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Course 071 Toyota Hybrid System

Welcome

071 Toyota Hybrid System 1


Course Agenda

Day One
Hybrid System Overview
Transaxle Operation

Day Two
High Voltage System
Engine

Day Three
Brake System
Electric Power Steering
Air Conditioning
Multiplex Communication
Hybrid General Maintenance

071 Toyota Hybrid System 2


Worksheet Overview
Worksheet 1: Hybrid Walkarounds
Worksheet 2: Data List Test Drive

ILD 1: Transaxle Assembly Parts Identification


ILD 2: Inverter Safety
ILD 3: Battery Safety

Worksheet 3: High Voltage System


Worksheet 4: HV Battery State of Charge

ILD 4: Highlander Hybrid EPS on Pico Scope

Worksheet 5: Techstream (Hybrid EPS Initialization,


Electric Air Conditioning System)

071 Toyota Hybrid System 3


Hybrid System
Overview

071 Toyota Hybrid System 4


Toyota Hybrid Technology

Toyota has been


researching emission
reduction technology
since 1975.

Toyota is the
world leader in
hybrid technology.

071 Toyota Hybrid System 5


This slide is hidden. It does not appear in the slide show. Its
purpose is to create an extra page for handbook text.

071 Toyota Hybrid System 6


Toyota Hybrid System (THS)
01 03 Prius

1NZ-FXE Engine

HV Battery

Inverter
Hybrid Transaxle
Motor / Generator 1
Motor / Generator 2

071 Toyota Hybrid System 7


Hybrid System Overview (THS II)
Highlander Hybrid
Inverter
Assembly HV Battery

Engine

Rear Drive Unit


- Motor Generator Rear (MGR)
(4WD-i Only)

HV Transaxle
- Motor Generator 1 (MG1)
- Motor Generator 2 (MG2)
071 Toyota Hybrid System 8
Hybrid System Engines
Highlander Hybrid

01 03 Prius1NZ-FXE (1.5L)
04 09 Prius.1NZ-FXE (1.5L)
10 up Prius2ZR-FXE (1.8L)
Highlander HV3MZ-FE (3.3L)
Camry HV....2AZ-FXE (2.4L)

071 Toyota Hybrid System 9


Hybrid Drivetrain Components
Highlander Hybrid

Hybrid Transaxle
- MG1
- MG2
Rear Drive Unit
- MGR (shown)

Rear Drive Unit


- Motor Generator Rear (MGR)
(4WD-i Only)

HV Transaxle
- Motor Generator 1 (MG1)
- Motor Generator 2 (MG2)
071 Toyota Hybrid System 10
Hybrid Drivetrain Components
Highlander Hybrid

Inverter
Assembly

Inverter
Controls current to
motor generators
Also provides correct
voltages to other
systems.

071 Toyota Hybrid System 11


Hybrid Drivetrain Components
Highlander Hybrid

HV Battery

HV Battery
Stores electrical
energy to drive
the system

071 Toyota Hybrid System 12


Hybrid Vehicle Safety Precaution
2010 Prius

All hybrid system high-voltage wire harnesses are orange.


The HV battery and other high-voltage components have
High Voltage caution labels.
Do not carelessly touch these wires and components.

071 Toyota Hybrid System 13


Hybrid System Control Modes

071 Toyota Hybrid System 14


READY

071 Toyota Hybrid System 15


Starting Out

071 Toyota Hybrid System 16


Engine Starting

071 Toyota Hybrid System 17


Light Acceleration

071 Toyota Hybrid System 18


Light Load Cruise

071 Toyota Hybrid System 19


Full Acceleration

071 Toyota Hybrid System 20


Deceleration

071 Toyota Hybrid System 21


Reverse

071 Toyota Hybrid System 22


Energy Monitor & Fuel Consumption Display
Highlander Hybrid

071 Toyota Hybrid System 23


Push Button Start

ACC IG-ON

OFF READY

Insert the key (non- Push the POWER


Vehicles enters
Smart Key equipped, switch with the brake
READY mode
04 09 Prius only) pedal depressed

071 Toyota Hybrid System 24


Worksheet 1

Walkaround

071 Toyota Hybrid System 25


Worksheet 2

Test Drive

071 Toyota Hybrid System 26


Warning Lights
04 09 Prius

READY Light Malfunction Indicator Light

Low
temperature
indicator
light

Master Warning Light

071 Toyota Hybrid System 27


[END Module 1 Overview]

071 Toyota Hybrid System 28


Transaxle
Operation

071 Toyota Hybrid System 29


Hybrid Transaxle
01 03 Prius
Silent Chain MG2

MG1

Transaxle Damper

Planetary Gear Unit

071 Toyota Hybrid System 30


Construction of MG1
Rotor 01 03 Prius
Stator Coil

Resolver

071 Toyota Hybrid System 31


Construction of MG2
01 03 Prius
Stator Coil Rotor

Resolver

071 Toyota Hybrid System 32


Motor/Generators
2010 Prius
Total weight is reduced approximately 33%
MG2 maximum output is increased to 80 HP
Previous Model 2010 Prius PRIUS

More compact, more light


weight design achieved
MG1
through centralized winding of
the coils.

Motor rotational speed was


MG2 significantly increased,
improving power performance

P112 P410
071 Toyota Hybrid System 33
Construction of MGR
Highlander Hybrid

Resolver Stator Rotor

071 Toyota Hybrid System 34


Speed Sensor (Resolver) Operation

Detects magnetic pole position


HV ECU uses the Resolver as a
speed sensor and calculates
position variations

Magnetized
Stator Side
Coil A

Coil B

Output
Rotor Side
Coil C

071 Toyota Hybrid System 35


Permanent Magnet Motor Generator

071 Toyota Hybrid System 36


P410 Hybrid Transaxle
2010 Prius

Compound Gear Unit


Power Split Planetary
MG2
Gear (Right Side)
Motor Speed Reduction
Planetary Gear
(Left Side)

Oil Pump
(Mechanical) Transaxle Damper

MG1
Final Drive Gear
Final Driven Gear

Counter Driven Gear

Differential Gear Unit

071 Toyota Hybrid System 37


Compound Gear Unit - Components
2010 Prius

Compound Gear Unit

Motor Speed
Reduction Planetary
Gear Unit
Power Split
Planetary Gear Unit

Counter Drive Gear


(Compound Gear)

071 Toyota Hybrid System 38


Compound Gear Unit - Operation
Highlander Hybrid
Carrier

MG2 MG1

Engine

Ring Gear Carrier

Counter
Driven Gear
(To Wheels)

