K L WT in

PO Sr.No. SIZE CLASS A E G F M W.O.No. QTY SERVICE

ENGINEERING DATA Appr. Appr. kg.
20
DESIGN CODE API 602 15 800# 83 21.9 9.0 10 145 159 96 1.6 S1392-10417 3 STEAM
(NEW)
SOCKET WELD DIMENSIONS ASME B16.11
22
TESTING CODE API 598 25 800# 101 34.0 17.0 13 163 186 96 2.7 S1392-10419 29 STEAM
(NEW)
HYDROSTATIC TEST BODY 210 Kg/Cm2
IBR
PRESSURE SEAT 154.6 Kg/Cm2
PNEUMATIC TEST PR. SEAT 7 Kg/Cm2
LEAKAGE CLASS API 598 TABLE 6
TEST DURATION (SECONDS)
ABOVE 14"
UPTO 2" 2 12" - 6" 8" - 12"
TEST/SIZE (DN350 &
( DN 50) (DN65-150) (DN200-300)
ABOVE)
HYDRO
15 60 120 300
SHELL TEST
HYDRO SEAT
60 60 120 120
TEST
M
16
15
14
16 JAM NUT 1 CARBON STEEL IS : 1367
13
15 NAME PLATE 1 ANODISED ALUMINIUM
12 14 HAND WHEEL 1 CARBON STEEL IS 2062 GR.B

~ OPENED HEIGHT 'L'

13 YOKE SLEEVE 1 SG IRON
11
12 EYE BOLT 2 CARBON STEEL ASTM A 193 Gr B7

~ CLOSEDHEIGHT 'K'
11 EYE BOLT NUT 2 CARBON STEEL ASTM A 194 Gr 2H
10
10 GLAND FLANGE 1 FORGED CARBON STEEL ASTM A105
9 9 GLAND BUSH 1 STAINLESS STEEL ASTM A 479 TYPE 410
8 GLAND PACKING 1 SET FLEXIBLE GRAPHITE
7 COLLER BOLT 4 ALLOY STEEL ASTM A 193 Gr B7
6 BONNET (BOLTED) 1 FORGED CARBON STEEL ASTM A105
5 GASKET 1 SPIRAL WOUND SS304 FILLED WITH GRAPHITE
8
4 SPINDLE (RISING) 1 STAINLESS STEEL ASTM A 479 TYPE 410
7 3 WEDGE (SOLID) 1 STAINLESS STEEL ASTM A217 Gr CA15
2 SEATRING 2 STAINLESS STEEL ASTM A479 TYPE 410
6
1 BODY 1 FORGED CARBON STEEL ASTM A105
5 Sr.
DESCRIPTION QTY MATERIAL SPECIFICATION
No.
4

G
E
3
2 3.0 MTPY INTEGRATED STEEL PLANT
F MIN (NISP), NAGARNAR, CHHATTISGARH
4500m3 BLAST FURNACE COMPLEX (PKG. 05)
1
NOTES: A5.0
01.PAINTING DETAILS :AS PER MANUFACTURER STANDARD.
TOLERANCE CHART FOR "K&L" HEIGHT TATA PROJECTS LTD.
VALVE WILL BE PAINTED WITH TWO COATS OF HEAT RESISTANT ALUMINIUM PAINT,
TOTAL DFT 50-60 MICRONS FOR 'K' 50 Upto 1000 200 Upto 2000 300 Upto 3000 400 Upto 4000 SUBVENDOR'S NAME SSS
S
02.ALL DIMENSIONS ARE IN MM,EXCEPT OTHERWISE STATED. FOR 'L' 50 Upto 1000 200 Upto 2000 300 Upto 3000 400 Upto 4000 AMK 14.06.17 DRG. TITLE
03.VALVES ARE OS&Y TYPE WITH RISING STEM. AMK 14.06.17
A3
04.ALL VALVES WILL BE IBR CERTIFIED. VBP 16.06.17
05. SERVICE, APPLICATION, VALVE TAG No, REFERENCE P&ID AS PER ANNEXTURE-1. AAK 17.06.17
NTS
 D G K L WT in
P.O. Sr.No. SIZE CLASS A B C E F H I M W.O.No. QTY SERVICE
P.C.D. Nos Appr Appr kg
ENGINEERING DATA
21 (NEW) 50 #150 178 16.3 150 120.7 92.1 19 4 50 2 200 362 421 24 S1392-10418 1 STEAM
DESIGN CODE API 600
FACE TO FACE DIAMENSIONS ASME B 16.10
24 (NEW) 80 #150 203 19.5 190 152.4 127 19 4 76 2 250 415 500 41 S1392-10421 2 STEAM
END FLANGE DIMN. ASME B16.5
END FLANGE DRILLING DIMN. ASME B 16.5 23 (NEW) 100 #150 229 24.3 230 190.5 157.2 19 8 100 2 250 490 606 58 S1392-10420 1 STEAM
TESTING CODE API 598
BODY 32 Kg/Cm2
IBR
HYDROSTATIC TEST
PRESSURE SEAT 22 Kg/Cm2
PNEUMATIC TEST PR. SEAT 7 Kg/Cm2
LEAKAGE CLASS API 598 TABLE 6
M
TEST DURATION (SECONDS)
ABOVE 14" 16
UPTO 2" 2 12" - 6" 8" - 12"
TEST/SIZE (DN350 &
( DN 50) (DN65-150) (DN200-300)
ABOVE)
HYDRO
15 60 120 300
SHELL TEST
HYDRO SEAT
60 60 120 120
TEST
15 20 GASKET 2 SPIRAL WOUND SS 304 FILLED WITH GRAPHITE
14 19 CNF NUT CARBON STEEL ASTM A194 Gr.2H
1 SET

