SJ-20100705104232-004-ZXMW PR10 S400&S500 (V2.01) Digital Microwave System Hardware Installation

ZXMW PR10 S400&S500
Digital Microwave System

Hardware Installation Guide
Version 2.01
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: (86) 755 26771900
Fax: (86) 755 26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright 2010 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or distribution of
this document or any portion of this document, in any form by any means, without the prior written consent of ZTE CORPO-
RATION is prohibited. Additionally, the contents of this document are protected by contractual confidentiality obligations.
All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE CORPORATION
or of their respective owners.
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claimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose, title or non-in-
fringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the use of or reliance on the
information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications covering the subject
matter of this document. Except as expressly provided in any written license between ZTE CORPORATION and its licensee,
the user of this document shall not acquire any license to the subject matter herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
Revision No. Revision Date Revision Reason

R1.0 20100630 First edition
Serial Number: SJ-20100705104232-004

Contents
About This Manual............................................. I

Safety Instructions............................................1
Safety Instructions Overview ........................................... 1
Safety Symbols .............................................................. 1
Safety Instructions Guideline ........................................... 3
Installation Overview ........................................7
Installation Flow ............................................................. 7
Installation Precautions ................................................... 7
Installation Preparation ....................................9
Personnel ...................................................................... 9
Tools and Instruments..................................................... 9
Technical Documents......................................................10
Site Design ...................................................................10
IDU Installation .............................................. 11
Installing IDU Inside 19-Inch Cabinet ...............................11
ODU Installation (11~38 GHZ) ........................ 13
Overview......................................................................13
Integrated Installation....................................................13
Components for Integrated Installation.........................13
1+0 Pole Mounting ....................................................14
Installing Antenna .............................................14
Performing Polarization Adjustment .....................14
Installing ODU ..................................................16
1+1 Pole Mounting ....................................................18
Installing Combiner ...........................................18
Installing ODU ..................................................21
Separate Installation......................................................22
Components for Separate Installation...........................22
1+0 Pole Mounting ....................................................22
Confidential and Proprietary Information of ZTE CORPORATION I

ZXMW PR10 S400&S500 Hardware Installation Guide

Installing Separate-Installation Components .........23
Installing ODU ..................................................25
1+1 Pole Mounting ....................................................25
Installing Combiner ...........................................25
Installing Separate-Installation Components .........25
Installing ODU ..................................................25
ODU Installation (7~8 GHz) ............................ 27
Overview......................................................................27
Components for Installation ............................................27
1+0 Pole Mounting ........................................................28
Installing Antenna .....................................................28
Performing Polarization Adjustment..............................28
Installing ODU Bracket ..............................................30
Installing ODU...........................................................32
1+1 Pole Mounting ........................................................35
Installing Antenna .....................................................35
Performing Polarization Adjustment..............................36
Installing Combiner....................................................36
Installing Separate-Installation Components..................37
Installing ODU...........................................................37
Cable Installation ............................................ 41
Overview......................................................................41
Cable Installation Flow ...............................................41
Cable Installation Requirements ..................................41
Installation Protection Ground Cable ................................42
Installing IDU Protective Grounding Cable .....................42
Installing ODU Protective Grounding Cable ....................43
Installing Power Cable ....................................................43
Installing Intermediate Frequency Cable ...........................44
Installation Signal Cable .................................................44
Installing E1 Cable.....................................................44
Installing Ethernet Cable ............................................45
Installation Other Cables ................................................45
Installing DSC Cable ..................................................45
Installing EDI Cable ...................................................45
Installing EOW Cable..................................................46
II Confidential and Proprietary Information of ZTE CORPORATION

Installation Inspection .................................... 47
IDU Installation Check....................................................47
ODU Installation Check ..................................................49
Cable Installation Check .................................................50
Figures ............................................................ 57
Tables ............................................................. 59
Glossary .......................................................... 61
Confidential and Proprietary Information of ZTE CORPORATION III

This page is intentionally blank.
IV Confidential and Proprietary Information of ZTE CORPORATION

About This Manual
Purpose This manual provides procedures and guidelines for installing

ZXMW PR10 S400&S500.
Intended Installation Engineer
Audience
What Is in This This manual contains the following chapters.
Manual
Chapter Description
Chapter 1, Safety Instructions Explains safety symbols and

safety measures to follow during
the hardware installation of
S400&S500.
Chapter 2, Installation Overview Describes S400&S500 installation

flow and installation precautions.
Chapter 3, Installation Describes installation preparations

Preparations in personnel, tools and meters,
and technical documents.
Chapter 4, IDU Installation Introduces how to install IDU of

S400&S500.
Chapter 5, ODU Installation Introduces how to install ODU

(A300) (A300) of S400&S500.
Chapter 6, ODU Installation Introduces how to install ODU

(B100) (B100) of S400&S500.
Chapter 7, Cable Installation Describes types and installation of

cables of S400&S500.
Chapter 8, Installation Inspection Describes the checking process

after hardware installation is
completed.
Confidential and Proprietary Information of ZTE CORPORATION I

II Confidential and Proprietary Information of ZTE CORPORATION

Chapter 1
Safety Instructions
Table of Contents
Safety Instructions Overview ............................................... 1
Safety Symbols .................................................................. 1
Safety Instructions Guideline ............................................... 3
Safety Instructions Overview

Only the professional personnel who have received relevant train-
ing of S400&S500 system can operate and maintain the equip-
ment.
The following lists basic requirements for S400&S500 maintenance
personnel:
Master fundamental theory of S400&S500 system.
Be familiar with S400&S500 equipment principles and network-
ing.
Acquire certain network optimization skill.
Operation and maintenance of the equipment must follow the local
safety regulations to avoid body injuries or equipment damages.
The safe instructions given in this manual are supplementary to
the local safety regulations.
ZTE shall not bear any liabilities incurred by violation of universal
safety operation requirements, or violation of safety standards for
designing, manufacturing and equipment usage.
Safety Symbols
Table 1 lists safety symbols and their meanings.
Confidential and Proprietary Information of ZTE CORPORATION 1

