zhone Technologies makes no representation or warranties with respect to the contents hereof
and specifically disclaims any implied warranties of merchantability, non infringement, or
fitness for a particular purpose.
Further, Zhone Technologies reserves the right to revise this publication and to make changes
from time to time in the contents hereof without obligation of Zhone Technologies to notify any
person of such revision or changes.

2 MXK-F Hardware Installation Guide


TABLE OF CONTENTS

About This Guide ...............................................................................................................................7


Style and Notation Conventions.............................................................................7
Typographical Conventions ......................................................................................8
Related Documentation ............................................................................................8
Acronyms......................................................................................................................9
Contacting Global Service and Support.............................................................10
Technical Support ...................................................................................................10
Hardware Repair ....................................................................................................11

Chapter 1 MXK-F Hardware ....................................................................................................13


MXK-F Hardware Overview ....................................................................................13
MXK-F Chassis ......................................................................................................14
Airflow....................................................................................................................16
Port Mapping ..........................................................................................................17
Fabric Cards...............................................................................................................19
Management Controller Cards ..............................................................................20
Line Cards ..................................................................................................................21
Small Form Factor Pluggables .............................................................................22
MXK-F Certification and Compliance ..................................................................23

Chapter 2 Install the MXK-F Chassis ..................................................................................25


Installation Overview ...............................................................................................25
Environmental Specifications ...............................................................................28
Power Requirements and Specifications...........................................................30
Power Specifications...............................................................................................30
Chassis Power Consumption...................................................................................31
Keys for a Safe Installation ....................................................................................32
General Safety Precautions .....................................................................................32
Power Supply Grounding Conductor......................................................................33
Installation Precautions...........................................................................................33
Selecting a Location................................................................................................34
Installation ..................................................................................................................35

MXK-F Hardware Installation Guide 3


Table of Contents

Tools Needed ..........................................................................................................35


Unpack the System .................................................................................................36
Mount the Chassis in a Rack...................................................................................37
Power and Ground ...................................................................................................38
Connect Power and Ground the Chassis.................................................................38
Cabling Rules for Power.........................................................................................42
Grounding the Chassis ............................................................................................43
Grounding requirements .........................................................................................43
Installing and Removing Fan Trays.....................................................................46
Inserting and Removing Cards .............................................................................49
Prevent Electrostatic Damage to Slot Cards ...........................................................49
Install Cards ............................................................................................................49
Remove Cards.........................................................................................................51
Visual Verification of Installation .........................................................................52
Access .........................................................................................................................54
Manage the MXK-F From the CLI.........................................................................54
Out-of-band Management ................................................................................54
Manage MXK-F From ZMS...................................................................................57
Configure MXK-F to Run ZMS in SNMPv3...................................................57
Mass Provisioning From the CLI When Running ZMS...................................58
Other Verification......................................................................................................62
Connect Alarms ........................................................................................................63
External Alarm Input Characteristics......................................................................63
Alarm Output Characteristics .................................................................................63
Alarm Connector Pinouts........................................................................................64

Chapter 3 Maintenance.............................................................................................................65
Clean and Replace the Air Filter...........................................................................65
Mounting Brackets ...................................................................................................68

Chapter 4 Management Cards ...............................................................................................71


Overview .....................................................................................................................72
Management Facility Protection on the MXK-F 1421 ......................................74
Cables and Clocking ...............................................................................................74
Adding Management Cards ...................................................................................75
Management Card LEDs .........................................................................................79
MXK-F Management Card Types ..........................................................................81
Ethernet Port Pinouts ..............................................................................................81
Serial (craft) Port Pinouts.......................................................................................81
Time of Day Port Pinouts........................................................................................82
Pulse Per Second (PPS) Port Pinouts.................................................................83

4 MXK-F Hardware Installation Guide


Chapter 5 MXK-F Fabric Cards .............................................................................................85
MXK-FC-AETG8.........................................................................................................86
MXK-F Fabric Card Types ......................................................................................88
Adding Fabric Cards................................................................................................88
Fabric Card LEDs......................................................................................................91

Chapter 6 Line Cards ...............................................................................................................93


MXK-LC-GP16 ...........................................................................................................94
Adding a GPON Card .............................................................................................96
GPON Card LEDs...................................................................................................98
Components of Optical Deployment Networks......................................................99
Planning Fiber Networks ......................................................................................100
MXK-LC-AEG32 ......................................................................................................102
Adding a Active Ethernet Card.............................................................................104
Active Ethernet Card LEDs ..................................................................................106
Handling Fiber .........................................................................................................107
Installation Testing.................................................................................................108

Chapter 7 Small Form Factor Pluggable (SFP) Connectors...................................109


Small Form Factor Pluggables (SFPs)..............................................................109
GPON SFP Specifications ....................................................................................110
Insert and Remove Fiber Connections .............................................................111
View SFP Information ............................................................................................112

Index ....................................................................................................................................................113

MXK-F Hardware Installation Guide 5


Table of Contents

6 MXK-F Hardware Installation Guide


ABOUT THIS GUIDE

This guide is intended for use by installation technicians, system


administrators, and network administrators. This guide contains information
about the MXK-F chassis including environmental and power requirements,
procedures on how to prepare, install, and maintain the MXK-F chassis,
install and remove slot cards, and to add them to the system to make them
available for configuration.

Style and Notation Conventions


The following conventions are used in this document to alert users to
information that is instructional, warns of potential damage to system
equipment or data, and warns of potential injury or death. Carefully read and
follow the instructions included in this document.

Caution: A caution alerts users to conditions or actions that could


damage equipment or data.

Note: A note provides important supplemental or amplified


information.

Tip: A tip provides additional information that enables users to more


readily complete their tasks.

WARNING! A warning alerts users to conditions or actions that


could lead to injury or death.

WARNING! A warning with this icon alerts users to conditions or


actions that could lead to injury caused by a laser.

WARNING! This icon warns the user that metal surfaces can
become hot to touch. Avoid contact or use caution when touching
these surfaces. This icon also alerts about possible heat conditions
within the device.

MXK-F Hardware Installation Guide 7


About This Guide

Typographical Conventions

Table 1 describes the typographical styles this guide uses to represent specific
types of information.

Table 1: Typographical styles


Bold Used for names of buttons, dialog boxes, icons, menus, and profiles
when placed in body text, and property pages (or sheets). Also used for
commands, options, parameters in body text, and user input.

Fixed Used in code examples for computer output, file names, path names,
and the contents of online files or directories.

Fixed Bold Used in configuration examples for text typed by users.

Italic Used for book titles, chapter titles, file path names, notes in body text
requiring special attention, section titles, emphasized terms, and
variables.

PLAIN UPPER CASE Used for environment variables.

Command Syntax Brackets [ ] indicate optional syntax.


Vertical bar | indicates the OR symbol.

Related Documentation
Refer to the following documents for additional information:
MXK-F Management Guide explains how to access the MXK-F, manage
user accounts, navigate the MXK-F file system, manage cards and ports,
configure clocking options and the security available for the MXK-F.
MXK-F Configuration Guide explains how to configure the MXK-F for
passing data, providing rate limiting, fault tolerance, redundancy and link
aggregation, and mass provisioning devices connected to the MXK-F.
MXK-F Monitoring Guide Describes the alarms, traps, logs and console
messages from the MXK-F. Provides descriptions of status and statistics
displays.
SLMS Solutions Concepts & Fundamentals describes the concepts and
fundamental building blocks of Zhones SLMS solutions.
Refer to the release notes for software installation information and for
changes in features and functionality of the product (if any).

8 MXK-F Hardware Installation Guide


Acronyms

Acronyms
Table 2 provides a description of the acronyms that are related to Zhone
products and may be found in this manual.

Table 2: Acronyms and their descriptions

Acronym Description

ARP Address resolution protocol

MIB Management information bases (SNMP)

OLT Optical line terminal

ONT Optical network terminal

ONU Optical network unit

SFP Small form factor pluggable

SLMS Single Line Multi-Service

SNMP Simple Network Management Protocol

TFTP Trivial File Transfer Protocol

ZMS Zhone Management System

MXK-F Hardware Installation Guide 9


About This Guide

Contacting Global Service and Support


If your product is under warranty (typically one year from date of purchase)
or you have a valid service contract, you can contact Global Service and
Support (GSS) with questions about your Zhone product or other Zhone
products, and for technical support or hardware repairs.
Before contacting GSS, make sure you have the following information:
Zhone product you are using
System configuration
Software version running on the system
Description of the issue
Your contact information
If your product is not under warranty or you do not have a valid service
contract, please contact GSS or your local sales representative for a quote on a
service plan. You can view service plan options on our web site at
http://www.zhone.com/support/services/warranty

Technical Support

The Technical Assistance Center (TAC) is available with experienced support


engineers who can answer questions, assist with service requests, and help
troubleshoot systems.

Hours of operation Monday - Friday, 8 a.m. to 5 p.m, Pacific


(excluding U.S. holidays)
Telephone (North America) 877-ZHONE20 (877-946-6320)
Telephone (International) 510-777-7133
E-mail support@zhone.com
The Web is also available 24 x 7 www.zhone.com/support
to submit and track Service
Requests (SR's)

If you purchased the product from an authorized dealer, distributor, Value


Added Reseller (VAR), or third party, contact that supplier for technical
assistance and warranty support.

10 MXK-F Hardware Installation Guide


Contacting Global Service and Support

Hardware Repair

If the product malfunctions, all repairs must be authorized by Zhone with a


Return Merchandise Authorization (RMA) and performed by the
manufacturer or a Zhone-authorized agent. It is the responsibility of users
requiring service to report the need for repair to GSS as follows:
Complete the RMA Request form (http://www.zhone.com/account/sr/
submit.cgi) or contact Zhone Support via phone or email:
Hours of operation: Monday Friday, 6:30am-5:00pm (Pacific Time)
E-mail: support@zhone.com (preferred)
Phone: 877-946-6320 or 510-777-7133, prompt #3, #2
Provide the part numbers and serial numbers of the product(s) to be
repaired.
All product lines ship with a minimum one year standard warranty (may
vary by contract).
Zhone will verify the warranty and provide a repair quote for anything not
under warranty. Zhone requires a purchase order or credit card for
out-of-warranty fees.

MXK-F Hardware Installation Guide 11


About This Guide

12 MXK-F Hardware Installation Guide


MXK-F HARDWARE

This chapter provides an overview of the MXK-F.


MXK-F Hardware Overview, page 13
Fabric Cards, page 19
Management Controller Cards, page 20
Line Cards, page 21
Small Form Factor Pluggables, page 22
MXK-F Certification and Compliance, page 23

MXK-F Hardware Overview


MXK-F is purposely designed and built to provide a future-proof layer-2
solution for delivering not only high-density 1G and 10G Active Ethernet and
ITU-T G.984 GPON, but with 100Gbps of bandwidth available to each slot, it
also has the reach to support 40G and 100G Active Ethernet, as well as ITU-T
G.987 XG-PON1, NG-PON2, and other future bandwidth-hungry services.
While MXK-Fs management architecture sets new standards for system
availabilty, reliability and manageability, it is founded upon the same SLMS
code base as other Zhone products, ensuring seamless integration with other
Zhone solutions and management systems.
This sections describes the MXK-F hardware, including:
MXK-F Chassis, page 14
Airflow, page 16
Port Mapping, page 17

MXK-F Hardware Installation Guide 13


MXK-F Hardware

MXK-F Chassis

MXK-F 1421 has 18-service slots; 16-slots are dedicated for


subscriber-facing Line Cards (LCs), and 2-Fabric Card (FC) slots initially
dedicated to provide redundant network facing interfaces, but in the future
will be multi-purposed to provide both network-facing and subscriber-facing
interfaces. Additionally, MXK-F 1421 has two half-height slots dedicated for
high-availablity redundant Management Cards (MCs).
MXK-F 1419 chassis are similar, but narrower with two less card slots on the
right hand side of the chassis.
MXK-F 1421 chassis is 21 inch wide and 14U high (25U metric) designed to
be installed within a 600mm wide 300mm deep ETSI-compliant rack or
cabinet.
MXK-F 1419 chassis is 19 inch wide and 14U high (25U metric) designed to
be installed in a standard 19" rack, or within a 600mm wide 300mm deep
ETSI-compliant rack or cabinet using mounting adapter brackets.
MXK-F chassis also have two removable fan trays for cooling. Alarm inputs
and outputs are provided on a connector on the upper left of the chassis.

Figure 1: The 1421 chassis with management fabric and line cards.

LED status indicators are presented on each slot card, and systemlevel
indicators are presented on the fan trays.

14 MXK-F Hardware Installation Guide


MXK-F Hardware Overview

Cables and connectors (except for power cables) are accessed from the front
of the chassis with a cable tray to provide a means to keep links organized.
For the MXK-F 1421, power cables enter the device from the left side and
right side near the rear. See Power and Ground on page 38 for instructions for
connecting power.
The chassis has two slots for management cards on the far left. Near the
middle are two larger slots for the fabric cards. line cards fill all the other
slots. Slots which are not used must be covered with slot specific blank covers
to maintain proper cooling of all system components.

MXK-F Hardware Installation Guide 15


MXK-F Hardware

Airflow

The airflow through the MXK-F 1421 and MXK-F 1419 chassis are from the
bottom front to the top. Intake is at the bottom front at the removable tray
containing the air filter. For the MXK-F 1421 exhaust air flows out the top in
all directions. For the MXK-F 1419 exhaust air flows out the top, but only to
the sides and back. For both chassis blank plates are available to block the
exits where airflow is not desired.

Figure 2: MXK-F 1421 air flow

Figure 3: MXK-F 1419 air flow

16 MXK-F Hardware Installation Guide


MXK-F Hardware Overview

Port Mapping

MXK-F uses a shelf-slot-port-subport/transport type scheme for


identifying ports in CLI commands.
For MXK-F, shelf is always 1 and slot is the physical slot where the card
resides. Port is the physical port. The subport will be different depending on
the transport type.
For GPON cards, the transport type is GPON and the subport is the GEM
port. 1-10-1-0/gponolt is the GPON card in the 10th slot and the first port. For
Active Ethernet ports, the transport type is eth. The parameter 1-a-3-0/eth
describes the third port on the fabric card in slot a.