071 Toyota Hybrid System 39


Transaxle Damper
2010 Prius

A coil & torque limiter provide damping


Torque limiter

Coil spring

Transaxle Damper

071 Toyota Hybrid System 40


P112 Hybrid Transaxle Service
04 09 Prius

Filler Plug
(for ATF)

Adopts a shift
control actuator Oil pan is
discontinued & WS
type ATF is used

Drain Plug Drain Plug


(for Coolant) (for ATF)

071 Toyota Hybrid System 41


P410 Hybrid Transaxle Service
2010 Prius

Filler Plug for Hybrid


Transaxle Fluid

Fluid Type WS

Capacity 3.5 qts

Maintenance Interval 100,000 miles


(initial)

Maintenance Interval 50,000 miles


(subsequent)

Drain Plug for Hybrid Drain Plug for Hybrid


Transaxle Fluid System Coolant

071 Toyota Hybrid System 42


P311 Hybrid Transaxle Service
Camry Hybrid
WS Fluid Fill Plug
(10mm hex)

0 to 0.20
in.

WS Fluid Drain Plug Hybrid System Coolant


(10mm hex) Drain Plug
(10mm hex)

071 Toyota Hybrid System 43


Shift Control P111
01 03 Prius
Shift Position Sensor

HV
ECU Engine
ECU
(ECM)

BEAN

Combination
Meter

071 Toyota Hybrid System 44


Shift Assembly P112
04 09 Prius

Select Sensor

Shift Sensor

071 Toyota Hybrid System 45


Shift Control Actuator P112
04 09 Prius

Cycloid Reduction
Mechanism
Stator &
Coil
Shift Control Actuator

Rotor

Rotation Angle
Sensor

071 Toyota Hybrid System 46


Parking Lock Mechanism P112
04 09 Prius

Hybrid Transaxle
Parking Switch
Shift Control
Actuator Parking Lock
Mechanism

Request Control
T/M
HV ECU Control
ECU
P or Not P Position

Shift Lever

071 Toyota Hybrid System 47


Service Tip
04 09 Prius

If you cannot shut the hybrid system OFF, there may


be a malfunction in the shift control actuator that is
preventing the vehicle from going into park.

To solve this and apply


problem, stop the the parking
vehicle brake.

This will bypass the problem, allowing the vehicle to shut down.

071 Toyota Hybrid System 48


Drive Modes
ECO MODE 2010 Prius
Moderates the response to accelerator pedal
PWR MODE
operation to optimize fuel economy Optimizes acceleration performance
Moderates the A/C performance to optimize by increasing the motive force in
fuel economy relation to accelerator pedal operation

Normal
EV Mode

Motive Force Output


Driving with only the electric motor
PWR
Mode

ECO
Mode

Accelerator Pedal Opening Angle

071 Toyota Hybrid System 49


This slide is hidden. It does not appear in the slide show. Its
purpose is to create an extra page for handbook text.

071 Toyota Hybrid System 50


Service Tip - P311
Camry Hybrid
Transaxle Control Cable Adjustment

1 Shift to N range
4
Lock Piece Slider
2

5
3 Shift Cable

071 Toyota Hybrid System 51


Instructor Led Demo

Transaxle Assembly &


Parts Identification

071 Toyota Hybrid System 52


[END Module 2 Transaxle Operation]

071 Toyota Hybrid System 53


High Voltage
System

071 Toyota Hybrid System 54


Certified Hybrid Vehicle Technician

CAUTION

This module does not certify you to work on hybrid vehicle high-voltage systems.
The Certified Technician must complete course 071 Toyota Hybrid System to
safely begin working on Toyota hybrid vehicles.

Until you complete course 071:


Never touch, disassemble, remove or replace the high-voltage parts, cables and
their connectors. (High-voltage parts and cables are colored orange or have high-
voltage warning labels.)
Do not try to access the service plug.
Failure to comply with these warning can cause severe burns or electric shock that
may result in death or serious injury.

071 Toyota Hybrid System 55


Hybrid Vehicle Safety

071 Toyota Hybrid System 56


Power Cable Routing Prius
01 10 Prius
Inverter HV Battery

A/C Compressor Auxiliary


Battery

Engine Room Auxiliary


Junction Block Battery
Inverter
Engine Room HV Battery
Junction Block

2001-2003 Prius 2004-2009 Prius

A/C Compressor Junction Block

HV Battery

Inverter
2010-up Prius

071 Toyota Hybrid System 57


Power Cable Routing Other Models
Power Steering Converter
A/C Compressor HV Relay Assembly

Rear Drive
Unit (MGR)

Inverter Battery Smart Unit &


Assembly HV Battery HV Relay Assembly
Highlander Hybrid A/C Compressor

Inverter
Assembly HV Battery
Camry Hybrid
DC-DC Converter

071 Toyota Hybrid System 58


HV Battery

071 Toyota Hybrid System 59


Nickel-Metal Hydride Battery
04 09 Prius
The Nickel-Metal Hydride
(Ni-MH) hybrid vehicle (HV)
battery stores electrical
energy to drive the system.

Nominal battery voltages:

01-03 Prius 04 & later Prius Highlander Hybrid Camry Hybrid


274 VDC 202 VDC 288 VDC 245 VDC

071 Toyota Hybrid System 60


HV Battery - Layout
01 03 Prius

Battery Pack Upper Case

Battery ECU

SMR (System Main Relay)

HV Battery Module

071 Toyota Hybrid System 61


HV Battery - Layout
04 09 Prius

HV Battery
Front Bus Bar Module
Module

SMR 3 Rear Bus Bar


Module
SMR 2
Battery ECU

SMR 1

071 Toyota Hybrid System 62


HV Battery - Components
2010 Prius
Temperature Sensors
(for battery modules)

HV Battery
(Battery Modules) Battery Smart
Unit

HV Battery
Cooling Blower

HV Junction
Block Assembly
HV Battery
Temperature Sensor
(for intake air)

CAUTION: The HV battery is a high-voltage component that only Certified Hybrid Technicians
should service.
071 Toyota Hybrid System 63
HV Battery State of Charge (SOC)

Example of change in SOC Upper SOC


control limit

Overcharged region

Control
region

SOC
Undercharged region

Time
Lower SOC
control limit Target SOC control

071 Toyota Hybrid System 64


System Main Relays (SMR)
2010 Prius

Battery SMRG SMRB Power Management


Smart Unit Control ECU (HV CPU)
HV Battery
Current Senor

SMRB
Service

Battery Modules
Plug

Resistor
SMRP

SMRG
HV Battery SMRP Precharge
Current Sensor Resistor

Note: Do NOT remove SMRs on the HV junction block assembly.

