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FY-Series Digital PID Controller

Operation Manual

800
800
900
700 OUT1 OUT2

AL2 AL3
AT

MAN
AL1

PRO OUT1 OUT2 AT AL1


900
AL2 AL3 MAN PRO
%

400
OT1

OT2

AT
OUT1 OUT2 AT
700
AL1 AL2 AL3 MAN PRO
OUT1
0 20 40 60 80
%
100
OUT1
0 20 40 60 80 100
%

600
OUT1 OUT2

AL1 AL2
100

80

60
AL1 AUTO RESET AUTO RESET

400 AL2

PRO
OUT1
0 20 40 60 80 100
%

RESET 600
AL3 MAN

AT PRO
40

20
AUTO
RESET AUTO 0
RESET OUT1

GOLINK GOLINK GOLINK


GOLINK GOLINK

FY400 FY700 FY800 FY900 FY600


48x48 72X72 48X96 96X96 96X48
(DIN 1/16) (DIN 3/16) (DIN 1/8) (DIN 1/4) (DIN 1/8)

NOVEMBER, 2005

FY_OPER_EN_V4
CONTENT
1 Notice before start- up Page 3
2 Specifications Page 4
3 Terminal arrangement
3.1 FY400 Terminals Page 6
3.2 FY600 Terminals Page 7
3.3 FY700 Terminals Page 8
3.4 FY800 Terminals Page 9
3.5 FY900 Terminals Page 10
4 External dimension and panel cutout Page 11
5 Parts description Page 12
6 Operations
6.1 Power On .. Page 13
6.2 Change the Set Value (SV) Page 13
6.3 Change The Alarm Value Page 13
6.4 Autotuning (AT) .. Page 14
6.5 Programmable RAMP / SOAK .. Page 15
7 Operation levels
7.1 Levels diagram . Page 16
7.2 Lock function .... Page 16
8 Parameters
8.1 Level 1 (User Level) Page 17
8.2 Level 2 (PID Level)
8.2.1 Level 2 parameters display / hiding condition..... Page 18
8.2.2 Description of parameters Page 19
8.3 Level 3 (Input Level) Page 20
8.4 Level 4 (SET Level)
8.4.1 How to hide parameters (Use SET1~SET7) Page 22
8.4.2 Special functions (Use SET8 / SET9 / SET0).. Page 23
8.4.3 Remote SV type selection Page 24
8.4.4 Output mode selection (Use OUTY) Page 24
8.5 Program Level
8.5.1 Description of parameters Page 25
8.5.2 Description of operation Page 26
9 Input type table Page 27
10 Alarm
10.1 Alarm time Page 29
10.2 SETA Page 29
10.3 Alarm mode Page 30
1
11 Heater Break Alarm(HBA) Page 31
12 Error codes Page 32
13 Modify input type: TC, RTD Page 33
14 Modify input type: Linear Input (mA ,V)
14.1 Hardware Page 34
14.2 Calibration Page 35
15 Modify output type: Relay, SSR, 4~20mA Page 36
16 Modify output mode: OUT1/ALARM, OUT1/OUT2 Page 36
17 Applications
17.1 RAMP & SOAK .. Page 37
17.2 TTL CommunicationSV output and RATE function Page 38
17.3 1 Phase angle control (By SCR module) Page 39
17.4 1Phase angle control (By TRIAC) ... Page 40
17.5 3Phase angle control ( By DIODE/SCR module).. Page 41
17.6 1Zero crossing control (By SCR Module) .. Page 42
17.7 1Zero crossing control (By TRIAC) . Page 43
17.8 3Zero crossing control (By SCR module) Page 44
17.9 3Zero crossing control (By TRIAC) Page 45
17.10 3 wires proportional motor valve control .. Page 46
17.11 Wiring diagram of PC Communication . Page 47

2
1. Notice before start-up
FY series controller has got the CE approvals as below:
LDV D/N EN61010-1
EMC EN 55 022 1994 /A11995/ A21997
EN 61 000-3-2 1995 / -3-3 1995
EN 61 000-4-2 1995 / -4-3 1996 / -4-5 1995 / -4-6
1996 / -4-8 1993 / -4-111996/ EN 50 204 1995
Please confirm the specification of controller is to totally with your requirement before
using it, also read this manual in detail.
Danger
1. Danger! Electric Shock!
DON'T touch AC power wiring terminals when controller has been
powered!
Keep the power off until all of the wirings are completed!
Warning
1. Please confirm the AC power wiring to controller is correct, otherwise it would be
caused aggravated damage on controller. ( FY400 connecting with Pin 1 and 6,
FY600/700/800/900 with Pin 1 and 2).
2. Be sure to use the rated power supply (AC85~265V or DC24V), otherwise it would be
caused aggravated damage on controller.
3. Please confirm wires are connected with correct terminal (Input, Output).
4. Use M3 screw-compatible crimp-on terminals with an insulation sleeve, as shown
below
3.2mm 3.2mm

Torque : 0.4 N.m (4kgf.cm)

5. Avoid installing controller in following spaces:


I. A place where the ambient temperature may reach beyond the range
from 0 to 50
II. A place where the ambient humidity may reach beyond the range
from 20 to 90% RH.
III. A place where the controller likely to come into contact with water, oil,
chemicals, steam and vapor.
IV. A place where the controller is subject to interface with static
electricity, magnetism and noise.
6. For thermocouple (TC) input, use shield compensating lead wire.
7. For RTD input, use shield wires which have low resistance and no
resistance difference between the 3 wires.

3
1. Specifications
z Standard spec.
Model FY400 FY600 FY700 FY800 FY900
Dimension 48X48mm 96X48mm 72X72mm 48X96mm 96X96mm
Supply voltage AC 85~265VDC 15~50V (Option)
Frequency 50 / 60 HZ
Power approx 3VA approx 4VA approx 3VA approx 4VA approx 4VA
consumption
Accuracy 0.2 % FS 1digit
Sample time 250ms
TC K , J , R , S , B , E , N , T , W5Re/W26Re , PLII , U , L
RTD PT100,JPT100,JPT50
Input

mA dc 4~20mA ,0~20mA
mV / V dc 0~1V,0~5V,0~10V,1~5V,2~10V
-10~10mV,0~10mV,0~20mV,0~50mV,10~50mV
Decimal point 0000 , 000.0 , 00.00 , 0.000
position Available for linear input (mA / mV / V)
Relay SPST type SPDT type SPST type SPDT type SPDT type
3A , 220V , electrical life:100,000 times or more (under rated load)
Output 1