TABLE 1 SAFETY SYMBOLS AND MEANINGS
Safety Symbols Meaning
Universal alarm: General safety

precaution.
Electrostatic: Device may be

sensitive to static electricity.
Electric shock: There is a risk of

electric shock.
High temperature: Surface is hot

and may cause personal injury if
touched.
Laser: Beware of strong laser

beam.
Microwave: Beware of strong

electromagnetic field.
Universal alarm symbols comprises of four levels: Danger, Warn-

ing, Caution, and Note in descending order of criticality.The safety
level description is given on the right of the safety symbol. De-
tailed safety level information is given below the safety symbol, in
the following format.
Danger:
Indicates an imminently hazardous situation, which, if not avoided,
could result in death or serious injury. Limit its use to only extreme
situations.
Warning:
Indicates a hazardous situation, which, if not avoided, could result
in serious injuries, equipment damages or interruption of major
services.
Caution:
Indicates a potentially hazardous situation, which, if not avoided,
could result in moderate injuries, equipment damages or partial
service interruption.
2 Confidential and Proprietary Information of ZTE CORPORATION

Chapter 1 Safety Instructions
Note:
Indicates helpful information, which, if ignored, could result in mi-
nor injuries, equipment damages or partial service interruption.
Safety Instructions Guideline

Electrical Safety
Electric Shock:
Never install or uninstall power cables while they are live. At the
instant when the power cable touches a conductor, electric spark
or electric arc might be generated, resulting in fire or damage to
eyes.
Shut down the power supply before installing or uninstalling a

power cable.
Before connecting cables, make sure that the cables and cable
labels match the practical installation conditions.
Warning:
Drilling in the cabinet without prior permission is prohibited. Un-
necessary drilling can damage cables inside the cabinet. The metal
pieces blown in during drilling can cause short circuits in the circuit
board.
Static Electricity
Electrostatic:
Static electricity produced by human body can damage electro-
static-sensitive components on the circuit board, such as Large
Integrated Circuits (LIC).
Friction caused by human body is the root cause of electrostatic

charge accumulation. In a dry environment, the static voltage
carried by human body can be up to 30 kV and can remain in
human body for a long time. Person carrying static charge can
damage a component by touching it and hence transferring the
charge to the component.
To prevent human body's static charge from damaging sensitive
components, wear the antistatic wrist strap and ground its other
end before touching the equipment or holding a plug-in board,
circuit board, or IC chip etc.

Laser
Laser:
Do not stare at the laser beam from the optical terminal or the
laser beam inside the optical fiber; otherwise human eyes would
be hurted.
High Temperature
Danger:
The temperature of some components' surface is quite high. Do
not touch the surface to avoid a scald injury.
Fans
Warning:
Keep fingers or tools away from the running fan blades unless the
fan is powered off and fan blades stop running. Keep your fingers
or body away from any component that ise still running.
While replacing components, put screws, tools and components in

a safe place. Do not let them fall into the running fan to avoid
damaging the fan or relevant devices.
While replacing devices near the fan, keep fingers or boards away
from the fan to avoid human injuries or device damages.
Hoisting Weights
Warning:
Make sure that no one stays or walks under the hoisted weight.
To disassemble, move, or replace a heavy equipment, make

sure that facilities with proper hoisting capability are available.
Personnel performing the hoisting task must have received
proper training. Before the hoisting operation is performed,
the hoisting tools must be checked and be complete.
Make sure that the hoisting tools are firmly fixed on the support
frame or the wall.
Use short command to avoid misoperation.

Chapter 1 Safety Instructions
Plugging/Unplug- Here, modules include boards and subracks.

ging a Module
Caution:
Operators must wear the antistatic wrist strap.
Do not plug in a board with great force as it might bend the
pins at the backplane.
Insert the module along the slot to avoid the circuit surface of
modules touching each other lest there is any short circuit.
While holding a module, do not touch its circuits, components,
connectors, and wiring trough.
The RF module is very hot during the running process, oper-
ators must be very careful in pluging/unpluging it to avoid a
scald injury.
Personnel
Caution:
Non-professionals can not perform maintenance inside the equip-
ment unless under the instructions of professionals on the site.
Replacing any part or altering the equipment might result in un-

expected dangers. Therefore, do not replace any part or alter the
equipment unless being authorized. To ensure your safety, contact
ZTE in case of any queries.


Chapter 2
Installation Overview
Table of Contents
Installation Flow ................................................................. 7
Installation Precautions ....................................................... 7
Installation Flow
A correct installation flow guarantees the equipment installation
quality. Hence it is very important to understand the installation
flow before performing the equipment installation. The following
lists the installation steps.
1. Installation preparation.
2. Unpacking and inspection.
3. IDU installation.
4. ODU installation.
5. Cable installation.
6. Installation check.
Installation Precautions
The following items should be noticed for installation.
Non-professionals can not perform maintenance inside the
equipment unless under the instructions of professionals on
the site.


Chapter 3
Installation Preparation
Table of Contents
Personnel .......................................................................... 9
Tools and Instruments......................................................... 9
Technical Documents .........................................................10
Site Design .......................................................................10
Personnel
Maintenance The construction process is also the training process. Conse-
Personnel from quently, the customer should send equipment room's maintenance
Customer personnel to the site. Meanwhile, considering certain factors such
as the folk custom and tradition, the customer should arrange a
person to perform coordination in the construction.
Entry Pass Project construction personnel need go in and out of the equipment
room and office buildings. To guarantee the project's progress, the
customer should help get the entry pass of equipment room for the
installation and debugging personnel.
Tools and Instruments

Check whether the following devices are prepared for the installa-
tion.
The DC power supply is available and has sufficient capacity
for the project.
The terminal equipment is configured with specific terminal
console, and the terminal console is installed at the correct
position, satisfying the design of the equipment room's plan.
The cable distribution frame is installed.
The -48 V power cable and the grounding cable is laid to the
equipment.
Relevant networking equipments, such as exchanger, router,
and HUB, are available.
Instruments, such as multimeter, GPS, grounding resistance
tester, compass, and portable computer, are available.