071 Toyota Hybrid System 65


SMR Control
SMR2

(+) to Inverter

Resistor

SMR1

Service Plug
High-
Voltage
Fuse

SMR3
(-) to Inverter

GND to THS ECU

071 Toyota Hybrid System 66


Prius HV Battery Cooling

2001-2003
Prius 2004-2009 2010-up
Prius Prius

071 Toyota Hybrid System 67


HV Battery Cooling

2007-2010
Camry Hybrid

2006-2007
Highlander Hybrid

071 Toyota Hybrid System 68


Inverter

071 Toyota Hybrid System 69


Inverter Assembly
Highlander Hybrid

HSD Inverter
MG ECU
Controls inverter
components

Boost Converter
288 VDC - 650 VDC

Inverter
AC - DC

DC-DC Converter
288 VDC - 12 VDC

071 Toyota Hybrid System 70


Toyota Hybrid System Charger

Front

Back

071 Toyota Hybrid System 71


Safety Steps

071 Toyota Hybrid System 72


Hybrid Service Safety Precautions
See the Repair Manual for vehicle-specific details.

071 Toyota Hybrid System 73


Preparation

071 Toyota Hybrid System 74


Service Tip - HV Battery

Precautions before working on hybrid system


If DTC P0AA6 or P3009 are set, troubleshoot the DTC 1st.

DTC Detailed Information


Code Display INF Code Information (Trouble Area)
P0AA6 Hybrid Battery 526 Insulation abnormality of the entire
Voltage high-voltage circuit
System 611 Electric Compressor & A/C Inverter
Isolation Fault
612 HV Battery, Battery Smart Unit, HV
Relay Assembly
613 Hybrid Transmission, Inverter with
Converter Assembly
614 DC High-voltage Area

071 Toyota Hybrid System 75


READY OFF & Securing Smart Key
Service Should be performed with READY OFF & key removed
from ignition.
Secure the smart key at least 10 feet away from the vehicle to
provide additional safety.
Disconnect the cable from auxiliary battery negative terminal.

Approx. 10 ft. radius


(not to scale)

071 Toyota Hybrid System 76


Personal Protective Equipment (PPE)

Electrical insulating
gloves must be worn
when working with
Hybrid components.

Class 0 gloves offer


adequate protection for
Toyota Hybrid vehicles.

Maximum Use Voltage AC


Class Max. Use Voltage AC Class Max. Use Voltage AC
Low Voltage High Voltage
00 500 1 7,500
0 1,000 2 17,000
3 26,500

4 36,000

071 Toyota Hybrid System 77


PPE - Glove Protectors and Liners

Protector gloves may be omitted for


Class 0 Gloves, under limited use
conditions, where small equipment and
parts manipulation require unusually
good finger dexterity.

Clean, dry cloth gloves may be worn


inside of insulating gloves for warmth in
cold weather or to absorb perspiration
in hot weather.

071 Toyota Hybrid System 78


PPE Certification & Replacement

Gloves that have been in-service for six months must either:
1.Be sent out for electrical testing or
2.Disposed of and replaced with new Gloves.

071 Toyota Hybrid System 79


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purpose is to create an extra page for handbook text.

071 Toyota Hybrid System 80


Insulated Glove Procedures

IMPORTANT: DO NOT USE GLOVES IF;


THEY ARE WET OR DAMP.
IT IS AFTER THE TESTING DUE DATE MARKED ON THE
CUFFS (OR MORE THAN 6 MONTHS FROM DATE OF ISSUE).

Steps to be taken by the wearer, EVERY TIME, BEFORE putting


the Gloves on:
Remove all rings and bracelets to avoid any damage to the
Gloves.
Wash hands with a mild soap & dry hands thoroughly before
putting on the Gloves.

071 Toyota Hybrid System 81


Insulated Glove Care & Storage

Note: Exposure to chemicals, solvents, ozone, aging & extreme


temperatures can degrade gloves.
Follow the instructions for the care, decontamination &
maintenance provided by the glove manufacturer or supplier.
Good housekeeping can help extend glove life.
Also, keep your work area clean from contaminants.
Gloves must be stored in their natural shape & protected from
physical damage.
Gloves should be stored in cool, dark & dry location.
Gloves may be kept inside of a bag, box, or container
designed for & used exclusively for them.

071 Toyota Hybrid System 82


Insulated Glove Inspection

Before use, check the insulated gloves for cracks, tears and other
types of damage by performing the following procedure.

1. Place the glove on its side


2. Roll the opening up 2 or 3 times
3. Fold the opening in half to close it
4. Confirm that there are no air leaks

071 Toyota Hybrid System 83


This slide is hidden. It does not appear in the slide show. Its
purpose is to create an extra page for handbook text.

071 Toyota Hybrid System 84


Caution Notification & Managing Safety

Use the provided sign stating:

CAUTION: HIGH VOLTAGE.


DO NOT TOUCH DURING OPERATION

Best Practices include:


Confirming that the work area is dry.
Confirming that the areas around the hybrid components
(HV battery, inverter) are dry.
Creating and maintaining a safe zone around hybrid vehicle
as appropriate.

071 Toyota Hybrid System 85


Testing High Voltage

Use
Underwriters
Laboratories
approved CAT III
(1000V) test
equipment.

071 Toyota Hybrid System 86


Service Plug
Removal

071 Toyota Hybrid System 87


Service Plugs

3
3 Steps to remove Large type Service Plug

2 1

Rear Door Scuff Plate LH Protective Cover

2 Steps to remove Small type Service Plug

071 Toyota Hybrid System 88


Secure Service Plug

Keep the removed service plug in a


secure location to prevent accidental
reconnection while you are working on
the high-voltage components.

071 Toyota Hybrid System 89


Hybrid Vehicle Inverter Precautions
Time discharges the capacitors.

High-voltage Condensers
Dis
cha
rge

0V
Electricity

Service plug removal MODEL Discharge


Time WAIT TIME from Service
Plug Removal
2001-2009 Prius 5 minutes

2010-up Prius 10 minutes


Highlander Hybrid 5 minutes
Camry Hybrid 10 minutes

071 Toyota Hybrid System 90


Instructor Led Demo

Inverter Assembly &


Parts Identification

071 Toyota Hybrid System 91


During HV Repair

071 Toyota Hybrid System 92


Hybrid Service Safety Precautions

Best Practices
Prevent conductive objects from completing the circuit between
energized conductors.
Do not use a universal joint. It can rotate accidentally &
complete a circuit.
Leaving the battery case open without the cover may expose
others to high voltage hazard. Never leave the HV battery
unattended with the cover off.

