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Operation Manual
800
800
900
700 OUT1 OUT2
AL2 AL3
AT
MAN
AL1
400
OT1
OT2
AT
OUT1 OUT2 AT
700
AL1 AL2 AL3 MAN PRO
OUT1
0 20 40 60 80
%
100
OUT1
0 20 40 60 80 100
%
600
OUT1 OUT2
AL1 AL2
100
80
60
AL1 AUTO RESET AUTO RESET
400 AL2
PRO
OUT1
0 20 40 60 80 100
%
RESET 600
AL3 MAN
AT PRO
40
20
AUTO
RESET AUTO 0
RESET OUT1
NOVEMBER, 2005
FY_OPER_EN_V4
CONTENT
1 Notice before start- up Page 3
2 Specifications Page 4
3 Terminal arrangement
3.1 FY400 Terminals Page 6
3.2 FY600 Terminals Page 7
3.3 FY700 Terminals Page 8
3.4 FY800 Terminals Page 9
3.5 FY900 Terminals Page 10
4 External dimension and panel cutout Page 11
5 Parts description Page 12
6 Operations
6.1 Power On .. Page 13
6.2 Change the Set Value (SV) Page 13
6.3 Change The Alarm Value Page 13
6.4 Autotuning (AT) .. Page 14
6.5 Programmable RAMP / SOAK .. Page 15
7 Operation levels
7.1 Levels diagram . Page 16
7.2 Lock function .... Page 16
8 Parameters
8.1 Level 1 (User Level) Page 17
8.2 Level 2 (PID Level)
8.2.1 Level 2 parameters display / hiding condition..... Page 18
8.2.2 Description of parameters Page 19
8.3 Level 3 (Input Level) Page 20
8.4 Level 4 (SET Level)
8.4.1 How to hide parameters (Use SET1~SET7) Page 22
8.4.2 Special functions (Use SET8 / SET9 / SET0).. Page 23
8.4.3 Remote SV type selection Page 24
8.4.4 Output mode selection (Use OUTY) Page 24
8.5 Program Level
8.5.1 Description of parameters Page 25
8.5.2 Description of operation Page 26
9 Input type table Page 27
10 Alarm
10.1 Alarm time Page 29
10.2 SETA Page 29
10.3 Alarm mode Page 30
1
11 Heater Break Alarm(HBA) Page 31
12 Error codes Page 32
13 Modify input type: TC, RTD Page 33
14 Modify input type: Linear Input (mA ,V)
14.1 Hardware Page 34
14.2 Calibration Page 35
15 Modify output type: Relay, SSR, 4~20mA Page 36
16 Modify output mode: OUT1/ALARM, OUT1/OUT2 Page 36
17 Applications
17.1 RAMP & SOAK .. Page 37
17.2 TTL CommunicationSV output and RATE function Page 38
17.3 1 Phase angle control (By SCR module) Page 39
17.4 1Phase angle control (By TRIAC) ... Page 40
17.5 3Phase angle control ( By DIODE/SCR module).. Page 41
17.6 1Zero crossing control (By SCR Module) .. Page 42
17.7 1Zero crossing control (By TRIAC) . Page 43
17.8 3Zero crossing control (By SCR module) Page 44
17.9 3Zero crossing control (By TRIAC) Page 45
17.10 3 wires proportional motor valve control .. Page 46
17.11 Wiring diagram of PC Communication . Page 47
2
1. Notice before start-up
FY series controller has got the CE approvals as below:
LDV D/N EN61010-1
EMC EN 55 022 1994 /A11995/ A21997
EN 61 000-3-2 1995 / -3-3 1995
EN 61 000-4-2 1995 / -4-3 1996 / -4-5 1995 / -4-6
1996 / -4-8 1993 / -4-111996/ EN 50 204 1995
Please confirm the specification of controller is to totally with your requirement before
using it, also read this manual in detail.
Danger
1. Danger! Electric Shock!
DON'T touch AC power wiring terminals when controller has been
powered!
Keep the power off until all of the wirings are completed!
Warning
1. Please confirm the AC power wiring to controller is correct, otherwise it would be
caused aggravated damage on controller. ( FY400 connecting with Pin 1 and 6,
FY600/700/800/900 with Pin 1 and 2).