Specific tools are available, including antistatic wrist strap,

torque wrench, cable stripper, cable crimper, crystal-connector
cable crimper, wire pundchdown tool, and hex key spanner.
Technical Documents
The needed technical documents include project design documents
and installation guide documents.
Project design documents, such as,
XX Network Planning Solution
XX Project Design Solution
XX Equipment Room Plan
Installation guide documents, such as,
ZXMW PR10 Hardware Installation
ZXMW PR10 Hardware Description
Site Design
According to the project design and on-site networking require-
ment, IP addresses used by ZXMW PR10 equipments should be
uniformly planned.

Chapter 4
IDU Installation
Table of Contents
Installing IDU Inside 19-Inch Cabinet ...................................11
Installing IDU Inside 19-Inch

Cabinet
Prerequisites The cabinet installation is completed.
The cabinet and the installation components are delivered on
the installation site.
The space for installing the IDU cabinet is reserved in the cab-
inet.
Context
Note:
The IDU S400 is designed to be dissipating heat naturally. Thus
a space of over 1 U should be reserved up from and below
it, preventing hot gas flow generated by other devices from
entering it.
The IDU S500 is designed to be dissipating heat by wind. Thus
suffcient space should be reserved at wind entries which are on
the left and the right of it, guaranteeing good heat dissipation.
Steps 1. Unpack the IDU package carefully.

2. Insert all boards according to the installation guide document.
3. Insert the IDU into the 19-inch cabinet.
4. Align the two mounting flanges of IDU with the screw holes
of the cabinet, insert four screws into the two flanges and the
screw holes one by one, and tighten them firmly.
5. Make the IDU be grounded, and the grounding interface is on
the right part behind IDU.
6. Connect the power supply. Before connecting the power sup-
ply, check its polarities.
7. Install all connection cables.
8. Bind all cables.

9. Mark the IDU with the correct label.

10. After the above installation steps are completed, make the cab-
inet and the IDU power on.
END OF STEPS
Example
Postrequisite Install the ODU.

Chapter 5
ODU Installation (11~38

GHZ)
Table of Contents
Overview..........................................................................13
Integrated Installation........................................................13
Separate Installation..........................................................22
Overview
There are two configuration modes for ODU and antenna:
An ODU uses an antenna. In this case, ODU can be installed
directly on the antenna or separately from the antenna.
Two ODUs share one antenna. In this case, a combiner must
be added between the antenna and ODUs. The combiner can
be directly or indirectly connected with the antenna.
Integrated Installation
Components for Integrated
Installation
The integrated 1+0 installation requires the following components:
Antenna
One ODU
The separate 1+1 installation requires the following components:
Antenna
Two ODUs
Combiner

1+0 Pole Mounting
Installing Antenna
Context The antenna installation guide is in the antenna package. Install
the antenna according to the guide.
Performing Polarization Adjustment

Prerequisites The antenna is installed.
Context ODU can be horizontally polarized or vertically polarized, and its
polarization direction is consistent with that of the antenna.
Steps 1. Vertical polarization: By default, ODU is vertically polarized, in
other words, the plate marked with V is arranged upwards, as
shown in Figure 1.
FIGURE 1 VERTICAL POLARIZATION
2. Horizontal polarization: Perform the following operations to ad-

just the vertical polarization to be horizontal polarization.
i. Move the guide pin on the plate marked with V, and install
it on the plate marked with H, as shown in Figure 2.

Chapter 5 ODU Installation (11~38 GHZ)
FIGURE 2 ADJUSTING TO BE HORIZONTAL POLARIZATION
ii. Arrange the plate marked with H upwards, as shown in

Figure 3.
FIGURE 3 HORIZONTAL POLARIZATION
END OF STEPS

Installing ODU
The ODU is hoisted to the installation platform, and is in good
condition.
The ODU's type is consistent with that in the plan.
Steps 1. Align the antenna interface of ODU with O-Ring, insert it into
O-Ring slowly, and align the screw hole with the corresponding
screw hole on the antenna bracket, as shown in Figure 4.
FIGURE 4 ALIGNING ODU
2. Insert the alignment screw into the bracket, as shown in Figure

5.

FIGURE 5 INSERTING ALIGNMENT SCREW INTO BRACKET
3. Align the flange of ODU with that of the antenna, as shown in

Figure 6.
FIGURE 6 ALIGNING ODU
4. Fasten the four M6 screws to fix ODU on the antenna bracket,

as shown in Figure 7.

FIGURE 7 FASTENING SCREWS
END OF STEPS
1+1 Pole Mounting
Installing Antenna

Context By default, ODU is vertically polarized. The polarization direction of
ODU must be consistent with that of the antenna, otherwise, the
polarization direction should be adjusted. For operation details,
refer to .
Installing Combiner
The antenna's polarization direction is consistent with that in
the network planning.
The combiner is hoisted to the installation platform, and is in
good condition.
The combiner's type is consistent with that in the plan.

Context The required tools are as follows:

Common tools
Inner-hexagon wrench
Steps 1. By default, the combiner is vertically polarized. If the antenna
is horizontally polarized, then go to the next step. If the an-
tenna is vertically polarized, then there is no need to adjust
the combiner's polarization direction, go to 4..
2. Loosen the two screws on the polarization chip, and rotate the
antenna connection unit, as shown in Figure 8.
FIGURE 8 POLARIZATION CHIP POSITION
FIGURE 9 ADJUSTING POLARIZATION CHIP
3. Adjust the polarization direction, and then fasten the screws.