Figure 4: Port mapping on the MXK-F 1421 chassis with LC-GP16 GPON cards

MXK-F Hardware Installation Guide 17


MXK-F Hardware

Figure 5: Port mapping on the MXK-F 1419 chassis with LC-GP16 GPON cards

18 MXK-F Hardware Installation Guide


Fabric Cards

Fabric Cards
The Fabric cards provide the upstream network connection.
Layer 2 Features
Port VLAN (802.1D)
Tagged VLAN (802.1q)
Spanning Tree (802.1D)
Rapid Spanning Tree (802.1w)
MSTP (802.1s)
LACP ( 802.3ad)
IGMP v1/v2/v3
IGMP Snooping
IGMP Proxy
Broadcast Storm Protection
CPU Control Packet Rate Limit
Security
L2 ACL ( Permit/Drop)
RADIUS
Ethernet OAM
Link OAM ( 802.3ah)
ECFM (802.1ag)
Y.1731
Ethernet Automatic Protection Switching
RFC 3619 (EAPS)
Timing
1588v2
Synch E
Advanced QoS
2 Rate 3 Color Policing
Color Blind
Color Aware
Traffic Rate Limiting
Traffic Queuing (8 Priority levels)
COS to DSCP Marking

MXK-F Hardware Installation Guide 19


MXK-F Hardware

Strict Priority/WFQ ( Scheduling)


Traffic Shaping
Traffic Class Mapping (802.1p)
See MXK-F Fabric Cards, page 85 and the MXK-F Configuration Guide for
greater detail.

Management Controller Cards


The management controller cards provide management access to the
MXK-F 1421.
User Interfaces
Command Line (CLI)
Northbound Interfaces
File Transfer Protocol (FTP) RFC 959
Secure File Transfer Protocol (SFTP) RFC 2228
Simple Network Management Protocol (SNMPv2c,v3),
RFC 3411RFC 3418
HTTP / HTTPS
Telnet
SSH
ZMS Database Synchronization
Database
MIB
Relational Database
Unified Services Provisioning for Residential Gateway Support
See Management Cards, page 71, the MXK-F Configuration Guide and the
MXK-F Management Guide for greater detail.

20 MXK-F Hardware Installation Guide


Line Cards

Line Cards
Line cards provide the downstream (subscriber side) transport.
The MXK-LC-GP16 supports:
16 2.5 Gbps downstream, 1.25 Gbps upstream GPON ports which can be
used for 1:16, 1:32 and 1:64 splits.
A fully loaded MXK-F 1421 chassis with MXK-LC-GP16 line cards
provides upto 256 2.5/1.25 GPON ports.
B+ and C+ SFPs
Type B Redundancy
Per ONT RSSI monitoring
Rogue ONU Detection and Isolation
Up to 60km logical reach
Interoperability
G.983.1, G.983.2, G.983.3
G.984.1, G984.2
TR-156
Dynamic Bandwidth Assurance (DBA)
Committed Inform. Rate (CIR)
Assured Inform. Rate (AIR)
Excess Inform. Rate (EIR)
The MXK-LC-AEG32 supports
16-MSA Compliant dual channel SFP (CSFP) cages
Up to 32 1G AE ports in a single slot using dual BIDI transceivers
CSFP cages also support standard 1G AE transceivers
Supports distances up to 80km using either single or dual fiber 1G
transceivers
IEEE 802.3 Ethernet
VLAN 802.1Q with 802.1p
IEEE 802.3ad LACP
IGMP v2/v3
IGMP Snooping with Proxy reporting
Broadcast Storm Protection
Bridge Loop Protection

MXK-F Hardware Installation Guide 21


MXK-F Hardware

Transparent L2/L3 VPN for business services


See Line Cards, page 93 for greater detail.

Small Form Factor Pluggables


Zhone Technologies supports a variety of small form factor pluggables (SFPs)
which you select depending on the protocol, fiber type and distance
requirements. See Chapter 7, Small Form Factor Pluggable (SFP)
Connectors, on page 109.

22 MXK-F Hardware Installation Guide


MXK-F Certification and Compliance

MXK-F Certification and Compliance


This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which the user will
be required to correct the interference at his own expense.

WARNING! The authority to operate this equipment is


conditioned by the requirement that no modifications will be
made to the equipment unless the changes or modifications are
expressly approved by the manufacturer.

CAN ICES-3 (A)/NMB-3(A)

WARNING! This is a class A product. In a domestic environment


this product may cause radio interference in which case the user
may be required to take adequate measures.

The equipment has been designed and manufactured in accordance with the
safety standards listed in Table 3 for use in Restricted Access Locations.
However, the additional precautions described in this document should be
observed to ensure personal safety during installation or service, and to
prevent damage to the equipment or equipment to which it is connected.

Table 3: MXK-F Compliance and certifications

Specification

Safety UL 60950-1/R:2011-12 , CAN/CSA C22.2 No. 60950-1/


A1:2011 , EN 60950-1/A2:2013
EMC emissions FCC Part 15 Class A, ICES-003 Class A, EN 55022:2010 Class
A, ETSI EN 300 386 V1.6.1

MXK-F Hardware Installation Guide 23


MXK-F Hardware

24 MXK-F Hardware Installation Guide


INSTALL THE MXK-F CHASSIS

This chapter describes how to prepare your site for installation and includes
the procedures to install your MXK-F chassis, from removing it from the
shipping box to verifying a successful installation. This chapter includes:
Installation Overview, page 25
Environmental Specifications, page 28
Power Requirements and Specifications, page 30
Keys for a Safe Installation, page 32
Installation, page 35
Power and Ground, page 38
Installing and Removing Fan Trays, page 46
Inserting and Removing Cards, page 49
Visual Verification of Installation, page 52
Access, page 54
Other Verification, page 62
Connect Alarms, page 63

Installation Overview

Before preparing to install MXK-F, it is helpful to review this overview of


MXK-F installation as it will take you from understanding the general safety
precautions, environment specifications and power requirements through
removing the chassis from the box and installing and verifying management,
fabric and line cards. After completing MXK-F installation, refer to the
MXK-F Configuration Guide for directions for software configuration.

Installation Overview
1 Complete pre-installation requirements
a Read and understand the Chapter 1, MXK-F Hardware, on page 13
including MXK-F Certification and Compliance, page 23
b Verify that your installation will meet Environmental Specifications,
page 28 and Power Requirements and Specifications, page 30

MXK-F Hardware Installation Guide 25


Install the MXK-F Chassis

c Review Power Supply Grounding Conductor, page 33


d Review Installation Precautions, page 33
e Review Selecting a Location, page 34
f Prepare the Tools Needed, page 35
2 Install the MXK-F chassis.
A special plastic shipping plate covers the card cage opening to provide
additional structural rigidity during shipping. To avoid the possibility of
damaging the chassis during shipping and installation, the plastic
shipping plate must remain installed until after the chassis is bolted to the
rack mounting rails.
a Unpack the System on page 36
b Carefully lift the chassis with the front of the chassis facing outward.
c Choose a rack position.
d Mount the Chassis in a Rack on page 37
3 Connect Power and Ground the Chassis on page 38
4 Install management, fabric and linecards. See Install Cards on page 49.
a Review Prevent Electrostatic Damage to Slot Cards, page 49
b See Install Cards, page 49 for a procedure describing how to install
cards.
5 Conduct visual hardware verification tests.
a Visually inspect the chassis LEDs to verify that the Battery A and
Battery B indicators on the front of the fan tray are green.
Visual Verification of Installation on page 52
b Check to see that the installed cards green active lights blink, then
stay on solid.
c Check to see that the line cards active lights blink. (The amber fault
light should stay on when first starting up because the link cards
profile is not yet loaded.)
6 Conduct out-of-band management tests.
a Install optical transceivers (SFP/SFP+)
b See Manage the MXK-F From the CLI on page 54.
c From the command line interface (CLI) enter the slots command to
verify which cards are installed.
7 Connect the fibers and cables.
a Metallic cables should be at least two inches away from power lines.
If the MXK-F is installed in an inside plant, the cables must be
shielded and grounded at both ends.
b Use Zhone cable mounting brackets where appropriate.

26 MXK-F Hardware Installation Guide


8 Provision the MXK-F.
a Add card profiles for each card to be provisioned.
b See the MXK-F Configuration Guide for bridging, and other
configuration tasks.

MXK-F Hardware Installation Guide 27


Install the MXK-F Chassis

Environmental Specifications
Table 4 describes the MXK-F chassis environmental specifications.

Table 4: MXK-F 14xx chassis environmental specifications (all weights and measurements approximate)

Description Specification

Chassis dimensions (excluding rack MXK-F 1421


mount brackets)
24.47 in. (62.15 cm) high (14U) by 19.22 in. (48.82 cm) wide by
8.75 in. (22.23 cm) deep.
MXK-F 1419
24.47 in. (62.15 cm) high (14U) by 17.38 in. (44.15 cm) wide by
8.75 in. (22.23 cm) deep.

Weight MXK-F 1421


Empty chassis (no mounting brackets, no cards, no exhaust
panel, no fan tray or air filter tray)
approximately 26.6 lb. (10.5 kg)
Fan tray
approximately 6 lb. (2.7 kg)
Air filter tray
approximately 4 lb. (1.8 kg)
Exhaust panel and alarm card
approximately 1.5 lb. (.7 kg)
MXK-F 1419
Empty chassis (no mounting brackets, no cards, no exhaust
panel, no fan tray or air filter tray)
approximately 24.85 lb. (11.3 kg)
Fan tray
approximately 4.5 lb. (2.04 kg)
Air filter tray
approximately 3.5 lb. (1.59 kg)
Exhaust panel and alarm card
approximately 1.5 lb. (.7 kg)

Operating temperature 400F to +1310F (40 0C to +55 0C).

Storage temperature 400F to +1850F (400C to +850C)

Operating relative humidity 5% to 95% noncondensing

Storage relative humidity Up to 95% noncondensing

28 MXK-F Hardware Installation Guide


Environmental Specifications

Table 4: MXK-F 14xx chassis environmental specifications (all weights and measurements approximate)

Description Specification

Altitude Operating altitude: Up to 13,123 ft. (4,000 m)

Airflow MXK-F 1421


Intake at bottom front via air filter tray. Exhaust at top on all four
sides. Blank plates available to block exits where exhaust airflow is
not desired.
MXK-F 1419
Intake at bottom front via air filter tray. Exhaust at top on three
sides. There is no exhaust out of the top front. Blank plates
available to block exits where exhaust airflow is not desired.

Figure 6: MXK-F 1421 chassis dimensions

MXK-F Hardware Installation Guide 29


Install the MXK-F Chassis

Power Requirements and Specifications


This section covers:
Power Specifications, page 30
Chassis Power Consumption, page 31
Per card and per port power consumption specificiations may be found in
Chapter 4, Management Cards, Chapter 5, MXK-F Fabric Cards, and
Chapter 6, Line Cards.

Power Specifications

Table 5 describes the MXK-F 14xx chassis power specifications.

Table 5: MXK-F 1421 power supply specifications

Description Specification

Rated voltage 48 VDC nominal (Permissible range -42 to -59.9 VDC)


Rated power Maximum allowed power consumption at the minimum voltage
2,688 Watts

Rated current 64 Amp maximum @ 42VDC

Listed circuit breaker or fuse 80 Amp maximum


A listed circuit breaker or fuse must be installed from a central DC
power source and wired in accordance with NEC, ANSI/NFPA 70 and
Canadian electrical code, Part 1, C22.1.

Table 6: MXK-F 1419 power supply specifications

Description Specification

Rated voltage 48 VDC nominal (Permissible range -42 to -59.9 VDC)


Rated power Maximum allowed power consumption at the minimum voltage
2,416 Watts

Rated current 58 Amp maximum @ 42VDC

Listed circuit breaker or fuse 72 Amp maximum


A listed circuit breaker or fuse must be installed from a central DC
power source and wired in accordance with NEC, ANSI/NFPA 70 and
Canadian electrical code, Part 1, C22.1.

30 MXK-F Hardware Installation Guide


Power Requirements and Specifications

Chassis Power Consumption

Table 7 describes the power consumption of the MXK-F 1421 system


components.

Table 7: MXK-F 1421 power consumption (nominal)

Component Specification

Chassis (includes fan tray) 168 W

Chassis + 2 management cards 200 W

Chassis + 2 fabric cards + 2 460 W + 5 W per SFP


management cards

Table 8: MXK-F 1419 power consumption (nominal)

Component Specification

Chassis (includes fan tray) 148 W

Chassis + 2 management cards 200 W

Chassis + 2 fabric cards + 2 460 W + 5 W per SFP


management cards

MXK-F Hardware Installation Guide 31


Install the MXK-F Chassis

Keys for a Safe Installation


Before installing the MXK-F, read the pre-installation preparations for
important safety, power, and environmental precautions and specifications and
have an understanding of the installation procedures. This section includes:
General Safety Precautions, page 32
Power Supply Grounding Conductor, page 33
Installation Precautions, page 33
Selecting a Location, page 34

General Safety Precautions


Take the following precautions before installing or servicing the product:

WARNING! Do not stare into the optical interface laser beam or


view it directly with optical instruments.

Read and follow all warning notices and instructions marked on the product
or included in this guide.
Never install this product in a wet location.
Never attempt to service this product unless you are a qualified service
technician. Doing so can expose you to dangerous high-voltage points or
other risks may result in injury or damage to the unit and void all warranties.
The MXK-F system chassis requires a ground connection to the single
point building ground in an Isolated Bonding Network (IBN). If more than
one MXK-F chassis is to be installed on a rack, each one requires its own
direct connection to the single point building ground in the IBN.
Openings in the product are provided for ventilation. To ensure reliable
operation of the product and to protect it from overheating, these openings
must not be blocked or covered.
The slot openings for all cards should be covered, either with the
appropriate management, fabric or line card OR with card blanks.
Special cables, which may be required by the regulatory inspection
authority for the installation site, are the responsibility of the buyer.
When installed in the final configuration, the product must comply with the
applicable Safety Standards and regulatory requirements of the locale in
which it is installed. If necessary, consult with the appropriate regulatory
agencies and inspection authorities to ensure compliance.
A rare phenomenon can create a voltage potential between the earth
grounds of two or more buildings. If products installed in separate
buildings are interconnected, the voltage potential may cause a hazardous
condition.

32 MXK-F Hardware Installation Guide


Keys for a Safe Installation

Consult a qualified electrical consultant to determine whether or not this


phenomenon exists and, if necessary, implement corrective action prior to
interconnecting the product
Install the MXK-F in accordance with national and local electric codes to
meet central office requirements. Consult a qualified electrical consultant.
Invisible laser radiation may be emitted from the optical ports of the MXK-F
when no cable is connected. Avoid exposure and do not stare into open apertures.

WARNING! When servicing the lower fan tray or air filter


assembly do not reach into the chassis as a mechanical hazard
may exist with regard to spinning fan blades.

WARNING! When servicing the lower fan tray or air filter


assembly do not reach into the chassis as an energy hazard
exists with regard to the DC supply wiring and connectors.

Power Supply Grounding Conductor

Install an equipment grounding conductor not smaller in size than that required
by local codes and installation practices. Bare, covered, or insulated grounding
conductors are acceptable. Individually covered or insulated equipment
grounding conductors should have a continuous outer finish that is either green,
or green with one or more yellow stripes. Connect the equipment-grounding
conductor to the building common ground network.