2. Be sure to use the rated power supply (AC85~265V or DC24V), otherwise it would be
caused aggravated damage on controller.
3. Please confirm wires are connected with correct terminal (Input, Output).
4. Use M3 screw-compatible crimp-on terminals with an insulation sleeve, as shown
below
3.2mm 3.2mm
3
1. Specifications
z Standard spec.
Model FY400 FY600 FY700 FY800 FY900
Dimension 48X48mm 96X48mm 72X72mm 48X96mm 96X96mm
Supply voltage AC 85~265VDC 15~50V (Option)
Frequency 50 / 60 HZ
Power approx 3VA approx 4VA approx 3VA approx 4VA approx 4VA
consumption
Accuracy 0.2 % FS 1digit
Sample time 250ms
TC K , J , R , S , B , E , N , T , W5Re/W26Re , PLII , U , L
RTD PT100,JPT100,JPT50
Input
mA dc 4~20mA ,0~20mA
mV / V dc 0~1V,0~5V,0~10V,1~5V,2~10V
-10~10mV,0~10mV,0~20mV,0~50mV,10~50mV
Decimal point 0000 , 000.0 , 00.00 , 0.000
position Available for linear input (mA / mV / V)
Relay SPST type SPDT type SPST type SPDT type SPDT type
3A , 220V , electrical life:100,000 times or more (under rated load)
Output 1
Voltage pulse For SSR drive. ON : 24V , OFF : 0V , max load current : 20mA
mA dc 4~20mA, 0~20mA. Maximum load resistance:560
Voltage dc 0~5V , 0~10V , 1~5V , 2~10V . Max load current:20mA
Alarm 1 3A , 220V , electrical life:100,000 times or more (under rated load)
Control algorithm PIDPIPDPON / OFF(P=0)FUZZY
PID range P: 0.0 ~ 200.0 %I: 0~3600sD: 0~900s
Isolation Output terminals(control output , alarm , transmission) and input
terminals are isolated separately
Isolated resistance 10M or more between input and case (ground) at DC 500 V
10M or more between output and case (ground) at DC 500 V
Dielectric strength 1000V AC for 1 minute between input terminal and case (ground)
1500V AC for 1 minute between output terminal and case (ground)
Operating 0~50
temperature
Humidity range 20~90%RH
Weight 150g 225g 225g 225g 300g
Display Height PV:7mm PV:7mm PV:14mm PV:7mm PV:14mm
SV:7mm SV:7mm SV:10mm SV:7mm SV:10mm
4
z Optional Spec.
Model FY400 FY600 FY700 FY800 FY900
Output 2 For heating and cooling control use.
Relay , SSR , 4~20mA , 0~20mA , 0~5V , 0~10V , 1~5V , 2~10V
Alarm 2 SPST type SPDT type SPST type SPDT type SPDT type
3A , 220V , electrical life:100,000 times or more (under rated load)
Not Available Available Available Available
Alarm 3 available SPST type SPST type SPST type SPST type
3A , 220V , electrical life:100,000 times or more (under rated load)
Heater Break Alarm Display range of heater current : 0.0~99.9A , Accuracy : 1%FS
(HBA) Included CT : SC-80-T
Alarm relay : AL1
Transmission Available for PV or SV transmission
4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V
Remote SV 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V
Communication Protocol : MODBUS RTU , MODBUS ASCII , TAIE
RS232 , RS485 , TTL
Baud rate: 2400 , 4800 , 9600 , 19200 , 38400 bps.
Data bits : 8 , Stop bit : 1 or 2bit , Odd or Even parity.
Water/Dust proof IP65
z Programmable RAMP/SOAK
Model PFY400 PFY600 PFY700 PFY800 PFY900
Programmable 2 patterns with 8 segments each.
RAMP/SOAK The 2 patterns can be linked together as 16 segments use.