071 Toyota Hybrid System 93


Insulating Connectors

CAUTION:
Do not touch any bare cables that may have high-voltage.
Cover disconnected high-voltage connectors with insulating
vinyl tape

Insulated Vinyl Tape

071 Toyota Hybrid System 94


Chemical Hazards
Highlander Hybrid

If electrolyte is present at the bottom of the battery case,


avoid contact with the fluid.

Dont touch!

071 Toyota Hybrid System 95


HV Battery Recycling Overview

All hybrid vehicle HV batteries are recyclable see Warranty Parts


Recovery Program for details.

071 Toyota Hybrid System 96


Proceed with Repair

New Nut Old Nut

Some inverter nuts and


bolts cannot be reused.
See RM for inverter
installation details.

071 Toyota Hybrid System 97


HV Battery Post Cleaning

On some early models the battery


posts may show signs of corrosion.
This issue was addressed by Special
Service Campaign 40G.

071 Toyota Hybrid System 98


Instructor Led Demo

04 09 Prius HV
Battery, 10 Prius HV
Battery, Camry HV
Battery, Highlander HV
Battery Assembly & Parts
Identification

071 Toyota Hybrid System 99


After HV Repair

071 Toyota Hybrid System 100


Hybrid Vehicle Repair Quality Checks

After Potential
Repair Damage

START

Installation

Hydrogen
Vent Hose

071 Toyota Hybrid System 101


Service Plug Installation After Repair

Small Service Plug Installation: Large Service Plug Installation:

2
2

Click is
heard

071 Toyota Hybrid System 102


Precautions for DC-DC Converter
2010 Prius

071 Toyota Hybrid System 103


Worksheet 3 & 4

HV Systems
State of Charge (SOC)

071 Toyota Hybrid System 104


[END Module 3 High Voltage System]

071 Toyota Hybrid System 105


Engine
10 & later Prius: 2ZR-FXE
01 09 Prius: 1NZ-FXE
Highlander Hybrid: 3MZ-FE
Camry Hybrid: 2AZ-FXE

071 Toyota Hybrid System 106


Horsepower Calculations
04 09 Prius

Highlander Hybrid Prius Gen 2


V6 Engine: 208 HP 1.5L Engine: 76 HP
Front Drive Motor: 165 HP Front Drive Motor: 68 HP
Rear Drive Motor: 67 HP HV Battery: + 34 HP
HV Battery: + 60 HP Actual HP 110 HP
Actual HP 268 HP

Camry Hybrid Prius Gen 3


Engine: 147 HP 1.8L Engine: 98 HP
Front Drive Motor: 143 HP Front Drive Motor: 80 HP
HV Battery: +45 HP HV Battery: + 35 HP
Actual HP 134 HP
Actual HP 192 HP

071 Toyota Hybrid System 107


2010 & Later Prius
2ZR-FXE

071 Toyota Hybrid System 108


2ZR-FXE Engine
04 10 Prius

04-09 MY 10 & later

Engine 1NZ-FXE 2ZR-FXE


Displacement (liters) 1.5 1.8
Engine Oil Capacity dry (qts) 4.3 5.0
Engine Oil Capacity w/ filters (qts) 3.9 4.4
Compression Ratio 13.0:1 13.0:1
Horsepower 76 @ 5000 98 @ 5200
Torque (ft. lbf) 85 @ 4200 105 @ 4000
Maximum System Output (hp) 109 134
Maximum Voltage 500 650
Emission Regulation AT-PZEV AT-PZEV

Note that if the 5th character in the engine designation is an X,


that engine is considered an Atkinson type.

071 Toyota Hybrid System 109


Exhaust Gas Recirculation System (EGR)
2010 Prius
EGR Valve Coil

Valve
To Intake
Manifold

EGR Cooler

From EGR Cooler


EGR Gas

Silicon Chip Cross Section


Engine Coolant

MAP Sensor
(Vacuum Sensor)

071 Toyota Hybrid System 110


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purpose is to create an extra page for handbook text.

071 Toyota Hybrid System 111


Electric Water Pump
2010 Prius

Electric Water Pump


Stator

Rotor

Shaft
Motor

Electric Water Pump


No accessory belt
New Active Test and
Data List items
New DTCs for pump

071 Toyota Hybrid System 112


Cooling System Components
2010 Prius

Reservoir Tank Coolant Temperature Sensor


EGR Valve
Air Release Valve
From Heater Core
To Heater Core

From Exhaust Pipe Gas


Control Actuator
Electric Water
Pump
EGR Cooler To Exhaust Pipe Gas
Throttle Body
Control Actuator

From Radiator

To Radiator

071 Toyota Hybrid System 113


Exhaust Heat Recirculation System
Coolant Temperature Switch 2010 Prius

Engine Engine
Coolant Combination Meter

Exhaust Gas

Exhaust Pipe Gas Valve


Control Actuator

Rod

Valve is closed Valve is open


(Coolant Cold) (Coolant Warmed Up)

071 Toyota Hybrid System 114


Exhaust Heat Recirculation Parts
2010 Prius

Exhaust Pipe Gas


Control Actuator Case

Exhaust Pipe Gas


Control Actuator

Gasket
Exhaust Pipe Gas
Control Stopper

071 Toyota Hybrid System 115


Engine Coolant Change
2010 Prius
Air Release Valve
Cylinder Block
Reservoir Drain Cock Plug Service Tip - follow
Tank Cap Repair Manual
procedures carefully &
use the air release
valve to remove all air
from the system.
Air Release
Valve

Coolant Type SLLC

Capacity 7.7 qts


Radiator Drain
Maintenance Interval 100,000 miles Cock Plug
(initial)
Maintenance Interval 50,000 miles
(subsequent)

071 Toyota Hybrid System 116


Service Tips (Engine Coolant Change)
2010 Prius
B Line

Use the air release valve to remove air from


the system.
Add SLLC to B line of reservoir tank.
Squeeze inlet & outlet hoses & then check
coolant level.
Run engine in inspection mode to warm it up. After the
thermostat is open, allow coolant to circulate for
several minutes (approximately 7 minutes).
FULL
After the engine has cooled, check that LOW
coolant level is between FULL & LOW

071 Toyota Hybrid System 117


04 09 Prius
1NZ-FXE

071 Toyota Hybrid System 118


Coolant Heat Storage System
04 09 Prius
Engine Coolant Temp. Sensor to heater core
(for engine control system)