Installation Precautions

WARNING! Two people are required to lift the MXK-F 14xx


chassis because the weight may be too much for one person to lift.
Do not attempt to lift the system chassis without assistance or
personal injury can result.

WARNING! The chassis must be properly grounded before


energizing the equipment.

Note that the temperature of the rack environment may be greater than
ambient room temperature, especially when the system is installed in a closed
or multiunit rack assembly. Do not exceed the maximum operating
temperature specified in Table 4 on page 28.
Do not block system air vents; this will deprive the system of the airflow
required for proper cooling. Sufficient clearance must exist on all sides of the
rack to permit equipment access.
Zhone recommends using cabling ducts for cable routing in rack mounts.

MXK-F Hardware Installation Guide 33


Install the MXK-F Chassis

To facilitate proper cooling, cover unpopulated slots with a blank front panel.
All slots must have a card or a blank panel installed at all times for EMC, safety
and cooling requirements.
The system ships with mounting brackets attached. To avoid overloading the
mounting brackets, and damaging the system, do not use the MXK-F chassis to
support other equipment after it is mounted in the rack.
Connect the system to the power supply circuit as described in this document.
Do not overload the system or power supply circuit.
Ensure that proper system grounding is performed and maintained.

Selecting a Location

Ensure that the environment is free of dust and excessive moisture, not
exposed to the elements or temperature extremes, and has sufficient
ventilation.
Install the system in reasonable proximity to all equipment with which it will
connect. Ensure that proper cable grades are used for all system and network
connections. For best results, use the cables and connectors recommended in
this document.

34 MXK-F Hardware Installation Guide


Installation

Installation

1 Make sure you have the Tools Needed on page 35.


2 Unpack the System on page 36
3 Choose a rack position.
4 Carefully lift the chassis with the front of the chassis facing outward.
5 Mount the Chassis in a Rack on page 37

Tools Needed

The required equipment listed in Table 9 should be available before beginning


the installation of the MXK-F system.

Table 9: Equipment required to install the MXK-F system

Qty Equipment Details Use

1 Mounting shelf or rack, Compliant to ETS-300-119-04. MXK-F chassis mounting


21 inch width as required.

1 VT-100-compatible Connected to the MXK-F through Commission and configuration


terminal or PC used as a RS-232 craft port.
VT-100 terminal emulator

1 Torque driver with For tightening nuts on ground and General installation
3/8-inch and 10mm power supply studs to proper torque.
sockets

1 Pliers General installation

1 Cable prep tools Pressfit and crimpers Cable installation

- Cables System connections

1 #2 Phillips-head N/A Locking and unlocking cards,


screwdriver front panels and chassis
brackets

1 Antistatic wrist strap N/A Static electricity prevention

MXK-F Hardware Installation Guide 35


Install the MXK-F Chassis

Unpack the System

Use the following procedure to unpack the MXK-F system components from
the shipping cartons.

Note: Before installing the MXK-F, read General safety precautions


on page 21 for important safety and power information.

On system receipt, check the shipping cartons for physical damage.


Unpack the shipping cartons, and check the contents for physical damage.
If the equipment appears damaged, immediately contact the shipping
company to file a claim.
The shipping company representative will give instructions on how to submit
a claim, where to send the unit, and any special instructions that may be
required.
If you need to return the equipment, pack the equipment in its original
packing materials and send it by prepaid freight to the address given by the
claims representative. If the original packing materials are unavailable, ship
the equipment in a sturdy carton, wrapping it with shock-absorbing material.

36 MXK-F Hardware Installation Guide


Installation

Mount the Chassis in a Rack

The system chassis can be mounted in a 21-inch (535 mm) rack that is bonded
to an earth ground.

WARNING! Two people are required to pick up the system due to


its size and weight, even with all cards and the fan trays removed.
Do not attempt to lift the system chassis without assistance or
personal injury can result.

WARNING! There should be no cards or fan trays in the chassis,


please see Installing and Removing Fan Trays, page 46 and
Inserting and Removing Cards, page 49, for instructions on
removing or installing line cards.

WARNING! A special plastic shipping plate covers the card cage


opening to provide additional structural rigidity during shipping.
To avoid the possibility of damaging the chassis during shipping
and installation, the plastic shipping plate must remain installed
until after the chassis is bolted to the rack mounting rails.

Use the following procedure to mount the system chassis in a rack:


1 Choose a rack position for the system chassis.
2 Carefully lift the system chassis into the rack with the front of the system
facing outward.
3 Secure the system chassis to the mounting rack with appropriate screws.

Figure 7: Installing the MXK-F in a rack

4 Remove the plastic shipping plate.

MXK-F Hardware Installation Guide 37


Install the MXK-F Chassis

Power and Ground


Connect Power and Ground the Chassis

Power connections on the MXK-F 14xx chassis are located inside the chassis.
On the left and right hand sides of the chassis are access holes where the
separate A and B power leads can be routed. The power connections can be
accessed through the front when the air filter tray, lower fan tray, cable
management tray and closure panel are removed, see Figure 10 on page 39.
1 Remove the lower fan tray.
Since there is no power currently applied, just slide out the lower fan tray
and set aside.

Figure 8: Removing the lower fan tray

2 Remove the air filter tray.


Using a #2 Phillips head screwdriver, loosen the captive screws from the
left and right side of the air filter tray as shown in Removing the air filter
tray.

Figure 9: Removing the air filter tray

38 MXK-F Hardware Installation Guide


Power and Ground

3 For full access remove the fiber management tray and the closure panel.

Figure 10: Removing the fiber management tray and closure panel

4 Prepare the power wires by installing two-hole compression lugs having


1/4-inch (6mm) holes on 5/8-inch (15.9 mm) centers.

Figure 11: Two-hole compression lug

Power wires should be sized according to the maximum current demand


of the MXK-F system as provisioned or planned.

MXK-F Hardware Installation Guide 39


Install the MXK-F Chassis

5 Route the power wires through the access hole grommets on the sides.
As you face the front of the chassis, the A battery wires enter the
chassis on the left side; the B battery wires enter on the right side.

Figure 12: Routing the power cables

40 MXK-F Hardware Installation Guide


Power and Ground

6 Mount the compression lugs to the studs on the backplane, being careful
to match the positive and negative wires to the studs identified on the
backplane:
TB1 and TB2 Positive (+) lead, A battery
TB3 and TB4 Negative (-) lead, A battery
TB5 and TB6 Positive (+) lead, B battery
TB7 and TB8 Negative (-) lead, B battery

Figure 13: Connect power to the studs on the backplane

Secure the compression lugs using the M6 x 1.0 hex nuts and split-ring
lockwashers provided. Torque the nuts to 34 3 in-lb (3.9 0.4 Nm).
7 Provide a ground for the chassis.
a Route a conductor sized according to local requirements from each
chassis to a common frame ground collector wire or directly to the
single point building ground in an IBN.
Be sure that all ground connections are bare metal to bare metal.
b Prepare the ground wire by installing a two-hole compression lug
having #10 (5 mm) holes on 5/8-inch (15.9 mm) centers.
c Position the lug over the ground studs on the left-side rack-mount
bracket and secure it using the ANSI size 10-32 nuts provided.
d Tighten the nuts to 23 3 in-lb (2.6 0.3 Nm).

MXK-F Hardware Installation Guide 41


Install the MXK-F Chassis

Figure 14: Connecting to ground

Follow the guidelines in Grounding the Chassis, page 43


8 Replace the closure panel, fiber management tray, lower air filter tray and
lower fan tray.
If the upper fan tray and cover exhaust panel are not installed, install them
now.
9 Energize power supply A (and power supply B, if present).
The chassis is now live and ready to power the slot cards as they are installed.
The fans will start automatically and will run at full speed initially. The
Battery and Alarm indicators on the fan tray will not light until one or both
Management Controller cards are installed.
For information on the chassis LEDs, see Visual Verification of Installation on
page 52.

Cabling Rules for Power

Separate A and B power feeds allow two individual 48V DC power sources
to be connected to the MXK-F system. Use isolated DC return (DC-I). For the
MXK-F 14xx chassis, the power wiring is field-terminated inside the lower
front of the chassis.

Note: The installation site must include overcurrent protection, such


as fuses or circuit breakers, that will limit current at the A and B
power inputs.

Following are power cabling rules applicable to the MXK-F system.


Provide an appropriate disconnect device as part of the building
installation for systems such as the MXK-F that receive power from an
external, auxiliary, or emergency source. When power is routed from a
power distribution frame, the disconnect device can be used as a power
cutoff (for example, an ON/OFF switch or breaker).
All power cables must be rated VW-1 or higher.

42 MXK-F Hardware Installation Guide


Power and Ground

Use power cabling of appropriate size according to the maximum


expected current demand of the MXK-F and to ensure that the voltage
drop does not reduce the voltage at the MXK-F power terminals below
the specified minimum operating voltage.

Grounding the Chassis

The MXK-F system cards and subassemblies use an integrated frame and
logic ground system as follows:
The MXK-F system chassis and logic ground are bonded.
The two-wire power supply feed is not connected to the chassis.
Cable shielding is terminated on the MXK-F system chassis ground.

Grounding requirements

Use the guidelines in this section to provide a system ground for the MXK-F.
Before concluding a MXK-F installation and applying DC power, measure the
impedance of the building ground reference and ensure that it is less than 25
ohms, for safety. Use an ECOS 1023 POW-R-MATE or an EMC Instrument
Model 3710 or similar meter to do this. Zhone recommends that the
impedance be 5 ohms or less for proper equipment operation.
If the ground path connected to the MXK-F has an impedance of more than 5
ohms, make improvements to the grounding system before installing the
MXK-F equipment.
The MXK-F chassis are designed to use Isolated DC return (DC-I).
Other grounding requirements are as follows:
The earth ground rod is normally buried in the ground at the site. Observe local
electrical codes for buried grounding techniques and requirements. Ensure that
the ground rod has been installed per local, telco, and NEC code requirements.
Use a dedicated power source that is only shared with other isolated
bonding network (IBN) configured equipment to provide power to the
MXK-F and all other related equipment. This configuration prevents
interference from possible high surge or noise currents present in some
industrial buildings. Otherwise, you must ensure a proper grounding path
of less than 5 ohms to the building ground.
Use the ground bus of a dedicated AC service panel as the location/site
ground of the MXK-F equipment. This ground bus must already be
connected to the main service panel ground or main building ground
reference.
The impedance of the link between the ground terminal of the MXK-F and
the location/site ground to which it is connected must be less than 0.25
ohms.

MXK-F Hardware Installation Guide 43


Install the MXK-F Chassis

The rack the MXK-F is installed in must be properly grounded.


Never connect a single-point-ground conductor from the MXK-F to
structural steel members or electrical conduits. Specifically, never tie this
conductor to a ground source or grounded electrode that is not hard-wired
to the building ground reference conductor.
It is recommended to avoid running in-building cabling near fluorescent
lights and other sources of high frequency radiation such as transformers.
Avoid spliced conductors. Use continuous conductors, which have lower
impedance and are more reliable than spliced ones.
Terminate all conductors in a permanent manner. Ensure all terminations
are easily visible and accessible for maintenance purposes.
Tag ground connections clearly with a message such as CRITICAL
CONNECTION: DO NOT REMOVE OR DISCONNECT.
Although some electrical codes permit the use of a conduit as the sole
ground conductor between equipment, it is still recommended to use a
separate insulated ground conductor through the same conduit. The
separate insulated ground conductor maintains the safety ground
connection if the conduit is corroded or disconnected.
Avoid a ground path via serial craft interface RS-232C. The MXK-F
RS-232C local craft interface has pins referenced to ground. To prevent
undesirable ground path via an attached computer, it is recommended that
you only use a portable computer. If only a desktop computer or VT-100
type monitoring equipment is available, use it in conjunction with a UL/
CSA Certified RS-232 Opto-Isolator.
Ground conductors for the MXK-F must meet the following requirements:
No smaller than 6 AWG at any point.
Does not carry current under normal operating conditions.
Must be tied to the +48V battery return at the main power Distribution Center
using isolated DC return (DC-I)
Should be hard wired to the main ground reference.

44 MXK-F Hardware Installation Guide


Power and Ground

Verifying Proper Grounding Between the Chassis and the


Rack
Proper grounding reduces the effect of line surges and limits the voltages and
RF interference that may affect communication among network devices.
1 Test the impedance from the grounding cable or bar (point 1 in the
graphic) to the rack (point 2 in the graphic)
The impedance should be well less than 1 ohm.

2 Test the impedance from the MXK-F chassis (point 3 in the graphic) to
the grounding rack.

The impedance must be less than 0.25 ohms.

MXK-F Hardware Installation Guide 45


Install the MXK-F Chassis

Installing and Removing Fan Trays


The upper and lower fan trays are identical and interchangeable. With both
fan trays running, the upper fan tray provides the LED indicators. If only a
lower fan tray is running, the lower fan tray provides the LED indicators.

WARNING! The MXK-F 14xx chassis requires both fan trays to


be installed and running, and all card openings to be covered, for
proper heat dissipation.

The fan trays slide in and out of the chassis and are secured by captive screws.
This section includes removing and installing fan trays:
Removing Fan Trays, page 47
Inserting Fan Trays, page 48

Figure 15: Removing the fan trays

46 MXK-F Hardware Installation Guide


Installing and Removing Fan Trays

Figure 16: Fan tray status indicators

Table 10: Fan tray indicators

Indicator Color Meaning When Lit

Fan Alarm Yellow One or more fans within the tray have failed, or an
internal fault has been detected that requires fan tray
replacement.

Stop/Start Fan Green Identifies the function of the adjacent pushbutton.


This indicator is always lit when the fan tray is fully
inserted and power is present.

Wait White Blinks once per second while the fans are being
stopped in preparation for fan tray removal. This
indicator is extinguished when the FAN STOPPED
indicator is lit.

Fan Stopped Blue The fans are stopped in response to the Stop/Start
Fan pushbutton being pressed.

Also see Table 11, System Status and Alarm indicators on page 52

Removing Fan Trays

WARNING! Do not remove a fan tray while the fans are running.
Doing so raises the risk of personal injury by exposing fan blades
that continue to rotate for some time after the tray is removed.

WARNING! The MXK-F 14xx chassis requires both fan trays to


be installed and running, and all card openings to be covered for
proper heat dissipation.

Caution: Single fan operation is not supported. All systems must


use two fan units. One fan unit can be removed momentarily for
maintenane purposes, but it should be replaced as quickly as possible.

Caution: Removal of either fan tray reduces the total airflow, but the
remaining fan tray continues to provide some cooling during the
service activity. Nevertheless, the removed fan tray should be
replaced promptly to avoid overheating.