5
3. Terminal arrangement
3.1 FY400 Terminals ( 48mm x 48mm , DIN 1/16 )
A.Power Supply
AC 85~265V
DC 15 ~50V(Option)
H.CT Input
11
CT
12
D.Alarm
(Use OUT1 & OUT2)
(Option) AL 1 AL 2 (Proportional Motor
Valve Control)
OUT1 OUT1
2 13 11
(1Zero Cross (Proportional Motor AL 1
Control) Valve Control)
3 14 12
G1
SG 13 SG 13
6
3.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 )
A.Power Supply
1 11
2 12
AC 85~265V
DC 15 ~50V(Option) 3 13
4 14
5 15
6 16
H.CT Input
7 17
8 18 14
9 19 CT
10 20 15
D.Alarm E.Transmission
AL 1 AL 2 AL 3 TRS
(Option)
6 12
OUT1 OUT1 13
7
(Proportional Motor (1Phase
Valve Control) Angle Control)
6 7 K2
7
3.3 FY700 Terminals ( 72mm x 72mm)
A.Power Supply
1 15 8
2 16 9
AC 85~265V
3 17 10
DC 15 ~50V(Option)
4 18 11 H.CT Input
5 19 12 15
6 20 13 CT
7 21 14 16
D.Alarm E.Transmission
AL 1 AL 2 TRS
(Option) COM
3 8 18
OUT1 OUT1 OUT1
(Proportional Motor (1Zero Cross (1Phase Angle NO 19
Control) Control) 4 9
Valve Control)
3 15 G1 15 G1
NC 10
4 CLOSE 17 G2 16 K1
G.Communication F.Remote
5 OPEN 19 17 G2
RS232 RS485 TTL Remote SV
6 20 18 K2 RD 15 Dx- 15 RD 15 9
PROT
7 COM 20 SD Dx+ SD 16
16 16 10
21 SG 17 SG 17
PROT
8
3.4 FY800 Terminals ( 48mm x 96mm , DIN 1/8 )
A.Power Supply
1 11
2 12
AC 85~265V
DC 15 ~50V(Option) 3 13
4 14
5 15
6 16
H.CT Input
7 17
8 18 14
9 19 CT
10 20 15
D.Alarm E.Transmission
AL 1 AL 2 AL 3 TRS
(Option)
6 12
OUT1 OUT1 13
7
(Proportional Motor (1Phase
Valve Control) Angle Control)
6 7 K2
9
3.5 FY900 Terminals ( 96mm x 96mm , DIN 1/4 )
A.Power Supply
1 21 31 11 E.Transmission
TRS
2 22 32 12
39
AC 85~265V
DC 15 ~50V(Option) 3 23 33 13
40
4 24 34 14
5 25 35 15
6 26 36 16
15 10 30 40 20 15
31 G1 31 RG1 18 18 18
33 G2 33 RG2 19 19 19
39 35 TG1 20 20 20
10
4. External dimension and panel cutout
Unit
mm
44.5+0.5
50
70 44.5+0.5
FY400
OT1
400 OT2
AT
400
AL1
AL2
PRO
50
RESET
GOLINK
65
90.5+0.5
96
FY600 44.5+0.5
%
100
OUT1 OUT2
70
600
80
AL1
AL3 MAN
AL2 60
40
RESET 50
600 AT PRO
OUT1
20
0
AUTO
GOLINK
111
68.5+0.5
74
FY700
68.5+0.5
700 94
OUT1 OUT2 AT
700
AL1 AL2 AL3 MAN PRO
74
OUT1 %
0 20 40 60 80 100
RESET AUTO
GOLINK
89
44.5+0.5
50
800 90.5+0.5
FY800 OUT1 OUT2
AL2
800
AL3
AT
MAN
AL1
PRO 96
116
OUT1 %
0 20 40 60 80 100
AUTO
RESET
GOLINK
65
90.5+0.5
96
90.5+0.5
900 116
RESET AUTO
GOLINK
111
11
5. Parts description
GOLINK
OT2
AT
9
10 600
OUT1 OUT2
AL1 AL2
%
100
80
60
9
8
800
10
11
1 900
2
900
AL1 RESET OUT1 OUT2 AT AL1
2 400 AL2
PRO
11
600
AL3 MAN
40
13
OUT1
14 16
0 20 40 60 80 100
OUT1 %
GOLINK 15 GOLINK
0 20 40 60 80 100
16 AUTO
1 2 13 10 15 14 4 3 6 7
3 5 6 7 4
RESET AUTO
RESET
GOLINK
GOLINK
3 5 6
3 4 5 6 7
12
6. Operations
6.1 Power On
Controller will display as below
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
RESET
Press key. The SV Press key Press key Press key
number started to flash. to select the hundreds digit. to change the number to 1 to store the new
The flashing digit indicates set value.
which digit can be set.