Voltage pulse For SSR drive. ON : 24V , OFF : 0V , max load current : 20mA
mA dc 4~20mA, 0~20mA. Maximum load resistance:560
Voltage dc 0~5V , 0~10V , 1~5V , 2~10V . Max load current:20mA
Alarm 1 3A , 220V , electrical life:100,000 times or more (under rated load)
Control algorithm PIDPIPDPON / OFF(P=0)FUZZY
PID range P: 0.0 ~ 200.0 %I: 0~3600sD: 0~900s
Isolation Output terminals(control output , alarm , transmission) and input
terminals are isolated separately
Isolated resistance 10M or more between input and case (ground) at DC 500 V
10M or more between output and case (ground) at DC 500 V
Dielectric strength 1000V AC for 1 minute between input terminal and case (ground)
1500V AC for 1 minute between output terminal and case (ground)
Operating 0~50
temperature
Humidity range 20~90%RH
Weight 150g 225g 225g 225g 300g
Display Height PV:7mm PV:7mm PV:14mm PV:7mm PV:14mm
SV:7mm SV:7mm SV:10mm SV:7mm SV:10mm

4
z Optional Spec.
Model FY400 FY600 FY700 FY800 FY900
Output 2 For heating and cooling control use.
Relay , SSR , 4~20mA , 0~20mA , 0~5V , 0~10V , 1~5V , 2~10V
Alarm 2 SPST type SPDT type SPST type SPDT type SPDT type
3A , 220V , electrical life:100,000 times or more (under rated load)
Not Available Available Available Available
Alarm 3 available SPST type SPST type SPST type SPST type
3A , 220V , electrical life:100,000 times or more (under rated load)
Heater Break Alarm Display range of heater current : 0.0~99.9A , Accuracy : 1%FS
(HBA) Included CT : SC-80-T
Alarm relay : AL1
Transmission Available for PV or SV transmission
4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V
Remote SV 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V
Communication Protocol : MODBUS RTU , MODBUS ASCII , TAIE
RS232 , RS485 , TTL
Baud rate: 2400 , 4800 , 9600 , 19200 , 38400 bps.
Data bits : 8 , Stop bit : 1 or 2bit , Odd or Even parity.
Water/Dust proof IP65

z Special control output (OUT1)


Model FY400 FY600 FY700 FY800 FY900
1 zero crossing Available Not available Available Not Available
control(1SSR) available
3 zero crossing Not available Available
control(3SSR)
Motor valve control Available
1 phase angle Not available Available
control(1SCR)
3 phase angle Not available Available
control(3SCR)

z Programmable RAMP/SOAK
Model PFY400 PFY600 PFY700 PFY800 PFY900
Programmable 2 patterns with 8 segments each.
RAMP/SOAK The 2 patterns can be linked together as 16 segments use.

5
3. Terminal arrangement
3.1 FY400 Terminals ( 48mm x 48mm , DIN 1/16 )
A.Power Supply

AC 85~265V
DC 15 ~50V(Option)

H.CT Input

11
CT
12

B.Control Output C.Input


mA,V RTD TC,mV
OUT1 OUT2
Relay SSR mA,V Relay SSR mA,V

D.Alarm
(Use OUT1 & OUT2)
(Option) AL 1 AL 2 (Proportional Motor
Valve Control)
OUT1 OUT1
2 13 11
(1Zero Cross (Proportional Motor AL 1
Control) Valve Control)
3 14 12
G1

K1 CLOSE E.Transmission F.Communication


TRS RS232 RS485 TTL
G2 OPEN RD Dx- RD 11
11 11
K2 COM SD Dx+ SD 12
12 12

SG 13 SG 13

6
3.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 )

A.Power Supply
1 11

2 12
AC 85~265V
DC 15 ~50V(Option) 3 13

4 14

5 15

6 16
H.CT Input
7 17

8 18 14

9 19 CT

10 20 15

B.Control Output C.Input


mA,V RTD TC,mV
OUT1 OUT2
17 17 17
Relay SSR mA,V Relay SSR mA,V
18 18 18
6
19 19 19
7
20 20 20

D.Alarm E.Transmission
AL 1 AL 2 AL 3 TRS
(Option)
6 12

OUT1 OUT1 13
7
(Proportional Motor (1Phase
Valve Control) Angle Control)
6 7 K2

7 CLOSE 8 G2 G.Communication F.Remote


8 OPEN 9 K1 RS232 RS485 TTL Remote SV
RD 14 Dx- 14 RD 14 14
9 10 G1
SD Dx+ SD 15
15 15 15
10 COM
SG 16 SG 16

7
3.3 FY700 Terminals ( 72mm x 72mm)

A.Power Supply
1 15 8

2 16 9
AC 85~265V
3 17 10
DC 15 ~50V(Option)
4 18 11 H.CT Input

5 19 12 15
6 20 13 CT

7 21 14 16

B.Control Output C.Input


mA,V RTD TC,mV
OUT1 OUT2
11 11 11
Relay SSR mA,V Relay SSR mA,V
12 12 12
5 3
13 13 13
6 4
14 14 14
7

D.Alarm E.Transmission
AL 1 AL 2 TRS
(Option) COM
3 8 18
OUT1 OUT1 OUT1
(Proportional Motor (1Zero Cross (1Phase Angle NO 19
Control) Control) 4 9
Valve Control)
3 15 G1 15 G1
NC 10
4 CLOSE 17 G2 16 K1
G.Communication F.Remote
5 OPEN 19 17 G2
RS232 RS485 TTL Remote SV
6 20 18 K2 RD 15 Dx- 15 RD 15 9
PROT

7 COM 20 SD Dx+ SD 16
16 16 10

21 SG 17 SG 17
PROT

8
3.4 FY800 Terminals ( 48mm x 96mm , DIN 1/8 )

A.Power Supply
1 11

2 12
AC 85~265V
DC 15 ~50V(Option) 3 13

4 14

5 15

6 16
H.CT Input
7 17

8 18 14

9 19 CT

10 20 15

B.Control Output C.Input


mA,V RTD TC,mV
OUT1 OUT2
17 17 17
Relay SSR mA,V Relay SSR mA,V
18 18 18
6
19 19 19
7
20 20 20

D.Alarm E.Transmission
AL 1 AL 2 AL 3 TRS
(Option)
6 12

OUT1 OUT1 13
7
(Proportional Motor (1Phase
Valve Control) Angle Control)
6 7 K2

7 CLOSE 8 G2 G.Communication F.Remote


8 OPEN 9 K1 RS232 RS485 TTL Remote SV
RD 14 Dx- 14 RD 14 14
9 10 G1
SD Dx+ SD 15
15 15 15
10 COM
SG 16 SG 16

9
3.5 FY900 Terminals ( 96mm x 96mm , DIN 1/4 )
A.Power Supply
1 21 31 11 E.Transmission
TRS
2 22 32 12
39
AC 85~265V
DC 15 ~50V(Option) 3 23 33 13
40
4 24 34 14

5 25 35 15

6 26 36 16

H.CT Input 7 27 37 17 F.Remote


Remote SV
14 8 28 38 18
14
CT 9 29 39 19

15 10 30 40 20 15

B.Control Output C.Input


OUT1 OUT1 mA,V RTD TC,mV
OUT1 Relay SSR mA,V (1Zero (3Zero 17 17 17
Cross Control) Cross Control)