MXK-F Hardware Installation Guide 47


Install the MXK-F Chassis

Note: To prevent an inadvertent loss of cooling for a prolonged


interval, the Fan Stopped condition is time-limited. If the fan tray is
not removed within 30 seconds after the Fan Stopped indicator lights,
the fan tray will restart the fans. The Fan Stopped indicator will blink
for ten seconds to indicate that the fans are about to restart. If more
time is needed to remove the fan tray, momentarily pressing the Stop/
Start Fan pushbutton will extend the time limit by 30 seconds.
Pressing and holding the Stop/Start Fan pushbutton for at least two
seconds cancels the Wait or Fan Stopped condition and restarts the
fans.

1 Prepare the tray for removal by using a #2 Phillips or 3/16" (5 mm)


flat-blade screwdriver to fully loosen the captive screws at both ends.
2 To remove a running fan tray, first press the Stop/Start Fan pushbutton
momentarily, which will remove power to the fans.
The Wait indicator will blink while the fans are slowing. Wait until the
Fan Stopped indicator lights before removing the fan tray.
3 Slide out the fan tray.
Please follow the cautions about removing fan trays in the warnings
above.

Inserting Fan Trays


1 Insert the replacement tray into the opening, keeping the tray square to the
chassis to allow the rear connector to engage, and slide it gently into
position until it is fully seated.
The fans will start automatically.
2 Using a #2 Phillips or 3/16" (5 mm) flat-blade screwdriver to fully tighten
the captive screws at both ends. Do not overtighten the captive screws.
3 Confirm that no fan alarm is present.

48 MXK-F Hardware Installation Guide


Inserting and Removing Cards

Inserting and Removing Cards


Prevent Electrostatic Damage to Slot Cards

The system slot cards are susceptible to electrostatic discharge (ESD). ESD
can cause component failure and degraded system performance. Take
adequate precautions to prevent electrostatic discharge (ESD) with these
cards. Always wear a properly-grounded wrist strap or equivalent protection
when handling system cards.
Handle each card by its front panel or stiffener. Never touch the solder side,
connector pins, or components on a printed circuit card, and do not allow
cards to come into contact with one another.
To prevent damage to system cards when not in use, store and handle the
cards in their original antistatic bags. Keep the cards in their original packing
cartons to prevent damage caused by dust or dirt. Be sure to store the cards in
areas that are free from excessive humidity and temperatures.

Install Cards

Observe the following rules when handling MXK-F slot cards:


Handle each card by its front panel or stiffener. Never touch the solder
side, connector pins, or components on a printed circuit card, and do not
allow cards to come into contact with one another.
To prevent damage to slot cards when not in use, store and handle the
cards in their original containers. Keep the cards in their original packing
cartons to prevent damage caused by dust or dirt. Be sure to store the
cards in areas that are free from excessive humidity and temperatures.

Caution: The MXK-F system slot cards are susceptible to


electrostatic discharge (ESD). ESD can cause component failure
and degraded system performance. Take adequate precautions to
prevent electrostatic discharge with these cards. Always wear a
properly grounded wrist strap, or equivalent protection, when
handling system cards.

Note: When inserting many filler panels in an empty chassis, start at


one end of the chassis (for example, slot 1), then when that filler
panel is fully installed and the screws tightened, put the next filler
panel in slot 2 until it is fully installed.

Note: You must install the fabric cards in middle slots, A and B. The
management cards go in the M1 and M2 half size slots on the far left.

MXK-F Hardware Installation Guide 49


Install the MXK-F Chassis

WARNING! When running there should be no empty slots in the


MXK-F chassis. If a card is not in a slot a sot specific blank cover
should be covering the opening to insure proper cooling of the
MXK-F.

Installing a Card in the MXK-F Chassis

1 Carefully remove the card from its antistatic packaging.


2 Visually inspect the card for damage. Check the label and part number on
the card to verify the type of card being installed is the type needed for the
particular application.
3 Holding the card by its faceplate, carefully insert the card into a slot. Hold
the ejectors open and slowly slide the card onto the backplane pins.
4 Close the upper and lower ejectors to firmly seat the card.

Caution: To prevent damage to the backplane pins, do not force


cards onto the backplane pins when seating the cards. If you have
trouble seating a card, check that it is in the correct slot, pull the
card out, and try seating it again by pressing gently.

5 Tighten the top and bottom screws to seat the card in the backplane.
Figure 17 illustrates installing slot cards.
See Removing a Card from the MXK-F Chassis on page 51 for slot card
removal.

Figure 17: Installing slot cards in the MXK-F

50 MXK-F Hardware Installation Guide


Inserting and Removing Cards

Remove Cards

Removing a Card from the MXK-F Chassis

Note: When running there should be no empty slots in the MXK-F


chassis. If a lcard is not in a slot a blank cover should be covering the
opening to insure proper cooling of the MXK-F.

WARNING! The fabric cards have a copper heat sync with fins
that requires extreme caution while handling. Do not touch the
copper fins! The copper fins can be damaged if the card is not
handled carefully.

1 Loosen the top and bottom screws.


2 Open the upper and lower ejectors.
3 Holding the card by its faceplate, carefully slide the card out of the
chassis.
4 Carefully replace the card in its antistatic packaging.
See Install Cards on page 49 for slot card insertion.

MXK-F Hardware Installation Guide 51


Install the MXK-F Chassis

Visual Verification of Installation


The fan trays have both fan status and alarm indicators as detailed in
Table 10, Fan tray indicators, and system status and alarm indicators as
detailed in Table 11, System Status and Alarm indicators.

Note: MXK-F 14xx has been designed such that any non-green
indication is indicative of a problem. If a non-green indication is
noted, please consult Table 11, System Status and Alarm indicators.

With two fan trays installed, the system status and alarm indicators are lit on
the upper fan tray only. The fan status and alarm indicators are lit on each fan
tray independently.
Visually inspect the chassis system status indicators on the fan tray to verify
that the Battery A and Battery B are lighted green.
Check to see that the installed cards green active lights blink, then stay on
solid.
Check to see that the line cards active lights blink. (The amber fault light will
stay on when first starting up because the link cards profile is not yet loaded.)

Figure 18: System status and alarm indicators

Table 11: System Status and Alarm indicators

Indicator Color Meaning When Lit

Battery A Green The battery A voltage is within operational


limits.
Battery A Fail Yellow The battery A supply has failed or its voltage is
outside operational limits.
Battery B Green The battery B voltage is within operational
limits.
Battery B Fail Yellow The battery B supply has failed or its voltage
is outside operational limits.
Minor Alarm Yellow The highest alarm reported among all system
functions is a Minor Alarm. (No critical or
major alarms are reported)

52 MXK-F Hardware Installation Guide


Visual Verification of Installation

Table 11: System Status and Alarm indicators

Indicator Color Meaning When Lit

Major Alarm Yellow The highest alarm reported among all system
functions is a Major Alarm. (No critical alarm is
reported)
Critical Alarm Yellow The highest alarm reported among all system
functions is a Critical Alarm.

Also see Table 10, Fan tray indicators on page 47

MXK-F Hardware Installation Guide 53


Install the MXK-F Chassis

Access
This section covers accessing the MXK-F through the craft port or the
management port, with the Command Line Interface (CLI) or the Zhone
Management System (ZMS).

Manage the MXK-F From the CLI

This section describes how to configure management interfaces on the


MXK-F to access and manage the MXK-F from the CLI:
There are two ways to manage the MXK-F, through the serial craft RS 232
port and through the 10/100 Ethernet port (out-of-band management) port.
The out of band management port can be configured for management through
the CLI by adding an IP address on the physical port .
Figure 19 shows the ports available for MXK-F management.

Figure 19: Ports available for MXK-F management

Out-of-band Management
This section describes out-of-band management configurations:
Log Into and Out of the System, page 55
Configure the Serial Craft RS 232 Port for Out-of-band Management,
page 55

54 MXK-F Hardware Installation Guide


Access

Configure an IP Interface on the 10/100 BaseT Ethernet Port for MXK-F


Out-of-band Management, page 56

Note: Since the MXK-F has a passive chassis, you must install the
management card in slot M1 before you can log in to the serial port
and begin the initial configuration of the system.

Log Into and Out of the System


When you first access the MXK-F, the default login is admin and the
default password is zhone:
login:admin
password:
zSH>

To log out of the system, enter the logout command:


zSh> logout

Tip: The system automatically logs you out after a period of


inactivity. The default logout time is 10 minutes, but can be changed
with the timeout command. Refer to the MXK-F Management Guide
for information on the timeout command.

Configure the Serial Craft RS 232 Port for Out-of-band


Management
The MXK-F unit provides an out-of-band RS232 D serial (craft) interface for
managing the unit. To access the serial port on the management card,
configure the rs232-profile with these settings:
57,600bps
8 data bits
No parity
1 stop bit
No flow control

Note: Do not use the serial craft port of a standby card to modify its
configuration.

Tip: The serial (craft) port settings can be changed by modifying the
rs232-profile.

You must perform the initial configuration of the system using the serial
(craft) interface. After completing the initial configuration, you can manage
the MXK-F unit over the network through a Telnet session over the Ethernet
interface.

MXK-F Hardware Installation Guide 55


Install the MXK-F Chassis

Note: The MXK-F supports six concurrent management sessions, five


Telnet sessions and a single local session through the serial (craft) port.

Configuring the Serial Craft RS 232 Port for Management


Update the rs232-profile for the shelf and slot that contain the serial craft
port.

Caution: The serial craft port supports speeds of 9600, 19200,


38400, and 57600. Do not set the speed to an unsupported value.
Doing so could render the serial craft port inaccessible.

To update the rs232-profile enter:


zSH> update rs232-profile 1-M1-1-0/rs232
rs232-profile 1-M1-1-0/rs232
Please provide the following: [q]uit.
rs232PortInSpeed: -------> {57600}:9600
rs232PortOutSpeed: ------> {9600}:9600
rs232PortInFlowType: ----> {none}:
rs232PortOutFlowType: ---> {none}:
rs232AsyncPortBits: -----> {8}:
rs232AsyncPortStopBits: -> {one}:
rs232AsyncPortParity: ---> {none}:
rs232AsyncPortAutobaud: -> {disabled}:
....................
Save changes? [s]ave, [c]hange or [q]uit: s
Record updated.

Configure an IP Interface on the 10/100 BaseT Ethernet Port


for MXK-F Out-of-band Management
The MXK-F has a 10/100 BaseT Ethernet interface on the management card
for out-of-band management. The ip-interface-record profile for this
interface is ethernet1. This interface is shared between the two Ethernet ports
on redundant management cards (if they exist). The system can be reached
using the address configured in the ethernet1 ip-interface-record, no matter
which card is active.

Caution: You must configure the Ethernet interface on the


management card before any other interfaces on the system, even if
you do not intend to manage the unit over the Ethernet.

Configuring an out-of-band IP Management Interface


The following example configures the IP address for out-of-band
management of the MXK-F.
1 Configure the 10/100 Ethernet interface on the management card.
zSH> interface add 1-M1-1-0/eth 192.168.8.21/24

56 MXK-F Hardware Installation Guide


Access

Created ip-interface-record ethernet1/ip.

Note: Ipv4 is required for all IP termination on the MXK-F,


including management interfaces. IPv6 is not supported for IP
termination on the MXK-F.

2 Verify the interface.


zSH> interface show
1 interface
Interface Status Rd/Address Media/Dest Address IfName
--------------------------------------------------------------------------------
1/M1/1/0/ip UP 1 192.168.8.21/24 00:01:47:17:ee:54 ethernet1
--------------------------------------------------------------------------------

3 Create the default route.


zSH> route add default 192.168.8.1 1

Manage MXK-F From ZMS

This section describes:


Configure MXK-F to Run ZMS in SNMPv3, page 57
Mass Provisioning From the CLI When Running ZMS, page 58
Before using Zhone Management System (ZMS), the Web UI or any remote
management, a management interface must configured for chassis access. See
Configure an IP Interface on the 10/100 BaseT Ethernet Port for MXK-F
Out-of-band Management on page 56.
For ZMS refer to NetHorizhon Users Guide, ZMS Administrators Guide, and
the ZMS Installation Guide. For OSS Gateway, refer to OSS Gateway
documentation.

Configure MXK-F to Run ZMS in SNMPv3


In order to invoke SNMPv3 for ZMS, you must delete ZMS, update system 0,
and rerunning ZMS.
1 Delete the device connected to ZMS that is running SNMPv2.
2 Update the system 0 file on the MXK-F with the snmpv3includingZMS
variable for the snmpVersion parameter by deleting ZMS.
zSH> update system 0
system 0
Please provide the following: [q]uit.
syscontact: -----------> {}:
sysname: --------------> {}:
syslocation: ----------> {}:

MXK-F Hardware Installation Guide 57


Install the MXK-F Chassis

enableauthtraps: ------> {disabled}:


setserialno: ----------> {0}:
zmsexists: ------------> {false}:
zmsconnectionstatus: --> {inactive}:
zmsipaddress: ---------> {0.0.0.0}:
configsyncexists: -----> {false}:
configsyncoverflow: ---> {false}:
configsyncpriority: ---> {high}:
configsyncaction: -----> {noaction}:
configsyncfilename: ---> {172.16.160.49_4_1392921484267}:
configsyncstatus: -----> {synccomplete}:
configsyncuser: -------> {zmsftp}:
configsyncpasswd: -----> {** private **}: ** read-only **
numshelves: -----------> {1}:
shelvesarray: ---------> {}:
numcards: -------------> {3}:
ipaddress: ------------> {172.16.160.49}:
alternateipaddress: ---> {0.0.0.0}:
countryregion: --------> {us}:
primaryclocksource: ---> {0/0/0/0/0}:
ringsource: -----------> {internalringsourcelabel}:
revertiveclocksource: -> {true}:
voicebandwidthcheck: --> {false}:
alarm-levels-enabled: -> {critical+major+minor+warning}:
userauthmode: ---------> {local}:
radiusauthindex: ------> {0}:
secure: ---------------> {disabled}:
webinterface: ---------> {enabled}:
options: --------------> {disdefpktrules}:
reservedVlanIdStart: --> {0}:
reservedVlanIdCount: --> {0}:
snmpVersion: ----------> {snmpv2}: snmpv3includingZMS
....................
Save changes? [s]ave, [c]hange or [q]uit: s
Record updated.

3 Reconnect the device to ZMS that is running SNMPv3.


In ZMS, open the region, select the correct region, then right-click Add
Device.
From the SNMP Version drop-down menu in the Add Device
Configuration dialog box, select SNMP V3.

Mass Provisioning From the CLI When Running ZMS


In order to perform mass provisioning from the CLI when ZMS is running,
you must disable partial config sync traps to ZMS from the device. See
Configure an IP Interface on the 10/100 BaseT Ethernet Port for MXK-F
Out-of-band Management on page 56.

Note: For how to enable ZMS, refer to the NetHorizhon User's


Guide.