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
RESET
Press key
Press key
RESET
Press key Press key store the new value
to display parameter AL1 to change AL1 value increase AL1 value of AL1
* The are total 16 alarm mode types, please referred with alarm mode in page 30
13
6.4 Autotuning (AT)
Use AT function to automatically calculate and set the optimize PID value for your system.
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
RESET
Press key Press key Press key Press key
RESET
to display parameter AT. to change AT setting change AT to YES Start auto tuning
(AT lamp will be
lighted on)
Autotuning
Autotuning
ATVL=20
ATVL=0 *Set ATVL to prevent overshoot occurred during
autotuning process.
RESET
To set ATVL ,press key 5 seconds to enter
(Overshoot )
Level 2 (PID Level) and then change the value.
PV
SV SV
SV - 20
PV
100% 100%
Output% ON OFF ON OFF Output% ON OFF ON OFF
0% 0%
Autotuning failure
Possible cause 1 ATVL is too big. (If not sureset ATVL=0)
Possible cause 2Calculation time is too long.
(Set PID parameter manually)
14
6.5 Programmable RAMP / SOAK (Only available for PFY model)
*For detail of the programmable instruction, please refer with page 25.
120
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
RESET
Press key Set SV_1 to 200.0 Set TM_1 to 01.00 Set OUT1 to 100.0
to display SV_1 (1 hour)
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
OUT1 % OUT1 %
OUT1 %
0 20 40 60 80 100 0 20 40 60 80 100
0 20 40 60 80 100
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
Press key
Set SV_4 to 120.0 Set TM_4 to 01.20 Set OUT4 to 100.0 to run program
(1 hour and 20 minutes) (PRO LED start lighting)
15
7. Operation levels
Level 1
(User Level)
LCK = 0000
RESET
Press RESET
Key 5 seconds Press Key+ 5 seconds
Level 2 Level 3
RESET (PID Level) (Input Level)
Press Press RESET
Key+ 5 seconds
Key 5 seconds
LCK = 1111
Press RESET Key + 5 seconds
RESET
Press Key+ 5 seconds
16
8. Parameters
PV Process Value
SV Set Value
RESET
Output Limt
RESET
Autotuning
RESET
17
8.2 LEVEL 2 (PID Level)
RESET RESET
RESET RESET RESET RESET
RESET RESET
RESET RESET RESET
RESET RESET
RESET
RESET RESET
RESET
RESET
RESET
RESET
RESET
RESET
18
8.2.2 Description of parameters
Reserved Reserved
RESET
Range0~150 seconds
Output 1 cycle time Relay output : 10
Display
RESET Voltage pulse output : 1 , mA output: 0
If P1=0.0 Hysteresis for output 1
ON/OFF control Range0~1000
RESET
Proportional band 2
(For output 2) The same with P1
RESET
Integral time 2
The same with I1
(For output 2)
RESET
Display if output2 is provided
Derivative time 2
The same with D1
(For output 2)
RESET
If P2=0.0
Hysteresis for output 2
The same with HYS1
ON/OFF control
RESET
Control gap 2
(For output 2) =SV + GAP2
RESET
Function lock
Return to P1
19
8.3 LEVEL 3 (Input Level)
To enter level 3 , set LCK to 0000and then press key + Shift keys for 5 seconds.
RESET
Range:00~19
Alarm mode of AL1 Refer to Alarm mode type
RESET
20
Output 2 low limit calibration
The same with CLO1
(Used for mA and V output)
RESET
RESET
MODBUS RTU /
Communication Protocol Selection MODBUS ASCII /
TAIE
RESET
SV compensation Range-1000~1000
RESET
PV compensation Range-100.0~500.0
RESET
Reserved
RESET
Frequency 50 / 60HZ
RESET
Return to INP1
21
8.4 Level 4 (SET level)
To enter level 4, set LCK to 1111and then press key + Shift key 5 seconds.