31 G1 31 RG1 18 18 18

33 G2 33 RG2 19 19 19

39 35 TG1 20 20 20

OUT2 Relay SSR mA,V 40 D.Alarm


PROT 37 TG2
6
39 AL 1 AL 2 AL 3
7 6
40
PROT
OUT1 OUT1 OUT1 7
(Proportional Motor (1Phase (3Phase
Valve Control) Angle Control) Angle Control)
6 31 G1 31 G1
G.Communication
7 CLOSE 32 K1 32 K1 RS232 RS485 TTL
RD 14 Dx- 14 RD 14
8 OPEN 33 G2 33 G2
SD Dx+ SD 15
15 15
9 34 K2 34 K2
SG 16 SG 16
10 COM 35 35 G3
( Remote SV )
36 36 K3 RS232 RS485
PROT
RD 31 Dx- 31
39
SD Dx+
32 32
40
PROT
SG 33

10
4. External dimension and panel cutout
Unit
mm

44.5+0.5

50
70 44.5+0.5

FY400
OT1

400 OT2

AT

400
AL1

AL2

PRO
50
RESET

GOLINK

65

90.5+0.5

96

FY600 44.5+0.5
%
100
OUT1 OUT2
70
600
80

AL1

AL3 MAN
AL2 60

40
RESET 50
600 AT PRO
OUT1
20

0
AUTO

GOLINK
111

68.5+0.5

74

FY700
68.5+0.5
700 94

OUT1 OUT2 AT
700
AL1 AL2 AL3 MAN PRO
74
OUT1 %
0 20 40 60 80 100

RESET AUTO

GOLINK

89

44.5+0.5

50

800 90.5+0.5
FY800 OUT1 OUT2

AL2
800
AL3
AT

MAN
AL1

PRO 96
116

OUT1 %
0 20 40 60 80 100

AUTO

RESET

GOLINK

65

90.5+0.5

96

90.5+0.5
900 116

FY900 OUT1 OUT2 AT AL1


900 AL2 AL3 MAN PRO 96
OUT1 %
0 20 40 60 80 100

RESET AUTO

GOLINK
111

11
5. Parts description
GOLINK

FY800 FY700 / FY900


FY600 1 2 8 9 10 11 12 13 14 15
FY400
11 8 9 12 16 5 7
8
800
1 400
OT1

OT2

AT
9
10 600
OUT1 OUT2

AL1 AL2
%
100

80

60
9
8
800
10
11
1 900
2
900
AL1 RESET OUT1 OUT2 AT AL1

2 400 AL2

PRO
11
600
AL3 MAN
40

20 12 AL2 AL3 MAN PRO


15
RESET
12 AT PRO
0
AUTO
OUT1 % OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

13
OUT1
14 16
0 20 40 60 80 100
OUT1 %
GOLINK 15 GOLINK
0 20 40 60 80 100
16 AUTO

1 2 13 10 15 14 4 3 6 7
3 5 6 7 4
RESET AUTO
RESET

GOLINK
GOLINK
3 5 6
3 4 5 6 7

SYMBOL NAME FUNCTION


1 Measured value Displays PV or various parameter symbols
PV
(PV) display (Red)
SV
2 Set value Displays SV or various parameter set values
(SV) display (Green)
RESET
3 Set key Used for parameter calling up and set value
registration
AUTO
4 Auto/Manual key Switches between Auto(PID) output mode and
Manual output mode.
5 Shift key Shift digits when settings are changed
6 Down key Decrease numbers (-1000,-100,-10,-1)
*Program hold * Program holdProgrammable controller
7 Up key Decrease numbers (+1000,+100,+10,+1)
*Program run * Program runProgrammable controller
OUT1 8 OUT1 lamp Lights when OUT1 is activated (Green)
OUT2 9 OUT2 lamp Lights when OUT2 is activated (Green)
AT 10 Auto tuning lamp Lights when Auto tuning is activated (Orange)
AL1 11 Alarm 1 lamp Lights when Alarm 1 is activated (Red)
AL2 12 Alarm 2 lamp Lights when Alarm 2 is activated (Red)
AL3 13 Alarm 3 lamp Lights when Alarm 3 is activated (Red)
MAN 14 Manual output lamp Lights when manual output is activated
(Orange)
PRO
15 *Program running *Flashes when program is running
lamp Programmable controller
OUT1%
16 OUT% bar-graph Output% is displayed on 10-dot LED.
display

12
6. Operations
6.1 Power On
Controller will display as below

OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

OUT1 % OUT1 % OUT1 % OUT1 %


0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100

RESET AUTO RESET AUTO RESET AUTO RESET AUTO

GOLINK GOLINK GOLINK GOLINK

Display input type Display range Ready for use


displays will be lighted (K2) (0.0~400.0)

6.2 Change the Set Value (SV)


Change SV from 0.0 to 100.0

OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

OUT1 % OUT1 % OUT1 % OUT1 %


0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100

RESET AUTO RESET AUTO RESET AUTO RESET AUTO

GOLINK GOLINK GOLINK GOLINK

RESET
Press key. The SV Press key Press key Press key
number started to flash. to select the hundreds digit. to change the number to 1 to store the new
The flashing digit indicates set value.
which digit can be set.

6.3 Change the Alarm Value


Change AL1 value to 5.0 (AL1 active, if PV exceeds SV over 5.0)

OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

OUT1 % OUT1 % OUT1 % OUT1 %


0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100

RESET AUTO RESET AUTO RESET AUTO RESET AUTO

GOLINK GOLINK GOLINK GOLINK

RESET
Press key
Press key
RESET
Press key Press key store the new value
to display parameter AL1 to change AL1 value increase AL1 value of AL1

* The are total 16 alarm mode types, please referred with alarm mode in page 30

* To change alarm mode, press + key 5 seconds to enter Level 3 (Input


RESET

Level) and then change ALD1/ALD2/ALD3 value.

13
6.4 Autotuning (AT)
Use AT function to automatically calculate and set the optimize PID value for your system.

OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

OUT1 % OUT1 % OUT1 % OUT1 %


0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100

RESET AUTO RESET AUTO RESET AUTO RESET AUTO

GOLINK GOLINK GOLINK GOLINK

RESET
Press key Press key Press key Press key
RESET

to display parameter AT. to change AT setting change AT to YES Start auto tuning
(AT lamp will be
lighted on)
Autotuning
Autotuning
ATVL=20
ATVL=0 *Set ATVL to prevent overshoot occurred during
autotuning process.
RESET
To set ATVL ,press key 5 seconds to enter
(Overshoot )
Level 2 (PID Level) and then change the value.
PV
SV SV
SV - 20

PV

100% 100%
Output% ON OFF ON OFF Output% ON OFF ON OFF
0% 0%

ON / OFF Control PID Control ON / OFF Control PID Control


(Autotuning) (After Autotuning) (Autotuning) (After Autotuning)

Autotuning failure
Possible cause 1 ATVL is too big. (If not sureset ATVL=0)
Possible cause 2Calculation time is too long.
(Set PID parameter manually)

14
6.5 Programmable RAMP / SOAK (Only available for PFY model)

*For detail of the programmable instruction, please refer with page 25.

