Question Record
ASSET COMPETENCY AND TRAINING DEPARTMENT
Mechanical Maintenance
Question Record
CPF DS1 DS2 - Wells DS2
Candidate Name He Mohsin - 6805
Assessor Name Michael Sherriffs
OGOS/L2 MM03 Distributive Systems - PD Pump
Standards
OGOS/L2 MM03 Distributive Systems - Piping & Pipe Connections
Evidence Ref No QR2
Question Question
No (include details of when asked)
1 4/12/15 OBS2. How do we know
the properties and safety
precautions to be taken when
handling antifoam? What
particular precautions will you
take?
2 4/12/15 OBS2. Identify some of
the hazards that are associated
with flange management.
3 4/12/15 OBS2. Explain the safe
method and technique you would
employ in the breaking of flanged
joints.
4 4/12/15 OBS2. If you observed
somebody breaking a flange what
checks would you look for if you
wanted to see he was able to
carry out the task?
5 4/12/15 OBS2. Describe what a
torqueing procedure should
contain and your understanding
of a bolting sequence and why it is
required
6 4/12/15 OBS2. Explain the
details of what the markings
stamped to a flange relate to and
what the relevance of these is?
QR2
Candidate Response Knowledge
Criteria
Use the MSDS sheet, (PW7 attached) follow K4.2, K4.3,
the advice given, wear neoprene gloves, K4.4
wear mask, inform team of what to do
should they come into contact with the
chemical.
Injury K4.6
Objects under compression
Pressure release
Lifting or falling objects
Verify the isolation, confirming the job is K4.4
tagged and isolated.
Check that piping is drained and
depressurised, always assume the piping
has trapped pressure.
Start unbolting the flange at a bolt away
from you; do not lean over the flange joint.
Training - certification K4.4
Use of PTW
Isolations - LOTO
He is using the correct gasket, nuts
and bolts for the flange / equipment
to be tightened up.
With some help with the English and K3.2
translation from the Arab speaking
supervisor He was able to answer the
following:
Choose the Gasket as per manufacturers
guideline, we use green spiral wound today
as stated in the work order, I should check
the gaskets for defects and check the flange
face. Check for Alignment, parallelism and
lateral, check correct bolt/nut selection.
Torque down in correct pattern to keep
even pressure on the gasket 30%-60%-
100% and final torque.
He showed me and explained to me the K3.2
following:
Manufacturer
Size
 ASSET COMPETENCY AND TRAINING DEPARTMENT
Mechanical Maintenance
Question Record

7 4/12/15 OBS2. Why would you
not fully untighten the nuts
before breaking the joint?
Class/Rating
Material Specification
In case pressure or chemical was still in the K3.3
pipe, so that I could tighten back up
quickly.

Assessor
Signature Date 6/12/15
Candidate
Signature Date

Version 1 June 2014 2