Test loop Conveyor System for 6 Speed Manual Transmission Assembly

MES STATION STATUS DATA (DATA FROM PLC TO MES)

WORKING DATA
STATION Op Description FORMAT BIT/BYTE INPUT FROM
ADDRESS

DInt 4 PLC
DInt 4 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 8 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
PLC
PLC
PLC
Bool 0 PLC

Bool 1 PLC

Bool 2 PLC

Bool 3 PLC

Bool 4 PLC

Bool 5 PLC
T010 Part Loading
Bool 6 PLC

Bool 7 PLC

Bool 8 PLC

Bool 9 PLC
Bool 10 PLC

Bool 11 PLC

Bool 12 PLC

Bool 13 PLC

Bool 14 PLC
Bool 15 PLC
Bool 16 PLC
Bool 17 PLC
Bool 18 PLC
Bool 19 PLC
Bool 20 PLC
Bool 21 PLC
Bool 22 PLC
Bool 23 PLC
Bool 24 PLC
Bool 25 PLC
Bool 26 PLC
Bool 27 PLC
Bool 28 PLC
Bool 29 PLC
Bool 30 PLC
Bool 31 PLC
Bool 32 PLC
Bool 33 PLC
DInt 4 PLC

DInt 4 PLC

ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 8 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
PLC
PLC
PLC
 Bool 0 PLC

Bool 1 PLC

Bool 2 PLC

Bool 3 PLC

Bool 4 PLC

Bool 5 PLC
Shift tower
T030 Sealent Bool 6 PLC
Dispensing
Bool 7 PLC

Bool 8 PLC

Bool 9 PLC

Bool 10 PLC

Bool 11 PLC

Bool 12 PLC

Bool 13 PLC

Bool 14 PLC

Bool 15 PLC
Bool 16 PLC
Bool 17 PLC
Bool 18 PLC
Bool 19 PLC
Bool 20 PLC
Bool 21 PLC
Bool 22 PLC
Bool 23 PLC
Bool 24 PLC
Bool 25 PLC
Bool 26 PLC
Bool 27 PLC
Bool 28 PLC
Bool 29 PLC
Bool 30 PLC
Bool 32 PLC
Bool 32 PLC
 Bool 34 PLC
DInt 4 PLC

DInt 4 PLC

ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 8 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
PLC
PLC
PLC

Bool 0 PLC

Bool 1 PLC

Bool 2 PLC

Bool 3 PLC

Bool 4 PLC

Bool 5 PLC

T040 Peripheral fitment Bool 6 PLC

Bool 7 PLC

Bool 8 PLC

Bool 9 PLC

Bool 10 PLC

Bool 11 PLC

Bool 12 PLC
Bool 13 PLC

Bool 14 PLC

Bool 15 PLC
Bool 16 PLC
Bool 17 PLC
Bool 18 PLC
Bool 19 PLC
Bool 20 PLC
Bool 21 PLC
Bool 22 PLC
Bool 23 PLC
Bool 24 PLC
Bool 25 PLC
Bool 26 PLC
Bool 27 PLC
Bool 28 PLC
Bool 29 PLC
Bool 30 PLC
Bool 32 PLC
Bool 32 PLC
Bool 34 PLC
DInt 4 PLC

DInt 4 PLC

ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 8 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
PLC
PLC
PLC

Bool 0 PLC
 Bool 1 PLC

Bool 2 PLC

Bool 3 PLC

Bool 4 PLC

Bool 5 PLC

T050 Leak test station Bool 6 PLC

Bool 7 PLC

Bool 8 PLC

Bool 9 PLC

Bool 10 PLC

Bool 11 PLC

Bool 12 PLC

Bool 13 PLC

Bool 14 PLC

Bool 15 PLC
Bool 16 PLC
Bool 17 PLC
Bool 18 PLC
Bool 19 PLC
Bool 20 PLC
Bool 21 PLC
Bool 22 PLC
Bool 23 PLC
Bool 24 PLC
Bool 25 PLC
Bool 26 PLC
Bool 27 PLC
Bool 28 PLC
Bool 29 PLC
Bool 30 PLC
Bool 32 PLC
Bool 32 PLC
Bool 34 PLC
DInt 4 PLC
 DInt 4 PLC

ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 8 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
PLC
PLC
PLC

Bool 0 PLC

Bool 1 PLC

Bool 2 PLC

Bool 3 PLC

Bool 4 PLC

Bool 5 PLC

Number mark & Bool 6 PLC

T060
oil filling station
Bool 7 PLC

Bool 8 PLC

Bool 9 PLC

Bool 10 PLC

Bool 11 PLC

Bool 12 PLC

Bool 13 PLC

Bool 14 PLC
Bool 15 PLC
Bool 16 PLC
Bool 17 PLC
Bool 18 PLC
Bool 19 PLC
Bool 20 PLC
Bool 21 PLC
Bool 22 PLC
Bool 23 PLC
Bool 24 PLC
Bool 25 PLC
Bool 26 PLC
Bool 27 PLC
Bool 28 PLC
Bool 29 PLC
Bool 30 PLC
Bool 32 PLC
Bool 32 PLC
Bool 34 PLC
DInt 4 PLC