OPEN HEIGHT 'L' APPROX

18 CNF BOLT CARBON STEEL ASTM A 193 Gr.B7
13

CLOSED HEIGHT 'K' APPROX

17 COMPANION FLANGE 2 FORGED CARBON STEEL ASTM A105
12 16 HANDWHEEL 1 CARBON STEEL IS 2062 GR.B
15 YOKE SLEEVE 1 SG IRON
11
14 EYE BOLT 2 CARBON STEEL ASTM A 193 Gr B7
13 EYE BOLT NUT 2 CARBON STEEL ASTM A 194 Gr 2H
12 GLAND FLANGE 1 CARBON STEEL IS 2062 Gr B
10
11 GLAND BUSH 1 STAINLESS STEEL ASTM A 479 TYPE 410
9 10 GLAND PACKING 1 SET FLEXIBLE GRAPHITE
9 BONNET BUSH 1 STAINLESS STEEL ASTM A 479 TYPE 410
8
8 BONNET STUD ALLOY STEEL ASTM A 193 Gr B7
7 1 SET
7 BONNET STUD NUT CARBON STEEL ASTM A 194 Gr 2H
6 BONNET (BOLTED) 1 CAST CARBON STEEL ASTM A 216 Gr WCB
6
5 GASKET 1 SPIRAL WOUND SS 304 FILLED WITH GRAPHITE
5 4 SPINDLE (RISING) 1 STAINLESS STEEL ASTM A 479 TYPE 410
3 WEDGE (FLEXIBLE) 1 ASTM A 216 Gr WCB FACED WITH 13% Cr. STEEL
4 2 SEATRING 2 STAINLESS STEEL AISI 410 (13% Cr.STEEL)
1 BODY 1 CAST CARBON STEEL ASTM A 216 Gr WCB

