Beruflich Dokumente
Kultur Dokumente
MACHINERY (ME-207)
Instructor
Dr. Deepak k Kumar
Room No: 116, Department of Mechanical
Engineering,
i i MMU.
Email: deepakkumar@mmumullana.org
M#8059931047
#80 993104
13 October 2016 Kinematics of Machinery - Unit - I 1
Course Objectives
To provide the basic concepts of kinematic aspects of mechanical machines
and major parts used in running of the machines.
The students will understand the basic concepts of machines and able to
understand constructional and working features of important machine elements.
The students should be able to understand various parts involved in kinematics
of machines for different applications.
The students shall also be able to understand requirements of basic machine
parts which would help them to understand the design aspects of the machine
parts.
Course Outcomes
Understand the basic mechanisms used in machines & their applications
in industries
Familiarize with the velocity and acceleration in mechanism & its
applications in industries and daily life
Understand the synthesis of mechanisms, Cams and Followers & its
applications in industries
Understand the friction concepts and Belt, Ropes, Chains and its practical
applications.
13 October 2016 Kinematics of Machinery - Unit - I 2
Kinematics of Machinery - Unit - I 13 October 2016 2
KINEMATICS OF
MACHINERY
Unit I-Introduction,
I-Introduction Basic Concepts,
Concepts
Mechanism with Lower Pairs
Unit II Velocity And Acceleration In
Mechanism (Instantaneous Centre and
Relative Velocity Method)
Unit III Synthesis of mechanisms, Cams
and
dFFollowers
ll
Unit IV Friction and Belt, Ropes, Chains
13 October 2016 Kinematics of Machinery - Unit - I 3
Kinetics and Kinematics
Kinetics
The study of forces that causes motion, for example, Torque, Gravity,
Friction etc. and can be classified as linear and angular
g motion.
Kinematics
The study of describing movement, for example, displacement, time,
Velocity etc.
Dynamics
The study of calculation of forces impressed upon different parts of
a mechanism. The forces can be either static or dynamic.
Resistant bodies are those which are rigid for the purposes they have to
serve.
A belt is rigid when subjected to tensile forces. Therefore, the belt in
belt-drive act as resistant body.
Similarly, Fluid can also act as resistant bodies when compressed as
in case of hydraulic press.
LINK
A mechanism is made of a number of resistant bodies out of which
some may have motions relative to the others. A resistant body or a
group of resistant bodies with rigid connections preventing their
relati e mo
relative movement
ement is kno
knownn as a Link.
Link A link is also kno
known
n as
kinematic link or element.
13 October 2016 Kinematics of Machinery - Unit - I 10
LINK
A resistant body or a group of resistant bodies
with rigid connections preventing their relative
movement is known as a Link. A link is also
known as kinematic link or element.
Link can be classified into binary, ternary,
quaternary, etc depending upon its ends on
revolute or turning pairs can be placed.
IIn a slider
lid crank k mechanism,
h i lilink
k 2 rotates
t t relative
l ti tto lilinkk 1 and
d constitutes
tit t
A revolute or turning pair. Similarly, links 2, 3 and 3, 4 constitutes turning
Pairs. Link 4 (Slider) reciprocates relative to link 1 and is a sliding pair.
Open
All the lower Pair
pairs and some of
the higher pairs are closed pairs.
13 October 2016 Kinematics of Machinery - Unit - I 18
Kinematic pairs according to nature of Relative Motion
((c)) Cylindrical
y pair [[DOF = 2]]
p
((d)) Rolling
gppair
[DOF = 1]
((f)) Helical p
pair or screw p
pair [[DOF = 1]]
L.H.S=R.H.S
Second
Second order mechanism: two common restraint
so on
If F=1
F 1, = 3(n-1)-2l-h
F = 3(n-1)-2l-h
Here, n = 4, l = 4 & h = 0.
F = 3(4-1)-2(4) = 1
i.e., one input to any one link
will result in definite motion of
all the links.
F = 3(n-1)-2l-h
Here, n = 6, l = 7 and h = 0.
F = 3(6-1)-2(7) = 1
I one input
I.e., i to any one link
li k will
ill result
l in
i
definite motion of all the links.
n=5, l=6
F 0
F=0
n=5,, l=6
F=0,
n=3, l=3
F 0
F=0
Punch Press
Vise Grip Pliers
DOF=2
DOF 2? DOF=1 ?
Dump truck
Transom mechanism
P=N+L-1
P N+L 1
F=N-(2L+1)
Nb = 9,Nt=0, N0 =2
N=11,
N 11, L=5
L 5
Sol:
P 11+5 1 15
P=11+5-1=15
F=11-(2x5 +1)=0
13 October 2016 Kinematics of Machinery - Unit - I 56
Some Examples
The redundant degrees of freedom does not influence the overall motion of the
mechanism.
The rotation of the roller about its own axis is a redundant degree of freedom and it
does not affect the motion of the output follower. # DOF = 3(n -1) - 2f1 - f 2
incorrect:
n =4
Redundant degree of f1 = 3
freedom between
arm and roller f2 = 1
# DOF = 3 (4 -1) - 2 3 - 1 = 2
correct:
n =3
f1 = 2
f2 = 1
# DOF = 3 (3 -1) - 2 2 - 1 = 1
58
cam and follower.SLDASM
REDUNDANT CONSTRAINT
There are mechanisms whose computed degrees of freedom may be zero or
negative. They can, nevertheless, move due to special proportion, for example,
the five-bar linkage.