Water Pump
(for heater)

Coolant Flow Reverse View


Control Valve

Coolant Heat
Storage Tank

Engine Coolant Temp. Sensor Water Pump


(for coolant heat storage system) (for coolant heat
storage system)

071 Toyota Hybrid System 119


Coolant Heat Storage Tank
04 09 Prius

Bleeding air Drain Plug


from the
system is
critical
Pump

to/from
Water Valve

Outlet Temp. Sensor

071 Toyota Hybrid System 120


Prius Coolant Heat Storage Operation
04 09 Prius
2.5 V (VLV3)
4.5 V (VLV5)

3.5 V (VLV4)

2.5 V

071 Toyota Hybrid System 121


THS-II Engine Coolant Change
04 09 Prius

Specifications

Fluid Toyota Super Long Life


Coolant (SLLC)

Capacity 9.1 qt (8.6 L)

Service Tip: Refer to the Repair Manual for details.

071 Toyota Hybrid System 122


01 03 Prius
1NZ-FXE

071 Toyota Hybrid System 123


Intake Manifold - 1NZ-FXE
01 09 Prius

Intake Pipes

Throttle Control
Motor

Throttle Position
Sensor

Surge Tank

071 Toyota Hybrid System 124


HC Adsorber and Catalyst (HCAC)
01 03 Prius
TWC
Actuator
HC Adsorber
TWC with
HC Adsorber

Main Muffler

Bypass Valve Closed


TWC

VIEW HC ADSORPTION CATALYST SYSTEM

071 Toyota Hybrid System 125


THS Engine Coolant Change
Bleeder Point

Engine Coolant Fill


Specifications
Fluid Toyota Super Long Life
Coolant (SLLC)

Capacity 5.2 qt (4.9 L)


Service Tip: Refer to the Repair Manual for details

071 Toyota Hybrid System 126


Highlander Hybrid 3MZ-FE
Camry Hybrid 2AZ-FXE

071 Toyota Hybrid System 127


Highlander Hybrid Engine Coolant Change
2006 - 2007 Highlander Hybrid 2008 - 2010 Highlander Hybrid
Radiator Drain Cock Plug Radiator Drain Cock Plug
(Equipped with Vent Plug) Radiator Cap (Equipped with Vent Plug) Radiator Cap

Cylinder Block
Drain Cock Plug

Radiator Drain Cock Plug Radiator Drain Cock Plug


Cylinder Block Drain Cock Plug
Specifications
Fluid Toyota Super Long Life Coolant (SLLC)

Capacity 13.5 qt. with rear heater


11.2 qt. without rear heater

Service Tip: Refer to the Repair Manual for details

071 Toyota Hybrid System 128


Camry Hybrid Engine Coolant Change
Radiator Cap

Cylinder Block Drain


Cock Plug

Radiator Drain
Cock Plug

Specifications
Fluid Toyota Super Long Life Coolant (SLLC)
Capacity 6.6 qt.

Service Tip: Refer to the Repair Manual for details.


071 Toyota Hybrid System 129
EVAP
01 09 Prius: 1NZ-FXE

071 Toyota Hybrid System 130


Bladder Fuel Tank
01 03 Prius
Resin Bladder

Fuel Sender
Mounting

Sub Tank
Steel Tank

Interior

071 Toyota Hybrid System 131


Fuel Sender Gauge
01 03 Prius

Reed
Switch

Body Meter
Display
ECU ECU

Float
Combination Meter

Fuel Sender
Gauge

071 Toyota Hybrid System 132


Inclination Sensors

Combination Meter Combination Meter

Meter Sender Meter


ECU Gauge ECU
Signal
Body
ECU

Inclination InclinationAmbient
Ambient
Sensors Temp. Sensors Sensor
Temp
Sensor

Fuel Fuel
Sender Sender
Main Tank Gauge Main Tank Gauge

01 03 Prius 04 09 Prius

071 Toyota Hybrid System 133


EVAP Control Components

Fresh Air
Line

VSV (for Canister


Closed Valve)

01 03 Prius 04 09 Prius

071 Toyota Hybrid System 134


EVAP Control Components
04 09 Prius
Throttle Valve
Air Cleaner

ORVR REFUELING ECM


PURGING
VSV (for Purge Flow
VSV (for EVAP) Switching Valve)

Refuel Check Charcoal


Valve Canister

Fresh Air Vapor Pressure EVAP Line


Trap Filter
Line Sensor

Filler Pipe

VSV (for Canister


Closed Valve)
Fuel Tank

071 Toyota Hybrid System 135


EVAP
Highlander Hybrid:
3MZ-FE

071 Toyota Hybrid System 136


Closed Fuel Tank System
Highlander Hybrid

Fuel Outlet Valve Fuel Vapor


THS (Closed) Containment Valve
ECU

Canister
Pump Module

071 Toyota Hybrid System 137


Refueling Procedure
Highlander Hybrid

071 Toyota Hybrid System 138


EVAP
10 & Later Prius:
2ZR-FXE

071 Toyota Hybrid System 139


Fuel System
2010 Prius
Bladderless, layered
plastic fuel tank
Key Off EVAP System

Fuel Delivery
Pipe

12-hole Type
Fuel Injector

Fuel Pump Assembly


- Fuel Filter
- Pressure Regulator
- Fuel Sender Gauge
Quick Connector

071 Toyota Hybrid System 140


Fuel System Key OFF EVAP
2010 Prius
Fuel Cut-off Valve

Vent Line
Fuel Filler Check Valve

Purge Purge Line


VSV

Fuel Tank
[Pump Module]

Air Inlet Vent


Air Filter Valve
Line

Leak Detection Pump

ECM
Canister Pressure Sensor Charcoal
Canister

* The purge VSV control has changed and the purge flow volume
increased.
071 Toyota Hybrid System 141
Diagnostic Inspection Modes

FWD Inspection Mode


within 60 seconds

Accelerator
Pedal IG-ON
OFF
READY
IG-ON ON

(but not Depress Depress Depress


READY ON) 2 times 2 times 2 times

Change to IG OFF inspection mode is canceled

071 Toyota Hybrid System 142


[END Module 4 Engine]

071 Toyota Hybrid System 143


Brake System

071 Toyota Hybrid System 144


Electronically Controlled Brakes (ECB)
Power Management Control ECU
Main Body ECU