RESET
RESET
Press Key
RESET
Press Key RESET RESET RESET RESET RESET
SET 1_ 1
SET 1_ 2
SET 1_ 3
SET 1_ 4
*For the description of Level 1 parameters, please refer with page 17.
*For the description of Level 3 parameters, please refer with page 20.
SET Display / hiding Level SET Display / hiding Level
1_ 1 Level 1 5_ 1 , Level 3
1_ 2 Level 1 5_ 2 , Level 3
1_ 3 Level 1 5_ 3 , , Level 3
1_ 4 Level 1 5_ 4 , , , Level 3
2_ 1 Level 1 6_ 1 Level 3
2_ 2 , , Level 3 6_ 2 Level 3
2_ 3 , Level 3 6_ 3 Level 3
2_ 4 , Level 3 6_ 4 Level 3
3_ 1 Level 3 7_ 1 Level 3
3_ 2 Level 3 7_ 2 Level 3
3_ 3 Level 3 7_ 3 Level 3
3_ 4 Level 3 7_ 4 Level 3
4_ 1 Level 3
4_ 2 Level 3
4_ 3 Level 3
4_ 4 , Level 3
22
8.4.2 Special functions (Use SET8 / SET9 / SET0)
SET 8 Remark
8_ 1 0 : Program not repeat
1 : Program repeat
8_ 2 0 : No power failure option Only available for
1 : With power failure option programmable
8_ 3 0 : Program starts from 0 controller
1 : Program starts from PV
8_ 4 0 : Reserved (Dont change it)
SET 9 Remark
9_ 1 0 : Reserved (Dont change it)
9_ 2 0 : Timer Unit = Hour : Minute Only available for
programmable
1 : Timer Unit = Minute : Second
controller
9_ 3 0 : Disable transmission Used for transmission
1 : SV Transmission output
9_ 4 0 : Disable transmission
1 : PV Transmission
SET 0 Remark
0_ 1 0 : TTL Communication (Slave) Used for TTL
1 : TTL Communication (Master) communication
23
Please don't operate SET 8_4otherwise the controller's process will be in confusion.
If SET8.4 is set to 1, the controller will enter into Single Display mode, the PV LED will
not display any values. The SV LED will display both the parameter value and the setting
value alternately as shown in the diagram below.
Displayed alternately
PV EMPTY
SV
To rectify the problem please press the SHIFT KEY and change the setting value to
0000.
24
8.5 Program Level (Only displayed in programmable controller)
8.5.1 Description of parameters
LEVEL 1
RESET
25
8.5.2 Description of operation
1. There are 2 patterns can be usedeach pattern contains 8 segments.
2. Terminologies
Pattern A program consists of some steps.
Ramp statusThe status with changing SV.
Soak status The status with fixed SV.
3. Operating
I. "KEY" function (no changing parameter)
(RUN) Start program procedurePRO LED in panel start flicking.
(HOLD) Suspend program procedurePRO LED in panel will stop
flicker but still light on.
RESET
+ (JUMP) Jump to previous segment.
+ (RESET)Reset program procedurePRO LED in panel will off.
