TREATED INDUSTRIAL AND PROCESS WATER (TIPW) PROJECT Report # TIPW-QWT-QCON-PIP-

Weekly Quality Walk Through Score Card Date

Department - Piping Installation Works at TIPW Site RasGas - Qcon
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No. Description 10 9 8 7 6 5 4 3 2 1 0 N/A Findings Area
Pipe & Piping components - stored as per grade and easily distinguishable with TAG's
1 & not be intermingled with Structural items.

2 Pipe & Piping components are stored safely & maintained the ground clearance.

3 Pipe - open end are covered/ end cap in place.

Pipe & Piping components - All openings that have been beveled for welding shall be
4 provided with closure designed to prevent entrance of foreign materials and damage
to the bevel.

All surfaces exposed to welding and grinding spatter shall be protected with fire
5 resistant material.

All austenitic stainless steel materials shall be segregated from other kind of material,
6 carbon steel, and zinc/ galvanized, etc.

Pipe & Piping components Flange gasket seating face are protected (to prevent
7 mechanical damages of Facings)

8 Applicable WPS available at site and displayed near to the welding locations

Welding Consumable control are in place (Request / Issuance, Storage, Holding,

9 usage, cleanliness and return)

Qualified/approved welders deployed at site and their ID cards available for

10 verification.

Proper tools are used for Fit up and welding (SS and dedicated tools for SS Piping
11 works, Tools used in CS shall not be used in SS)

General performance of Erection and welding crew ( Storage, Preservation, Welding

12 Control)

Valves - Both end flange facing and butt-welding ends shall be protected by plastic
13 caps and shall be left until installation.

Approved tightening procedure and torque value available where tightening work is
14 going on.

Flange joints are tightening by torque wrench. Torque wrench has valid calibration.
15 Calibration sticker in torque wrench.

16 Gasket Control using of correct & new gasket. Disposal of old gaskets.

Tightened Flange Joint bolt protrusion acceptable. Lubricant applied on bolt.

17 Tightened Joints have tag.

18 General Housekeeping of work locations

TOTAL
Maximum Points: 180 Points available: Points Achieved: % Achieved:
Qcon (Name & Signature) CPY (Name & Signature)
QC: QC:
Eng'g: Eng'g:
Const.: Const.:
10 = Meets requirements all cases, completely 8 = Meets requirements most of cases, incidental deviations 6 = Meets requirements many cases, but also several deviations
4 = Meets requirements some cases, most cases deviate 1 = Deviates in all cases 0 = Needs complete re-work, repair, formal Nonconformity. N/A = Not applicable.
 TREATED INDUSTRIAL AND PROCESS WATER (TIPW) PROJECT Report # TIPW-QWT-QCON-MC-
Weekly Quality Walk Through Score Card Date
Department - Material Control and Storage - TSF RasGas - Qcon
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No. Description 10 9 8 7 6 5 4 3 2 1 0 N/A Findings Area
Check whether all newly purchased materials received thorough a inspection
1 on amount / damage / identification / cleanliness / colour coding and stored
properly

Check whether all fabricated structural items and piping spools were
2 received in good condition, tags are in place and stored properly

All austenitic stainless steel materials shall be segregated from other kind of
3 material, carbon steel, and zinc/ galvanized, and both ends capped etc.

Check unpainted austenitic stainless steel materials are stored in indoors /

4 containers or Stored outdoor and suitably covered to avoid moisture and
ingress, which will lead for corrosion / contamination

Check storage and preservation of equipments received at TSF Yard are as

5 per vendor storage requirements

Check & ensure piping fittings received as loose items are stored properly
6 and their heat number traceable

Check and ensure valves are stored properly, valve stems are in upright
7 position, end caps and their Tags are in Place.

Check and ensure Flange facings on all pipe spools and equipment nozzles
8 are protected suitably at all times.

Consumables for welding are recived in good condition and controlled

9 properly and stored as per manufacturer recommendations

Bolting materials are received in good condition and stored properly and their
10 grades traceable

Gasket materials are received in good condition and stored properly (stored
11 in flat position and no over stacked to avoid damges / bent)

Check whether preservation is regularly checked and maintained (N2, VPI,

12 greasing of valve spindles/flange facings, etc)

13 Color coding of materials (whichever is applicable)

14 Check whether general housekeeping and storage method condition

15 Check if a quarantine area is available

TOTAL
Maximum Points: 150 Points available: Points Achieved: % Achieved:
Qcon (Name & Signature) CPY (Name & Signature)
QC: QC:
Eng'g: Eng'g:
Const.: Const.:
10 = Meets requirements all cases, completely 8 = Meets requirements most of cases, incidental deviations 6 = Meets requirements many cases, but also several deviations
4 = Meets requirements some cases, most cases deviate 1 = Deviates in all cases 0 = Needs complete re-work, repair, formal Nonconformity. N/A = Not applicable.
 TREATED INDUSTRIAL AND PROCESS WATER (TIPW) PROJECT Report # TIPW-QWT-QCON-STR-
Weekly Quality Walk Through Score Card Date
Department - Structural Fabrication & Installation Works RasGas - Qcon
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No. Description 10 9 8 7 6 5 4 3 2 1 0 N/A Findings Area
Structural Items & Components - stored as per grade and easily distinguishable with
1 TAG's.

Structural Items & components are stored upright in a clean, well-drained area &
2 maintained with the ground clearance.

All structural materials are approved and inspected by RasGas during material receiving
3 inspection.

4 Applicable WPS available and displayed near to the welding locations

Welding Consumable control are in place (Request / Issuance, Storage, Holding, usage,
5 cleanliness and return)

6 Qualified/approved welders deployed and their ID cards available for verification.

All Fabrications are carried out as per approved Shop Drawings and these drawings are
7 stamped with issued for Construction and contrilled copy.

8 Are the welding smooth and consistent with out any visual defects

9 Are the bolt holes are properly drilled with out burrs

All structural materials are easily identifiable using specific tags and punch marks for easy
10 erection at site

Vertify that all civil foundations are handed over for erection by Civil team and release
11 signed off

Foundation Complete Ready For Structural Steel:

a) Anchor Bolts Checked And Correctly Located
b) Threads not Damaged
12 c) Latents Removed
d) Pad Plate Set To Height and Grouted
e) Base Top Prepped Ready For Grout

Items/Parts/Frames To Be Pre-Assembled/Erected (On/Off Site) Clearly Identified with

13 punch marks against approved drawings

14 Are all bolts are provided with hardened washers and bolt protrusion is adequate

15 Structural verticality, levelling, alignment and Torqueing carried out as per procedure

16 Field welds if any is carried out as per approved WPS and welders qualified

17 Field weld paint touch up is done by approved painters and approved paints

18 Grating and hand rails are aligned properly with required clamps are set up

19 General Housekeeping of work locations is done

TOTAL
Maximum Points: 190 Points available: Points Achieved: % Achieved:
Qcon (Name & Signature) CPY (Name & Signature)
QC: QC:
Eng'g: Eng'g:
Const.: Const.:
10 = Meets requirements all cases, completely 8 = Meets requirements most of cases, incidental deviations 6 = Meets requirements many cases, but also several deviations
4 = Meets requirements some cases, most cases deviate 1 = Deviates in all cases 0 = Needs complete re-work, repair, formal Nonconformity. N/A = Not applicable.