S E R V I C E M A N U A L

C O F F E E M A C H I N E

LeCube EF472

Version1.0en
 C O N T E N T S
1 Preface ..................................................................................................................3

2 Structure ...............................................................................................................4
2.1 Overviewoftheratingplates.............................................................................. 4
2.2 Overview ............................................................................................................ 6
2.3 Watercircuit ....................................................................................................... 7
2.4 Technicaldata.................................................................................................... 8

3 Operations...........................................................................................................9
3.1 Fillingthewatersystem...................................................................................... 9
3.2 Makingacupofcoffee ..................................................................................... 10
3.3 Programmingthefilllevel................................................................................. 11
3.4 Resettingthefillleveltothefactorydefault...................................................... 11
3.5 Emptyingthewatersystem .............................................................................. 12
3.6 Lightsignals ..................................................................................................... 13

4 Troubleshooting ...............................................................................................14
4.1 Checklist.......................................................................................................... 14

5 Repairs ................................................................................................................16
5.1 Toolsandaccessories ..................................................................................... 16
5.2 Generaldisassembly........................................................................................ 16
5.3 Replacingthecompactbrewingunit ................................................................ 22
5.4 Replacingthethermoblock,NTCtemperaturesensorandfinewirefuse(s) ... 23
5.5 Replacingthepumpwiththefinewirefuse...................................................... 24
5.6 Replacingtheflowmeter.................................................................................. 26
5.7 Replacingthemainboardwiththebuttonprints ............................................... 27
5.8 Replacingtheon/offswitchand/orthemainscable......................................... 28
5.9 Wiringdiagrams ............................................................................................... 29

6 Functiontests ...................................................................................................32
6.1 Measureflowrate............................................................................................. 32
6.2 Pressureandleakagechecks .......................................................................... 33
6.3 Measuringthecoffeetemperature ................................................................... 36

7 Maintenance ......................................................................................................37
7.1 Descaling ......................................................................................................... 37
7.2 Dailymaintenance,cleaning ............................................................................ 39

8 Spareparts.........................................................................................................40

2 ServiceManualEF472
 P R E F A C E

1 P R E F A C E
Thepurposeofthisservicemanualistoprovideservicepersonnelallnecessaryinfor Please print out this
mationwithregardstothecorrecthanding,maintenanceandrepairoftheEF472. manual and keep it
coffeemachine together with the corre-
sponding service docu-
Thismanualshouldbeusedbytechniciansasavaluableaidtoguaranteetheperma mentation. This way you
nentreadinessofthemachine.andinordertoupkeepthefulladvantagesofallthefunc are assured to have the
tions,itisabsolutelynecessarytofollowtheinstructionsinthisservicemanual. necessary information.

TherequiredutilitysoftwaretoreadPDFfiles(AdobeReader)forPCsandMAC
computers
isincludedontheLeCubeServiceCDROM,
canbedownloadad(underhttp://www.adobe.com)forfreepleaseclicklogo:

ServiceManualEF472 3
 S T R U C T U R E

2 S T R U C T U R E
2.1 Overviewoftheratingplates
This overview
shows examples of
various brands and is not
complete.

4 ServiceManualEF472
 S T R U C T U R E

Theratingplate
canbefoundontheundersideofthecoffeemachine,
maybeofverydesign,dependingonthebrand
carriesthefollowinginformation:

1) Brandname 6) Serialnumber
2) Voltageandpowerrating 7) Machinetype
3) Placeofmanufacture 8) Specialdisposalicon
4) ConformwithRoHSguidelines(leadfree (donotdisposewithordinarywaste)
solder,etc.) 9) Approvalseal(CE,ULetc.)
5) Barcode 10) Articlenumberoftheratingplate

Decodingthealphanumericserialnumber By decoding the

date of production
Example: and machine type, the
coffee machine can be
Checksum(ifavailable) identified exactly.