Assume the temperature profile is as below (use total 4 segments )


SV 200

120

RAMP SOAK RAMP SOAK

30 50 1 hour and TIME


1 hour
minutes minutes 20 minutes
Please operate conroller as following steps:

OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

OUT1 % OUT1 % OUT1 % OUT1 %


0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100

RESET AUTO RESET AUTO RESET AUTO RESET AUTO

GOLINK GOLINK GOLINK GOLINK

RESET
Press key Set SV_1 to 200.0 Set TM_1 to 01.00 Set OUT1 to 100.0
to display SV_1 (1 hour)

OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

OUT1 % OUT1 % OUT1 %


0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100

RESET AUTO RESET AUTO RESET AUTO

GOLINK GOLINK GOLINK

Set TM_2 to 00.30


Set SV_2 to 200.0 (30 minutes) Set OUT2 to 100.0

OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

OUT1 % OUT1 %
OUT1 %
0 20 40 60 80 100 0 20 40 60 80 100
0 20 40 60 80 100

RESET AUTO RESET AUTO RESET AUTO

GOLINK GOLINK GOLINK

Set TM_3 to 00.50


Set SV_3 to 120.0 (50 minutes) Set OUT3 to 100.0

OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

OUT1 % OUT1 % OUT1 %


OUT1 %
0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100
0 20 40 60 80 100

RESET AUTO RESET AUTO RESET AUTO


RESET AUTO

GOLINK GOLINK GOLINK GOLINK

Press key
Set SV_4 to 120.0 Set TM_4 to 01.20 Set OUT4 to 100.0 to run program
(1 hour and 20 minutes) (PRO LED start lighting)

15
7. Operation levels

7.1 Levels diagram

Level 1
(User Level)

LCK = 0000
RESET
Press RESET
Key 5 seconds Press Key+ 5 seconds

Level 2 Level 3
RESET (PID Level) (Input Level)
Press Press RESET
Key+ 5 seconds
Key 5 seconds
LCK = 1111
Press RESET Key + 5 seconds

* The controller returns to Level 1 if there


Level 4 is no key operation within 60 seconds.
(SET Level)
* In any Level, press keyAUTO

twice will return to Level 1.

RESET
Press Key+ 5 seconds

7.2 Lock function

To use lock function, please set parameter LCK in level 2.

LCK Levels entering available Parameters which can be


Level 1 Level 2 Level 3 Level 4 changed
(User) (PID) (Input) (SET)
------ All parameters
(Factory set value)
------ All parameters
------ ------ All parameters except level 3
------ ------ Parameters in level 1
------ ------ SV and LCK
------ ------ Only LCK

16
8. Parameters

8.1 Level 1 (User Level)

PV Process Value
SV Set Value
RESET

Output Limt
RESET

Autotuning
RESET

Alarm 1 set value


RESET

( ) Heater current display


HBA set value
RESET

Alarm 2 set value


RESET

Alarm 3 set value

17
8.2 LEVEL 2 (PID Level)

To enter level 2, press SET key 5 seconds in level 1

8.2.1 Level 2 parameters display / hiding condition


RESET RESET
1. Press key 5 seconds to enter level 2. 1. Press key 5 seconds to enter level 2.
2. Set LCK to 1111. 2. Set LCK to 1111.
3. Press RESET key and key 5 seconds, 3. Press RESET key and key 5 seconds,
to enter level 4 (Set level). to enter level 4 (Set level).
4. Set OUTY to 0 (Single output-P1) . 4. Set OUTY to 1 (Dual output - P1/P2) .

Single output - P1 Dual output - P1/P2

P10 P10 P10 P10


P10 P10
P20 P20 P20 P20

RESET RESET RESET RESET


RESET RESET

RESET RESET
RESET RESET RESET RESET

RESET RESET RESET


RESET RESET RESET

RESET RESET
RESET RESET RESET

RESET RESET RESET


RESET RESET

RESET RESET RESET


RESET RESET

RESET RESET
RESET
RESET RESET

RESET RESET RESET

RESET RESET RESET

RESET
RESET

RESET
RESET

RESET

RESET

18
8.2.2 Description of parameters

Proportional band 1 Range0.0~200.0%


(For output 1) ON/OFF control if set to 0 (0.0)
RESET

Integral time 1 Range0~3600 seconds


(For output 1) PD control if set to 0
RESET

Derivative time 1 Range0~900 seconds


(For output 1) PI control if set to 0
RESET

Reserved Reserved
RESET

Auto tuning offset value Range0~USPL


RESET

Range0~150 seconds
Output 1 cycle time Relay output : 10
Display
RESET Voltage pulse output : 1 , mA output: 0
If P1=0.0 Hysteresis for output 1
ON/OFF control Range0~1000
RESET

Proportional band 2
(For output 2) The same with P1
RESET

Integral time 2
The same with I1
(For output 2)
RESET
Display if output2 is provided

Derivative time 2
The same with D1
(For output 2)
RESET

Output 2 Cycle time The same with CYT1


Display RESET

If P2=0.0
Hysteresis for output 2
The same with HYS1
ON/OFF control
RESET

Control gap 1 Set point of output 1 (Heating side)


(For output 1) =SV - GAP1
RESET

Control gap 2
(For output 2) =SV + GAP2
RESET

Function lock

Return to P1

LCK Levels entering available Parameters which can be


Level 1 Level 2 Level 3 Level 4 changed
(User) (PID) (Input) (SET)
0000 ------ All parameters (default value)
1111 ------ All parameters
0100 ------ ------ All parameters except level 3
0110 ------ ------ Parameters in level 1
0001 ------ ------ SV and LCK
0101 ------ ------ Only LCK

19
8.3 LEVEL 3 (Input Level)
To enter level 3 , set LCK to 0000and then press key + Shift keys for 5 seconds.
RESET

Input type selection


RESET

Analog input low limit calibration


Range-1999 ~ 9999
(Used for mA and V input)
RESET

Analog input high limit calibration


Range0 ~ 9999
(Used for mA and V input)
RESET

Decimal point position


0000000.000.000.000
(Available for mA and V input)
RESET

Lower Set-Point Limit Scaling Low Limit


RESET

Upper Set-Point Limit Scaling High Limit


RESET

Remote input low limit calibration Range-1999 ~ 9999


RESET

Remote input high limit calibration Range0 ~ 9999


RESET

Range:00~19
Alarm mode of AL1 Refer to Alarm mode type
RESET

Range0~99 Min 59 Secs


Alarm time of AL1 0=Flicker Alarm99:59=Continued
RESET
Others=On delay time
(If ALD=07 , ALT means alarm on time)
Alarm mode of AL2 The same with ALD1
RESET

