HSE Form : HSF -07-04

Risk Assessment
Maintenance Original Issue: 20-Aug-2017

Department Maintenance Risk Assessment Number 03/17/v00

Activity Wire rope replacement Assessment By Ali Ali Ahmad STSs Specialist
Issuing Date 20-Aug-2017 Approved BY Revery Johnson Asset Manager
Assessment Date 20-Aug-2017 Approval Date 20-Aug-2017

L Likelihood
S Severity
RL Risk Level
Risk Evaluation:

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 Initial Risk Level Control Measures Residual Risk Responsibility
S/N Significant Hazards Level
L S RL L S RL
Keep all tools in the
close and safe area.
Safety helmet.
1. Being hit by falling tools, lashing gear or 3 4 12 Close to the area under 1 4 4 Supervisor and others.
other object the crane and manage
between working up
and down.
2. Injuries due to falling from a height 3 5 15 Safety harness 1 5 5 Supervisor.
Welding to be done by a
certified person.
The only senior
technician is allowed to Welding and others
tighten wire rope
3. Injuries due to Wire rope slip from clamp. Supervisor and welder
lashing gears, lock or bad welding joint. 3 4 12 Qualified person 1 4 4
inspects clamp bolts
tightening and welding
quality.
Welding joint must be
tracked during reeving
process.

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 Close and clear the
area under the service
4. Injuries due to Falling of suspended load crane.
while using a service crane Inspect service crane Supervisor and others
3 5 15 1 5 5
Before the job starts
check that emergency
push button is
working.
Use a well working Bravo.
Inform all workers before
5. Injuries due to Miscommunication 4 5 20 any movement and before 1 5 5 Supervisor.
the next step.

Inspect Reeving device

before starting the job.
6. Injury or rope damage due to reeving 3 4 12 Before the job starts 1 4 4 Supervisor.
device problem check that emergency
push buttons are working.
Only qualified people are
allowed to drive a moving
object.
Clear the area around any
7. Being hit or stuck by a moving object 4 4 12 moving object. 1 4 4 Supervisor and others
Inform all staff before any
movement and be sure
that all are in a safe
position.
Track wire rope path at
8. Crane parts damage due to wire rope trolley, back reach and Supervisor and others
Stuck in 3 4 12 machinery room during 1 4 4
Reeving.

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 Use a proper hand glove.
Use emergency push
9. Hand Injuries 4 4 16 button before start 1 4 4 Supervisor and others
removing or assembling
parts.
Good housekeeping.
Clear work area of all
combustibles.
10. Fires from welding process 4 5 20 Fire extinguishers and 1 5 5 Supervisor and Welder
fire blanket required.
Comply with site hot work
permit/rules.

Process/Work Activity Detail:

This H&S risk assessment caters for the hazards presented by wire rope replacement activities for hoist, catenary and boom ropes.
Supervisor to ensure that all the needed safety countermeasure have been transferred to the team before starting the job through thee TBT.
Supervisor to ensure that the PTW has been issued and handed over to him before starting the job.
This procedure does not cover other hazards that may be present on specific jobs such as Welding process.