DInt 4 PLC

ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 8 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
PLC
PLC
PLC

Bool 0 PLC

Bool 1 PLC

Bool 2 PLC
 Bool 3 PLC

Bool 4 PLC

Bool 5 PLC

T080 Pre Test Bool 6 PLC

Bool 7 PLC

Bool 8 PLC

Bool 9 PLC

Bool 10 PLC

Bool 11 PLC

Bool 12 PLC

Bool 13 PLC

Bool 14 PLC

Bool 15 PLC
Bool 16 PLC
Bool 17 PLC
Bool 18 PLC
Bool 19 PLC
Bool 20 PLC
Bool 21 PLC
Bool 22 PLC
Bool 23 PLC
Bool 24 PLC
Bool 25 PLC
Bool 26 PLC
Bool 27 PLC
Bool 28 PLC
Bool 29 PLC
Bool 30 PLC
Bool 32 PLC
Bool 32 PLC
Bool 34 PLC
DInt 4 PLC

DInt 4 PLC

ASCII 2 PLC
ASCII 2 PLC
 ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 8 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
PLC
PLC
PLC

Bool 0 PLC

Bool 1 PLC

Bool 2 PLC

Bool 3 PLC

Bool 4 PLC

Bool 5 PLC

T100 EOL Bool 6 PLC

Bool 7 PLC

Bool 8 PLC

Bool 9 PLC

Bool 10 PLC

Bool 11 PLC

Bool 12 PLC

Bool 13 PLC

Bool 14 PLC

Bool 15 PLC
Bool 16 PLC
Bool 17 PLC
 Bool 18 PLC
Bool 19 PLC
Bool 20 PLC
Bool 21 PLC
Bool 22 PLC
Bool 23 PLC
Bool 24 PLC
Bool 25 PLC
Bool 26 PLC
Bool 27 PLC
Bool 28 PLC
Bool 29 PLC
Bool 30 PLC
Bool 32 PLC
Bool 32 PLC
Bool 34 PLC
DInt 4 PLC

DInt 4 PLC

ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 8 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
PLC
PLC
PLC

Bool 0 PLC

Bool 1 PLC

Bool 2 PLC

Bool 3 PLC

T110 Turn Table

 Bool 4 PLC

Bool 5 PLC

T110 Turn Table Bool 6 PLC

Bool 7 PLC

Bool 8 PLC

Bool 9 PLC

Bool 10 PLC

Bool 11 PLC

Bool 12 PLC

Bool 13 PLC

Bool 14 PLC

Bool 15 PLC
Bool 16 PLC
Bool 17 PLC
Bool 18 PLC
Bool 19 PLC
Bool 20 PLC
Bool 21 PLC
Bool 22 PLC
Bool 23 PLC
Bool 24 PLC
Bool 25 PLC
Bool 26 PLC
Bool 27 PLC
Bool 28 PLC
Bool 29 PLC
Bool 30 PLC
Bool 32 PLC
Bool 32 PLC
Bool 34 PLC
DInt 4 PLC

DInt 4 PLC

ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
 ASCII 2 PLC
ASCII 2 PLC
ASCII 8 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
PLC
PLC
PLC

Bool 0 PLC

Bool 1 PLC

Bool 2 PLC

Bool 3 PLC

Bool 4 PLC

Bool 5 PLC

Oil draining Bool 6 PLC

T130
system
Bool 7 PLC

Bool 8 PLC

Bool 9 PLC

Bool 10 PLC

Bool 11 PLC

Bool 12 PLC

Bool 13 PLC

Bool 14 PLC

Bool 15 PLC
Bool 16 PLC
Bool 17 PLC
Bool 18 PLC
Bool 19 PLC
Bool 20 PLC
 Bool 21 PLC
Bool 22 PLC
Bool 23 PLC
Bool 24 PLC
Bool 25 PLC
Bool 26 PLC
Bool 27 PLC
Bool 28 PLC
Bool 29 PLC
Bool 30 PLC
Bool 32 PLC
Bool 32 PLC
Bool 34 PLC
DInt 4 PLC

DInt 4 PLC

ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 2 PLC
ASCII 8 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
ASCII 20 PLC
PLC
PLC
PLC