58 MXK-F Hardware Installation Guide


Access

CLI Mass Provisioning and ZMS


If you need to perform mass provisioning tasks with a script from the CLI
when ZMS is managing the device, you must first disable ZMS in the system
0 profile, complete the mass provisioning, enable ZMS again, and perform a
config sync in ZMS.
1 Disable ZMS from managing the device, change the zmsexists parameter
from true to false:
zSH> update system 0
system 0
Please provide the following: [q]uit.
syscontact: -----------> {}:
sysname: --------------> {}:
syslocation: ----------> {}:
enableauthtraps: ------> {disabled}:
setserialno: ----------> {0}:
zmsexists: ------------> {true}: false
zmsconnectionstatus: --> {inactive}:
zmsipaddress: ---------> {0.0.0.0}:
configsyncexists: -----> {false}:
configsyncoverflow: ---> {false}:
configsyncpriority: ---> {high}:
configsyncaction: -----> {noaction}:
configsyncfilename: ---> {}:
configsyncstatus: -----> {syncinitializing}:
configsyncuser: -------> {}:
configsyncpasswd: -----> {** private **}: ** read-only **
numshelves: -----------> {1}:
shelvesarray: ---------> {}:
numcards: -------------> {3}:
ipaddress: ------------> {0.0.0.0}:
alternateipaddress: ---> {0.0.0.0}:
countryregion: --------> {us}:
primaryclocksource: ---> {0/0/0/0/0}:
ringsource: -----------> {internalringsourcelabel}:
revertiveclocksource: -> {true}:
voicebandwidthcheck: --> {false}:
alarm-levels-enabled: -> {critical+major+minor+warning}:
userauthmode: ---------> {local}:
radiusauthindex: ------> {0}:
secure: ---------------> {disabled}:
webinterface: ---------> {enabled}:
options: --------------> {NONE(0)}:
reservedVlanIdStart: --> {0}
reservedVlanIdCount: --> {0}
snmpVersion: ----------> {snmpv2}
persistentLogging: ----> {disabled}
outletTemperatureHighThreshold: -> {55}
outletTemperatureLowThreshold: --> {-12}
....................
Save changes? [s]ave, [c]hange or [q]uit: s
Record updated.

MXK-F Hardware Installation Guide 59


Install the MXK-F Chassis

2 Enable ZMS to manage the device, change the zmsexists parameter from
false to true:
zSH> update system 0
system 0
Please provide the following: [q]uit.
syscontact: -----------> {}:
sysname: --------------> {}:
syslocation: ----------> {}:
enableauthtraps: ------> {disabled}:
setserialno: ----------> {0}:
zmsexists: ------------> {true}: true
zmsconnectionstatus: --> {inactive}:
zmsipaddress: ---------> {0.0.0.0}:
configsyncexists: -----> {false}:
configsyncoverflow: ---> {false}:
configsyncpriority: ---> {high}:
configsyncaction: -----> {noaction}:
configsyncfilename: ---> {}:
configsyncstatus: -----> {syncinitializing}:
configsyncuser: -------> {}:
configsyncpasswd: -----> {** private **}: ** read-only **
numshelves: -----------> {1}:
shelvesarray: ---------> {}:
numcards: -------------> {3}:
ipaddress: ------------> {0.0.0.0}:
alternateipaddress: ---> {0.0.0.0}:
countryregion: --------> {us}:
primaryclocksource: ---> {0/0/0/0/0}:
ringsource: -----------> {internalringsourcelabel}:
revertiveclocksource: -> {true}:
voicebandwidthcheck: --> {false}:
alarm-levels-enabled: -> {critical+major+minor+warning}:
userauthmode: ---------> {local}:
radiusauthindex: ------> {0}:
secure: ---------------> {disabled}:
webinterface: ---------> {enabled}:
options: --------------> {NONE(0)}:
reservedVlanIdStart: --> {0}
reservedVlanIdCount: --> {0}
snmpVersion:----------> {snmpv2}
persistentLogging: ----> {disabled}
outletTemperatureHighThreshold: -> {55}
outletTemperatureLowThreshold: --> {-12}
....................
Save changes? [s]ave, [c]hange or [q]uit: s
Record updated.

60 MXK-F Hardware Installation Guide


Access

3 Perform a full config sync in ZMS.

Note: For details on using ZMS, refer to the ZMS


Administrator's Guide and the NetHorizhon User's Guide.

CLI configuration of a device being managed by the ZMS is disabled by


default. Attempting to configure the device results in an error:

MXK-F Hardware Installation Guide 61


Install the MXK-F Chassis

Other Verification
With the slots command you can verify which cards are installed.
A card which is the slot, but not provisioned will show (NOT_PROV) at the
end of the description for that card.
Active cards will show (RUNNING). Active cards which are passing traffic
will show (RUNNING+TRAFFIC).
zSH> slots
MXK 1421

Management Cards
m1:*MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)
m2: MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)

Fabric Cards
a:*MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (RUNNING+TRAFFIC)
b: MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (RUNNING+TRAFFIC)

Line Cards
1: MXK-LC-GP16, LINE CARD W/ 16 GPON (NOT_PROV)
2: MXK-LC-GP16, LINE CARD W/ 16 GPON (NOT_PROV)
3: MXK-LC-GP16, LINE CARD W/ 16 GPON (NOT_PROV)
4: MXK-LC-GP16, LINE CARD W/ 16 GPON (NOT_PROV)
5: MXK-LC-GP16, LINE CARD W/ 16 GPON (NOT_PROV)
6: MXK-LC-GP16, LINE CARD W/ 16 GPON (NOT_PROV)
7: MXK-LC-GP16, LINE CARD W/ 16 GPON (NOT_PROV)

62 MXK-F Hardware Installation Guide


Connect Alarms

Connect Alarms
The MXK-F 14xx chassis provides eight external alarm inputs and two alarm
outputs, all of which are presented on a male 26-pin high-density D-sub
connector (HD-26P). Characteristics for the alarm input and output as well as
the pinouts for the connector are shown in this section:
External Alarm Input Characteristics on page 63
Alarm Output Characteristics on page 63
Alarm Connector Pinouts on page 64

External Alarm Input Characteristics

Each external alarm input is asserted by applying a D.C. voltage in the range
of 4.5 to 59.9 volts with the correct polarity to its input pair (e.g., +IN1 and
-IN1 for input no. 1). For any input voltage, the internal circuitry limits the
current to to approximately 3 mA. The external alarm input is negated when
the input voltage is 1.5 volts or less.
The input pairs are protected against reverse voltage. They are also optically
coupled, and therefore metallically isolated from each other, and from battery,
ground, and other circuits.
By default, the system raises an alarm when an external alarm input is
asserted (voltage applied); however, the sense of the inputs can be
individually reversed so that an alarm is raised when the input is negated (no
voltage) instead. See the MXK-F Configuration Guide for provisioning
information.

Alarm Output Characteristics

The two alarm outputs are presented in the form of dry contacts (i.e.,
electromechanical relays). Output #1 is asserted when a critical alarm is
present, and output #2 is asserted when a major or minor alarm is present.
Alarm sources are listed in Table 12, External Alarm Input and Alarm Output
Connector Pin Assignments.
For each of the two outputs, separate normally-closed (NC) and
normally-open (NO) output pairs are provided. The normally-closed (NC)
output pair is closed (connected together) when no alarm is present, and open
when an alarm is present. Likewise, the normally-open (NO) output pair is
open when no alarm is present, and closed when an alarm is present. When
the system is not powered, both outputs are in the alarm state.
The NC and NO outputs are metallically isolated from each other and from
battery, ground, and other circuits. The contacts can carry up to 1 ampere
D.C., can withstand up to 59.9 volts D.C., and can switch up to a 30 watt
resistive load. The external equipment served by the alarm outputs must not
exceed these ratings.

MXK-F Hardware Installation Guide 63


Install the MXK-F Chassis

Alarm Connector Pinouts

Table 12, External Alarm Input and Alarm Output Connector Pin
Assignments lists the chassis alarm cards male 26-pin high-density D-sub
connector (HD-26P). A suitable mating connector is FCI part number
10090770-S264ALF.

Figure 20: Alarm connector

Table 12: External Alarm Input and Alarm Output Connector Pin Assignments

Pin Function Colors Pin Function Colors Pin Function Colors

1 N.C. 10 +IN5 white/slate 19 OUT1-NC red/brown

2 +IN1 white/blue 11 IN5 slate/white 20 OUT1-NC brown/red

3 IN1 blue/white 12 +IN6 red/blue 21 OUT1-NC red/slate

4 +IN2 white/orange 13 IN6 blue/red 22 OUT1-NC slate/red

5 IN2 orange/white 14 +IN7 red/orange 23 OUT2-NC black/blue

6 +IN3 white/green 15 IN7 orange/red 24 OUT2-NC blue/black

7 IN3 green/white 16 +IN8 red/green 25 OUT2-NC black/orange

8 +IN4 white/brown 17 IN8 green/red 26 OUT2-NC orange/black

9 IN4 brown/white 18 N.C.

64 MXK-F Hardware Installation Guide


Maintenance

This chapter describes the MXK-F management cards:


Clean and Replace the Air Filter, page 65
Mounting Brackets, page 68
Other procedures described elsewhere in the manual:
Installing and Removing Fan Trays, page 46
Inserting and Removing Cards, page 49
Connect Alarms, page 63

Clean and Replace the Air Filter


The air filter is supported by a removable filter tray. In operation and during
air filter service, the concentrated dust that falls off the filter element lands in
the tray so it can be removed along with the filter, rather than being drawn
through the chassis after the filter is removed. The filter tray can be cleaned
using any of the methods listed for cleaning the filter element.
Zhone recommends you clean or replace the MXK-F air filter every 3 to 6
months.

Cleaning the Air Filter


Before cleaning the air filter, visually inspect it for damage. If the filter is
damaged, replace it.
When cleaning the filter, avoid using harsh solvents or cleaning agents.
Even though this type of filter may be cleaned, replacement is
recommended every two to three years to ensure media durability and
eliminate residual dust build-up and subsequent air flow resistance.
When the air filter is in good condition, any of the following methods can
be used to clean the filter:
Vacuuming.
Compressed air. Direct the compressed air in the opposite direction of
normal air flow.
Rinsing with cold water. Allow the filter to completely dry before
reinstalling it in the MXK-F chassis.

MXK-F Hardware and Installation Guide 65


Maintenance

Soaking in warm water and mild detergent. Rinse thoroughly and


allow the filter to completely dry before reinstalling it in the MXK-F
chassis.

Removing the Air Filter


1 Put on an antistatic wrist strap that touches the skin. Make sure it is
properly grounded to the ESD jack on the front of the unit.
2 Loosen the captive screws on either side of the air filter tray.
3 Remove the air filter tray from the bottom of the MXK-F chassis by
grasping both ends and gently pulling straight out (Figure 21).

Figure 21: Removing the air filter tray

4 Remove the air filter by placing a finger in the gap on either end and
carefully lifting, then sliding it out (Figure 22).

66 MXK-F Hardware and Installation Guide


Clean and Replace the Air Filter

Figure 22: Removing the air filter

5 Clean the filter or replace as necessary.


6 Replace the air filter.

Note: The side of the air filter with the metal support should be
facing upward.

7 Replace the air filter tray.

MXK-F Hardware and Installation Guide 67


Maintenance

Mounting Brackets
Note: Units are shipped with the rack mounting brackets installed.

Note: The grounding lugs are part of the mounting brackets. The
mounting brackets must be installed with a proper bond between the
chassis and the mounting brackets to insure grounding.

Installing Mounting Brackets


MXK-F 1421 mounting brackets are designed for use in a rack or cabinet
having a 17.72-inch (450 mm) clear opening and mounting holes on
20.28-inch (515 mm) centers.
MXK-F 1419 has mounting brackets for a standard 19 inch rack, or mounting
adapter brackets may be used to install in a ETSI-compliant rack or cabinet.
Use the following procedure to install the mounting brackets onto the system
chassis:
1 Carefully place the system chassis right side up and facing forward on a
clean, flat, sturdy work surface.
2 Align the bracket so that the rack mount flange is toward the front,
centered vertically on the chassis and the 4 screw holes in the chassis
align with the 4 screw holes in the bracket.

68 MXK-F Hardware and Installation Guide


Mounting Brackets

3 Secure the two brackets to both sides of the system chassis with the
screws provided in the installation kit. See Figure 23 on page 69.

Figure 23: Installing the mounting bracket

MXK-F Hardware and Installation Guide 69


Maintenance

70 MXK-F Hardware and Installation Guide


Management Cards

This chapter describes the MXK-F management cards:


Overview, page 72
Management Facility Protection on the MXK-F 1421, page 74
Cables and Clocking, page 74
Adding Management Cards, page 75
Management Card LEDs, page 79
MXK-F Management Card Types, page 81
Ethernet Port Pinouts, page 81
Serial (craft) Port Pinouts, page 81
Time of Day Port Pinouts, page 82
Pulse Per Second (PPS) Port Pinouts, page 83

MXK-F Hardware and Installation Guide 71


Management Cards

Overview
The MXK-MC-TOP management card provides
Ethernet and serial interfaces for out of band management
The CLOCK input port supports TI/E1 or BITS
The Time Of Day (TOD) interface provide a time of day signal
The Pulse Per Second (PPS) interface provides a once per second signal

Figure 24: The MXK-MC-TOP management card

The management controller cards provide management access to the


MXK-F 1421.

Table 13: MXK-MC-TOP card specifications

Specification Description

Size 1 management slot (half slot on left side of MXK-F 1421 chassis).

Physical Interfaces RJ45 based RS232D serial craft interface


RJ45 Ethernet 10/100/1000 Ethernet interface for management
Management Ethernet 10/100 port routable for out-of-band
management.
SNMPNone or all.
RJ45 based CLK interface accepts T1/E1 and BITS
RJ45 based TOD (Time of Day)
Coax style (pin/barrel) PPS

72 MXK-F Hardware and Installation Guide


Overview

Table 13: MXK-MC-TOP card specifications (Continued)

Specification Description

User Interfaces User Interfaces


Command Line (CLI)
Northbound Interfaces
File Transfer Protocol (FTP) RFC 959
Secure File Transfer Protocol (SFTP) RFC 2228
Simple Network Management Protocol (SNMPv2c,v3),
RFC 3411RFC 3418
HTTP / HTTPS
Telnet
SSH
ZMS Database Synchronization
Database
MIB
Relational Database
Unified Services Provisioning for Residential Gateway
Support

Redundancy Card redundancy

Power Consumption Nominal Power Consumption: 46 Watts


Maximum Power Consumption: 46 Watts

Maximum Thermal Dissipation 157 BTU

MXK-F Hardware and Installation Guide 73


Management Cards

Management Facility Protection on the MXK-F 1421


Management cards are the controller for the chassis. The database is on the
management card. Management cards are set as a redundant pair by default
which function as Active and Standby.
Since both management cards are in the RUNNING state, when an active
management link goes down, the standby link takes over and the state of both
cards remains the same RUNNING. Facility protection on redundant
management cards allows both the Active and the Standby card to pass traffic.