4. Use M5 screws to install the bracket and the handle on the

combiner, as shown in Figure 10.
FIGURE 10 INSTALLING BRACKET
5. Check the polarization direction, and use M6 screws to install

the combiner on the antenna, as shown in Figure 11.
FIGURE 11 INSTALLING COMBINER
END OF STEPS

Installing ODU
Prerequisites The combiner is installed.
condition.
Context
Caution:
The active ODU must be installed at the combiner's active inter-
face, which is marked with "MAIN". The standby ODU must be in-
stalled at the combiner's standby interface, which is marked with
"STD BY"; otherwise, signal transmission is affected.
Steps 1. Insert the O-Ring into the two ODU ports on the combiner, as
shown in Figure 12.
FIGURE 12 INSTALLING O-RING
2. Install the two ODUs on the combiner respectively, and fix each
ODU with four screws, as shown in Figure 13.

FIGURE 13 INSTALLING ODU
END OF STEPS
Separate Installation
Components for Separate Installation
Antenna
One ODU
Separate installation components, including ODU adapter, an-
tenna adapter, and flexible waveguide.
Antenna
Two ODUs
Combiner
Separate installation components, including ODU adapter, an-
tenna adapter, and flexible waveguide.
1+0 Pole Mounting
Installing Antenna


refer to .
Installing Separate-Installation Components

Steps 1. Install the ODU adapter at an appropriate position on the an-
tenna pole, as shown in Figure 14.
FIGURE 14 INSTALLING ODU ADAPTER
2. Take out the flexible waveguide, as shown in Figure 15.

FIGURE 15 FLEXIBLE WAVEGUIDE
3. Use the flexible waveguide to connect the waveguide interface

at the antenna with that at the ODU adapter, as shown in Figure
16.
FIGURE 16 CONNECTING ANTENNA AND ODU ADAPTER
END OF STEPS

Installing ODU
Context The ODU adapter provides the same feeder source interface as the
antenna. The method of installing ODU through ODU adapter is
similar to the method of installing ODU on the antenna.
1+1 Pole Mounting
Installing Antenna

refer to .
Installing Combiner
Prerequisites The antenna and the ODU adapter are installed.
Context The ODU adapter provides the same feeder source interface as the
antenna. For operation details of installing combiner on the ODU
adapter, refer to .
Installing Separate-Installation Components

Context For details, refer to .
Installing ODU
Context Install ODU on the combiner by referring to .


Chapter 6
ODU Installation (7~8

GHz)
Table of Contents
Overview..........................................................................27
Components for Installation ................................................27
1+0 Pole Mounting ............................................................28
1+1 Pole Mounting ............................................................35
Overview
ODU(7~8 GHz) cannot be directly connected with antenna. Use
coaxial cable to connect them.
There are two configuration modes for ODU and antenna:
An ODU uses an antenna. In this case, ODU can be installed
separately from the antenna.
Two ODUs share an antenna. In this case, use a combiner
between ODU and antenna. The combiner can be installed
separately from ODU.
Components for Installation

Antenna
One ODU, coaxial waveguide interface corresponding to ODU
frequency band
Separate installation components, including ODU installation
bracket
Antenna
Two ODUs, coaxial waveguide interface corresponding to ODU
frequency band
One combiner

Separate installation components, including two ODU installa-

tion brackets
1+0 Pole Mounting

Installing Antenna

Context ODU can be horizontally polarized or vertically polarized, and its
polarization direction is consistent with that of the antenna.
Steps 1. Vertical polarization: By default, ODU is vertically polarized, in
other words, the plate marked with V is arranged upwards, as
shown in Figure 17.
FIGURE 17 VERTICAL POLARIZATION
2. Horizontal polarization: Perform the following operations to ad-

just the vertical polarization to be horizontal polarization.
i. Move the guide pin on the plate marked with V, and install
it on the plate marked with H, as shown in Figure 18.

Chapter 6 ODU Installation (7~8 GHz)
FIGURE 18 ADJUSTING TO BE HORIZONTAL POLARIZATION
i. Arrange the plate marked with H upwards, as shown in

Figure 19.
FIGURE 19 HORIZONTAL POLARIZATION
END OF STEPS

Installing ODU Bracket

Prerequisites The ODU bracket and screws are prepared.
Steps 1. Check whether the installation components are complete, as
shown in Figure 20.
FIGURE 20 REQUIRED COMPONENTS
2. Put the ODU support to an appropriate position on the pole and

install the screws, as shown in Figure 21.

FIGURE 21 INSTALLING SCREWS
3. Fasten the screws to fix the bracket, as shown in Figure 22.
FIGURE 22 FIXING BRACKET
4. The fixed bracket is as shown in Figure 23.

FIGURE 23 FIXED BRACKET
END OF STEPS
Installing ODU
condition.

Steps 1. Prepare the ODU. Align the four screw holes of the ODU with
the corresponding holes on the bracket, as shown in Figure 24.
Note:
Place the V position on the ODU vertically and H horizon-
tally.
FIGURE 24 PREPARING ODU
2. Use four screws to fix the ODU on the bracket, as shown in

Figure 25.
FIGURE 25 FASTENING SCREWS

3. The installed ODU is as shown in Figure 26.
FIGURE 26 COMPLETED INSTALLATION
4. Connect the RF cable, as shown in Figure 27. After that, make

waterproof treatment.

FIGURE 27 RF CABLE CONNECTION
1. RF cable 3. ODU
2. Antenna interface
END OF STEPS
1+1 Pole Mounting

Installing Antenna


Context For operation details, refer to Polarization Adjustment in 1+0
Pole Mounting.
Installing Combiner
The antenna's polarization direction is consistent with that in the
network planning.
The combiner is hoisted to the installation platform, and is in good
condition.
The combiner's type is consistent with that in the plan.
Steps 1. Prepare the combiner, as shown in Figure 28.
FIGURE 28 COMBINER
2. Ensure that the combiner polarization direction is consistent

with antenna polarization direction. Use M4 X 20 screws to
fasten the combiner and antenna, as shown in Figure 29.