Colorversion
Typeofmainsplug
Mainsvoltage
Distributingpartner
Incrementalnumberperproductionday
Manufacturingplant
Manufacturerdesignationofthemachinetype(EF472)
06026...Dateofproduction
(06=year2006,026=26.dayoftheyear)

ServiceManualEF472 5
 S T R U C T U R E
2.2 Overview
1) Closinghandle
2) Cupcover,foldable
3) Warmingplateortray
(dependsonmodel)
4) CompactBrewingUnit(CBU)
5) Capsuleinlet
6) Flowmeter
7) "Smallcup"button,backlighted
8) "Largecup"button,backlighted
9) Coffeeoutlet
10) Capsulecontainer
11) Lightguidetothecapsulecontainer
6 ServiceManualEF472
12)Cuptray,foldable
13)Driptray
14)ThermoblockTB2003
15)Mainboardwithhousing
16)PumpCP.04.098.0/ST/S/P
17)Watertankwithvalve,foldable
18) Connector(belowthewatertank)
19) ConnectorOn/Offswitch
20)Frontcover
21)Supportforcompactbrewingunit
22)Driptray
 S T R U C T U R E

2.3 Watercircuit

1) Watertank 5) Thermoblock
2) Watertankvalveandconnector 6) CompactBrewingUnit(CBU)
3) Flowmeter 7) Coffeeoutlet
4) Pump

ServiceManualEF472 7
 S T R U C T U R E

2.4 Technicaldata
Mainsvoltage
Europe ......................................................................................................230V/50Hz
USA/Canada...........................................................................................120V/60Hz
Japan.................................................................................................. 100V/5060Hz

Approvals ........................................... SEV,CENELEC,CEconform,toUL,CUL,MITI

Powerratings(forallvoltagesandfrequencies)
Thermoblock...................................................................................................... 1200W
Pump ...................................................................................................................... 70W

Performancedata
Heatingup ............................................................................................. approx.7.5Wh
1smallcup ............................................................................... (40ml*)approx.3.0Wh
1largecup.............................................................................. (110ml*)approx.8.0Wh
Standbyoperationin1hour ..............................(withoutcupwarmer**)approx.13Wh
(withcupwarmer**)approx.20Wh
*Defaultsettings
**versiondependentmachinefunction

Pump
Pumppressure
Max.permissible ............................................................................... 17.5bar1,5bar
Duringcoffeepreparation(dependingonthetypeofcoffee)........................ 916bar

Flowperformance................................................................ 120240ml/min.at12bar

Capacities
Watertank ................................................................................................................0.9l
Driptray...................................................................................................approx.100ml
Capsulecontainer ....................................................................................1215pieces

Variousdata
Preheatingtime ......................................................................................approx.45sec.
Safetytemperature(thermalcutoff)................................................................... 167C
Coffeetemperatureatoutlet....................................................................... 86C3C
Dimensions(widthxheightxdepth)..............................................226x230x230mm
Cablelength ................................................................................................ approx.1m
Weightofthecoffeemachine(withoutwater) .........................................approx.4.5kg

8 ServiceManualEF472
 O P E R A T I O N S

3 O P E R A T I O N S
3.1 Fillingthewatersystem
If the coffee
machine cannot
pump water although
there is water in the tank,
the water circuit may be
empty (also refer to page
12).

Requirements: 2) Opentheclosinghandle,pushitback
Thecoffeemachineisswitchedonand wardstothestopandholditinthis
hasheatedup. positionforapproximately3seconds.
3) CheckIfanywaterleaksfromthecap
1) Pressthe"Largecup"button.
suleinlet.
Thepumpstartstowork.
A small amount of
steam may seep
through the capsule bay.

4) Closethehandleimmediatelyifa
leakageisvisible.
5) Pressthe"Largecup"buttonagainto
stopthepump.
Thecoffeemachineisnowready.

ServiceManualEF472 9
 O P E R A T I O N S

3.2 Makingacupofcoffee

1) Opentheclosinghandle. 3) Closethehandleandpressitdownall
2) Insertthecapsule. theway.
4) Placeacupunderthecoffeeoutlet.

5) Pressthe"Smallcup"or"Largecup" 6) Whentheprocessiscompleted,
button. brieflyopentheclosinghandletoeject
Coffeepreparationstartsand theusedcapsule.
stopsautomatically.
Shouldthecupstarttooverflow,
pressthesamebuttonagain.

10 ServiceManualEF472
 O P E R A T I O N S

3.3 Programmingthefilllevel
The fill level of the
cups has been pre-
set by the manufacturer.

Small cup ............. 40ml

Large cup ........... 110ml

1) Preparecoffeeasusual(see"Making 2) Onlyreleasethebuttonwhenthe
acupofcoffee"onpage10),butkeep desiredfilllevelisreached.
thecoffeebuttonpressedforatleast
Theprocedureisthesameforboth
threesecondsinordertostart
cupsizes(filllevel10750ml).
programmingmode.