Cables and Clocking


The MXK-F management cards provide clock input ports to connect a T1/E1
or BITS external clock reference as show in Figure 25.

Figure 25: Cabling for the CLOCK port on MXK-MC-TOP card

74 MXK-F Hardware and Installation Guide


Adding Management Cards

Adding Management Cards


Redundancy protection for management interfaces and the controllers/
database is provide when there are management cards in slot M1 and slot M2.
If the Active card goes down, all management control is switched to the
Standby card which then becomes the Active card.
To configure redundant management cards on the MXK-F:
1 Insert the active management card in slot M1.
2 Insert the redundant management card in slot M2.
The group ID of the card-profile for slot M2 must match the group ID of
the card-profile of slot M1.
To modify a parameter in the card-profile, use the update card-profile
shelf/slot/card type command.
3 Verify the state of the management card in slot M2.
zSH> slots
MXK 1421
Management Cards
m1:*MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)
m2: MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)

Fabric Cards
a:*MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (RUNNING+TRAFFIC)
b: MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (NOT_PROV)

Line Cards
1: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
2: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
3: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
4: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
5: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
6: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
7: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)

4 Verify the group ID of the management card in slot a.


zSH> get card-profile 1/M1/20001
card-profile 1/M1/20001
sw-file-name: -----------> {mxkmc.bin}
admin-status: -----------> {operational}
upgrade-sw-file-name: ---> {}
upgrade-vers: -----------> {}
admin-status-enable: ----> {enable}
sw-upgrade-admin: -------> {reloadcurrrev}
sw-enable: --------------> {true}
sw-upgrade-enable: ------> {false}
card-group-id: ----------> {1}
hold-active: ------------> {false}
weight: -----------------> {nopreference}
card-line-type: ---------> {unknowntype}

MXK-F Hardware and Installation Guide 75


Management Cards

card-atm-configuration: -> {notapplicable}


card-line-voltage: ------> {not-used}
maxvpi-maxvci: ----------> {notapplicable}
card-init-string: -------> {}
wetting-current: --------> {disabled}
pwe-timing-mode: --------> {none}

5 Change the group ID in the card-profile of slot M2 by entering the card


add command specifying slot M2 and group.
zSH> card add M2 group 1
new card-profile 1/M2/20001 added, sw-file-name "mxkfcae.bin", 1 option:
card-group-id 1

The system updates the sw-file-name to match the card-profile of slot


M1 and changes the card-group-id parameter to 1.
6 Verify the sw-file-name and card-group-id parameters in the
card-profile of the stand-by management card in slot M2.
zSH> get card-profile 1/M2/20001
card-profile 1/M2/20001
sw-file-name: -----------> {mxkmc.bin}
admin-status: -----------> {operational}
upgrade-sw-file-name: ---> {}
upgrade-vers: -----------> {}
admin-status-enable: ----> {enable}
sw-upgrade-admin: -------> {reloadcurrrev}
sw-enable: --------------> {true}
sw-upgrade-enable: ------> {false}
card-group-id: ----------> {1}
hold-active: ------------> {false}
weight: -----------------> {nopreference}
card-line-type: ---------> {unknowntype}
card-atm-configuration: -> {notapplicable}
card-line-voltage: ------> {not-used}
maxvpi-maxvci: ----------> {notapplicable}
card-init-string: -------> {}
wetting-current: --------> {disabled}
pwe-timing-mode: --------> {none}

7 To view the status of both management cards enter slots:


zSH> slots
MXK 1421
Management Cards
m1:*MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)
m2: MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)

Fabric Cards
a:*MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (RUNNING+TRAFFIC)
b: MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (RUNNING)

Line Cards
1: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)

76 MXK-F Hardware and Installation Guide


Adding Management Cards

2: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)


3: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
4: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
5: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
6: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
7: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)

8 To view card information including the state of the card and how long the
card has been running, enter slots and specify the slot number of the card:
zSH> slots m1
MXK 1421

Type :*MXK-MC-TOP, 14U MGMT W/ TOP


Card Version : 00001
EEPROM Version : 1
Serial # : 110027
CLEI Code : No CLEI
Card-Profile ID : 1/m1/20001
Shelf : 1
Slot : m1
ROM Version : development
Software Version: development
State : RUNNING
Mode : FUNCTIONAL
Heartbeat check : enabled
Heartbeat last : TUE NOV 25 19:37:57 2014 Heartbeat resp : 3948 Heartbeat
late : 0 Hbeat seq error : 0
Hbeat longest : 5
Fault reset : enabled
Power fault mon : supported
Uptime : 1 hour, 6 minutes
Start time : 1416940281

zSH> slots m2
MXK 1421
Type : MXK-MC-TOP, 14U MGMT W/ TOP
Card Version : 00001
EEPROM Version : 1
Serial # : 110028
CLEI Code : No CLEI
Card-Profile ID : 1/m2/20001
Shelf : 1
Slot : b
ROM Version : development
Software Version: development
State : RUNNING
Mode : FUNCTIONAL
Heartbeat check : enabled
Heartbeat last : TUE NOV 25 20: 01:05 2014 Heartbeat resp : 3276 Heartbeat
late : 0 Hbeat seq error : 0
Heartbeat resp : 154
Heartbeat late : 0

MXK-F Hardware and Installation Guide 77


Management Cards

Hbeat seq error : 0


Hbeat longest : 4
Fault reset : enabled
Power fault mon : not supported
Uptime : 2 minutes

9 To view redundancy information, enter the following showredundancy


commands.
zSH> showredundancy
Redundancy status for card 01: a - Safe, all services have redundant peers
01: a is active storage
01: b is standby storage

zSH> showredundancy -d
Redundancy status for card 01: a -
Taskname Active Addr Standby Addr Stdby Ready?
======== =========== ============ ============
InfoServer 01:m1:02 01:m2:02 Yes
RdsServer 01:m1:03 01:m2:03 Yes
tNumSrv 01:m1:1041 01:m2:1030 Yes
tShelfRR 01:m1:1042 01:m2:1031 Yes
tMAXTask 01:m1:1043 01:m2:1032 Yes
trapSrv 01:m1:25 01:m2:25 Yes
tFTD 01:m1:67 01:m2:67 Yes
TadSrvTask 01:m1:1045 01:m2:1034 Yes
zCardRed 01:m1:26 01:m2:26 Yes
ifcfgtask 01:m1:78 01:m2:78 Yes
L-RR-1/a 01:m1:79 01:m2:79 Yes
LogServer 01:m1:08 01:m2:08 Yes
_RedSpawnSvrTask 01:m1:1055 01:m2:1041 Yes
gponOltMibHdlr 01:m1:87 01:m2:87 Yes
DhcpServerTask 01:m1:90 01:m2:87 Yes
tIPSLM 01:m1:90 01:m2:90 Yes
filterupdate 01:m1:1088 01:m2:1057 Yes
tEtherOamRp 01:m1:83 01:m2:83 Yes

Safe, all services have redundant peers


01: m1 is active storage
01: m2 is standby storage

78 MXK-F Hardware and Installation Guide


Management Card LEDs

Management Card LEDs

Table 14: MXK-MC-TOP card LED indications

LED Description

Traffic (Green) ON: The Traffic LED indicates the Active card is receiving traffic
from the network on one or more of the ports.
OFF: The Active card is not receiving traffic from the network.

Active (Green) Active management card: The Active LED blinks (2 Hz) during POST
then stops blinking and remains ON after booting up (approximately
five minutes).
Standby management card: Slowly blinks indefinitely, 1/2 to 1 Hz
indicating redundancy ready.

Alarm (Yellow) This LED is ON when an Alarm condition is present on this card.
It alternates between full and dim ON at a different rate for each class
of Alarm:
blinks twice a second for critical alarms
blinks once a second for major alarms
blinks once every two seconds for minor alarms

Fault (Yellow) This LED is ON when:


The card is booting.
The card detected a hardware failure or the card is not provisioned.
If the LED is ON for a provisioned card, the card need to be repaired.
Standby management card only:
When the Active light is slowly blinking, which means that the
standby card is UP and Redundancy Ready, the yellow fault light
indicates a major alarm on the Standby cards Ethernet ports, such as
link down. This situation does not indicate a hardware fault.
When the Active light is OFF or Blinking Fast, the yellow Fault light
indicates the card is not provisioned or has not finished booting to the
Redundancy Ready state.

Management Flashing green when there is link traffic.

MXK-F Hardware and Installation Guide 79


Management Cards

Table 14: MXK-MC-TOP card LED indications (Continued)

LED Description

CLOCK RJ-45 LEDs CLOCK RJ-45 green LED.

Note: The operation of this green LED does not represent


DS1 port status. The unique meaning of this LED is described
below.
T1/E1 clocking:
After installing a T1/E1 cable, when a valid clock source is present, the
LED light is green whether or not this is the clock source selected by
the system clock manager. It may take up to 30 seconds for the system
to detect that this clock is valid.
The light is OFF when a valid clock source is not present.
T1/E1 does not receive data, just clock, therefore it is the same as
LINK.
BITS clocking:
After installing a BITS cable, if the system clock manager selects
BITS as the clock source and the PLL is locked to this source
confirming it is a valid clock source, the LED light is green.

80 MXK-F Hardware and Installation Guide


MXK-F Management Card Types

MXK-F Management Card Types


Table 15: MXK-F management card types

Card Type Software image

MXK-MC-TOP 20001 mxkmc.bin

Ethernet Port Pinouts


Table 16 lists the Ethernet port pinouts on the management cards.

Table 16: Management card Ethernet port pinouts

Pin Function

1 Tx +/-

2 Tx +/-

3 Rx +/-

4 BiDir1 +/- (1000 Base T only)

5 BiDir1 +/- (1000 Base T only)

6 Rx +/-

7 BiDir2 +/- (1000 Base T only)

8 BiDir2 +/- (1000 Base T only)

Serial (craft) Port Pinouts


Table 17 lists the management cards serial (craft) port pinouts. The serial
(craft) port is an RS232 D type configured as DTE.

Table 17: Management card serial (craft) port pinouts

Pin Function

1 DCE Ready, Ring Indicator (DSR/RI)

2 Received Line Signal Detector (DCD)

3 DTE Ready (DTR)

4 Signal Ground (SGND)

5 Received Data (RD)

6 Transmitted Data (TD)

MXK-F Hardware and Installation Guide 81


Management Cards

Table 17: Management card serial (craft) port pinouts

Pin Function

7 DTE Clear To Send (CTS)

8 Request To Send (RTS)

Table 18 lists the pinouts to connect a DB9 connector to the MXK-F RJ45
serial craft port.

Table 18: RJ45 to DB9 adapter pinouts

RJ-45 pin Color Function DB-9 pin

1 N/A DCE Ready, Ring Indicator not used


(DSR/RI)

2 N/A Received Line Signal Detector (DCD) not used

3 N/A DTE Ready (DTR) not used

4 Red Signal Ground (SGND) 5

5 Green Received Data (RD) 2

6 Yellow Transmitted Data (TD) 3

7 N/A DTE Clear To Send (CTS) Looped to pin 8

8 N/A Request To Send (RTS) Looped to pin 7

Time of Day Port Pinouts


Table 17 lists the management cards TOD RJ45 UART pinouts

Table 19: Management card TOD port pinouts

Pin Function

4 GND

5 Received Data (RD), output from MXK-F

6 Transmitted Data (TD), input to MXK-F

82 MXK-F Hardware and Installation Guide


Pulse Per Second (PPS) Port Pinouts

Pulse Per Second (PPS) Port Pinouts


Table 17 lists the management cards PPS connectors pinouts

Table 20: Management PPS port pinouts

Pin Function

Signal (connector center pin) PPS in/out (configurable as input or output), 5V logic 1 pulse per
second, pulse width = 10uSec as output.

Ground (connector barrel) Logic GND

MXK-F Hardware and Installation Guide 83


Management Cards

84 MXK-F Hardware and Installation Guide


MXK-F Fabric Cards

This chapter describes the MXK-F fabric card. Fabric cards provide the
upstream interface to the network.
MXK-FC-AETG8, page 86
MXK-F Fabric Card Types, page 88
Adding Fabric Cards, page 88
Fabric Card LEDs, page 91

MXK-F Hardware and Installation Guide 85


MXK-F Fabric Cards

MXK-FC-AETG8
The MXK-FC-AETG8 card provides eight 10 GE Gigabit Ethernet interfaces
with active/standby redundancy. The ports are available for link aggregation.

Figure 26: MXK-FC-AETG8 fabric card

The Ethernet interfaces support a number of small form factor pluggables


(SFP/SFP+) respectively that enable the card to interface with a variety of
media types.

86 MXK-F Hardware and Installation Guide


MXK-FC-AETG8

Table 21: MXK-FC-AETG8 specifications

Specification Description

Size 1 fabric card slot

Physical interfaces Eight 10 GE ports with SFP/SFP+.


The optical interfaces are class 1 Laser International Safety Standard
IEC 825 compliant

Standards supported Bridging 802.1D


VLAN 802.1Q with 802.1P
Multicast IGMP v2 and v3 proxy
ITU G.984.1-984.4 OMCI
IEEE 802.ah
IEEE 802.3ad LACP
DHCP relay
802.1 ag

Redundancy Card redundancy

Power Consumption Nominal Power Consumption: 182 Watts


Maximum Power Consumption: 206 Watts (w/8 SFP+
Transceivers at 3.0 W each)

Maximum Thermal Dissipation 703 BTU

MXK-F Hardware and Installation Guide 87


MXK-F Fabric Cards

MXK-F Fabric Card Types


Table 22 provides the card type and software image for the MXK-F fabric
cards.