FIGURE 29 INSTALLED COMBINER
1. Combiner 3. Antenna
2. RF cable
The coaxial interface cannot face upwards, so water cannot

come inside.
END OF STEPS
Installing Separate-Installation
Components
Context For details, refer to Bracket Installation in 1+0 Pole Mounting.
Installing ODU
Prerequisites The combiner is installed.
condition.
Steps 1. The installation methods are described in ODU Installation
in 1+0 Pole Mounting.Figure 30 shows the ODUs completely
installed on the pole.

FIGURE 30 INSTALLED ODU ON THE POLE
2. Connect the RF cables, as shown in Figure 31. After that, make

waterproof treatment.

FIGURE 31 COMPLETELY CONNECTED CABLES
1. Combiner 3. ODU
2. RF cable
3. Figure 32 shows the completed installation.

FIGURE 32 COMPLETED INSTALLATION
END OF STEPS

Chapter 7
Cable Installation
Table of Contents
Overview..........................................................................41
Installation Protection Ground Cable ....................................42
Installing Power Cable ........................................................43
Installing Intermediate Frequency Cable ...............................44
Installation Signal Cable .....................................................44
Installation Other Cables ....................................................45
Overview
Cable Installation Flow
The cable installation flow is listed as follows:
1. Install the protective grounding cable.
2. Install the power cable.
3. Install the intermediate frequency cable.
4. Install the signal cable.
5. Install the DSC, EDI, and EOW cable.
6. Check the installation.
Cable Installation Requirements

The following lists the cable installation requirements:
In the equipment room where the support and the antistatic
floor are installed, the downward wiring mode can be used in
cabling, and all cables are laid through the floor's interlayer or
the cable trough. If the upward wiring mode is used, the cable
rack is arranged above the cabinet, and cables are laid through
the upward cable rack.
The cable layout position should be designed in advance, and
all cables should be in good condition and laid in order.
External cable contains power cable, tail fibre, trunk cable, and
other signal cables. The cables on the rack should be bundled

by category, and cross is not allowed. The cables should be

fixed by the cable tie, with a spacing of 20 cm.
The bending should be smooth and round, and the minimum
bending radius is not less than 60 mm.
In cable layout, cables must be bundled with tidy and straight
appearance, with appropriate tension and even spacing be-
tween cable ties.
Cables laid in the cable trough can be loose, but should be
straight and without cross, and the cables can not go beyond
the cable trough. Cables should be bundled at the cable
trough's entry/exit and where cables are bent.
For trunk cable, when being laid from the cabinet to the relay
rack, do not pull the cable too tightly and do not cut extra cable
after the cable is laid. Cables laid in cable trough or on the
raised floor should be bundled separately. The cables should be
straight and without cross. After being laid, the cables should
be tidy and in good condition, and sufficient margin should be
reserved at required position.
In cabling, labels must be pasted on the cables, including labels
of project user cable, trunk cable, fiber cable, and power cable.
The label is pasted 2 cm from the cable end. It specifies the
direction of the two ends of the cable: cabinet No. + board
No. + socket No..
The cable layout should facilitate maintenance and future ex-
pansion.
Installation Protection
Ground Cable
Installing IDU Protective Grounding
Cable
Prerequisites IDU is installed inside the cabinet.
When installing the IDU, the dual-hole terminal of the protec-
tive grounding cable is fixed on the IDU's grounding terminal.
Steps 1. According to the distance from the grounding point, cut the
protective grounding cable short and crimp the terminal.
2. Connect the protective grounding cable with the IDU's ground-
ing point, which is on the right part behind IDU.
3. Bundle the cables.
END OF STEPS

Chapter 7 Cable Installation
Installing ODU Protective Grounding

Cable
Prerequisites The ODU is installed.
Context There is a grounding screw on ODU, which is used for grounding.
Steps 1. Fix the OT terminal of the grounding cable on the grounding
screw of ODU.
2. Fix the other end of the grounding cable, i.e. the grounding
clip base, on the iron tower. Notice the following items when
fixing the base:
i. Before connecting the base, remove the antirust paint and
the oxidization layer at the grounding point.
ii. The grounding cable can not be twisted.
iii. After the connection is completed, perform antirust and
waterproof handling for the grounding point.
END OF STEPS
Installing Power Cable

Short Description One end of the power cable is connected with the cabinet's power
box, and the other end is connected with IDU.
Prerequisites IDU is installed inside the cabinet.
The IDU protective grounding cable is installed.
The power switch on the power box that connects the power
supply is turned off.
Context
Caution:
If the system provides power supply for IDU through external
power supply such as the power cabinet, then at the end of the
power cable where the external power supply is connected, make
the corresponding terminal according to the power cable specifica-
tion. When making the terminal, crimp the interface firmly, insert
the connector into a heat-shrinkable tube, and make sure that the
bare wire and the interface are covered.
Steps 1. Connect the power cable's cold-pressed terminal with the out-
put terminal of the cabinet's power box, and fix the terminal.
The black cable is connected with the power supply's ground,
and the blue cable is connected with the -48 V power supply.
2. Lay the power cable to the IDU.
3. Connect the power cable.
4. Bundle the power cable.

5. Paste the engineering labels at the two ends of the power cable.
END OF STEPS
Installing Intermediate
Frequency Cable
Prerequisites The ODU protective grounding cable is installed.
Context
Caution:
To protect the N-type connector, installation personnel can only
use hand or torque spanner to fasten the N-type connector (the
fastening torque is 1.7 Nm).
When laying the Intermediate Frequency (IF) cable or bend-
ing the IF cable, it is prohibited to use the IF cable's N-type
connector or the ODU's IF interface as the fulcrum. This helps
protect the N-type connector or the IF interface.
Steps 1. According to the designed distance between IDU and ODU, cut
the IF cable with a margin of 3 m ~ 5 m.
2. Make the IF cable connector that connects the ODU. After the
connector is made, take appropriate protection measures to
protect the connector from being damaged in hoisting or cable
laying.
3. Paste temporary labels at the two ends of the IF cable.
4. Reserve sufficient length for the IF cable, lay the cable and
bundle it along the pole, cabling ladder, and cabling rack.
5. Connect the IF cable's N-type connector to the ODU's IF inter-
face, and fasten it.
6. Perform waterproof handling for the interfaces of ODU and IF
cable.
END OF STEPS
Installation Signal Cable

Installing E1 Cable
Prerequisites The ODU protective grounding cable is installed.
Steps 1. Paste temporary labels at the two ends of the E1 cable.