3.4 Resettingthefillleveltothefactorydefault

1) Switchoffthecoffeemachine. 2) Pressandholdthe"Largecup"button.
3) Switchonthecoffeemachine.
4) Releasethebutton

ServiceManualEF472 11
 O P E R A T I O N S

3.5 Emptyingthewatersystem
After every opera-
tion, some water
remains in the coffee
machine. Therefore the
water system must be
emptied
if the coffee machine
will not be used for a
long time
as antifreeze measure
for repairs and ship-
ment.

1) Switchoffthecoffeemachine. 4) Pressandholdthe"Smallcup"button.
2) Pulloutorremovethewatertank. 5) Switchthecoffeemachineonagain.
3) Placeabeakerunderthecoffeeout 6) Releasethe"Smallcup"button.
let.
After this proce-
dure, the coffee
machine will not be ready
for approx. 10 min (until
the thermoblock cools to
below 100 C ).

Thepumpstartstodrainthewater 7) Switchoffthecoffeemachine.
systemandstopsautomatically.
TheOn/Offswitchandthelightsof
thecapsulecontainerblinksimul
taneously.

12 ServiceManualEF472
 O P E R A T I O N S

3.6 Lightsignals
Themeaningofthesymbols

"Smallcup" "Largecup" The various operat-

Symbolsfor On/Offswitch ing modes and
button button
occurring errors are indi-
Illuminationoff cated by light signals (see
tables).
Illuminationon

Normalblinking

Fastblinking

Irregularblinking

Indicators
On/Off *Smallcup" "Largecup"
Status/Error
switch button button
Off

Heatingup

Ready

Coffeeforasmallcup/program
ming/rincing

Coffeeforalargecup/program
ming/rincing

Descalingready/quit

Emptyingthewatersystem

Standby(afteremptyingwater
system)

Error

ServiceManualEF472 13

With an acceptance
check in accord-
ance with this checklist,
errors are quickly found
and corrected with the
appropriate measure.
Therefore, adhere to the
sequence of the check
list.
Repair every occurring
error and work the check
list until it is completed.
14 ServiceManualEF472
T R O U B L E S H O O T I N G
4 T R O U B L E S H O O T I N G
4.1 Checklist
Measure/ Furthermeasures/repair
Check Errorsymptoms
repairwork work
YESreplacehousingpartsif
1.1Housingpartsbro
necessary
kenordamaged
1Checkthecoffee NOcontinuewithpoint1.2
machineforvisi YESreplacethemainscable
bledamage 1.2Mainscabledam NOconnectthecablefrom
aged machinetothemainsandcon
tinuewithpoint2.1
2.1Whenthecoffee YEScontinuewithpoint2.2
machineis NOcheckifthecapsulecon YESreplacedamagedor
switchedoff,the tainerandthecuptrayarecor deformedcuptray
cuptrayremainsin rectlyinsertedandmounted
theverticalposition
YEScontinuewithpoint2.3
2.2Closinghandle NOitisverydifficultoralmost YESreplacethecompact
2Checkmechani functions impossibletoclosethehandle brewingunit
calcomponents andtopressitallthewaydown
YEScontinuewithpoint2.4
2.3Thecapsuleis
NOreplacecompactbrewing
ejectedcorrectly
unit
2.4Sealonthecapsule YESreplacethecompact
cageisdamaged brewingunit
(checksealwith NOcontinuewithpoint3
yourfinger)
YESreplacewatertank
3Fillwatertank 3.1Watertankleaks
NOcontinuewithpoint4
YEScontinuewithpoint4.2
NOlockingmechanismworksYESreplacedamagedor
4.1Cuptrayfoldsdown deformedcuptray
NOreplacelockingmecha
nism
YESa)mainscableisokay YEScontinuewithpointb)
NOreplacemainscable
YESb)onoffswitchisokay YEScontinuewithpointc)
NOreplaceonoffswitch
4ActivatetheOn
Offswitchtoper YESc)pumpworks(pressa YEScontinuewithpointf)
formtheauto coffeebutton) NOcontinuewithpointd)
maticselftest. 4.2Thecoffeemachine YESd)bothcoffeebuttons YEScontinuewithpointe)
isnotworking areworking NOreplacetheentireelec
(doesnotfunction) tronics
YESe)finewirefuse(128C) YESreplacefinewirefuse
onthepumpisdefective NOreplacepump
YESf)finewirefuse(s) YESreplaceentire
(167C)onthethermoblock electronics,ifnecessary,even
defective replacethermoblock
NOcontinuewithpointg)
 T R O U B L E S H O O T I N G