RESET
26
9. Input type table (INP1 selection)
TYPE CODE RANGE
0.0 ~ 200.0 / 0.0 ~392.0
0.0 ~ 400.0 / 0.0 ~752.0
0 ~ 600 / 0 ~1112
K 0 ~ 800 / 0 ~1472
0 ~ 1000 / 0 ~1832
0 ~ 1200 / 0 ~2192
0.0 ~ 200.0 / 0.0 ~392.0
0.0 ~ 400.0 / 0.0 ~752.0
0 ~ 600 / 0 ~1112
J 0 ~ 800 / 0 ~1472
0 ~ 1000 / 0 ~1832
0 ~ 1200 / 0 ~2192
0 ~ 1600 / 0 ~2912
R 0 ~ 1769 / 0 ~3216
0 ~ 1600 / 0 ~2912
S 0 ~ 1769 / 0 ~3216
B 0 ~ 1820 / 0 ~3308
0 ~ 800 / 0 ~1472
E 0 ~ 900 / 0 ~1652
0 ~ 1200 / 0 ~2192
N 0 ~ 1300 / 0 ~2372
-199.9 ~ 400.0 /-199.9 ~752.0
T -199.9 ~ 200.0 / -199.9 ~392.0
0.0 ~ 350.0 / 0.0 ~662.0
0 ~ 2000 / 0 ~3632
W5Re/W26Re 0 ~ 2320 / 0 ~4208
0 ~ 1300 / 0 ~2372
PL 0 ~ 1390 / 0 ~2534
-199.9 ~ 600.0 / -199.9 ~999.9
U -199.9 ~ 200.0 / -199.9 ~392.0
0.0 ~ 400.0 / 0.0 ~752.0
0 ~ 400 / 0 ~752
L 0 ~ 800 / 0 ~1472
27
TYPE CODE RANGE
-199.9 ~ 600.0 / -199.9 ~999.9
JIS -199.9 ~ 400.0 / -199.9 ~752.0
-199.9 ~ 200.0 / -199.9 ~392.0
PT100 0 ~ 200 / 0 ~392
0 ~ 400 / 0 ~752
0 ~ 600 / 0 ~1112
-199.9 ~ 600.0 / -199.9 ~999.9
DIN -199.9 ~ 400.0 / -199.9 ~752.0
-199.9 ~ 200.0 / -199.9 ~392.0
PT100 0 ~ 200 / 0 ~392
0 ~ 400 / 0 ~752
0 ~ 600 / 0 ~1112
-199.9 ~ 600.0 / -199.9 ~999.9
JIS -199.9 ~ 400.0 / -199.9 ~752.0
-199.9 ~ 200.0 / -199.9 ~392.0
PT50 0 ~ 200 / 0 ~392
0 ~ 400 / 0 ~752
0 ~ 600 / 0 ~1112
AN1 -10 ~ 10mV / -1999~9999
AN2 0 ~ 10mV / -1999~9999
AN3 0 ~ 20mV / -1999~9999
AN4 0 ~ 50mV / -1999~9999
AN5 10 ~ 50mV /-1999~9999
The initial setting in factory is K2.
28
10. Alarm
10.1 Alarm time (ALT1/ALT2/ALT3)
ALT1=0 Flicker alarm
ALT1=99.59 Continued alarm
ALT1=00.01 ~ 99.58 Alarm on delay time
}
If SETA_1=1AL1 relay will be action reversely When "b" contact
If SETA_2=1AL2 relay will be action reversely (normal close) is
If SETA_3=1AL3 relay will be action reversely needed
10.3 Alarm mode (ALD1 / ALD2 / ALD3) ( :SV :Alarm set value)
Deviation high alarm Process low alarm
with hold action* with hold action*
01 OFF ON 06 ON OFF
HIGH PV PV
LOW HIGH
AL1
25.0 (CT Input)
(HBA Relay)
OUT1 OUT2 AT AL1
10.0
AL2 AL3 MAN PRO
OUT1 %
0 20 40 60 80 100
RESET AUTO
(Sensor Input)
GOLINK
OUT1
+ -
SSR
Sensor
AC POWER
Heater
CT
(CT), and compares the CT input value and HBA set value. When OUT1 is ON and CT
input value is less than HBA set value during 5 seconds , AL1 is activated. Otherwise, AL1
is not activated.
The AC current flowing through heater can also be monitored in HBA setting mode.
30
11.3 HBA setting procedure
25.0 RESET
0UTL AT RESET
2.7 Press Key 100.0 Press
RESET
Key no Press Key
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
Heater Current
HBA Set Value c 0.0 To select c 0.0 To adjust c 0.0
0.0 HBA set value 0.0 HBA set value 7.0
RESET OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
Press Key
OUT1
0 20 40 60 80
%
100 Press or Key OUT1
0 20 40 60 80 100
%
Means current
OUT1 %
0 20 40 60 80 100
RESET AUTO
GOLINK
ALD1 9 Level 3
INP2 4 Level 4
How to enter Level 3Set parameter LCKto 0000 in Level 2 , and then press
both the key + key for 5 seconds to enter the
RESET
operation Level 3.