Chapter 7 Cable Installation
2. Reserve sufficient length for the E1 cable, lay the cable and
3. Insert the E1 cable into the jack of E1 TU panel of IDU tightly.
END OF STEPS
Installing Ethernet Cable

Prerequisites The IDU protective grounding cable is installed.
Steps 1. Paste temporary labels at the two ends of the Ethernet cable.
2. Reserve sufficient length for the Ethernet cable, lay the cable
and bundle it along the pole, cabling ladder, and cabling rack.
3. Insert the Ethernet cable into the network port of IDU tightly.
END OF STEPS
Installation Other Cables

Installing DSC Cable
Steps 1. Paste temporary labels at the two ends of the DSC cable.
2. Reserve sufficient length for the DSC cable, lay the cable and
3. The DSC cable is common network cable. Insert one end of
DSC cable into the ETH TU port of IDU tightly, and connect the
other end of DSC cable with the E0 service equipment.
END OF STEPS
Installing EDI Cable

Steps 1. Paste temporary labels at the two ends of the EDI cable.
2. Reserve sufficient length for the EDI cable, lay the cable and

3. Insert one end of EDI cable into the serial port of IDU tightly,
and connect the other end of EDI cable with the external equip-
ment.
END OF STEPS
Installing EOW Cable

Steps 1. Paste temporary labels at the two ends of the EOW cable.
2. Reserve sufficient length for the EOW cable, lay the cable and
3. Insert one end of EOW cable into the service telephone port of
IDU tightly, and connect the other end of EOW cable with the
telephone.
END OF STEPS

Chapter 8
Installation Inspection
Table of Contents
IDU Installation Check .......................................................47
ODU Installation Check ......................................................49
Cable Installation Check .....................................................50
IDU Installation Check

This check includes IDU installation check and cabinet installation
check.
TABLE 2 CHECK ITEMS FOR CABINET INSTALLATION AND IDU INSTALLATION
Serial No. Requirement
1 The cabinet installation position

satisfies the engineering design
requirement.
2 The cabinet is installed stably and

reliably, satisfying the shockproof
requirement in the engineer
design.
3 Screws between bracket and

ground and screws between
bracket and cabinet are installed
correctly and tightly. The
insulation washer, flat washer,
spring washer, and nut (bolt) are
installed in correct sequence, and
installation holes on the bracket
well align expansion bolts.
4 The cabinet is insulated from

the bracket. The customer's
self-made base satisfies the
customer's requirement.
5 The cabinet's structural

accessories are installed correctly
and reliably.
6 The cabinet's active accessories

are normal.

7 The connecting bolts of the

cabinet are installed correctly and
reliably. The flat washer and the
spring washer are installed in
correct sequence.
8 The verticality deviation of the

cabinet must be less than 3 mm.
9 Each row of cabinets along the

main walkway must be aligned in
a straight line, with an error of
less than 5 mm.
10 Cabinets in a row must be in a

plane and in a compact and tidy
arrangement.
11 Components of the cabinet must

be in good condition, without
problems such as the lacquer
flaking off, damage, and smear on
the appearance. Take appropriate
handling if such problems exist.
12 All cable entries and exits of the

cabinet must be closed, with
a gap not larger than 1.8 cm.
Entries and exits using the cloth
bag must be bundled tightly; exits
using plastic part must be cut in
an appropriate size. Insulating
and fire-resistant materials can be
used for reliable closing.
13 There should not be any sundry,

such as redundant cable ties and
screws, inside the cabinet, at the
bottom of the cabinet, and on the
top of the cabinet.
14 The cabinet row labels and column

labels must be pasted cleanly and
tidily. If the cabinet has a dashed
label frame, then paste the label
inside the frame.
15 Gaps around the cabinet and

between floors must be filled up.
There should not be any sundry,
such as cut cable ties and screws,
on the floor.
16 The equipment room should be

clean and tidy. Sundries, such as
waste packing boxes, should be
cleaned up. Alternate parts for
installation must be piled tidily.
17 The IDU installation position

requirement.

Chapter 8 Installation Inspection
18 The IDU is installed stably and

reliably.
19 Boards can be easily inserted

and extracted. After a board is
inserted into the cabinet, screws
on the board's panel must be
fastened tightly.
20 All idle slots of IDU must be

installed with dummy panels.
ODU Installation Check

This check involves installation check for ODU, antenna, combiner,
and separate-installation component.
TABLE 3 CHECK ITEMS FOR INSTALLATION OF ANTENNA, COMBINER, AND

ODU
1 The antenna installation position

requirement.
2 The antenna is installed with

correct orientation, that is,
the side with larger area faces
upwards while the side with
smaller area faces downwards.
3 The logo on antenna and combiner

faces upwards.
4 The antenna bracket is firmly

connected with the pole, satisfying
the windproof requirement.
5 The four buckles of ODU fastens

the antenna or combiner tightly.
6 The four buckles of combiner

fastens the antenna firmly and
the four screws are tightened.
7 The antenna, combiner, and ODU

are within the lightning rod's
protection range. The protection
angle of the antenna's lightning
rod should be less than 45;
in areas with high mountains
or frequent thunderstorm, the
protection angle should be less
than 30.