Measure/ Furthermeasures/repair
Check Errorsymptoms
repairwork work
YESg)wiringisokay YESreplacetheentireelec
tronics
4.2Continuation NOreplacedefectivecables
NOcontinuewithpoint4.3
4.3Capsulecontainer YEScontinuewithpoint4.4
4Continuation isilluminated NOreplacemainboard
YESthermoblockishot YESreplaceNTCtempera
turesensor
4.4Bothcoffeebuttons NOreplacethermoblock
areblinking3xfast
NOselftestok.
Continuewithpoint5
YESa)watersystemisempty YESforfurtherprocedures,
see"Fillingthewatersystem"
onpage9
NOcontinuewiththepointb)
YESb)flowmeterblocked YEScleanorreplace
NOcontinuewithpointc)
5Measurecoffee 5.1Nocoffee YESc)pyramideplate YESreplacethecompact
temperaturedur blocked brewingunit
ingpreparation NOcontinuewithpointd)
(see"Measuring
YESd)coffeemachineiscal YESdescalecoffeemachine
thecoffeetem
cified (see"Descaling"onpage37)
perature"onpage
36) NOcontinuewithpoint5.2
YESDescalecoffeemachine
5.2Temperatureistoo
(see"Descaling"onpage37)
low(below83C)
NOcontinuewithpoint5.3
YESreplaceNTCtempera
5.3Temperaturetoo
turesensor
high(over89C)
NOcontinuewithpoint6
YESreplacethecompact
6.1CBUleaks brewingunit
NOcontinuewithpoint6.2
6Checkforleakage
andmeasureflow 6.2Hoseconnections YESreplacedefectivehoses
rate(see"Meas andseals
leak
ureflowrate"on NOcontinuewithpoint6.3
page32or"Pres YEScoffeemachineiscalci YESdescalecoffeemachine
sureandleakage fied (see"Descaling"onpage37)
checks"onpage 6.3Rateofflownotin NOreplacepump
33) thestandardrange NOnoerrorsfoundaccording formoreinformationplease
tochecklist contact NespressoService
Division
7 Descalecoffee YESDescalecoffeemachine
7.1Coffeemachineis
machine (see"Descaling"onpage37)
calcified
(ifnecessary) NOcontinuewithpoint8
8Finalcleaning
(see"Dailymain
tenance,clean
ing"onpage39)

Endofchecklist

ServiceManualEF472 15
 R E P A I R S

5 R E P A I R S
This section con- Thecomponentsofthecoffeemachinearemostlyconnectedwithlatches,meaning
tains special safety withoutscrews.
and assembly notices.
Whenlooseningtheseconnections,proceedwithcareandpatiencetoavoid
Disregarding them may
causinganydamage.
lead to injuries and dam-
ages. Designationofspareparts
Thecomponentsinthefollowingillustrationsareindexedwithpositionnumbers.The
correspondingdesignationandsparepartnumberarelistedinsection"Spareparts"on
page40.

5.1 Toolsandaccessories
Withthefollowingassortmentoftools,allrepairsdescribedcanbemade.
Ovalscrewdriver FlatwrenchSW14,10mmAF
TORXscrewdriver Torquewrench
(TX6,TX10,TX20,TX25) Longnosedpliers
Screwdriverwithapprox.4mmtooltip Beakerandtoweltocatchandwipe
HexagonalwrenchSW4 awayleakingwater

5.2 Generaldisassembly
If necessary empty Generaldisassembly
the water system givesaccesstotheimportantmachinecomponents
first (see page 12).
isrequiredforthefollowingrepairinstructions.
Before disassembly,
disconnect the Dependingontherepairdonethemachinedoesnothavetobefullydisassembled.
mains plug - the coffee
machine must be voltage
free.