Brake Pedal
Stroke Sensor

Brake Master Cylinder


Reservoir

Steering Angle
Sensor

Yaw Rate and


Acceleration Sensor

Brake Booster with Master Cylinder

Pump Assembly Wheel Speed Sensor


w/ Accumulator

071 Toyota Hybrid System 145


Prius ECB Layout

2004 to 2009:
2010-up: Electronic Brake Actuator
Hydraulic Brake Booster 20012003: with Stroke Simulator
with Stroke Simulator Hydraulic Boosted
Master Cylinder

071 Toyota Hybrid System 146


Brake System Comparison

01 03 Prius 04 09 Prius 10 & later Prius Highlander Camry Hybrid


Hybrid
Regenerative Brake Cooperative Control
ABS w/ EBD
Hydraulic Electronically Controlled Braking (ECB)
Brake
Booster*

- Brake Assist
- ** TRAC
- - HAC -
- Enhanced VSC VSC
- - - VDIM

* Three channel ECB


** Motor Traction Control function of HV ECU provides a similar function

071 Toyota Hybrid System 147


Brake Control System - Apportioning of Force
2010 Prius

Hydraulic & regenerative force

Drivers Demand

Braking Hydraulic
Force Braking Force

Regenerative
Braking Force

Time

Changes in Braking Force Apportionment

071 Toyota Hybrid System 148


Electronically Controlled Braking System
Brake Pedal Stroke Sensor : Electrical Signal Highlander Hybrid
: Fluid Pressure

Master Cylinder

Pressure Sensor

EPS
Skid Control ECU
THS-II

Regenerative
Hydraulic Power Hydraulic Control Brake Force
Source Portion Portion

Hydraulic Brake Force

Brake Force

071 Toyota Hybrid System 149


Brake Pedal Stroke Sensor
04 09 Prius

Brake Pedal Stroke


Sensor

Stop Light Switch

Sensor Lever

SKS2
Voltage

SKS1

1
Brake Pedal
0
-15 0 60
Sensor Lever Rotational Angle

071 Toyota Hybrid System 150


Accumulator/
Actuator

071 Toyota Hybrid System 151


Master Cylinder

Brake Booster with Master


Cylinder

Brake Actuator
Skid Control ECU
2 Linear Solenoid Valves
4 Switching Solenoid Valves
8 Control Solenoid Valves
Pressure sensors for:
- Regulator
- Wheel Cylinder
Stroke - Accumulator
Simulator

Brake Actuator

071 Toyota Hybrid System 152


Brake Hydraulic Circuit
Accumulator 2010 Prius

Pump Motor

Fluid Level
Hydraulic Brake Booster
Warning
Switch

: Accumulator
Pressure Sensor

Stroke : Regulator Pressure Sensor


Simulator
: Wheel Pressure Sensor
Brake Actuator
: Linear Solenoid Valve

: Switching Solenoid Valve

: Pressure Holding
Solenoid Valve
: Pressure Reduction
Solenoid Valve

FR LH FR RH RR LH RR RH

071 Toyota Hybrid System 153


Warning Lights

071 Toyota Hybrid System 154


Brake Control System - Combination Meter
2010 Prius

Warning light illumination

Brake Brake ABS Warning VSC Slip


Warning Light Warning Warning Light Indicator
Light / Yellow Light / Red
Conditions

TRAC (TRC), VSC or HAC operation - - - Illuminate


Malfunction in ABS, EBD or BA - - Illuminate -
Malfunction in TRAC (TRC) or VSC - - Blink

Malfunction in the apportioning of brake - Illuminate - -


Parking brake ON or low brake fluid level - Illuminate - -
System malfunction not affecting brake force Illuminate - -

Shown above is the 2010 Prius. Other Models are similar.

071 Toyota Hybrid System 155


Service Details

071 Toyota Hybrid System 156


ECB Utilities

071 Toyota Hybrid System 157


Service Tip - Brake Fluid Level
2010 Prius

Adjust the fluid level in the reservoir between MIN line


& Fluid Level Support Line.

MAX Line

Fluid Level
Support Line

MIN Line

071 Toyota Hybrid System 158


Backup Control Power Source
Highlander Hybrid

Capacitor Cell

071 Toyota Hybrid System 159


[END Module 5 Brakes]

071 Toyota Hybrid System 160


Electric Power
Steering

071 Toyota Hybrid System 161


Electric Power Steering (EPS)

Provides power assist even


when engine is not running.
Improves fuel economy.
Consumes energy only
when assist is required.

071 Toyota Hybrid System 162


Electric Power Steering Components

EPS
DC motor
ECU

Torque sensor Torque sensor

DC motor

20012003 Prius Camry Hybrid and


20062007 Highlander Hybrid
EPS
ECU
DC motor
Torque sensor

2004 and later Prius


2008 and later Highlander Hybrid

071 Toyota Hybrid System 163


EPS - Torque Sensor

Torque Sensor DC Motor

Detection Coil Correction


Coil

Torsion
Bar

Detection Detection
Ring 3 Detection Ring 1
Ring 2

04 09 Prius

01 03 Prius

Torque Sensor Video Torque Sensor Animation

071 Toyota Hybrid System 164


EPS Steering System Diagram
04 09 Prius

Gateway ECU

Skid Control ECU Meter ECU


Multi Display
Vehicle Speed Master Warning
signal Light
Assist torque
Warning display
EPS Warning
demand signal (for Display Request
Enhanced VSC*)
Signal to Multi
Display
Torque Sensor EPS ECU
HV ECU
READY signal

DLC3

DC Motor

071 Toyota Hybrid System 165


Steering System Diagram
2010 Prius

Steering Column Assembly

Torque Sensor Power


Steering ECU
Rotation Angle Sensor*
Boost
Power Steering Motor Converter*
Models with
*

brushless type motor

V Bus No.1

DLC3 Steering Combination Skid Control Power


Angle Meter ECU Management
Sensor Vehicle Control ECU
Speed Signal

071 Toyota Hybrid System 166


Brushless & Brush Type EPS
2010 Prius
Power
Power
Steering ECU
Steering ECU

Steering Column Assembly


- Brushless-type Power
Steering Motor
- Torque Sensor
- Rotation Angle Sensor

Steering Column Assembly


- Brush-type Power Steering
Motor
- Torque Sensor
Service Tip: The rotation angle sensor
automatically initializes when the vehicle is
driven at 22+ mph for 5 seconds with a low
yaw rate (straight ahead driving).

071 Toyota Hybrid System 167


Steering - Difference from Previous Model
04 10 Prius

Item 2010 & Later Prius 04 09 Prius

Assist Location Type Column

Power Steering ECU Details N.A. W/Temperature Sensor1

Voltage Boost Control*, 2 N.A.