TABLE 4 CHECK ITEMS FOR INSTALLATION OF SEPARATE-INSTALLATION

COMPONENTS
1 The ODU adapter installation

position satisfies the engineering
design requirement.
2 The ODU adapter is firmly

connected with the pole, satisfying
the windproof requirement.
3 The four buckles of antenna

adapter fastens the antenna
tightly.
4 The flexible waveguide's flange

interface is connected with ODU
adapter and atenna adapter (or
antenna) firmly and reliably.
5 The flexible waveguide's bending

radius is within allowed range, and
the bending does not exceed 90.
6 The separate-installation
components are within the
lightning rod's protection range.
The protection angle of the
antenna's lightning rod should
be less than 45; in areas with
high mountains or frequent
thunderstorm, the protection
angle should be less than 30.
Cable Installation Check

This check involves installation check for IDU cable, ODU cable,
cabinet's power cable and grounding cable.
TABLE 5 CHECK ITEMS FOR IDU CABLE INSTALLATION
1 The cable layout satisfies the

engineering design requirement,
facilitating maintenance and
capacity expansion.
2 The cable is not damaged, broken,

or concatenated.
3 Each core of the cable has passed

the continuity test.
4 The cable can not be laid on the

heat dissipation net of the cabinet.

5 Cables should be bundled and laid

tidily, with even interval between
cable ties. Cut off the surplus
cable part, leaving no sharp edge.
6 The signal cable is correctly routed

inside the cabinet.
7 The cable layout outside of the

cabinet must satisfy the following
requirement:
Cables should be straight and
tidy, without any crossing.
If cable trough is used, make
sure that the cable is not
beyond the trough.
If cabling ladder is used, the
cable must be fixed on the
ladder's beam and bundled
tidily. If the distance between
cabling rack and cabinet top
is larger than 0.8 m, then lay
the cabling ladder above the
cabinet to reduce the gravity
due to the cable's weight.
When performing overlapping
cable layout under the floor,
the maximum height can not
exceed 3/4 of the net height
below the antistatic floor.
If cable trough is not used,
make sure that the cable is
laid neatly and tidily.
8 If the sheath of the cable part

outside of cable rack needs be
stripped, make sure that the
stripping is tidy.
9 When laying tail fiber outside of

the cabinet, add protection tube
or cable trough to protect it.
10 The protection tube of tail fiber

should enter the cabinet inside,
and the tube must be bundled and
fixed.
11 The protection tube of tail fiber

must be cut smoothly, otherwise,
wrap it with insulating tape to
prevent people from being cut.
12 The tail fiber should not be bundled

too tightly. It is recommended
that the tail fiber can move within
the cable tie.
13 After tail fiber is laid, do not put

other cable or object on it.

14 If the tail fiber inside the cabinet

is too long, wind it tidily in the
fiber box or wind it to be a circle
with a diameter large than 8 cm
and fix it.
15 The tail fiber's connection

point should be clean. Use
the protection cap to protect
unused fiber connectors and fiber
interfaces on board.
16 The cable's bending should be

smooth and round, with a large
bending radius.
17 The signal cable's label is filled

correctly and pasted reliably.
All labels are pasted tidily and
in the same direction. It is
recommended to paste the label
2 cm from the connector. Labels
can be made according to the
customer's requirement.
18 Power cable, grounding cable,

and signal cable should be laid
separately.
19 The IDU protective grounding

cable is connected correctly and
reliably.
20 For the signal cable used

for capacity expansion, it is
recommended to bundle and fix
it to the reserved position inside
the cabinet to be expanded,
which facilitates future capacity
expansion.
21 Use the protection cap to protect

unused cable connectors.
TABLE 6 CHECK ITEMS FOR ODU CABLE INSTALLATION
1 Waterproof and sealing handling

must be performed for all outdoor
connectors and grounding clips
according to the specification.
2 The IF cable connector is made

according to the specification,
without any loosening.
3 The IF cable is not folded or

twisted, and the shielding layer is
not bare.

4 After the IF cable is led out of

ODU, make the waterproof bend
for it.
5 Before the IF cable is led into

the window, make the waterproof
bend for it and make it grounded.
6 The minimum bending radius of

the IF cable must be larger than
30 cm.
7 IF cables can not be crossed or

overlapped, and cables should be
laid tidily.
8 When bundling IF cable along

cabling ladder or cable rack, the
distance between two cable ties
is about 1 m.
9 When cutting the bundled cable,

remain a certain margin.
10 Paste labels for bundled IF cables

according to the specification. All
labels are pasted neatly and tidily,
and in the same direction.
11 Wind the surplus IF cable to be

a circle with a diameter not less
than 60 cm, and bundle it on the
pole or iron tower.
12 The IF cable's grounding point

should satisfy the specification.
13 The IF cable can not bend within

the range of 0.5 m between the
upper grounding clip and the
lower grounding clip.
14 The grounding lead's direction

should be from top to bottom, and
the angle between it and IF cable
is less than 15.
15 The ODU grounding cable is

connected correctly.

TABLE 7 CHECK ITEMS FOR INSTALLATION OF POWER CABLE AND

GROUNDING CABLE
1 Layout of the cabinet's power

cable and grounding cable
satisfies the engineering
design requirement, facilitating
maintenance and capacity
expansion.
2 The cabinet's power cable and

grounding cable are connected
correctly and reliably.
3 The cross-sectional area of
the cabinet's power cable and
grounding cable satisfy the
equipment's power supply
requirement.
4 The power cable and the

grounding cable should adopt
integrated copper wire, without
any tie in the middle of the cable.
5 When the cabinet's power

cable and grounding cable are
connected to the primary power
supply, copper grounding bar, or
head cabinet of each row, cut the
suplus cable.
6 Outside the cabinet, power cable,

grounding cable, and signal cable
are laid separately, with a distance
of 3 cm between each other.
7 The cabinet's power cable (-48

V or -60 V) uses blue cable, the
working grounding cable uses
black cable or red cable, and the
PGND protective grounding cable
uses yellow/green cable or yellow
cable.
8 The cabinet's power cable and

grounding cable must be laid
straightly and bundled tidily.
9 The bending of the cabinet's

power cable and grounding cable
must be smooth and round.
10 When crimping the cabinet's

power cable and grounding
cable to the cabling lug, perform
welding or crimping to fix them.