16 ServiceManualEF472
 R E P A I R S

1. Removethewatertank(21),driptray(29)withcuptray(28)andcapsulecontainer
(26).
2. Opentheclosinghandle(56)
3. Removethecoffeeoutlet(25).Thecoffeeoutletisattachedwithtwolatchinglevers
onbothsides(a).
Pressdownonbothsidesofthecoffeeoutletwithyourthumbandindexfingerand
removeit(seethedetails).

Shouldanyproblemsoccur,thenthecoffeeoutletcanbedisassembledasfollows(see Alternative disas-

previousillustration): sembly of the cof-
Pressthecoffeeoutletdownwardsuntilontheleftsideofthegapinthefrontpanel fee outlet.
(30)thegroove(b)becomesvisible.
Placethescrewdrivertipinthegroove,carefullyprythecoffeeoutlet(25)looseand
removeit.

4. Removethefrontcover(30):
Firstloosenthetwolatchinglocksonthebottom.
Placeascrewdrivertipalternatelyinbothslots(c)onthehousingbaseandpress
hardtoloosenthelockinglatches.Simultaneouslypullouttheundersideofthe
frontcoverofthesameside.

ServiceManualEF472 17
 R E P A I R S

5. Removetherearpanel(47):
Loosenthetwoscrews(34)behindthehousing(32).
Loosenthethreescrews(34)ontherearpanel.Pressthelockinglatch(d)down
wardwiththetipofthescrewdriverandremovetherearpanel.

6. Removebothcupcovers(17).
7. Removetheleft(20)andrightcovers(36):
Carefullypressthetipofthescrewdriverinthehousingopeninginordertoloosen
thelockinglatch(e).Pulloffthecorrespondingcoveratthesametime.

18 ServiceManualEF472
 R E P A I R S

8. Placetheclosinghandle(56)intheverticalpositionandremovethecoverlid(57).
9. Removethecoffeetap(24).
10. Removethecompactbrewingunit(58),loosenthefourscrews(55)andplacethe
compactbrewingunitononeside.
11. Removethedriptray(59):Loosenthetwolockinglatchesonbothsides(f)ofthe
capsulebaymanually.
12. Removethecuptrayorheatingplate(42)(dependsonmachinetype):
Ifremovingheatingplate,loosenthescrew(3)ofthegroundingconnectionfirst.
Pushthetrayorheatingplatebackwardsuntilbothplugs(g)areremovedfromthe
housing.Thenliftitandremovebackwards,diagonally.
13. Removethesidepanels(39).
Loosenthetwoscrews(34)onthebottomofthehousingandremovetheside
panels.

Thefollowingfunctiontestcannowbedone: Function test that

"Pressureandleakagechecks"onpage33 can be performed
depend on the degree of
disassembly.

ServiceManualEF472 19
 REPAIRS

Repairs that can be Thefollowingrepairscannowbedone:

done depend on the
degree of disassembly.
"Replacingthecompactbrewingunit"onpage22
ReplaceNTCtemperaturesensor,see"Replacingthethermoblock,NTCtempera
turesensorandfinewirefuse(s)"onpage23.
(Thethermoblockcanonlybereplacedafterthecompactbrewingunithasbeen
removed,see"Replacingthecompactbrewingunit"onpage22.)
"Replacingtheflowmeter"onpage26

Forallotherrepairworksthesupport(13)ofthecompactbrewingunitmustbeloosened
fromthefloor(32).

14. Loosenthelastthreescrews(34)ontheundersideofthehousing(32).
15. Usethescrewdrivertocarefullyloosenthefourlockinglatches(h)andtosimulta
neouslypullthesupport(13)upwards.Intheend,carefullymovethesupport
forward.
16. Assembleinthereversesequenceaftertherepairworkshavebeencompleted.

20 ServiceManualEF472
 R E P A I R S

Mountingtipforheatingplate(dependsonmachinetype)

Checkifthetwoheatconductordisks(60)adheretotheheatingplate(42)onthe
correctpositions.
Whenassembling,makesurethattheheatingplate(42)withtheheatconductor
disks(60)iswellsetontthethermoblock(5).