Bool 0 PLC

Bool 1 PLC

Bool 2 PLC

Bool 3 PLC

Bool 4 PLC

Bool 5 PLC

Buyoff & Part

T140
unloading
 Buyoff & Part Bool 6 PLC
T140
unloading
Bool 7 PLC

Bool 8 PLC

Bool 9 PLC

Bool 10 PLC

Bool 11 PLC

Bool 12 PLC

Bool 13 PLC

Bool 14 PLC

Bool 15 PLC
Bool 16 PLC
Bool 17 PLC
Bool 18 PLC
Bool 19 PLC
Bool 20 PLC
Bool 21 PLC
Bool 22 PLC
Bool 23 PLC
Bool 24 PLC
Bool 25 PLC
Bool 26 PLC
Bool 27 PLC
Bool 28 PLC
Bool 29 PLC
Bool 30 PLC
Bool 32 PLC
Bool 32 PLC
Bool 34 PLC
ssion Assembly

INPUTS TO DESCRIPTION

MES Tact Time

MES DSN (Int)
MES Start Time:HH
MES Start Time:MM
MES Start Time:SS
MES End time:HH
MES End time:MM
MES End time:SS
MES Total time:SS
MES Date
MES Model
MES Variant
MES Serial Number
MES Spare
MES Pallet Number
MES Operator Token Number
MES Spare
MES Spare
MES Spare
MES Spare

MES Pallet Present

MES Station Operation Over

MES Spare

MES Line Auto running

MES Maintenance Call

MES Quality

MES Material Call

MES Supervisors Call

MES Pokayoke status

MES Process Tool Status

MES Torque Tool Status

MES Station Bypass

MES Station Status (OK/NOK)

MES Fault bit

MES Spare1
MES Spare2
MES Spare3
MES Spare4
MES Spare5
MES Spare6
MES Spare7
MES Spare8
MES Spare9
MES Spare10
MES Spare11
MES Spare12
MES Spare13
MES Spare14
MES Spare15
MES Spare16
MES Spare17
MES Spare18
MES Spare19
MES Tact Time

MES DSN (Int)

MES Start Time:HH

MES Start Time:MM
MES Start Time:SS
MES End time:HH
MES End time:MM
MES End time:SS
MES Total time:SS
MES Date
MES Model
MES Variant
MES Serial Number
MES Spare
MES Pallet Number
MES Operator Token Number
MES Spare
MES Spare
MES Spare
MES Spare

MES Pallet Present

MES Station Operation Over

MES Spare

MES Line Auto running

MES Maintenance Call

MES Quality

MES Material Call

MES Supervisors Call

MES Pokayoke status

MES Process Tool Status

MES Spare

MES Station Bypass

MES Station Status (OK/NOK)

MES Fault bit

MES Spare1
MES Spare2
MES Spare3
MES Spare4
MES Spare5
MES Spare6
MES Spare7
MES Spare8
MES Spare9
MES Spare10
MES Spare11
MES Spare12
MES Spare13
MES Spare14
MES Spare15
MES Spare16
MES Spare17
MES Spare18
MES Spare19
MES Tact Time

MES DSN (Int)

MES Start Time:HH

MES Start Time:MM
MES Start Time:SS
MES End time:HH
MES End time:MM
MES End time:SS
MES Total time:SS
MES Date
MES Model
MES Variant
MES Serial Number
MES Spare
MES Pallet Number
MES Operator Token Number
MES Spare
MES Spare
MES Spare

MES Spare

MES Pallet Present

MES Station Operation Over

MES Spare

MES Line Auto running

MES Maintenance Call

MES Quality

MES Material Call

MES Supervisors Call

MES Pokayoke status

MES Process Tool Status

MES Spare

MES Station Bypass

MES Station Status (OK/NOK)

MES Fault bit

MES Spare1
MES Spare2
MES Spare3
MES Spare4
MES Spare5
MES Spare6
MES Spare7
MES Spare8
MES Spare9
MES Spare10
MES Spare11
MES Spare12
MES Spare13
MES Spare14
MES Spare15
MES Spare16
MES Spare17
MES Spare18
MES Spare19
MES Tact Time

MES DSN (Int)

MES Start Time:HH

MES Start Time:MM
MES Start Time:SS
MES End time:HH
MES End time:MM
MES End time:SS
MES Total time:SS
MES Date
MES Model
MES Variant
MES Serial Number
MES Spare
MES Pallet Number
MES Operator Token Number
MES Spare
MES Spare
MES Spare

MES Spare
MES Pallet Present

MES Station Operation Over

MES Spare

MES Line Auto running

MES Maintenance Call

MES Quality

MES Material Call

MES Supervisors Call

MES Pokayoke status

MES Process Tool Status

MES Spare

MES Station Bypass

MES Station Status (OK/NOK)