Alarm time of AL2 The same with ALT1


RESET

Alarm mode of AL3 The same with ALD1


RESET

Alarm time of AL3 The same with ALT1


RESET

Hysteresis of all Alarm Range0~1000


RESET

Output 1 low limit calibration Range0 ~ 9999


(Used for mA and V output)
RESET

Output 1 low limit calibration Range0 ~ 9999


(Used for mA and V output)
RESET

20
Output 2 low limit calibration
The same with CLO1
(Used for mA and V output)
RESET

Output 2 high limit calibration The same with CHO1


(Used for mA and V output)
RESET

Retransmission low limit calibration The same with CLO1


RESET

Retransmission high limit calibration The same with CHO1


RESET

Full run time of proportional motor


( Used for proportional motor valve Range5~200 seconds
RESET
control output)

Used for programmable controller 0=Not wait


to wait continued operation Others=Wait value
RESET

RESET
MODBUS RTU /
Communication Protocol Selection MODBUS ASCII /
TAIE
RESET

Communication Bits Configuration O_81 /O_82/E_81/


E_82
RESET

ID number Range0 ~ 255


RESET

Baudrate 2400 / 4800 / 9600 /


19200 / 38400 bps
RESET

SV compensation Range-1000~1000
RESET

PV compensation Range-100.0~500.0
RESET

Unit of PV & SV C() / F() / A(Analog)


RESET

PV will responese faster if


PV Filter
PVFT is smaller.
RESET

Reserved
RESET

Control mode Heat / Cool


RESET

Control algorithm PID / Fuzzy


RESET

Frequency 50 / 60HZ
RESET

Return to INP1

21
8.4 Level 4 (SET level)
To enter level 4, set LCK to 1111and then press key + Shift key 5 seconds.
RESET

RESET
Press Key

RESET
Press Key RESET RESET RESET RESET RESET

Remote SVOutput mode


Setting selection
Display/hiding Special functions
parameters

8.4.1 How to hide parameters (Use SET1~SET7)


0
H i de t hi s pa r a m e t er
PV
1
D isplay this param eter
SV

SET 1_ 1
SET 1_ 2
SET 1_ 3
SET 1_ 4
*For the description of Level 1 parameters, please refer with page 17.
*For the description of Level 3 parameters, please refer with page 20.
SET Display / hiding Level SET Display / hiding Level
1_ 1 Level 1 5_ 1 , Level 3
1_ 2 Level 1 5_ 2 , Level 3
1_ 3 Level 1 5_ 3 , , Level 3
1_ 4 Level 1 5_ 4 , , , Level 3
2_ 1 Level 1 6_ 1 Level 3
2_ 2 , , Level 3 6_ 2 Level 3
2_ 3 , Level 3 6_ 3 Level 3
2_ 4 , Level 3 6_ 4 Level 3
3_ 1 Level 3 7_ 1 Level 3
3_ 2 Level 3 7_ 2 Level 3
3_ 3 Level 3 7_ 3 Level 3
3_ 4 Level 3 7_ 4 Level 3
4_ 1 Level 3
4_ 2 Level 3
4_ 3 Level 3
4_ 4 , Level 3

22
8.4.2 Special functions (Use SET8 / SET9 / SET0)

SET 8 Remark
8_ 1 0 : Program not repeat
1 : Program repeat
8_ 2 0 : No power failure option Only available for
1 : With power failure option programmable
8_ 3 0 : Program starts from 0 controller
1 : Program starts from PV
8_ 4 0 : Reserved (Dont change it)

SET 9 Remark
9_ 1 0 : Reserved (Dont change it)
9_ 2 0 : Timer Unit = Hour : Minute Only available for
programmable
1 : Timer Unit = Minute : Second
controller
9_ 3 0 : Disable transmission Used for transmission
1 : SV Transmission output

9_ 4 0 : Disable transmission
1 : PV Transmission

SET 0 Remark
0_ 1 0 : TTL Communication (Slave) Used for TTL
1 : TTL Communication (Master) communication

0_ 2 0 : Hide parameter RATE


1 : Display parameter RATE AL3 will be replaced
by RATE
0_ 3 0 : Disable Remote SV function Used for Remote SV
1 : Enable Remote SV function function

0_ 4 0 : use output relay b contact when Used for 3 wire


motor valve closed proportional motor
1 : use output relay a contact when valve control
motor valve closed

23
Please don't operate SET 8_4otherwise the controller's process will be in confusion.

If SET8.4 is set to 1, the controller will enter into Single Display mode, the PV LED will
not display any values. The SV LED will display both the parameter value and the setting
value alternately as shown in the diagram below.

Displayed alternately
PV EMPTY

SV

To rectify the problem please press the SHIFT KEY and change the setting value to
0000.

8.4. 3 Remote SV type selection


INP2=0 None
INP2=1 10~50mV / 4~20mA / 1~5V / 2~10V
INP2=2 0~50mV / 0~20mA / 0~5V / 0~10V
INP2=4 CT input
Remote SV function is not available for programmable controller

8.4. 4 Output mode selection (Use OUTY)


OUTY=0 Single output (OUT1)
OUTY=1 Dual output (OUT1 / OUT2)
OUTY=2 Reserved
OUTY=3 3 wire proportional motor valve control
OUTY=4 1Phase angle control (1SCR)
OUTY=5 3Phase angle control (3SCR)

24
8.5 Program Level (Only displayed in programmable controller)
8.5.1 Description of parameters
LEVEL 1
RESET

Program Pattern Setting value of Seg.5


RESET
Range0~2 RESET

Program Segment display


Set time for Seg.5
( Pattern _ Segment )
RESET RESET

Program countdown display


Output Limit of Seg.5
Range0~99 hour 59 min
RESET RESET

Setting value of Seg.1


Setting value of Seg.6
RangeLSPL~USPL
RESET RESET

Set time for Seg.1


Set time for Seg.6
Range0~99 hour 59 min
RESET RESET

Output Limit of Seg.1


Range0~100% Output Limit of Seg.6
RESET
If OUT=0program will end. RESET

Setting value of Seg.2 Setting value of Seg.7


RESET RESET

Set time for Seg.2 Set time for Seg.7


RESET RESET

Output Limit of Seg.2 Output Limit of Seg.7


RESET RESET

Setting value of Seg.3 Setting value of Seg.8


RESET RESET

Set time for Seg.3 Set time for Seg.8


RESET RESET

Output Limit of Seg.3 Output Limit of Seg.8


RESET RESET

Setting value of Seg.4 Return LEVEL 1


RESET

Set time for Seg.4


RESET

Output Limit of Seg.4


RESET

25
8.5.2 Description of operation
1. There are 2 patterns can be usedeach pattern contains 8 segments.
2. Terminologies
Pattern A program consists of some steps.
Ramp statusThe status with changing SV.
Soak status The status with fixed SV.
3. Operating
I. "KEY" function (no changing parameter)
(RUN) Start program procedurePRO LED in panel start flicking.
(HOLD) Suspend program procedurePRO LED in panel will stop
flicker but still light on.
RESET
+ (JUMP) Jump to previous segment.
+ (RESET)Reset program procedurePRO LED in panel will off.
RESET