ServiceManualEF472 21
 R E P A I R S

5.3 Replacingthecompactbrewingunit

Repairtips
Removethedriptray(59):pressandloosenthetwolockinglatchesontheside(i)
ofthecapsulebay.
Inadditiontothecompactbrewingunit(58)alsoreplace:
thecoffeetap (24)
theOring(46)onthethermoblockhoseconnection
Thesparecompactbrewingunit(58)
isusedintheEF470andEF471coffeemachines,
hasthereforealongeraxesprotrudingfromtheside.
Checktheaxialandparallelalignmentoftheclosinghandle(56)tothehousingof
thecompactbrewingunit(58).Shouldtherebeanydeviations,tightenthemounting
screwsoftheclosinghandleorreplaceabentclosinghandle.

22 ServiceManualEF472
 R E P A I R S

5.4 Replacingthethermoblock,NTCtemperature
sensorandfinewirefuse(s)

Repairtipsforthethermoblock
Whenmountingthenewthermoblock(5)alignthepositioningholesonthebottom Check if residual
tothedampingelement(8). water leaks from
the thermoblock .
RepairtipsfortheNTCtemperaturesensor
DonottwisttheNTCcablewhenpluggingandunpluggingtheNTCtemperature
sensor(6):unplugtheNTCplugfromthemainboard.
TightenthenewNTCtemperaturesensor(6)andspringring(7)withatorque
wrench(90110Ncm).
Repairtipsforthefinewirefuse(s)
Whenmountingthesafetyclips(4)makesurethatthehousingofthefinewirefuse Depending on the
(900)ispositionedexactlybelowthesafetyclips. series, one or two
Toreplaceadefectivefinewirefusewithinthecorrespondingwiring,thesupport fine wire fuses are
(13)ofthecompactbrewingunitmustberemovedfromthefloor(32). mounted on the ther-
moblock (see "Wiring
diagrams" on page 29).

ServiceManualEF472 23
 R E P A I R S

5.5 Replacingthepumpwiththefinewirefuse

Repairtipforthefluidsystemsupport
Removethefluidsystemssupport(11)fromthefloor(32):
insertthetipofthescrewdriverintotheslitsinthehousingbaseandpressand
lockinglatchestooneside.Simultaneouslyliftthesupport(11).Afterlooseningboth
lockinglatches,tiltupthesupport(11)andpullitoutoftheanchoringontheother
side.

24 ServiceManualEF472
 R E P A I R S

Repairtipsforpump Check for water

leaking from the
Alwaysreplaceadefectivepump(48)togetherwiththefinewirefuse.
pump.
Wheninstallinganewpumptheangledhoseconnection(44)mayhavetobe
realigned:thewhiteplasticIidonthepumpisrotatableandhastwoflatsurfaces
ontowhichtheflatwrenchcanbeplaced.
Mountingtipforthethermoblock
Whenmountingthethermoblock(5)alignthepositioningholesonthebottomtothe
dampingelement(8).

ServiceManualEF472 25
 R E P A I R S

5.6 Replacingtheflowmeter

Repairtipforflowmeters
Pulltheflowmeter(41)firmlyupwardstoremoveit.

26 ServiceManualEF472
 R E P A I R S

5.7 Replacingthemainboardwiththebutton
prints

Repairtips When installing a

new electronic
Checktheassemblypositionofthespring(14).
component, the service
Alabelonthehousingofthemainboard(35)containsspecificationsonthehard technician must the
wareandsoftwareversion. earthed with a grounding
Afterassemblychecktheplugarrangementofthemainboard(see"Wiring band.
diagrams"onpage29).

ServiceManualEF472 27
 R E P A I R S

5.8 Replacingtheon/offswitchand/orthemains
cable

Repairtips
Checktheassemblypositionofthespring(14).
Removetheinsulationhousing(23):placescrewdrivertipfrombelowintotheswitch
housingandforcetheswitchout(62).
Theonoffswitch(62)hasnomarkingsfortheconnections.Checkitsswitchfunc
tionsandwiringwithadigitalmultimeter(j)andcompareitwiththediagram(see
"Wiringdiagrams"onpage29).
Thecablestrainrelief(37)isundertension.Therefore,holdthecablestrainrelief
withyourfingerwhenunlatchingit.