MES Fault bit

MES Spare1
MES Spare2
MES Spare3
MES Spare4
MES Spare5
MES Spare6
MES Spare7
MES Spare8
MES Spare9
MES Spare10
MES Spare11
MES Spare12
MES Spare13
MES Spare14
MES Spare15
MES Spare16
MES Spare17
MES Spare18
MES Spare19
MES Tact Time
MES DSN (Int)

MES Start Time:HH

MES Start Time:MM
MES Start Time:SS
MES End time:HH
MES End time:MM
MES End time:SS
MES Total time:SS
MES Date
MES Model
MES Variant
MES Serial Number
MES Spare
MES Pallet Number
MES Operator Token Number
MES Spare
MES Spare
MES Spare

MES Spare

MES Pallet Present

MES Station Operation Over

MES Spare

MES Line Auto running

MES Maintenance Call

MES Quality

MES Material Call

MES Supervisors Call

MES Pokayoke status

MES Process Tool Status

MES Spare

MES Station Bypass

MES Station Status (OK/NOK)

MES Fault bit

MES Spare1
MES Spare2
MES Spare3
MES Spare4
MES Spare5
MES Spare6
MES Spare7
MES Spare8
MES Spare9
MES Spare10
MES Spare11
MES Spare12
MES Spare13
MES Spare14
MES Spare15
MES Spare16
MES Spare17
MES Spare18
MES Spare19
MES Tact Time

MES DSN (Int)

MES Start Time:HH

MES Start Time:MM
MES Start Time:SS
MES End time:HH
MES End time:MM
MES End time:SS
MES Total time:SS
MES Date
MES Model
MES Variant
MES Serial Number
MES Spare
MES Pallet Number
MES Operator Token Number
MES Spare
MES Spare
MES Spare

MES Spare

MES Pallet Present

MES Station Operation Over

MES Spare

MES Line Auto running

MES Maintenance Call

MES Quality

MES Material Call

MES Supervisors Call

MES Pokayoke status

MES Process Tool Status

MES Spare

MES Station Bypass

MES Station Status (OK/NOK)

MES Fault bit

MES Spare1
MES Spare2
MES Spare3
MES Spare4
MES Spare5
MES Spare6
MES Spare7
MES Spare8
MES Spare9
MES Spare10
MES Spare11
MES Spare12
MES Spare13
MES Spare14
MES Spare15
MES Spare16
MES Spare17
MES Spare18
MES Spare19
MES Tact Time

MES DSN (Int)

MES Start Time:HH

MES Start Time:MM
MES Start Time:SS
MES End time:HH
MES End time:MM
MES End time:SS
MES Total time:SS
MES Date
MES Model
MES Variant
MES Serial Number
MES Spare
MES Pallet Number
MES Operator Token Number
MES Spare
MES Spare
MES Spare

MES Spare

MES Pallet Present

MES Station Operation Over

MES Spare

MES Line Auto running

MES Maintenance Call

MES Quality

MES Material Call

MES Supervisors Call

MES Pokayoke status

MES Process Tool Status

MES Spare

MES Station Bypass

MES Station Status (OK/NOK)

MES Fault bit

MES Spare1
MES Spare2
MES Spare3
MES Spare4
MES Spare5
MES Spare6
MES Spare7
MES Spare8
MES Spare9
MES Spare10
MES Spare11
MES Spare12
MES Spare13
MES Spare14
MES Spare15
MES Spare16
MES Spare17
MES Spare18
MES Spare19
MES Tact Time

MES DSN (Int)

MES Start Time:HH

MES Start Time:MM
MES Start Time:SS
MES End time:HH
MES End time:MM
MES End time:SS
MES Total time:SS
MES Date
MES Model
MES Variant
MES Serial Number
MES Spare
MES Pallet Number
MES Operator Token Number
MES Spare
MES Spare
MES Spare

MES Spare

MES Pallet Present

MES Station Operation Over

MES Spare
MES Line Auto running

MES Maintenance Call

MES Quality

MES Material Call

MES Supervisors Call

MES Pokayoke status

MES Process Tool Status

MES Spare

MES Station Bypass

MES Station Status (OK/NOK)

MES Fault bit

MES Spare1
MES Spare2
MES Spare3
MES Spare4
MES Spare5
MES Spare6
MES Spare7
MES Spare8
MES Spare9
MES Spare10
MES Spare11
MES Spare12
MES Spare13
MES Spare14
MES Spare15
MES Spare16
MES Spare17
MES Spare18
MES Spare19
MES Tact Time

MES DSN (Int)

MES Start Time:HH

MES Start Time:MM
MES Start Time:SS
MES End time:HH
MES End time:MM
MES End time:SS
MES Total time:SS
MES Date
MES Model
MES Variant
MES Serial Number
MES Spare
MES Pallet Number
MES Operator Token Number
MES Spare
MES Spare
MES Spare