11.6 Remarks
Available output(OUT1) type for HBA
I. Relay
II. Voltage pulse (SSR drive)
Since the HBA function uses AL1 as alarm relay, pls set temperature alarms by
the AL2 or AL3.
31
12. Error codes
DISPLAY DESCRIPTION
Open circuit of main control sensor.(INP1)
A/D convert failed.
Cold junction compensation failed.
Open circuit of sub control sensor.(Remote SV)
PV exceeds USPL.
PV under LSPL.
Input signal of sub control exceeds the upper limit.
(Remote SV)
Input signal of sub control under the lower limit.
(Remote SV)
RAM failed.
Interface failed.
Auto tuning failed.
32
13. Modify input type (TC RTD)
If the controller needs to modify input type from TC or mV to RTD please make PAD
short on the back side of PC board as following diagram and change input selection(INP1).
On the contrarymodify from RTD to TC or mVmake PAD open.
96x96,48x96,96x48(mm)
RTD : Short pads TC or mV : Open pads
72x72(mm)
RTD : Short pads TC or mV : Open pads
48x48(mm)
RTD : Short pads TC or mV : Open pads
33
14. Modify input type : Linear Input (mA ,V)
14.1 Hardware
969648969648 7272 4848
INPUT ( + ) PIN 17 PIN 11 PIN 7
INPUT ( - ) PIN 20 PIN 14 PIN 10
0~20mA (INP1=AN4)(R3 use 100R5 use 2.4 S3S5 SHORT)
4~20mA (INP1=AN5)(R3 use 100R5 use 2.4 S3S5 SHORT)
0 ~ 1V (INP1=AN4)(R1 use 2KR4 use 100S1S4 SHORT)
0 ~ 5V (INP1=AN4)(R2 use 10KR4 use 100S2S4 SHORT)
1 ~ 5V (INP1=AN5)(R2 use 10KR4 use 100S2S4 SHORT)
0 ~ 10V (INP1=AN4)(R3 use 22KR4 use 100S3S4 SHORT)
2 ~ 10V (INP1=AN5)(R3 use 22KR4 use 100S3S4 SHORT)
969648969648 969648969648
( PC Board ) ( PC Board )
FRONT BACK
R1
R4 R2 S1
S2 S4
R5 R3
S3 S5
20 19 ................ 11 11 ............ 19 20
7272 7272
( PC Board ) ( PC Board )
FRONT BACK
R1
S1
R4 R2 S2 S4
R5 R3 S3 S5
14 13 .... 8 8 .... 13 14
4848 4848
( PC Board ) ( PC Board )
FRONT BACK
R1
S1
R4 R2 S2 S4
R5 R3 S3 S5
10 9 .... 6 6 .. 9 10
34
14.2 Calibration
To display ANL1 &
SET 2.2 = 1 ANH1
ANL1=0
ANH1=5000 at INPUT Level
LSPL=0
USPL=5000
Return User Level to view
the changing of PV
Inputs 4mA
Inputs 20mA
NO
OK ?
YES
35
15. Modify input type : Linear Input (mA ,V)
It just needs to change a module at the same position
and modify parameter CYT1 in LEVEL 2 .
Relay: CYT1=10, Voltage pulse: CYT1=1, 4~20mA:CYT1=0
969648969648 969648969648
( CPU Board ) ( CPU Board )
PAD of OUT2
PAD of OUT2OPEN
SHORT
PAD of AL3SHORT
PAD of AL3OPEN
11 12 13 14 15 16 17 18 19 20 11 12 13 14 15 16 17 18 19 20
7272 7272
( CPU Board ) ( CPU Board )
8 9 10 11 12 13 14 8 9 10 11 12 13 14
4848 4848
( CPU Board ) ( CPU Board )
PAD of AL1
PAD of AL1
SHORT
OPEN
6 7 8 9 10 6 7 8 9 10
36
17. Applications
17.1 RAMP & SOAK
z RAMP
I. SET2.1=1To display AL3
II. SET4.1=1To display ALD3
III. ALD3=9Open RAMP option
IV. Then, AL3 will not display. It was replaced by RAMP.
AL1
Range00.00 ~ 99.59(Hour.Minute)
00.00
z Example
SV=100RAMP=10.00 (/min)AL1=00.10 minPV=25
Time on Time up
if PV > = SV(100) AL1 on
100
AL1 00.01 Sock Timer
00.10 00.10 counts
1sec.