11 The cabling lug's handle and bare

cable of the cabinet's power cable
and grounding cable must be
wrapped by tube or insulating
tape. Make sure that there is no
bare copper wire at the cabling
lug and terminal, and the flat
washer and the spring washer are
installed correctly.
12 Inside the cabinet, all devices

that have metal shell must be
grounded correctly and connected
reliably.
13 The cabinet door's grounding

cable is connected correctly and
reliably.
14 Labels of the cabinet's power cable

and grounding cable are filled
correctly, pasted tidily, and all
labels are in the same direction.
It is recommended to paste the
label 2 cm from the connector.
Labels can be made according to
the customer's requirement. The
power switch of the head cabinet
of each row is marked clearly.


Figures
Figure 1 Vertical Polarization ...............................................14

Figure 2 Adjusting to Be Horizontal Polarization .....................15
Figure 3 Horizontal Polarization ...........................................15
Figure 4 Aligning ODU ........................................................16
Figure 5 Inserting Alignment Screw into Bracket ....................17
Figure 6 Aligning ODU ........................................................17
Figure 7 Fastening Screws ..................................................18
Figure 8 Polarization Chip Position........................................19
Figure 9 Adjusting Polarization Chip .....................................19
Figure 10 Installing Bracket ................................................20
Figure 11 Installing Combiner .............................................20
Figure 12 Installing O-Ring .................................................21
Figure 13 Installing ODU ....................................................22
Figure 14 Installing ODU Adapter.........................................23
Figure 15 Flexible Waveguide ..............................................24
Figure 16 Connecting Antenna and ODU Adapter ...................24
Figure 17 Vertical Polarization .............................................28
Figure 18 Adjusting to Be Horizontal Polarization ...................29
Figure 19 Horizontal Polarization..........................................29
Figure 20 Required Components ..........................................30
Figure 21 Installing Screws .................................................31
Figure 22 Fixing Bracket .....................................................31
Figure 23 Fixed Bracket ......................................................32
Figure 24 Preparing ODU ....................................................33
Figure 25 Fastening Screws.................................................33
Figure 26 Completed Installation .........................................34
Figure 27 RF Cable Connection ............................................35
Figure 28 Combiner ...........................................................36
Figure 29 Installed Combiner ..............................................37
Figure 30 Installed ODU on the Pole .....................................38
Figure 31 Completely Connected Cables ...............................39
Figure 32 Completed Installation .........................................40


Tables
Table 1 Safety Symbols and Meanings ................................... 2

Table 2 Check Items for Cabinet Installation and IDU
Installation .......................................................47
Table 3 Check Items for Installation of Antenna, Combiner,
and ODU ..........................................................49
Table 4 Check Items for Installation of Separate-Installation
Components .....................................................50
Table 5 Check Items for IDU Cable Installation ......................50
Table 6 Check Items for ODU Cable Installation .....................52
Table 7 Check Items for Installation of Power Cable and
Grounding Cable................................................54


Glossary
DSC
- Data Source Control
EDI
- External Device Interface
EOW
- Engineering Order-Wire
IDU
- Indoor Unit
ODU
- Outdoor Unit

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ZXMW PR10 S400&S500

Digital Microwave System

Copyright 2010 ZTE CORPORATION.

The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision No. Revision Date Revision Reason

Serial Number: SJ-20100705104232-004

About This Manual............................................. I

Confidential and Proprietary Information of ZTE CORPORATION I

Installing Antenna .............................................22

II Confidential and Proprietary Information of ZTE CORPORATION

Confidential and Proprietary Information of ZTE CORPORATION III

This page is intentionally blank.

IV Confidential and Proprietary Information of ZTE CORPORATION

Purpose This manual provides procedures and guidelines for installing

Chapter 1, Safety Instructions Explains safety symbols and

Chapter 2, Installation Overview Describes S400&S500 installation

Chapter 3, Installation Describes installation preparations

Chapter 4, IDU Installation Introduces how to install IDU of

Chapter 5, ODU Installation Introduces how to install ODU

Chapter 6, ODU Installation Introduces how to install ODU

Chapter 7, Cable Installation Describes types and installation of

Chapter 8, Installation Inspection Describes the checking process

Confidential and Proprietary Information of ZTE CORPORATION I

This page is intentionally blank.

II Confidential and Proprietary Information of ZTE CORPORATION

Safety Instructions Overview

Confidential and Proprietary Information of ZTE CORPORATION 1

TABLE 1 SAFETY SYMBOLS AND MEANINGS

Safety Symbols Meaning

Universal alarm: General safety

Electrostatic: Device may be

Electric shock: There is a risk of

High temperature: Surface is hot

Laser: Beware of strong laser

Microwave: Beware of strong

Universal alarm symbols comprises of four levels: Danger, Warn-

2 Confidential and Proprietary Information of ZTE CORPORATION

Safety Instructions Guideline

Shut down the power supply before installing or uninstalling a

Friction caused by human body is the root cause of electrostatic

Confidential and Proprietary Information of ZTE CORPORATION 3

While replacing components, put screws, tools and components in

To disassemble, move, or replace a heavy equipment, make

4 Confidential and Proprietary Information of ZTE CORPORATION

Plugging/Unplug- Here, modules include boards and subracks.

Replacing any part or altering the equipment might result in un-

Confidential and Proprietary Information of ZTE CORPORATION 5

This page is intentionally blank.

6 Confidential and Proprietary Information of ZTE CORPORATION

Confidential and Proprietary Information of ZTE CORPORATION 7

This page is intentionally blank.

8 Confidential and Proprietary Information of ZTE CORPORATION

Tools and Instruments

Confidential and Proprietary Information of ZTE CORPORATION 9

Specific tools are available, including antistatic wrist strap,

10 Confidential and Proprietary Information of ZTE CORPORATION

Installing IDU Inside 19-Inch

Steps 1. Unpack the IDU package carefully.

Confidential and Proprietary Information of ZTE CORPORATION 11

9. Mark the IDU with the correct label.

12 Confidential and Proprietary Information of ZTE CORPORATION

ODU Installation (11~38

Confidential and Proprietary Information of ZTE CORPORATION 13