II. Alarm Function


ALD1 = 07(Segment end alarm)
AL1 = 2(It means when segment 2 end, AL1 will act)

ALT1 =00:10(Relay on time is 10 seconds).
In this casewhen program proceeds to segment 2 endthe relay of AL1 will
be on 10 seconds.
III. END function
The Controller doesnt have END order, so if program procedure is less than 8
segments, please set the last segments OUT to 0. Program will end in this
segment. Otherwiseit will proceed 8 or 16 segments.
IV. Linking Function
PTN=1 proceed pattern 1contains 8 segments.
PTN=2 proceed pattern 2contains 8 segments.
PTN=0 linking proceed pattern 1 and 2 totally 16 segments.
(Please set PTN1 and PTN2 at firstand then set PTN to 0)
V. Other function(refer to LEVEL 4)
SET 8_1=1 Program repeats.
SET 8_2=0 No power failure function.
SET 8_2=1 Enable power failure function.
(When power shut down and on againthe controller will start from the
segment which is near PV)
SET 8_3=0 Program starts from 0.
SET 8_3=1 Program starts from PV.

SET 9_2=0 Timer Unit = Hour : Minute


SET 9_2=1 Timer Unit = Minute : Second

26
9. Input type table (INP1 selection)
TYPE CODE RANGE
0.0 ~ 200.0 / 0.0 ~392.0
0.0 ~ 400.0 / 0.0 ~752.0
0 ~ 600 / 0 ~1112
K 0 ~ 800 / 0 ~1472
0 ~ 1000 / 0 ~1832
0 ~ 1200 / 0 ~2192
0.0 ~ 200.0 / 0.0 ~392.0
0.0 ~ 400.0 / 0.0 ~752.0
0 ~ 600 / 0 ~1112
J 0 ~ 800 / 0 ~1472
0 ~ 1000 / 0 ~1832
0 ~ 1200 / 0 ~2192
0 ~ 1600 / 0 ~2912
R 0 ~ 1769 / 0 ~3216
0 ~ 1600 / 0 ~2912
S 0 ~ 1769 / 0 ~3216
B 0 ~ 1820 / 0 ~3308
0 ~ 800 / 0 ~1472
E 0 ~ 900 / 0 ~1652
0 ~ 1200 / 0 ~2192
N 0 ~ 1300 / 0 ~2372
-199.9 ~ 400.0 /-199.9 ~752.0
T -199.9 ~ 200.0 / -199.9 ~392.0
0.0 ~ 350.0 / 0.0 ~662.0
0 ~ 2000 / 0 ~3632
W5Re/W26Re 0 ~ 2320 / 0 ~4208
0 ~ 1300 / 0 ~2372
PL 0 ~ 1390 / 0 ~2534
-199.9 ~ 600.0 / -199.9 ~999.9
U -199.9 ~ 200.0 / -199.9 ~392.0
0.0 ~ 400.0 / 0.0 ~752.0
0 ~ 400 / 0 ~752
L 0 ~ 800 / 0 ~1472

27
TYPE CODE RANGE
-199.9 ~ 600.0 / -199.9 ~999.9
JIS -199.9 ~ 400.0 / -199.9 ~752.0
-199.9 ~ 200.0 / -199.9 ~392.0
PT100 0 ~ 200 / 0 ~392
0 ~ 400 / 0 ~752
0 ~ 600 / 0 ~1112
-199.9 ~ 600.0 / -199.9 ~999.9
DIN -199.9 ~ 400.0 / -199.9 ~752.0
-199.9 ~ 200.0 / -199.9 ~392.0
PT100 0 ~ 200 / 0 ~392
0 ~ 400 / 0 ~752
0 ~ 600 / 0 ~1112
-199.9 ~ 600.0 / -199.9 ~999.9
JIS -199.9 ~ 400.0 / -199.9 ~752.0
-199.9 ~ 200.0 / -199.9 ~392.0
PT50 0 ~ 200 / 0 ~392
0 ~ 400 / 0 ~752
0 ~ 600 / 0 ~1112
AN1 -10 ~ 10mV / -1999~9999
AN2 0 ~ 10mV / -1999~9999
AN3 0 ~ 20mV / -1999~9999
AN4 0 ~ 50mV / -1999~9999
AN5 10 ~ 50mV /-1999~9999
The initial setting in factory is K2.

28
10. Alarm
10.1 Alarm time (ALT1/ALT2/ALT3)
ALT1=0 Flicker alarm
ALT1=99.59 Continued alarm
ALT1=00.01 ~ 99.58 Alarm on delay time

10.2 SETA *SETA is in Level 3 (Input level)

}
If SETA_1=1AL1 relay will be action reversely When "b" contact
If SETA_2=1AL2 relay will be action reversely (normal close) is
If SETA_3=1AL3 relay will be action reversely needed

If SETA_4=0 program run alarm


If SETA_4=1program end alarm } programmable
Only available for
controller

10.3 Alarm mode (ALD1 / ALD2 / ALD3) ( :SV :Alarm set value)
Deviation high alarm Process low alarm
with hold action* with hold action*
01 OFF ON 06 ON OFF
HIGH PV PV
LOW HIGH

Deviation high alarm Process low alarm


11 OFF ON 16 ON OFF
PV PV
HIGH LOW HIGH

Deviation low alarm Segment End alarm


with hold action* (Only for Programmable controller)
02 ON OFF (1) ALD1~3 , set 07
PV (2) ALD1~3=Alarm Segment
HIGH 07 (3) ALT1~3 defines as follows:
0 =flicker alarm
99.59 =continued alarm
Deviation low alarm others =alarm ON time
12 ON OFF Program Run alarm
PV
HIGH (Only for Programmable controller)
17 Run Stop
Deviation high/low alarm
with hold action* ON OFF
AL
03 ON OFF ON
PV System failed alarm* (ON)
LOW HIGH
08 Normal Failed
Deviation high/low alarm OFF ON
AL
13 ON OFF ON
LOW HIGH
PV System failed alarm* (OFF)
18 Normal Failed
Band alarm ON OFF
04 AL
14 OFF ON OFF
PV Heater Break Alarm
LOW HIGH
09 (HBA)
Process high alarm Please refer with HBA function
with hold action* description in page 31.
05 OFF ON 00
LOW HIGH
PV
10 No alarm

Process high alarm *Hold action:


When Hold action is ON, the alarm action is suppressed at start-up
15 OFF ON
PV until the measured value (PV) enters the non-alarm range.
LOW HIGH
*System failed:
It means that the controller display error message with one of the
parameter symbol UUU1 or NNN1 or CJCE
29
11. Heater Break Alarm (HBA)

11.1 HBA Wiring Example

AL1
25.0 (CT Input)

(HBA Relay)
OUT1 OUT2 AT AL1
10.0
AL2 AL3 MAN PRO

OUT1 %
0 20 40 60 80 100

RESET AUTO
(Sensor Input)
GOLINK

OUT1

+ -
SSR

Sensor
AC POWER

Heater

CT

11.2 HBA Function Description


HBA function detects the AC current flowing through the heater by a Current Transformer

(CT), and compares the CT input value and HBA set value. When OUT1 is ON and CT

input value is less than HBA set value during 5 seconds , AL1 is activated. Otherwise, AL1

is not activated.