SV=SV+RAMP
Power on 5 seccons(Start RAMP function)
37
17.2 TTL CommunicationSV output and RATE function
z Open RATE function (use for slave controller)
Display AL3 SET2.1=1
Display ALD3SET4.1=1
Display RATE(AL3 will be replaced) SET0.2=1
Set ALD3 to 0. (In Level 3)
Slave SV = (RATE9999)master SV
z Example
Connection Diagram
RD
RD
SD
SG
SG
SG
PFY900 FY900 FY900
Master Slave 1 Slave 2
SV OUT (SET0.1=1) IDNO=1 (SET5.4=1) IDNO=1 (SET5.4=1)
IDNO=0 (SET5.4=1) BAUD=2400 BAUD=2400
BAUD=2400(SET5.4=1) (SET5.4=1) (SET5.4=1)
open RATE function open RATE function
Time Chart
38
17.3 1 Phase angle control (By SCR module)
S R
FAST
FUSE CONTROLLER
K2
G1
G2
SCR
Module K1
G1
G2
K1
Short K2
PROT
U V
LOAD
** Controller source phase must be same as load source phase
39
17.4 1 Phase angle control (By TRIAC)
S R
FAST
FUSE CONTROLLER
G1
T2
TRIAC
K1
Module
G1
G2
T1
K2
Short
PROT
U V
LOAD
U V
1/2W
100 0.1uf/630V
A
C
40
17.5 3 Phase angle control (By DIODE/SCR module)
R S T
CONTROLLER
FAST G1
FUSE
K1
K1 K2 K3 DIODE/SCR
G1 G2 G3 Module G2
K2
G3
K3
U V W
PROT
Short
3 LOAD
41
17.6 1Zero crossing control (By SCR module)
R S
FAST
FUSE CONTROLLER
G1
G1
SCR
Module
G2
G2
Short
PROT
U V
TIME CHART:
OFF
ON
42
17.7 1Zero crossing control (By TRIAC)
S R
T2
G1
TRIAC
T1
G1 G2
Short
PROT
U V
Load
43
17.8 3Zero crossing control (By SCR module)
R S T CONTROLLER
FAST RG 1
FUSE
SCR RG 2
Module
RG 1 TG 1
TG 1
RG 2 TG 2
TG 2
U V W
WE CAN SUPPLY
HEATER SINK
PROT
Short
TIME CHART:
OFF
ON
44
17.9 3Zero crossing control (By TRIAC)
R S T Controller
(RG 1)
Fast Fuse
T2 T2
(RG 1) (TG 1) (RG 2)
(TG 2)
U V W
Short
PROT
45
17.10 3 wires proportional motor valve control
MOTOR VALVE
COM
R CONTROLLER
CLOSE OUT2
Relay
CLOSE
OPEN
OPEN
COM OUT1
Relay
46
17.11 Wiring diagram of PC communication
RS232 Connection Diagram
COM PORT :
9PIN ( DTE ) Controller
Pin 3 (T)
RD
Pin 2 (R)
SD
Pin 5 (G)
SG
PC
COM PORT :
25PIN ( DTE ) Controller
Pin 2 (T)
RD
Pin 3 (R) SD
Pin 7 (G) SG
PC
NOTE:
1.The length of cable be connected between controller and PC can't exceed 15 meter.
3.Ensure that the controller's IDNO and BAUD settings are the same with PC software's settings.
DCE DX -
(Cable) 1 (T+) DX +
2 (T-)
TxON 3 (R-)
PC RxO 4 (R+)
N
NOTE:
1.The length of cable be connected between Converter and Controller can't exceed 1.2 KM.
Suggestion:choose "Shielded Cable".
3.Ensure that the Controller's IDNO and BAUD settings are the same with PC software's settings.
47