MES Spare

MES Pallet Present

MES Station Operation Over

MES Spare

MES Line Auto running

MES Maintenance Call

MES Quality

MES Material Call

MES Supervisors Call

MES Pokayoke status

MES Process Tool Status

MES Spare

MES Station Bypass

MES Station Status (OK/NOK)

MES Fault bit

MES Spare1
MES Spare2
MES Spare3
MES Spare4
MES Spare5
MES Spare6
MES Spare7
MES Spare8
MES Spare9
MES Spare10
MES Spare11
MES Spare12
MES Spare13
MES Spare14
MES Spare15
MES Spare16
MES Spare17
MES Spare18
MES Spare19
MES Tact Time

MES DSN (Int)

MES Start Time:HH

MES Start Time:MM
MES Start Time:SS
MES End time:HH
MES End time:MM
MES End time:SS
MES Total time:SS
MES Date
MES Model
MES Variant
MES Serial Number
MES Spare
MES Pallet Number
MES Operator Token Number
MES Spare
MES Spare
MES Spare

MES Spare

MES Pallet Present

MES Station Operation Over

MES Spare

MES Line Auto running

MES Maintenance Call

MES Quality

MES Material Call

MES Supervisors Call

MES Pokayoke status

MES Process Tool Status

MES Spare

MES Station Bypass

MES Station Status (OK/NOK)

MES Fault bit

MES Spare1
MES Spare2
MES Spare3
MES Spare4
MES Spare5
MES Spare6
MES Spare7
MES Spare8
MES Spare9
MES Spare10
MES Spare11
MES Spare12
MES Spare13
MES Spare14
MES Spare15
MES Spare16
MES Spare17
MES Spare18
MES Spare19
 Date- 08/06/2017

Remark

Tact time of the line to be written in the tag

Daily Sequence Number will be avalilable from MES server will be provided and be written in the MES
tag. On the stations without RFID this number will not be tracked.
Hour: Start time when the pallet arrives on the station
Minute: Start time when the pallet arrives on the station
Second: Start time when the pallet arrives on the station
Hour: Start time when the pallet leaves the station.
Minute: Start time when the pallet leaves the station.
Second: Start time when the pallet leaves the station.
Total time for which pallet is present on the station.
Date when pallet leaves the station.
Model of Transaxle to written in the tag
Variant of Transaxle to written in the tag
Serial Number of Transaxle to be written in tag
Serial Number of Diff case to be written in tag
Serial Number of Conveyor Pallet
Operator Token Number to be written in tag

0-Hold not activated on the station

1-Hold activated on the station.
0-Pallet absent
1-Pallet present
0-Station operation is in progress.
1-Station operation is completed.

0-Index Pulse not generated.

1-Index Pulse generated.
PLC will make the bit-1 for the MES to read the data, after MES reads the data this same bit will turns
OFF to proceed further.

0-Line Not in Automatic Mode

1-Line in Automatic mode
0-No Maintenance call activated
1-Maintenance call activated.
0-No Quality call activated
1-Quality call activated.
0-No Material call activated
1-Material call activated.
0-No Supervisor call activated
1-Supervisor call activated.
0-Default.
1-Poke yoke completed.
 0-Default.
1-Process tool completed.
0-Default.
1-Torque tool completed.
0-Error proofing not bypassed.
1-Error proofing bypassed
0-Station Activity NOK
1-Station Activity OK
0-Fault Absent on Station
1-Fault present on the station.