P.C.D.'D'
Sr.
DESCRIPTION QTY MATERIAL SPECIFICATION

C
E
3 No.
2
1
20
18 19 'F' DIA 'G' Nos.
3.0 MTPY INTEGRATED STEEL PLANT
17 OF HOLES +3.0 (NISP), NAGARNAR, CHHATTISGARH
I - 0.0 4500m3 BLAST FURNACE COMPLEX (PKG. 05)
B
NOTES: A2.0
01.VALVE WILL BE SUPPLIED ALONGWITH COMPANION FLANGES ,HARDWARE ,GASKET.
02.COMPANION FLANGE WEIGHT INCLUDED IN VALVE WEIGHT. TOLERANCE CHART FOR "K&L" HEIGHT TATA PROJECTS LTD.
03. PAINTING DETAILS :AS PER MANUFACTURER STANDARD.
FOR 'K' 100 Upto 1000 200 Upto 2000 300 Upto 3000 400 Upto 4000 SUBVENDOR'S NAME SSS
VALVE WILL BE PAINTED WITH TWO COATS OF HEAT RESISTANT ALUMINIUM PAINT, S
FOR 'L' 100 Upto 1000 200 Upto 2000 300 Upto 3000 400 Upto 4000 DRG. TITLE
TOTAL DFT 50-60 MICRONS AMK 13.06.17
04. ALL DIMENSIONS ARE IN MM, EXCEPT OTHERWISE STATED. AMK 13.06.17
A3
05. VALVES ARE OS&Y TYPE WITH RISING STEM. VBP 16.06.17
06. ALL VALVES WILL BE IBR CERTIFIED.
AAK 17.06.17
07. RADIOGRAPHY TEST,MPI TEST IS NOT PROVIDED FOR BODY,BONNET CASTINGS. mm
08. SERVICE, APPLICATION, VALVE TAG No, REFERENCE P&ID AS PER ANNEXTURE-1.
ANNEXURE-I
4506 m3 Blast Furnace Complex SIGN DATE ISSUED BY ENGINEERING
PROJECT
3.0 MTPA Integrated Steel Plant PREPARED S.M. 12.01.17 DOC. NO. PLSTL13D0-M245-V0183
CLIENT NMDC LIMITED CHECKED S.M. 12.01.17 REV. NO. 0
SITE Nagarnar, Chhattisgarh APPROVED S.M. 12.01.17
PKG 05
VALVE TAG VALVE SIZE END COMPANION QUANTITY VALVE DUTY DC VALVE SPEC REF. P&ID REMARKS/
SL. NO. SERVICE VALVE TYPE CLASS/ STD OPERATION LINE NO. REF. P&ID NO. REV. NO.
NO. (DN) CONNECTION FLANGES (NOS.) DATA SHEET NO. STATUS APPLICATION
A. DRAWING NO. TPLSTL13D0-M245-V0183, SHEET 1, VALVES FOR PIG CASTING MACHINE (PCM) UTILITY PIPING
P002076BD00- For COG
1 ST GATE - 25 #800 MANUAL SOCKET WELD NO - 16 GAV-28 118BD00-000- - - - drip pot
PF0002 REV.3 purging
P002076BD00-
For steam
2 ST GATE - 25 #800 MANUAL SOCKET WELD NO - 12 GAV-28 118BD00-000- - - -
traps
PF0002 REV.3
B. DRAWING NO. TPLSTL13D0-M245-V0183, SHEET 1, VALVES FOR TRT UTILITY PIPING
P002076BD00-
TPLSTL13K2- For steam
1 ST GATE 61.53 25 #800 MANUAL - SOCKET WELD NO 1 GAV-28 118BD00-000- 1 APPROVED
J117-C0001 traps
PF0002 REV.3
P002076BD00-
TPLSTL13K2-
2 ST GATE 61.52 15 #800 MANUAL - SOCKET WELD NO 3 GAV-28 118BD00-000- 1 APPROVED
J117-C0001
PF0002 REV.3
C. DRAWING NO. TPLSTL13D0-M245-V0183, SHEET 2, ON BOARD UTILITY PIPEWORK, BF TOP UTILITY PIPEWORK, CASTHOUSE UTILITY PIPEWORK, GAS CLEANING PLANT
100-ST- P002076BD00-
GAV-ST- TPLSTL13 G1-
1 ST GATE 100 #150 MANUAL FLANGED YES BG000003B- 1 GAV-29 118BD00-000- 1 APPROVED -
G10001 R117-C1404
150CS2(S) PF0002 REV.3
100-ST- P002076BD00-
GAV-ST- TPLSTL13 G1-
2 ST GATE 50 #150 MANUAL FLANGED YES BG000003A- 1 GAV-29 118BD00-000- 1 APPROVED -
G10001 R117-C1404
150CS2(S) PF0002 REV.3
100-ST- P002076BD00-
GAV-ST- TPLSTL13 G1-
3 ST GATE 80 #150 MANUAL FLANGED YES BG000002- 1 GAV-29 118BD00-000- 1 APPROVED -
G10002 R117-C1404
150CS2(S) PF0002 REV.3
100-ST- P002076BD00-
GAV-ST- TPLSTL13 G1-
4 ST GATE 80 #150 MANUAL FLANGED YES BG000003- 1 GAV-29 118BD00-000- 1 APPROVED -
G10003 R117-C1404
150CS2(S) PF0002 REV.3

LEGEND
ST: STEAM

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