Table 22: MXK-F fabric card types

Card Type Name of software image

MXK-FC-AETG8 20104 mxkfcae.bin

Adding Fabric Cards


For equipment protection on the MXK-F, the fabric cards in slot a and slot b
must be redundant. This means that if the Active card goes down, the Active
card reboots and all traffic is switched to the Standby card which then
becomes the Active card.
To configure redundant fabric cards on the MXK:
1 Insert the active fabric card in slot a.
2 Insert the redundant fabric card in slot b.
The group ID of the card-profile for slot b must match the group ID of
the card-profile of slot a.
To modify a parameter in the card-profile, use the update card-profile
shelf/slot/card type command.
3 Verify the state of the fabric card in slot b.
zSH> slots
MXK 1421
Management Cards
m1:*MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)
m2: MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)

Fabric Cards
a:*MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (RUNNING+TRAFFIC)
b: MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (NOT_PROV)

Line Cards
1: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
2: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
3: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
4: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
5: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
6: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
7: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)

88 MXK-F Hardware and Installation Guide


Adding Fabric Cards

4 Verify the group ID of the fabric card in slot a.


zSH> get card-profile 1/a/20101
card-profile 1/a/20101
sw-file-name: -----------> {mxkfcae.bin}
admin-status: -----------> {operational}
upgrade-sw-file-name: ---> {}
upgrade-vers: -----------> {}
admin-status-enable: ----> {enable}
sw-upgrade-admin: -------> {reloadcurrrev}
sw-enable: --------------> {true}
sw-upgrade-enable: ------> {false}
card-group-id: ----------> {1}
hold-active: ------------> {false}
weight: -----------------> {nopreference}
card-line-type: ---------> {unknowntype}
card-atm-configuration: -> {notapplicable}
card-line-voltage: ------> {not-used}
maxvpi-maxvci: ----------> {notapplicable}
card-init-string: -------> {}
wetting-current: --------> {disabled}
pwe-timing-mode: --------> {none}

5 Change the group ID in the card-profile of slot b by entering the card


add command specifying slot b and group.
zSH> card add b group 1
new card-profile 1/b/20101 added, sw-file-name "mxkfcae.bin", 1 option:
card-group-id 1

The system updates the sw-file-name to match the card-profile of slot a


and changes the card-group-id parameter to 1.
6 Verify the sw-file-name and card-group-id parameters in the
card-profile of the stand-by fabric card in slot b.
zSH> get card-profile 1/b/20101
card-profile 1/b/20101
sw-file-name: -----------> {mxkfcae.bin}
admin-status: -----------> {operational}
upgrade-sw-file-name: ---> {}
upgrade-vers: -----------> {}
admin-status-enable: ----> {enable}
sw-upgrade-admin: -------> {reloadcurrrev}
sw-enable: --------------> {true}
sw-upgrade-enable: ------> {false}
card-group-id: ----------> {1}
hold-active: ------------> {false}
weight: -----------------> {nopreference}
card-line-type: ---------> {unknowntype}
card-atm-configuration: -> {notapplicable}
card-line-voltage: ------> {not-used}
maxvpi-maxvci: ----------> {notapplicable}
card-init-string: -------> {}

MXK-F Hardware and Installation Guide 89


MXK-F Fabric Cards

wetting-current: --------> {disabled}


pwe-timing-mode: --------> {none}

7 To view the status of both fabric cards enter slots:


zSH> slots
MXK 1421
Management Cards
m1:*MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)
m2: MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)

Fabric Cards
a:*MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (RUNNING+TRAFFIC)
b: MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (NOT PROV)

Line Cards
1: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
2: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
3: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
4: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
5: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
6: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
7: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)

8 To view card information including the state of the card and how long the
card has been running, enter slots and specify the slot number of the card:
zSH> slots a
MXK 1421

Type : MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE


Card Version : 00001
EEPROM Version : 1
Serial # : 110030
CLEI Code : No CLEI
Card-Profile ID : 1/a/20104
Shelf : 1
Slot : a
ROM Version : development
Software Version: development
State : RUNNING
Mode : FUNCTIONAL
Heartbeat check : enabled
Heartbeat last : TUE NOV 25 19:37:47 2014 Heartbeat resp : 3922 Heartbeat
late : 0 Hbeat seq error : 0
Hbeat longest : 4
Fault reset : enabled
Power fault mon : supported
Uptime : 1 hour, 3 minutes
Start time : 1426941180

90 MXK-F Hardware and Installation Guide


Fabric Card LEDs

Fabric Card LEDs


Fabric cards have Active LEDs which illuminate to indicate their redundancy
status. A solid green Active LED indicates the card is active, a blinking green
LED indicates the card is standby.

Table 23: MXK fabric card LED indications

LED Description

Traffic ON: The Traffic LED indicates the Active card is receiving traffic
from the network on one or more of the fabric ports.
OFF: The Active card is not receiving traffic from the network.

Active (Green) Active fabric card: The Active LED blinks (2 Hz) during POST then
stops blinking and remains ON after booting up (approximately five
minutes).
Standby fabric card: Slowly blinks indefinitely, 1/2 to 1 Hz indicating
redundancy ready.

Alarm (Yellow) This LED is ON when an Alarm condition is present on this card.
It alternates between full and dim ON at a different rate for each class
of Alarm:
blinks twice a second for critical alarms
blinks once a second for major alarms
blinks once every two seconds for minor alarms

Fault (Yellow) This LED is ON when:


The card is booting.
The card detected a hardware failure or the card is not provisioned.
If the LED is ON for a provisioned card, the card need to be repaired.
Standby fabric card only:
When the Active light is slowly blinking, which means that the
standby card is UP and Redundancy Ready, the yellow fault light
indicates a major alarm on one of the Standby cards Ethernet ports,
such as link down. This situation does not indicate a hardware fault.
When the Active light is OFF or Blinking Fast, the yellow Fault light
indicates the card is not provisioned or has not finished booting to the
Redundancy Ready state.

MXK-F Hardware and Installation Guide 91


MXK-F Fabric Cards

92 MXK-F Hardware and Installation Guide


Line Cards

This chapter describes the MXK-F 1421 line cards:


MXK-LC-GP16, page 94
MXK-LC-AEG32, page 102
Handling Fiber, page 107
Installation Testing, page 108

MXK 1421 Hardware and Installation Guide 93


Line Cards

MXK-LC-GP16
Adding a GPON Card, page 96
GPON Card LEDs, page 98
Components of Optical Deployment Networks, page 99
Planning Fiber Networks, page 100

Figure 27: MXK-LC-GP16

The MXK-LC-GP16, 16 port GPON line card supports 2.5 Gbps downstream
bandwidth and 1.25 Gbps upstream bandwidth per interface as specified in the
G.984.1-4 specifications.
The MXK-LC-GP16 supports up to 1024 GPON subscribers.
MXK-GPON-SFP-B+-RSSI
MXK-GPON-SFP-C+-RSSI

94 MXK 1421 Hardware and Installation Guide


MXK-LC-GP16

These two SFPs support Received Signal Strength Indication (RSSI) feature.
AES encryption of 128 bits is supported on the GPON OLT chipset.
The following features are supported:
Class C+ Optics with -32dB link budget, 60 km maximum reach
Class B+ Optics with -28dB link budget, 20 km reach
64 subscribers per OLT interface
GPON type B redundancy
Traffic management for IP QoS, traffic shaping
RSSI support

Table 24: MXK-LC-GP16 GPON OLT line card specifications

Specification Value

Size 1 slot

Density 16 port 1024 subscribers (at 64 subscribers per interface)

Physical interfaces SC-UPC fiber optic connector.

Line characteristics Receives wavelength at a 1310nm


Transmits wavelength at a 1490nm

Nominal line rate 2.5 Gbps downstream


1.25 Gbps upstream

Protocol support Multicast IGMP v2


Network-based routing
IP host and gateway support
DHCP server (RFC 2131, 2132), DHCP relay
Bridging 802.1D
VLAN 802.1Q/p
Dense/sparse multicast

Power Consumption Nominal Power Consumption: 96 Watts


Maximum Power Consumption: 120 Watts (w/16 Transceivers at
1.5 W each)

Maximum Thermal Dissipation 409 BTU

MXK 1421 Hardware and Installation Guide 95


Line Cards

Adding a GPON Card


Each card installed in the system must have a card-profile. The line card type
determines the parameter settings in the card-profile and the software image
for the card. Performing a card add <slot #> automatically creates the
card-profile for the card with the correct software image and settings.
Table 25 provides the type and software image for the GPON cards on the
MXK-F.

Table 25: MXK-F GPON card types

Card Type Name of software image

MXK-LC-GP16 20201 mxklcgp.bin

Creating a card-profile for a GPON Card


Each card installed in the system must have a card-profile. The card-profile
is created when users perform a card add.
1 Install a GPON card in the desired line card slot.
2 Configure a GPON card on the MXK-F:
zSH> card add 5

The system creates a card-profile for the GPON card in slot 5.

Verifying the Line Card Installation


1 After adding a card to the MXK-F, users can verify the card by entering
slots:
zSH> slots
MXK 1421
Management Cards
m1:*MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)
m2: MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)

Fabric Cards
a:*MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (RUNNING+TRAFFIC)
b: MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (NOT_PROV)

Line Cards
1: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
2: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
3: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
4: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
5: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
6: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
7: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)

96 MXK 1421 Hardware and Installation Guide


Adding a GPON Card

2 Enter the slots command and specify the slot number of the card to view
card information and the state of the card. For example:
zSH> slots 5
MXK 1421

Type : MXK-LC-GP16, LINE CARD W/ 16 GPON


Card Version : 00001
EEPROM Version : 1
Serial # : 7280567
CLEI Code : No CLEI
Card-Profile ID : 1/5/20201
Shelf : 1
Slot : 5
ROM Version : development
Software Version: development
State : RUNNING
Mode : FUNCTIONAL
Heartbeat check : enabled
Heartbeat last : TUE NOV 25 19:36:59 2014 Heartbeat resp : 3918 Heartbeat
late : 0 Hbeat seq error : 0
Hbeat longest : 79
Fault reset : enabled
Power fault mon : supported
Uptime : 1 hour, 2 minutes
Start time : 1426911183

3 View the card-profile of the card by entering get card-profile shelf/slot/cardtype:


zSH> get card-profile 1/5/20201
card-profile 1/5/20201
sw-file-name: -----------> {mxklcgp.bin}
admin-status: -----------> {operational}
upgrade-sw-file-name: ---> {}
upgrade-vers: -----------> {}
admin-status-enable: ----> {enable}
sw-upgrade-admin: -------> {reloadcurrrev}
sw-enable: --------------> {true}
sw-upgrade-enable: ------> {false}
card-group-id: ----------> {0}
hold-active: ------------> {false}
weight: -----------------> {nopreference}
card-line-type: ---------> {unknowntype}
card-atm-configuration: -> {notapplicable}
card-line-voltage: ------> {not-used}
maxvpi-maxvci: ----------> {notapplicable}
card-init-string: -------> {}
wetting-current: --------> {disabled}
pwe-timing-mode: --------> {none}

MXK 1421 Hardware and Installation Guide 97


Line Cards

GPON Card LEDs


Fabric cards have Active LEDs which illuminate to indicate their redundancy
status. A solid green Active LED indicates the card is active, a blinking green
LED indicates the card is standby.

Table 26: MXK GPON card LED indications

LED Description

Traffic (Green) ON: The Traffic LED indicates the card is receiving traffic on one or
more of the ports.
OFF: The card is not receiving traffic.

Active (Green) This LED is ON when this card is in a running state.


This LED is OFF before booting begins.
This LED flashes at various rates during phases of booting
Alarm (Yellow) This LED is ON when an Alarm condition is present on this card.
It alternates between full and dim ON at a different rate for each class
of Alarm:
blinks twice a second for critical alarms
blinks once a second for major alarms
blinks once every two seconds for minor alarms

Fault (Yellow) This LED is ON when:


The card is booting.
The card detected a hardware failure or the card is not provisioned.
If the LED is ON for a provisioned card, the card need to be repaired.

98 MXK 1421 Hardware and Installation Guide


Components of Optical Deployment Networks

Components of Optical Deployment Networks


Optical networks are comprised of a number of components between the
subscriber devices.
OLT
Optical Line Terminator. This device is considered the head end of the
ODN. (Note that each port on a GPON line card is considered an OLT.)
Optical fiber
The optical fiber is the physical cable.
Optical splitters (GPON only)
Optical splitters split a single optical signal to multiple optical signals.
Couplers
Couplers are connectorized means for splicing cables. Because couplers
are connectors there is an optical signal cost for connectors
ONT or ONU
Optical Network Terminator (ONT) and Optical Network Unit (ONU) are
reasonably similar terms which are both defined in the ITU-T G.984
GPON standards. They both provide an end for the ODN and conversion
to some electrical media; However, ONTs usually have multiple
subscriber-side services and interfaces, like Ethernet LAN, POTS or
coaxial cable for TV services. ONUs would have a GPON interface
upstream (just like the ONT), but downstream direction they provide last
mile copper access device such as a VDSL2 or Fast Ethernet which
connects to customer premises equipment such as a VDSL2 modem or an
Ethernet Hub, Switch or Residential Gateway.
Attenuators
Attenuation is the term for the loss of optical power on the ODN. Some
devices may actually receive too high a signal power strength for the
receiving device. This situation most commonly occurs in lab settings. An
attenuator can adjust the power strength of the optical signal.
All the fiber components named above are important in planning and
installing GPON networks.

MXK 1421 Hardware and Installation Guide 99


Line Cards

Planning Fiber Networks


When deploying fiber networks, planners have to think in optical terms, rather
than electrical or copper based terms. With copper based solutions planners
think of distance and transport technology (Will ADSL or VDSL reach from
the CO to the subscribers? is a significant network design question); with
fiber based networks, and GPON in particular, users have to think in terms of
optical link power loss budgets.
Link loss is the amount of signal attenuation as users proceed farther away
from the OLT toward the subscribers ONTs. Each component, including the
fiber cable itself, degrades the signal. Attenuation is the term used for
describing the amount of signal degradation.

Figure 28: Link loss in an GPON Optical Deployment Network

The plan for both a GPON network and Active Ethernet network should
include a link loss budget map that shows how each component, even the
distance of each length of fiber, should affect signal attenuation. Because
GPON lines are split into multiple lines which have a significant power loss,
the link loss budget map is a more important requirement for GPON.

Note: The power loss may vary by manufacturer, refer to equipment


vendor for the detail.

100 MXK 1421 Hardware and Installation Guide


Planning Fiber Networks

Component Loss
Optical fiber -0.3 dB per kilometer
Splitters The link loss for splitters depends on the
number of splits
2 splits, -4 dB
4 splits, -7.5 dB
8 splits, -11 dB
16 splits, -14 dB
32 splits, -18 dB
64 splits, -21.5 dB
128 splits, -???? dB
Splices -0.1 dB
Connectors -0.2 dB
Couplers Couplers are connectorized means for
splicing cable.
-0.4 dB

MXK 1421 Hardware and Installation Guide 101


Line Cards

MXK-LC-AEG32
Adding a Active Ethernet Card, page 104
Active Ethernet Card LEDs, page 106

Figure 29: MXK-LC-AEG32

The MXK2-LC-AEG32, Active Ethernet line card, is a single slot card which
supports Ethernet traffic over up to 32 1G AE ports in a single slot using dual
bidirectional transceivers. The CSFP cages also support standard 1 GigE
transceivers.
Supports distances up to 80 kilometers using either single or dual fiber 1G
transceivers.
The Active Ethernet card is also interoperable third party Active Ethernet
devices.
The Active Ethernet card supports Layer 2 bridging and security functions.