Tact time of the line to be written in the tag

Daily Sequence Number will be avalilable from MES server will be provided and be written in the MES
tag. On the stations without RFID this number will not be tracked.
Hour: Start time when the pallet arrives on the station
Minute: Start time when the pallet arrives on the station
Second: Start time when the pallet arrives on the station
Hour: Start time when the pallet leaves the station.
Minute: Start time when the pallet leaves the station.
Second: Start time when the pallet leaves the station.
Total time for which pallet is present on the station.
Date when pallet leaves the station.
Model of Transaxle to written in the tag
Variant of Transaxle to written in the tag
Serial Number of Transaxle to be written in tag
Serial Number of Diff case to be written in tag
Serial Number of Conveyor Pallet
Operator Token Number to be written in tag
 0-Hold not activated on the station
1-Hold activated on the station.
0-Pallet absent
1-Pallet present
0-Station operation is in progress.
1-Station operation is completed.
0-Index Pulse not generated.
1-Index Pulse generated.
PLC will make the bit-1 for the MES to read the data, after MES reads the data this same bit will turns
OFF to proceed further.
0-Line Not in Automatic Mode
1-Line in Automatic mode
0-No Maintenance call activated
1-Maintenance call activated.
0-No Quality call activated
1-Quality call activated.
0-No Material call activated
1-Material call activated.
0-No Supervisor call activated
1-Supervisor call activated.
0-Default.
1-Poke yoke completed.
0-Default.
1-Process tool completed.
0-Default.
1-Torque tool completed.
0-Error proofing not bypassed.
1-Error proofing bypassed
0-Station Activity NOK
1-Station Activity OK
0-Fault Absent on Station
1-Fault present on the station.
 Tact time of the line to be written in the tag
Daily Sequence Number will be avalilable from MES server will be provided and be written in the MES
tag. On the stations without RFID this number will not be tracked.
Hour: Start time when the pallet arrives on the station
Minute: Start time when the pallet arrives on the station
Second: Start time when the pallet arrives on the station
Hour: Start time when the pallet leaves the station.
Minute: Start time when the pallet leaves the station.
Second: Start time when the pallet leaves the station.
Total time for which pallet is present on the station.
Date when pallet leaves the station.
Model of Transaxle to written in the tag
Variant of Transaxle to written in the tag
Serial Number of Transaxle to be written in tag
Serial Number of Diff case to be written in tag
Serial Number of Conveyor Pallet
Operator Token Number to be written in tag

0-Hold not activated on the station

1-Hold activated on the station.
0-Pallet absent
1-Pallet present
0-Station operation is in progress.
1-Station operation is completed.
0-Index Pulse not generated.
1-Index Pulse generated.
PLC will make the bit-1 for the MES to read the data, after MES reads the data this same bit will turns
OFF to proceed further.
0-Line Not in Automatic Mode
1-Line in Automatic mode
0-No Maintenance call activated
1-Maintenance call activated.
0-No Quality call activated
1-Quality call activated.
0-No Material call activated
1-Material call activated.
0-No Supervisor call activated
1-Supervisor call activated.
0-Default.
1-Poke yoke completed.
0-Default.
1-Process tool completed.
0-Default.
1-Torque tool completed.
0-Error proofing not bypassed.
1-Error proofing bypassed
 0-Station Activity NOK
1-Station Activity OK
0-Fault Absent on Station
1-Fault present on the station.

Tact time of the line to be written in the tag

Daily Sequence Number will be avalilable from MES server will be provided and be written in the MES
tag. On the stations without RFID this number will not be tracked.
Hour: Start time when the pallet arrives on the station
Minute: Start time when the pallet arrives on the station
Second: Start time when the pallet arrives on the station
Hour: Start time when the pallet leaves the station.
Minute: Start time when the pallet leaves the station.
Second: Start time when the pallet leaves the station.
Total time for which pallet is present on the station.
Date when pallet leaves the station.
Model of Transaxle to written in the tag
Variant of Transaxle to written in the tag
Serial Number of Transaxle to be written in tag
Serial Number of Diff case to be written in tag
Serial Number of Conveyor Pallet
Operator Token Number to be written in tag

0-Hold not activated on the station

1-Hold activated on the station.
 0-Pallet absent
1-Pallet present
0-Station operation is in progress.
1-Station operation is completed.
0-Index Pulse not generated.
1-Index Pulse generated.
PLC will make the bit-1 for the MES to read the data, after MES reads the data this same bit will turns
OFF to proceed further.
0-Line Not in Automatic Mode
1-Line in Automatic mode
0-No Maintenance call activated
1-Maintenance call activated.
0-No Quality call activated
1-Quality call activated.
0-No Material call activated
1-Material call activated.
0-No Supervisor call activated
1-Supervisor call activated.
0-Default.
1-Poke yoke completed.
0-Default.
1-Process tool completed.
0-Default.
1-Torque tool completed.
0-Error proofing not bypassed.
1-Error proofing bypassed
0-Station Activity NOK
1-Station Activity OK
0-Fault Absent on Station
1-Fault present on the station.

Tact time of the line to be written in the tag

Daily Sequence Number will be avalilable from MES server will be provided and be written in the MES
tag. On the stations without RFID this number will not be tracked.
Hour: Start time when the pallet arrives on the station
Minute: Start time when the pallet arrives on the station
Second: Start time when the pallet arrives on the station
Hour: Start time when the pallet leaves the station.
Minute: Start time when the pallet leaves the station.
Second: Start time when the pallet leaves the station.
Total time for which pallet is present on the station.
Date when pallet leaves the station.
Model of Transaxle to written in the tag
Variant of Transaxle to written in the tag
Serial Number of Transaxle to be written in tag
Serial Number of Diff case to be written in tag
Serial Number of Conveyor Pallet
Operator Token Number to be written in tag