Motor Details DC Motor

Brush type (15-inch wheels) Brush type


or Brushless 3-phase Motor*, 2
Rotation Angle Sensor Resolver Type* N.A.
Torque Sensor Hall IC Type Inductance Type

Reduction Mechanism Worm & Wheel Gear

: Models with brushless type power steering motor only (17inch wheels)
*

071 Toyota Hybrid System 168


Service Tip EPS Initialization
2010 Prius

Perform initialization & calibration on 2010 Prius EPS as follows:


Repair Motor Type Rotation Angle Torque Assist Map
Sensor Sensor Zero Writing
Initialization Point
Calibration
ECU replacement Brush O O
Column assy.
replacement
Left or right effort
differs Brushless O O O

071 Toyota Hybrid System 169


Service Tip Spiral Cable
2010 Prius

Spiral Cable w/Steering Angle Sensor is a complete assembly

Combination
Switch Assembly

Spiral Cable with


Steering Angle Sensor

Do not remove the steering angle sensor from the Steering Angle
spiral cable Sensor
Do not replace or rotate the spiral cable with the
battery connected & engine switch ON

Tip: Ensure that the steering wheel is installed & aligned


straight when inspecting the steering sensor.
Spiral Cable

071 Toyota Hybrid System 170


EPS Components
Highlander Hybrid

Combination Meter
EPS ECU
P/S Warning Light
THS ECU

DC - DC Converter (for EPS)

Skid Control ECU


Steering Gear Unit

071 Toyota Hybrid System 171


EPS Steering System
CAN Highlander Hybrid
Gateway ECU

BEAN (Instrument Panel Bus)


Skid Control ECU Meter ECU
Vehicle Speed
signal P/S Warning
Assist torque Light
EPS ECU demand signal

THS ECU

READY signal

DLC 3 Voltage: 288 volts


Temperature
Sensor
DC-DC Converter
(for EPS) HV Battery
Torque Sensor
Motor Voltage: 42 volts

Rotation Angle Sensor

071 Toyota Hybrid System 172


2006-2007 Highlander Hybrid - Power Steering Precaution

06 07 Highlander Hybrid

The orange harness leading to


the EPS DC-DC converter
carries 288 VDC.

The yellow power steering


wire harnesses carry 42 volts.

071 Toyota Hybrid System 173


Instructor Led Demo

Highlander EPS

071 Toyota Hybrid System 174


[END Module 6 EPS]

071 Toyota Hybrid System 175


Air Conditioning

071 Toyota Hybrid System 176


Air Conditioning Compressor
01 03 Prius

Selecting MAX A/C on


the 01-03 Prius will
cause the engine to run
continuously.

071 Toyota Hybrid System 177


PTC Heater

PTC
Heaters

Aluminum
PTC
Fin Brass
Element
Plate

Electrode

PTC Insulation
Element Film

01 03 Prius 07 & later Camry Hybrid

071 Toyota Hybrid System 178


Electric Coolant Pump

Provides stable heater performance even with engine stopped


To
Heater

From
Engine

04 09 Prius

From To
Bypass Valve Close Engine Heater

01 03 Prius Highlander Hybrid

071 Toyota Hybrid System 179


Main Air Conditioning Components
04 09 Prius

Solar Sensor
A/C Inverter

A/C Water Pump

A/C ECU
Electric Room Temp. &
Compressor Humidity Sensor

Evap.
Temp. Clean Air Filter
Sensor

Blower Fan
Heater Core PTC Heater

071 Toyota Hybrid System 180


PRECAUTION - Air Conditioning Compressor
Camry Hybrid

Handle electrical supply (orange cable) to Compressor from the


Inverter with care as high voltage may be present.
The Air Conditioning Compressor has a dedicated inverter to
convert DC Battery Voltage to AC.

ES27 compressor

071 Toyota Hybrid System 181


Electric Compressor Construction
04 & later Prius & Highlander Hybrid

Oil Separator
A/C Inverter
Motor
Shaft

Fixed Scroll

Discharge Port
Variable Scroll

Brushless Motor
ES18 compressor ES27 compressor

071 Toyota Hybrid System 182


ES14 Compressor Construction
2010 Prius
A/C Inverter
Scroll Type
(DC AC)
Compressor

DC 201.6 V

Oil
Separator

Brushless
Motor

Caution: Use only ND11 type compressor oil.

071 Toyota Hybrid System 183


Solar Ventilation System & Remote Air Conditioning

2010 Prius
Solar Ventilation System can operate indefinitely
as long as the operating conditions are met
regardless of ambient air temperature.
Remote Air Conditioning System will operate for
approximately 3 minutes.

Solar Ventilation System Remote Air Conditioning System

071 Toyota Hybrid System 184


Solar Ventilation System Components
2010 Prius
Moonroof Solar
lls
Module 6 Ce 6C
ell
Air Inlet Control s
Servo Motor Blower
Motor
Air Outlet Control
Servo Motor

Blower Motor Relay

Ventilation
Switch Solar Ventilation ECU

A/C Amplifier

071 Toyota Hybrid System 185


Precaution: Solar Ventilation System
2010 Prius

CAUTION: Performing repairs with the solar ventilation


switch ON may cause the blower motor to operate
unexpectedly, resulting in various hazards.

Tips:
Turn the solar ventilation switch
OFF when servicing.
Cover the entire solar panel to
block sunlight.

071 Toyota Hybrid System 186


Remote Air Conditioning
2010 Prius
Cools the cabin before entering vehicle.
Use A/C switch on the remote to activate.

Press
A/C System & Hold

071 Toyota Hybrid System 187


PRECAUTION: Remote Air Conditioning
2010 Prius
When activated, IG relays are turned ON.
Turn the wiper switch & headlight dimmer switch OFF.
Store the key securely so that no one cannot operate the
remote A/C switch.