102 MXK 1421 Hardware and Installation Guide


MXK-LC-AEG32

Table 27: MXK-LC-AEG32 line card specifications

Specification Value

Size 1 slot

Density 16 SFP cages, 32 bidirectional ports with dual channel SFPs or 16


bidirectional ports with single channel SFPs.

Physical interfaces 16 SFP cage

Line characteristics Receives wavelength at a 1310nm


Transmits wavelength at a 1490nm

Nominal line rate 2.5 Gbps downstream


1.25 Gbps upstream

Standards supported IEEE 802.3


IEEE 802.1 Q/P
IEEE 802.1 AD (Q in Q)

Power Consumption Nominal Power Consumption (No SFP): 90 Watts


Maximum Power Consumption (All cages with SFPs): 113 Watts
1.45 Watt per cage

Maximum Thermal Dissipation 386 BTU

MXK 1421 Hardware and Installation Guide 103


Line Cards

Adding a Active Ethernet Card


Each card installed in the system must have a card-profile. The line card type
determines the parameter settings in the card-profile and the software image
for the card. Performing a card add <slot #> automatically creates the
card-profile for the card with the correct software image and settings.
Table 25 provides the type and software image for the Active Ethernet line
cards on the MXK-F.

Table 28: MXK-F Active Ethernet card types

Card Type Name of software image

MXK-LC-AEG32 20222 mxklcae.bin

Creating a card-profile for an Active Ethernet card


Each card installed in the system must have a card-profile. The card-profile
is created when users perform a card add.
1 Install an Active Ethernet card in the desired line card slot.
2 Configure a Active Ethernet line card on the MXK-F:
zSH> card add 9

The system creates a card-profile for the Active Ethernet card in slot 9.

Verifying the Line Card Installation


1 After adding a card to the MXK-F, users can verify the card by entering
slots:
zSH> slots
MXK 1421
Management Cards
m1:*MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)
m2: MXK-MC-TOP, 14U MGMT W/ TOP (RUNNING)

Fabric Cards
a:*MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (RUNNING+TRAFFIC)
b: MXK-FC-AETG8, 14U FABRIC W/ 8x10G AE (NOT_PROV)

Line Cards
1: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
2: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
3: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
4: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
5: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
6: MXK-LC-GP16, LINE CARD W/ 16 GPON (RUNNING)
9: MXK-LC-AEG32, LINE CARD W/ 32x1G AE ANGL (RUNNING)

104 MXK 1421 Hardware and Installation Guide


Adding a Active Ethernet Card

2 Enter the slots command and specify the slot number of the card to view
card information and the state of the card. For example:
zSH>slots 9
MXK 1421

Type : MXK-LC-AEG32, LINE CARD W/ 32x1G AE ANGL


Card Version : 800-03440-01-A
EEPROM Version : 1
Serial # : 10886240
CLEI Code : No CLEI
Card-Profile ID : 1/9/20222
Shelf : 1
Slot : 9
ROM Version : MXK 3.1.1.211
Software Version: MXK 3.1.1.221
State : RUNNING
Mode : FUNCTIONAL
Heartbeat check : enabled
Heartbeat last : MON JUL 27 22:09:52 2015
Heartbeat resp : 19094
Heartbeat late : 0
Hbeat seq error : 0
Hbeat longest : 27
Fault reset : enabled
Power fault mon : supported
Uptime : 5 hours, 18 minutes

3 View the card-profile of the card by entering get card-profile shelf/slot/cardtype:


zSH>get card-profile 1/9/20222
card-profile 1/9/20222
sw-file-name: ------------> {mxklcae.bin}
admin-status: ------------> {operational}
upgrade-sw-file-name: ----> {}
upgrade-vers: ------------> {}
admin-status-enable: -----> {enable}
sw-upgrade-admin: --------> {reloadcurrrev}
sw-enable: ---------------> {true}
sw-upgrade-enable: -------> {false}
card-group-id: -----------> {0}
hold-active: -------------> {false}
weight: ------------------> {nopreference}
card-line-type: ----------> {unknowntype}
card-atm-configuration: --> {notapplicable}
card-line-voltage: -------> {not-used}
maxvpi-maxvci: -----------> {notapplicable}
card-init-string: --------> {}
wetting-current: ---------> {disabled}
pwe-timing-mode: ---------> {none}

MXK 1421 Hardware and Installation Guide 105


Line Cards

Active Ethernet Card LEDs


Fabric cards have Active LEDs which illuminate to indicate their redundancy
status. A solid green Active LED indicates the card is active, a blinking green
LED indicates the card is standby.

Table 29: MXK-F Active Ethernet card LED indications

LED Description

Traffic (Green) ON: The Traffic LED indicates the card is receiving traffic on one or
more of the ports.
OFF: The card is not receiving traffic.

Active (Green) This LED is ON when this card is in a running state.


This LED is OFF before booting begins.
This LED flashes at various rates during phases of booting
Alarm (Yellow) This LED is ON when an Alarm condition is present on this card.
It alternates between full and dim ON at a different rate for each class
of Alarm:
blinks twice a second for critical alarms
blinks once a second for major alarms
blinks once every two seconds for minor alarms

Fault (Yellow) This LED is ON when:


The card is booting.
The card detected a hardware failure or the card is not provisioned.
If the LED is ON for a provisioned card, the card need to be repaired.

106 MXK 1421 Hardware and Installation Guide


Handling Fiber

Handling Fiber
Handling of fiber requires special precautions for those familiar with copper
wiring.

WARNING!
Never look into an active optical fiber. Exposure to invisible
LASER radiation may cause serious retinal damage or even
blindness.

WARNING! Clean hands after handling optical fibers. Small


pieces of glass are not always visible and can cause eye damage.
Get medical assistance immediately for any glass that comes into
contact with your eye.

Fiber needs to be kept clean. Contaminants may obstruct the passing of light
or prevent full seating of the fiber in the connector. Notable contaminants
include
oil from hands
dust particles
lint
the residue which may be left when using wet cleaning methods
scratches which may be from dry cleaning methods or mishandling fiber.
Fiber requires a handling discipline which includes
inspecting fiber ends (with a fiber inspection probe)
cleaning fiber, with either a wet cleaning method, dry cleaning method or
both
fiber cannot be bent too far. Bending fiber too far will keep the optical
signal from bending. These microbends may also create microfractures in
the glass of the fiber resulting in signal loss. (Note that there are some
bend resilient fibers that may allow more significant bending than other
fibers)

MXK 1421 Hardware and Installation Guide 107


Line Cards

Installation Testing
The theoretical link loss budget map is very important when installing fiber.
Testing should be done before and after each component is added. Matching
the actual signal attenuation with the theoretical link loss budget map helps
identify problems such as
macro bends in cables (too small a bend radius)
connector loss from back reflection (the contact between the face ends of
fiber in a connector, or a splice)
incorrectly matching UPC and APC connectors may also create back
reflections. UPC connectors (Ultra Physical Contact) have a slightly
spherical end face. APC connectors (Angled Physical Contact) use an
industry standard angle on the end face of the fiber. (Though users should
be aware of older, non standard APC connectors which use a different
angle.)

Figure 30: End face of UPC and APC connectors

There are testing tools on the market which can be used to test the
components as added.
The actual figures that are discovered during installation testing should also
be noted and filed as they may also be helpful when troubleshooting problems
which may arise in the ODN in the future.

108 MXK 1421 Hardware and Installation Guide


SMALL FORM FACTOR PLUGGABLE (SFP)
CONNECTORS

This chapter describes the Small Form Factor Pluggables (SFPs) used by the
MXK-F and covers:
Small Form Factor Pluggables (SFPs), page 109
GPON SFP Specifications, page 110
Insert and Remove Fiber Connections, page 111
View SFP Information, page 112

Small Form Factor Pluggables (SFPs)


Zhone Technologies supports a variety of small form factor pluggables (SFP/
SFP+) which are selected depending on the protocol, fiber type and distance
requirements. MXK-FC-AETG 10G fabric cards uitilize 10G SFP+
transceivers.
Active Ethernet line card transceiver cages utilize either CSFP BIDI
transceivers providing two 1G ETHERNET ports on a single cage, or
alternatively, these same cages accept standard 1G SFP transceivers.
GPON line card transceiver cages utilize B+ and C+ SFP GPON transceivers.
Zhone provides a variety of SFP/SFP+ which are tested and verified to work
in the MXK-F.

MXK-F Hardware and Installation Guide 109


Small Form Factor Pluggable (SFP) Connectors

GPON SFP Specifications


The SFP simple SC connector is a Burst receive GPON OLT transceiver with
the specifications described in Table 30.

Table 30: GPON SFP specifications

Class B+ Optics Class C+ Optics

20 km reach; -28 dB link budget 60 km maximum reach; -32 dB link budget

Fast Signal Detect feature reduces ranging overhead Fast Signal Detect feature reduces ranging overhead

Simplified OLT reset timing Simplified OLT reset timing

1490 nm Transmit wavelength 1490 nm Transmit wavelength

1310 nm Receive Wavelength 1310 nm Receive Wavelength

2488 Mbps downstream 2488 Mbps downstream

1244 Mbps upstream Rx 1244 Mbps upstream Rx

Single 3.3 V supply Single 3.3 V supply

ITU-T G.984.2 compliant ITU-T G.984.2 compliant

RoHS-5/6 compliant (lead exemption) RoHS-5/6 compliant (lead exemption)

RSSI and DDM (compliant with SFF8472 rev.9.5) RSSI and DDM (compliant with SFF8472 rev9.5)
supported supported

operating and storage temperature -40 to +85C operating and storage temperature -40 to +85C

optical power 1.5W optical power 1.6W

110 MXK-F Hardware and Installation Guide


Insert and Remove Fiber Connections

Insert and Remove Fiber Connections


Zhone fiber connections use Small Form Factor Pluggable (SFP) connectors.
These connectors may be used with 10 Gigabit Ethernet, Gigabit Ethernet,
Fast Ethernet/Gigabit Ethernet, Active Ethernet, and GPON cards.

Inserting a fiber connection and an SFP


1 On the SFP, push the handle wire latch in.

2 Slide the SFP in the port.


You should hear a slight click. Note that the SFP is not flush with the face
of the card.
3 Insert the fiber connector into the SFP.

Removing a fiber connection and SFP


Removing SFP connectors is the reverse of installation.
1 Remove the fiber connector from the SFP.
2 On the SFP, pull the handle wire latch outward.
3 Pull the SFP from the port.

MXK-F Hardware and Installation Guide 111


Small Form Factor Pluggable (SFP) Connectors

View SFP Information


To view the presence of SFPs on the MXK-F, enter the sfp show all
command:
zSH> sfp show all
....
SFP Data for interface 1-4-1-0/gponolt
vendorName LUMINENTOIC
vendorOui 00-06-b5
vendorPartNumber SPS4348HHPRDE
vendorRevisionLevel 1
serialNumber 8bma100050
manufacturingDateCode 081023
complianceCode unknown value (0x0000)
connectorType sc (1)
transceiverType sfp (3)
extendedIdentifier 4
encodingAlgorithm nrz (3)
channelLinkLength unknown value (0x0000)
channelTransmitterTechnology unknown value (0x0000)
channelTransmitterMedia unknown value (0x0000)
channelSpeed unknown value (0x0000)
nineTo125mmFiberLinkLengthKm 20
nineTo125mmFiberLinkLength100m 200
fiftyTo125mmFiberLinkLength10m 0
sixtyTwoDot5To125mmFiberLinkLength10m 0
nominalBitRate 25
upperBitRateMarginPercentage 0
lowerBitRateMarginPercentage 0
copperLinkLength 0
....

112 MXK-F Hardware and Installation Guide


INDEX

Numerics D
10/100 Base T Ethernet port (out-of-band) 54, 56 DC power sources 42
48-port ADSL+POTS cards 96, 104 default login 55
default password 55
A
E
airflow, system requirements for 33
electrostatic discharge, see ESD
B environmental requirements
precautions 28
backplane pins, installation of 50 specifications 28
battery, safety precautions for 32 ESD
preventing 49
C slot cards 49
Ethernet uplink cards 65, 71, 85
cables and connectors
ratings 42 G
rules 42
using ducts 33 GPON card profiles 96, 104
card configuration GPON card specifications 95, 103
Ethernet uplink cards 65, 71, 85 grounding
chassis acceptable conductors 33
dedicated ground 32 dedicated 32
dimensions 28 power 33
environmental specifications 28 system 43
grounding and isolation 43 two-wire power supply 43
number per rack 28
operating altitude 29 I
operating humidity 28
operating temperature 28 installation
rack installation 37 installing slot cards 49
storage altitude 29 mounting brackets 68
storage humidity 28 rack installation 37
storage temperature 28 unpacking the system 36
unpacking 36 installation precautions
weight 28 airflow 33
circuit breaker, specifications 30 cables and connectors 33
common return 42 cabling ducts 33
compliance, specifications supported 23 environmental requirements 28
concurrent management sessions 56 ventilation 33
craft port settings 56 installing slot cards
cutoff requirements 42 backplane pins 50
description 49

MXK-F Hardware Installation Guide 113


Index

L preparing for installation


grounding and isolation 43
laser beam, safety precautions for 32 safety precautions 23
LEDs selecting the system location 34
redundancy 91, 98, 106 tools you need 35
log in and log out 55
R
M
rack installation
mounting brackets chassis 37
chassis 68 procedure 37
installation procedure 68 rated current 30
MX(P)-160/260 configuration rated power 30
log in and log out 55 redundancy
MXK management LEDs 91, 98, 106
10/100 Base T Ethernet interface (out-of-band)
56 S
10/100 Base T Ethernet port (out-of-band) 54
access and manage from CLI 54 safety
available ports 54 standards 23
change port setting on craft port 56 safety precautions
concurrent management sessions 56 battery 32
initial system configuration 55 description 32
serial craft RS 232 54, 55 laser beam 32
Zhone Management System (ZMS) 58 selecting the system location 34
ZMS 57 serial craft RS232 54, 55
MXK system administration SFPs
system login 55 specifications 110
system password 55 slot cards
ESD 49
P installation 49
storing 49
power Small Form Factor Pluggables (SFPs) 109
circuit breaker 30 specifications
power connections 42 environmental 28
power feeds 42 storing slot cards 49
power specifications system
cable ratings 42 environmental dimensions
cables and connectors 42 chassis 28
common return 42 weight 28
connections 42 input power 42
cutoff requirements 42 unpacking 36
DC power 30 system configuration, initial 55
DC power sources 42 system environmental dimensions
description 30 chassis per rack 28
power feeds 42 operating altitude 29
rated current 30 operating humidity 28
rated power 30 operating temperature 28
system 42 storage altitude 29

114 MXK-F Hardware Installation Guide


storage humidity 28
storage temperature 28
system input power 42

T
tools for installation 35

V
ventilation, requirements for 33

Z
ZMS 57

MXK-F Hardware Installation Guide 115


Index

116 MXK-F Hardware Installation Guide

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