0-Hold not activated on the station

1-Hold activated on the station.
0-Pallet absent
1-Pallet present
0-Station operation is in progress.
1-Station operation is completed.
0-Index Pulse not generated.
1-Index Pulse generated.
PLC will make the bit-1 for the MES to read the data, after MES reads the data this same bit will turns
OFF to proceed further.
0-Line Not in Automatic Mode
1-Line in Automatic mode
0-No Maintenance call activated
1-Maintenance call activated.
0-No Quality call activated
1-Quality call activated.
0-No Material call activated
1-Material call activated.
0-No Supervisor call activated
1-Supervisor call activated.
0-Default.
1-Poke yoke completed.
0-Default.
1-Process tool completed.
0-Default.
1-Torque tool completed.
0-Error proofing not bypassed.
1-Error proofing bypassed
0-Station Activity NOK
1-Station Activity OK
0-Fault Absent on Station
1-Fault present on the station.
 Tact time of the line to be written in the tag
Daily Sequence Number will be avalilable from MES server will be provided and be written in the MES
tag. On the stations without RFID this number will not be tracked.
Hour: Start time when the pallet arrives on the station
Minute: Start time when the pallet arrives on the station
Second: Start time when the pallet arrives on the station
Hour: Start time when the pallet leaves the station.
Minute: Start time when the pallet leaves the station.
Second: Start time when the pallet leaves the station.
Total time for which pallet is present on the station.
Date when pallet leaves the station.
Model of Transaxle to written in the tag
Variant of Transaxle to written in the tag
Serial Number of Transaxle to be written in tag
Serial Number of Diff case to be written in tag
Serial Number of Conveyor Pallet
Operator Token Number to be written in tag

0-Hold not activated on the station

1-Hold activated on the station.
0-Pallet absent
1-Pallet present
0-Station operation is in progress.
1-Station operation is completed.
 0-Index Pulse not generated.
1-Index Pulse generated.
PLC will make the bit-1 for the MES to read the data, after MES reads the data this same bit will turns
OFF to proceed further.
0-Line Not in Automatic Mode
1-Line in Automatic mode
0-No Maintenance call activated
1-Maintenance call activated.
0-No Quality call activated
1-Quality call activated.
0-No Material call activated
1-Material call activated.
0-No Supervisor call activated
1-Supervisor call activated.
0-Default.
1-Poke yoke completed.
0-Default.
1-Process tool completed.
0-Default.
1-Torque tool completed.
0-Error proofing not bypassed.
1-Error proofing bypassed
0-Station Activity NOK
1-Station Activity OK
0-Fault Absent on Station
1-Fault present on the station.

Tact time of the line to be written in the tag

Daily Sequence Number will be avalilable from MES server will be provided and be written in the MES
tag. On the stations without RFID this number will not be tracked.
Hour: Start time when the pallet arrives on the station
Minute: Start time when the pallet arrives on the station
 Second: Start time when the pallet arrives on the station
Hour: Start time when the pallet leaves the station.
Minute: Start time when the pallet leaves the station.
Second: Start time when the pallet leaves the station.
Total time for which pallet is present on the station.
Date when pallet leaves the station.
Model of Transaxle to written in the tag
Variant of Transaxle to written in the tag
Serial Number of Transaxle to be written in tag
Serial Number of Diff case to be written in tag
Serial Number of Conveyor Pallet
Operator Token Number to be written in tag

0-Hold not activated on the station

1-Hold activated on the station.
0-Pallet absent
1-Pallet present
0-Station operation is in progress.
1-Station operation is completed.
0-Index Pulse not generated.
1-Index Pulse generated.
PLC will make the bit-1 for the MES to read the data, after MES reads the data this same bit will turns
OFF to proceed further.
0-Line Not in Automatic Mode
1-Line in Automatic mode
0-No Maintenance call activated
1-Maintenance call activated.
0-No Quality call activated
1-Quality call activated.
0-No Material call activated
1-Material call activated.
0-No Supervisor call activated
1-Supervisor call activated.
0-Default.
1-Poke yoke completed.
0-Default.
1-Process tool completed.
0-Default.
1-Torque tool completed.
0-Error proofing not bypassed.
1-Error proofing bypassed
0-Station Activity NOK
1-Station Activity OK
0-Fault Absent on Station
1-Fault present on the station.
 Tact time of the line to be written in the tag
Daily Sequence Number will be avalilable from MES server will be provided and be written in the MES
tag. On the stations without RFID this number will not be tracked.
Hour: Start time when the pallet arrives on the station
Minute: Start time when the pallet arrives on the station
Second: Start time when the pallet arrives on the station
Hour: Start time when the pallet leaves the station.
Minute: Start time when the pallet leaves the station.
Second: Start time when the pallet leaves the station.
Total time for which pallet is present on the station.
Date when pallet leaves the station.
Model of Transaxle to written in the tag
Variant of Transaxle to written in the tag
Serial Number of Transaxle to be written in tag
Serial Number of Diff case to be written in tag
Serial Number of Conveyor Pallet
Operator Token Number to be written in tag