The AC current flowing through heater can also be monitored in HBA setting mode.

30
11.3 HBA setting procedure

25.0 RESET
0UTL AT RESET
2.7 Press Key 100.0 Press
RESET
Key no Press Key
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

OUT1 % OUT1 % OUT1 %


0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 60 80 100

RESET AUTO RESET AUTO RESET AUTO

GOLINK GOLINK GOLINK

(HBA Setting Mode)

Heater Current
HBA Set Value c 0.0 To select c 0.0 To adjust c 0.0
0.0 HBA set value 0.0 HBA set value 7.0
RESET OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO

Press Key OUT1


0 20 40 60 80 100
%

Press Key
OUT1
0 20 40 60 80
%
100 Press or Key OUT1
0 20 40 60 80 100
%

RESET AUTO RESET AUTO RESET AUTO

GOLINK GOLINK GOLINK

Means current

Save the new


HBA set value c 0.0
Press
RESET
Key OUT1 OUT2 AT AL1
0.0
AL2 AL3 MAN PRO

OUT1 %
0 20 40 60 80 100

RESET AUTO

GOLINK

11.4 Parameters for HBA function


Name Value Operation Level
AL1 HBA Set Value Level 1

ALD1 9 Level 3

SET0 0100 Level 4

INP2 4 Level 4

How to enter Level 3Set parameter LCKto 0000 in Level 2 , and then press
both the key + key for 5 seconds to enter the
RESET
operation Level 3.

How to enter Level 4Set the parameter LCK to be 1111 in Level 2 ,


and press both the RESET
key + key for 5 sec. to enter the operation Level 4.

11.5 Activated conditions of HBA


1. OUT1 is ON
2. Heater current is less the HBA set value
3. Condition1 and 2 are continued for more than 5 seconds

AL1 will be activated, if condition 1 & 2 & 3 are all true.

11.6 Remarks
Available output(OUT1) type for HBA
I. Relay
II. Voltage pulse (SSR drive)
Since the HBA function uses AL1 as alarm relay, pls set temperature alarms by
the AL2 or AL3.

31
12. Error codes

DISPLAY DESCRIPTION
Open circuit of main control sensor.(INP1)
A/D convert failed.
Cold junction compensation failed.
Open circuit of sub control sensor.(Remote SV)
PV exceeds USPL.
PV under LSPL.
Input signal of sub control exceeds the upper limit.
(Remote SV)
Input signal of sub control under the lower limit.
(Remote SV)
RAM failed.
Interface failed.
Auto tuning failed.

NOTEIf the marked error comes upthe controller needs to be repaired.


Please send it to the nearest sales office or retail dealer.

32
13. Modify input type (TC RTD)
If the controller needs to modify input type from TC or mV to RTD please make PAD
short on the back side of PC board as following diagram and change input selection(INP1).
On the contrarymodify from RTD to TC or mVmake PAD open.

96x96,48x96,96x48(mm)
RTD : Short pads TC or mV : Open pads

72x72(mm)
RTD : Short pads TC or mV : Open pads

48x48(mm)
RTD : Short pads TC or mV : Open pads

33
14. Modify input type : Linear Input (mA ,V)

14.1 Hardware
969648969648 7272 4848
INPUT ( + ) PIN 17 PIN 11 PIN 7
INPUT ( - ) PIN 20 PIN 14 PIN 10
0~20mA (INP1=AN4)(R3 use 100R5 use 2.4 S3S5 SHORT)
4~20mA (INP1=AN5)(R3 use 100R5 use 2.4 S3S5 SHORT)
0 ~ 1V (INP1=AN4)(R1 use 2KR4 use 100S1S4 SHORT)
0 ~ 5V (INP1=AN4)(R2 use 10KR4 use 100S2S4 SHORT)
1 ~ 5V (INP1=AN5)(R2 use 10KR4 use 100S2S4 SHORT)
0 ~ 10V (INP1=AN4)(R3 use 22KR4 use 100S3S4 SHORT)
2 ~ 10V (INP1=AN5)(R3 use 22KR4 use 100S3S4 SHORT)
969648969648 969648969648
( PC Board ) ( PC Board )

FRONT BACK
R1
R4 R2 S1
S2 S4
R5 R3
S3 S5
20 19 ................ 11 11 ............ 19 20

7272 7272
( PC Board ) ( PC Board )

FRONT BACK
R1
S1
R4 R2 S2 S4
R5 R3 S3 S5

14 13 .... 8 8 .... 13 14

4848 4848
( PC Board ) ( PC Board )

FRONT BACK
R1
S1
R4 R2 S2 S4
R5 R3 S3 S5

10 9 .... 6 6 .. 9 10

34
14.2 Calibration
To display ANL1 &
SET 2.2 = 1 ANH1

ANL1=0
ANH1=5000 at INPUT Level
LSPL=0
USPL=5000
Return User Level to view
the changing of PV
Inputs 4mA

Adjusts "ANL1" until PV Display = 0

Inputs 20mA

Adjusts "ANH1" until PV Display = 5000

Inputs 4mA to CHECK LOW


Inputs 20mA to CHECK HIGH

NO
OK ?

YES

Set the range you want


LOW =LSPL HIGH =USPL

ExLow = -20.0High = 50.0


SET LSPL = -20.0USPL = 50.0DP000.0

35
15. Modify input type : Linear Input (mA ,V)
It just needs to change a module at the same position
and modify parameter CYT1 in LEVEL 2 .
Relay: CYT1=10, Voltage pulse: CYT1=1, 4~20mA:CYT1=0

16. Modify output mode: OUT1/ALARM, OUT1/OUT2

OUT1 / ALARM OUT1 /OUT2

969648969648 969648969648
( CPU Board ) ( CPU Board )

PAD of OUT2
PAD of OUT2OPEN
SHORT
PAD of AL3SHORT
PAD of AL3OPEN

11 12 13 14 15 16 17 18 19 20 11 12 13 14 15 16 17 18 19 20

7272 7272
( CPU Board ) ( CPU Board )

PAD of OUT2 PAD of OUT2


OPEN SHORT

PAD AL1 PAD of AL1


SHORT OPEN

8 9 10 11 12 13 14 8 9 10 11 12 13 14

4848 4848
( CPU Board ) ( CPU Board )

PAD of OUT2 PAD of OUT2


OPEN SHORT

PAD of AL1
PAD of AL1
SHORT
OPEN

6 7 8 9 10 6 7 8 9 10

36
17. Applications
17.1 RAMP & SOAK
z RAMP
I. SET2.1=1To display AL3
II. SET4.1=1To display ALD3
III. ALD3=9Open RAMP option
IV. Then, AL3 will not display. It was replaced by RAMP.