Power

HV Battery

071 Toyota Hybrid System 188


PlasmaclusterTM Generator

Plasmacluster
Generator

- +
+

-
-
+
+ - +
-

Positive and
Negative Ions

2010 Prius

Camry Hybrid
071 Toyota Hybrid System 189
Ejector Cycle System (ECS)
2010 Prius
Capillary Ejector
Tube

Condenser

Compressor
Expansion A A Cross Section
Valve
Top Tank
ECS Evaporator

Ejector Upwind Side A Evaporator


(Downwind Side)
A

Downwind Side

Capillary Tube Evaporator


(Upwind Side) Bottom
Tank

071 Toyota Hybrid System 190


Ejector Cycle System (ECS)
2010 Prius

Ejector To Evaporator
(Upwind Side)
Nozzle
From Expansion
Valve

Mixing
Vacuum Portion
Diffuser
Portion

From Evaporator
(Downwind Side)

071 Toyota Hybrid System 191


Cabin Air Filter Maintenance
2010 Prius
Vehicles with Solar Ventilation System
require more frequent cabin air filter
maintenance as follows:

Procedure Without Solar Ventilation With Solar Ventilation

Clean Every 15,000 miles Every 10,000 Miles

Replace Every 30,000 miles Every 20,000 Miles

071 Toyota Hybrid System 192


Worksheet 5

EPS, A/C, Brakes,


Active Tests

071 Toyota Hybrid System 193


[END Module 7 Air Conditioning]

071 Toyota Hybrid System 194


Body Electrical
& Multiplex
Communication

071 Toyota Hybrid System 195


Power Distributor Contents
Highlander Hybrid

Contact Semiconductor
Relays Fuses Relays

Front

Power
Distributor

Mode Monitor
Terminal

071 Toyota Hybrid System 196


Automatic Headlight Beam Level
04 09 Prius

Service Tip - Initialize system after repair


Combination Meter
Vehicle Speed Signal
Headlight Beam
Level Control
Master Warning Light
ECU

Headlight Leveling
Actuator

Rear Height
Control Sensor (LH)

071 Toyota Hybrid System 197


Automatic Headlight Beam Level
04 09 Prius
Service Tip - Initialization

Initialize this system when you reinstall or replace the


following items:

Reinstall Height Control Sensor


Suspension System

Replace Height Control Sensor


Suspension System
Headlight Beam Level Control ECU

071 Toyota Hybrid System 198


Main Body ECU
2010 Prius

Main Body ECU

J/B

Junction Block

071 Toyota Hybrid System 199


Painted Wire Harness

Painted only near Color (Color Code)


the connector
Front Door Black (B)
Wire Harness Red (R)
Blue (L)
Green (G)
Yellow (Y)
Brown (BR)
Violet (V)

White-Black (W-B)
Light Green (LG)
Pink (P)
Sky Blue (SB)

071 Toyota Hybrid System 200


[END Module 8 Multiplex]

071 Toyota Hybrid System 201


General Maintenance

071 Toyota Hybrid System 202


Hybrid Vehicle Service Specifications

01 03 Prius 04 09 Prius 10 & later Highlander Camry


Prius
Fuel Octane Rating 87 (1) 87 (1) 87 87 or Higher 87 or Higher

Engine Oil 5W-30 (2,3) 5W-30 (2, 3) 0W-20 (6) 5W-30 5W-20(6)
(06-07)
0W-20 0W-20
(08-09)
Coolant LLC4) SLLC SLLC SLLC SLLC
Transaxle Fluid ATF T-IV WS ATF WS ATF WS ATF WS ATF

Compressor Oil ND8 ND11 (5) ND11 (5) ND11 (5) ND11 (5)

Notes:
1. Using a higher octane fuel may prevent normal engine operation.
2. Using a different oil viscosity (such as 10W-30) can cause oil to splash up into the intake manifold.
3. 2001 model specifies API Service SJ. 2002 and newer models specify API Service SL
4. SLLC can be used, however it does not extend the drain interval.
5. ND11 has electrical insulating properties & is the only compressor oil to be used.
6. SAE 5W-20 may be used. 0W-20 is the best choice for good fuel efficiency and good starting in cold weather.

071 Toyota Hybrid System 203


Lubrication System
2010 Prius
A replaceable element oil filter is used
Filter P/N 04152-37010 includes O-ring
Pan gasket P/N is 90430-12031
Use ILSAC multi-grade engine oil 0W-20

Element Note: Do not remove the oil filter


bracket clip when removing the oil
O-ring filter cap assembly.

Oil Filter Cap

071 Toyota Hybrid System 204


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purpose is to create an extra page for handbook text.

071 Toyota Hybrid System 205


Prius - Tire & Wheel

2001-2003: P175/65R14 84S*

2004-2009: P185/65R15 86S


P195/55R16 86V**
2010 & later: P195/65R15 89S
P215/45R17 87S**
Tire Pressure: Front - 35 psi (17=33psi)
Rear - 33 psi (17=32psi)

* Extra load carrying capacity (XL) must be used


** option

01 03 Prius

071 Toyota Hybrid System 206


Auxiliary Battery
TIP:
Take care not to damage temperature sensor during service.
Refer to Repair Manual for systems that must be initialized with a
battery disconnect.

Lead-calcium Alloy

01 03 Prius 04 09 Prius

071 Toyota Hybrid System 207


Service - Auxiliary Battery
2010 Prius
Do NOT perform a quick charge.
Replace with dedicated battery only (S46B24R)

Location of Auxiliary Battery Auxiliary Battery (Sealed-type)

Hydrogen Drain Port Battery Temp.


Sensor

071 Toyota Hybrid System 208


Auxiliary Battery Jump Start Terminal
04 09 Prius Main Junction Block Jumper Cable Tab

Negative Jumper Cable

Positive Jumper
Cable

10 & later Prius


071 Toyota Hybrid System 209
Emergency Stop & Start Function
2010 Prius
If vehicle does not appear to READY OFF, change
Power source mode

If parking lock actuator Power Source Mode


malfunctions, it cannot shift OFF is not possible
position into P

Parking Brake is Vehicle


applied Stopped

READY Power Source Mode OFF is possible

071 Toyota Hybrid System 210


Battery Service

Model Auxiliary Battery Battery Charger

01 03 Prius S34B20L
Special Smart charger:
S55D23L 00002-YA122-01*
Optional battery - See TSB EL014-03
Only perform a slow charge (3.5 A
04 09 Prius S34B20R or less).

S46D24R (on vehicles w/smart key


and/or Navigation)

10 & later Prius S46B24R Only perform a slow charge (4.2 A


or less).

Highlander Hybrid Lead-Acid: 55B24L Only perform a slow charge (5.0 A


or less) (Associated #ASE 6003 or
Christie #CAPPDQ)
Camry Hybrid S65D26R Only perform a slow charge (5.0 A
or less).

071 Toyota Hybrid System 211


This slide is hidden. It does not appear in the slide show. Its
purpose is to create an extra page for handbook text.

071 Toyota Hybrid System 212


Emergency Response Guide

www.techinfo.toyota.com

071 Toyota Hybrid System 213


[END Module 9 General Service]

071 Toyota Hybrid System 214