0-Hold not activated on the station

1-Hold activated on the station.
0-Pallet absent
1-Pallet present
0-Station operation is in progress.
1-Station operation is completed.
0-Index Pulse not generated.
1-Index Pulse generated.
PLC will make the bit-1 for the MES to read the data, after MES reads the data this same bit will turns
OFF to proceed further.
 0-Line Not in Automatic Mode
1-Line in Automatic mode
0-No Maintenance call activated
1-Maintenance call activated.
0-No Quality call activated
1-Quality call activated.
0-No Material call activated
1-Material call activated.
0-No Supervisor call activated
1-Supervisor call activated.
0-Default.
1-Poke yoke completed.
0-Default.
1-Process tool completed.
0-Default.
1-Torque tool completed.
0-Error proofing not bypassed.
1-Error proofing bypassed
0-Station Activity NOK
1-Station Activity OK
0-Fault Absent on Station
1-Fault present on the station.

Tact time of the line to be written in the tag

Daily Sequence Number will be avalilable from MES server will be provided and be written in the MES
tag. On the stations without RFID this number will not be tracked.
Hour: Start time when the pallet arrives on the station
Minute: Start time when the pallet arrives on the station
Second: Start time when the pallet arrives on the station
Hour: Start time when the pallet leaves the station.
Minute: Start time when the pallet leaves the station.
 Second: Start time when the pallet leaves the station.
Total time for which pallet is present on the station.
Date when pallet leaves the station.
Model of Transaxle to written in the tag
Variant of Transaxle to written in the tag
Serial Number of Transaxle to be written in tag
Serial Number of Diff case to be written in tag
Serial Number of Conveyor Pallet
Operator Token Number to be written in tag

0-Hold not activated on the station

1-Hold activated on the station.
0-Pallet absent
1-Pallet present
0-Station operation is in progress.
1-Station operation is completed.
0-Index Pulse not generated.
1-Index Pulse generated.
PLC will make the bit-1 for the MES to read the data, after MES reads the data this same bit will turns
OFF to proceed further.
0-Line Not in Automatic Mode
1-Line in Automatic mode
0-No Maintenance call activated
1-Maintenance call activated.
0-No Quality call activated
1-Quality call activated.
0-No Material call activated
1-Material call activated.
0-No Supervisor call activated
1-Supervisor call activated.
0-Default.
1-Poke yoke completed.
0-Default.
1-Process tool completed.
0-Default.
1-Torque tool completed.
0-Error proofing not bypassed.
1-Error proofing bypassed
0-Station Activity NOK
1-Station Activity OK
0-Fault Absent on Station
1-Fault present on the station.
 Tact time of the line to be written in the tag
Daily Sequence Number will be avalilable from MES server will be provided and be written in the MES
tag. On the stations without RFID this number will not be tracked.
Hour: Start time when the pallet arrives on the station
Minute: Start time when the pallet arrives on the station
Second: Start time when the pallet arrives on the station
Hour: Start time when the pallet leaves the station.
Minute: Start time when the pallet leaves the station.
Second: Start time when the pallet leaves the station.
Total time for which pallet is present on the station.
Date when pallet leaves the station.
Model of Transaxle to written in the tag
Variant of Transaxle to written in the tag
Serial Number of Transaxle to be written in tag
Serial Number of Diff case to be written in tag
Serial Number of Conveyor Pallet
Operator Token Number to be written in tag

0-Hold not activated on the station

1-Hold activated on the station.
0-Pallet absent
1-Pallet present
0-Station operation is in progress.
1-Station operation is completed.
0-Index Pulse not generated.
1-Index Pulse generated.
PLC will make the bit-1 for the MES to read the data, after MES reads the data this same bit will turns
OFF to proceed further.
0-Line Not in Automatic Mode
1-Line in Automatic mode
0-No Maintenance call activated
1-Maintenance call activated.
 0-No Quality call activated
1-Quality call activated.
0-No Material call activated
1-Material call activated.
0-No Supervisor call activated
1-Supervisor call activated.
0-Default.
1-Poke yoke completed.
0-Default.
1-Process tool completed.
0-Default.
1-Torque tool completed.
0-Error proofing not bypassed.
1-Error proofing bypassed
0-Station Activity NOK
1-Station Activity OK
0-Fault Absent on Station
1-Fault present on the station.
Customer Remarks

Hold Operated -
Not Required

Index Pulse - No
Feed back required
form MES, DATA to
stored in PLC once
the Communication
resumes data to
dump in MES
Rework And Rejection

Machine Error ,
intruption