RAMP Range00.00 ~ 99.99(/ min)


(If RAMP is not usedplease set
ALD3 to 0)
0 0.0 0
z SOAK
I. ALD1 / ALD2=19 To use Sock Timer.
II. AL1 / AL2 will display as below:

AL1
Range00.00 ~ 99.59(Hour.Minute)
00.00
z Example
SV=100RAMP=10.00 (/min)AL1=00.10 minPV=25


Time on Time up
if PV > = SV(100) AL1 on

100
AL1 00.01 Sock Timer
00.10 00.10 counts

1sec.

SV=SV+RAMP

PV=25 SV=PV (When start RAMP function)


Power on 5 seccons(Start RAMP function)

37
17.2 TTL CommunicationSV output and RATE function
z Open RATE function (use for slave controller)
Display AL3 SET2.1=1
Display ALD3SET4.1=1
Display RATE(AL3 will be replaced) SET0.2=1
Set ALD3 to 0. (In Level 3)
Slave SV = (RATE9999)master SV

z Example

Connection Diagram
RD

RD
SD

SG

SG

SG
PFY900 FY900 FY900
Master Slave 1 Slave 2
SV OUT (SET0.1=1) IDNO=1 (SET5.4=1) IDNO=1 (SET5.4=1)
IDNO=0 (SET5.4=1) BAUD=2400 BAUD=2400
BAUD=2400(SET5.4=1) (SET5.4=1) (SET5.4=1)
open RATE function open RATE function

Time Chart

Master Slave 1 Slave 2


1000
900 800
SV SV SV

Time Time 1 hour Time


1 hour 1 hour

SV_1=1000 RATE = 9000 RATE =8000


TM_1=01:00 SV=900 SV=800
OUT_1=100%

( Three controllers reach to the max value at the same time )

38
17.3 1 Phase angle control (By SCR module)

z Available ModelsFY900 / PFY900FY700 / PFY700


z OUT1: 1SCR
z Parameter setting OUTY=4
CLO1=0CHO1=4500 if use for resistance load
CLO1=0CHO1=4000 if use for inductor load

S R

FAST
FUSE CONTROLLER
K2
G1
G2
SCR
Module K1

G1
G2
K1

Short K2

PROT

U V

LOAD
** Controller source phase must be same as load source phase

39
17.4 1 Phase angle control (By TRIAC)

z Available ModelsFY900 / PFY900FY700 / PFY700


z OUT1: 1SCR
z Parameter setting OUTY=4
CLO1=0CHO1=4500 if use for resistance load
CLO1=0CHO1=4000 if use for inductor load

S R

FAST
FUSE CONTROLLER

G1
T2
TRIAC
K1
Module

G1
G2
T1

K2

Short

PROT

U V

LOAD

** Controller source phase must be same as load source phase

U V
1/2W
100 0.1uf/630V
A
C

40
17.5 3 Phase angle control (By DIODE/SCR module)

z Available ModelsFY900 / PFY900


z OUT1: 3SCR
z Parameter setting OUTY=5
CLO1=0CHO1=4500 only if use for resistance load
CLO1=0CHO1=4000 if use for inductor load

R S T
CONTROLLER

FAST G1
FUSE
K1
K1 K2 K3 DIODE/SCR
G1 G2 G3 Module G2

K2

G3

K3

U V W

PROT
Short

3 LOAD

41
17.6 1Zero crossing control (By SCR module)

z Available Models FY900 / PFY900FY700 / PFY700


FY400 / PFY400
z OUT1: 1SSR
z Parameter setting OUTY=0
CYT1=1

R S

FAST
FUSE CONTROLLER

G1
G1
SCR
Module

G2
G2

Short

PROT

U V

TIME CHART:

OFF
ON

CYCLE TIME = 200 mSEC.

42
17.7 1Zero crossing control (By TRIAC)

z Available Models FY900 / PFY900FY700 / PFY700


FY400 / PFY400
z OUT1: 1SSR
z Data Change OUTY=0
CYT1=1

S R

Fast Fuse Controller

T2
G1

TRIAC

T1
G1 G2

Short

PROT
U V
Load

43
17.8 3Zero crossing control (By SCR module)

z Available ModelsFY900 / PFY900


z OUT1: 3SSR
z Data Change OUTY=0
CYT1=1

R S T CONTROLLER

FAST RG 1
FUSE

SCR RG 2
Module
RG 1 TG 1
TG 1
RG 2 TG 2

TG 2

U V W
WE CAN SUPPLY
HEATER SINK

PROT
Short

TIME CHART:

OFF
ON

CYCLE TIME = 200 mSEC.

44
17.9 3Zero crossing control (By TRIAC)

z Available ModelsFY900 / PFY900


z OUT1: 3SSR
z Data Change OUTY=0
CYT1=1

R S T Controller

(RG 1)
Fast Fuse

T2 T2
(RG 1) (TG 1) (RG 2)

(RG 2) (TG 2) (TG 1)


T1 G1 T1 G1

(TG 2)

U V W
Short

PROT

45
17.10 3 wires proportional motor valve control

z Available Models FY900 / PFY900FY700 / PFY700


FY800 / PFY800FY600 / PFY600
FY400 / PFY400
z Data Change OUTY=3
CYT1=1 ~ 100sec.
(Manufacturing default setting 5 seconds.)
RUCY=5 ~ 200 seconds.
1. CYT1 is the cycle time of Open / Close
2. RUCY is the 0 ~ 100% running time of motor valve

MOTOR VALVE

COM
R CONTROLLER

CLOSE OUT2
Relay
CLOSE

OPEN
OPEN
COM OUT1
Relay

46
17.11 Wiring diagram of PC communication
RS232 Connection Diagram
COM PORT :
9PIN ( DTE ) Controller
Pin 3 (T)
RD

Pin 2 (R)
SD

Pin 5 (G)
SG

PC

COM PORT :
25PIN ( DTE ) Controller
Pin 2 (T)
RD

Pin 3 (R) SD

Pin 7 (G) SG

PC

NOTE:

1.The length of cable be connected between controller and PC can't exceed 15 meter.

2.One Com Port can only be connected to one controller.


If more than one controller is connected to one Com Portcommunication will be failed.

3.Ensure that the controller's IDNO and BAUD settings are the same with PC software's settings.

4.For the software communication format please refer to communication manual.

RS485 Connection Diagram

Converter Cable Controller


Com Port

DCE DX -

(Cable) 1 (T+) DX +
2 (T-)
TxON 3 (R-)
PC RxO 4 (R+)
N

NOTE:
1.The length of cable be connected between Converter and Controller can't exceed 1.2 KM.
Suggestion:choose "Shielded Cable".

2.One Com Port can be connected up to a maximum of 30 Controllers.

3.Ensure that the Controller's IDNO and BAUD settings are the same with PC software's settings.

4.For the software communication format ,please refer to communication manual.

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