Because of the parallel configuration, the linkage can move. This is called
overconstrained linkage, in which one of the two couplers provides a redundant
constraint.
Remove the link which provides redundant constraint in calculating the degrees of
freedom.
# DOF = 3(n -1) - 2f1 - f 2
incorrect:
n =5
f1 = 6
f2 = 0
1) - 2 6 - 0 = 0
# DOF = 3 (5 -1)
correct:
n =4
f1 = 4
f2 = 0
59
5 bar linkage overconstrained.SLDASM # DOF = 3 (4 -1) - 2 4 - 0 = 1
Gruebler's Criterion and
Kutzbachs Criterion
F = 3(
3(n-1)-2l-h
1) 2l h
Applied when over DOF is unity
F = total degrees of freedom in the mechanism
n = number of links (including the frame) F = 3(n-1)-2l-h
l = number of one degree of freedom pairs or lower pairs
1=3n-3-2l
h = number of two degrees of freedom pairs or higher pairs
This equation is also known as Gruebler's equation. 3n-2l-4=0
n=4, l=4,
h=0,, m=1
n=5, l=5,
h=0, m=2
n=4,
n 4 l=3,
l 3
h=1, m=2
n=3,
13 October l=2,
2016 Kinematics of Machinery - Unit - I 63
h=1, m=1
n=5, l=6, n=5, l=6,
h=0, m=0 h=0, m=0
(link 1) frame
(link 2) crank
((link 3)) coupler
p
(link 4) rocker
Application: Crane
Link1=Ground
Link2=Crank
Li k3 C
Link3=Connecting
ti RRod
d
Link4=Slider
(b) crank fixed (c) connecting rod fixed (d) slider fixed
Link 2 fixed Link 3 fixed Link 4 fixed
Application:
Application: Application:
Whitworth quick-return mechanism
Oscillating Cylinder Engine Hand Pump
Rotary Engine
Crank and Slotted-lever Mechanism
Link 2: Fixed
Application:
Whitworth quick-return mechanism
Whitworth quick-return mechanism
Timeforforwardstroke
Ti f
Timeforreturnstroke
k
13 October 2016 Kinematics of Machinery - Unit - I 81
Seco d Inversions
Second e so so of S
Slider
de
Crank Mechanism
Link 2: Fixed
Application:
Whitworth quick-return mechanism
Application:
Rotary Engine
Link 2: Fixed
T im e fo r fo r w a r d s tr o k e
T im e fo r r e tu r n s tr o k e
13 October 2016 Kinematics of Machinery - Unit - I 85
Application of Crank and slotted lever quick
return motion mechanism
Elliptical trammel
AC = p and BC = q, then,
x = q.cos and y = p.sin.
Rearranging,
2 2
x y
cos 2 sin 2 1
q p
ODP
and OD P =OCR
OC R
A the
As h li k
linkage i moved,
is d the
h ratio
i off the
h distances
di off P andd R from
f fi d point
fixed i
Thus, s are similar.
remains same or the two points are displaced proportional to their distances from
DOP =COR
Or O, P and R lie on a straight line. fixed point. This will be true for all the positions of the links. Thus, P and R will
Now, trace exactly similar path.
Similarly, It can be shown that P and Q traces similar paths. Thus, P, Q and R trace
similar paths when the linkage is given motion.
motion
ODP
and OD P =OCR
OC R
A the
As h li k
linkage i moved,
is d the
h ratio
i off the
h distances
di off P andd R from
f fi d point
fixed i
Thus, s are similar.
remains same or the two points are displaced proportional to their distances from
DOP =COR
Or O, P and R lie on a straight line. fixed point. This will be true for all the positions of the links. Thus, P and R will
Now, trace exactly similar path.
Similarly, It can be shown that P and Q traces similar paths. Thus, P, Q and R trace
similar paths when the linkage is given motion.
motion
Drafting or Drawing
P
A Paucellier mechanism consists of eight R
links such that OA=OQ; AB=AC
AB=AC, and 1
Q
BP=PC=CQ=QB 3
2
4 B
OA is the fixed link and OQ is
a rotating link. 5
P'
A
O Q'
As the link OQ moves around O,
P moves in straight line perpendicular to
OA. All the joints are pin-jointed.
P
in all the positions R
AQ is common, 2
AC = AB 4 B
QC = QB
5
P'
s are congruent in all positions. A
O Q'
Or 3= 4 (ii)
Adding (i) and (ii) LetPPbetheperpendicularonAO
produced.
1+ 3=
3 2+ 4 sAQQandAPParesimilarbecause5
But, 1+ 2+ 3+ 4=360 iscommonandAQQ= APP=90
1+ 3= 2+ 4= 180
OrA,Q,Plieonastraightline.
13 October 2016 Kinematics of Machinery - Unit - I 102
Peaucellier mechanism C
P
R
1
3 Q
2
4 B
5
P
P'
A
O Q'
This means that the projection of P and AQ produced is constant for all the configurations.
Thus, PP is always normal to AO produced or P moves in a straight line perpendicular to
AO.
Six link
OO
OO1 is fixed link
Other Straight links OA, FC, CD, DE and EF are connected by turning pairs
FC=DE
CD=EF
The points O, A and B divide the links FC, CD and EF in the same ratio.
Hence,
13 October 2016 Kinematics of Machinery - Unit - I 107
Scott-Russel Mechanism
This is known as
Modified Scott-Russel
Mechanism