28 ServiceManualEF472
 R E P A I R S

5.9 Wiringdiagrams

Diagramsfor230VEU(firstseries)

Diagramsfor230VEU(validasof01.01.2007)

1) Printforbutton"On/off" 5) Pump230 V
2) On/Offswitch 6) Flowmeter
3) Heatingplate 7) Mainboard230 V
4) Thermoblock230 V 8) Printforbuttons"Coffeesmall/large"

ServiceManualEF472 29
 R E P A I R S

Diagramfor120VUL

1) Printforbutton"On/off" 5) Pump120V
2) On/Offswitch 6) Flowmeter
3) Heatingplate 7) Mainboard120V
4) Thermoblock120 V 8) Printforbuttons"Coffeesmall/large"

30 ServiceManualEF472
 R E P A I R S

Wiringdiagramfor100VJapan(firstseries)

Wiringdiagramfor100VJapan(validasof01.01.2007)

1) Printforbutton"On/off" 5) Pump100V
2) On/Offswitch 6) Flowmeter
3) Heatingplate 7) Mainboard100V
4) Thermoblock100V 8) Printforbuttons"Coffeesmall/large"

ServiceManualEF472 31
 F U N C T I O N T E S T S

6 F U N C T I O N T E S T S
6.1 Measureflowrate

1) Fillthewatertank.
2) Pushtheconnectoradapterintothe
capsulebay.

3) Carefullyclosethehandle,untilthe
adaptersitsfirmlyinthecapsulecage.
4) Pulloutthemount.Theadapterlocks
withthecapsulecage.

5) Placeameasuringcupunderthedrain
hoseofthepressuretester.
6) Switchonthecoffeemachine.
7) Afterheatingup,pressthe"Smallcup"
button.
8) Openthevalveuntilwaterbeginsto
flow.
9) Closethevalveuntilthepressure
gaugeindicates12bar.
Constantlymonitorthepressure
gaugeandifrequiredreadjustthe
valve.Asthetemperature
increases,sodoesthepressure,
readjustthepressureto12bar Notices:
whenrequired. Should<60mlleakout,thenthepump
isdefectiveorthereisaleakinthe
10) Carryoutmeasurementforapprox.30
watersystem.
sec.
11) Atleast60120 mlofwatermustbein Largedeviationsinindicatedpressure
themeasuringcup. whilemeasuring(4bar)meansthat
thepumpisdefective.

32 ServiceManualEF472
 F U N C T I O N T E S T S

6.2 Pressureandleakagechecks
Checkthefollowingpartsofthecoffeemachineforleakages.
Compactbrewingunit
Hoseconnections
Thermoblock
Pump

Dangerousmainsvoltagesandhotpartsunderpressureinsidethe
coffeemachine!
Donottouchanypartsundervoltageandorhotwhilecheckingforleak
ages!Alwayswearprotectivegoggles.

Preparations

1) Removerearandsidepanels(the
pumpbecomesvisible,see"General
disassembly"onpage16).
2) Pushtheconnectoradapterintothe
capsulebay.

3) Carefullyclosethehandle,untilthe
adaptersitsfirmlyinthecapsulecage.
4) Pulloutthemount.Theadapterlocks
withthecapsulecage.

ServiceManualEF472 33
 F U N C T I O N T E S T S

5) Placethemeasuringcupunderthe
drainhoseofthepressuretester.

6) Fillandinsertthewatertank.
7) Connectthemainscable.

Testrun

8) Switchonthecoffeemachine.
9) Afterheatingup,pressthe"Smallcup"
button.

10) Openthevalveandletthewaterflow
forapproximately10sec.outofthe
drainhose.
11) Closethevalvecompletely.Thepres
surestabilizesafterincreasingbriefly
between1619 bar(pressurecheck).
Thepressureincreasesslowlywith
increasingtemperature.Shouldthe
pressureexceed23bar,switchoff
thecoffeemachineandreleasethe
pressurebyopeningthevalve.

34 ServiceManualEF472
 F U N C T I O N T E S T S

12)Checkallconnectionsunderpressure
foraudibleandvisibleleaks.

Donotrunthepumpformore
than50sec.withthevalve
closed.

13)Switchoffthecoffeemachine.
14)Openthevalveandletwaterflowout
ofthepressuretester.

ServiceManualEF472 35
 F U N C T I O N T E S T S

6.3 Measuringthecoffeetemperature

1) Presstheonoffbutton.
2) Placeameasuringcupunderthecof
feeoutlet.

3) Aftertheheatingupperiod,pressthe
"Smallcup"buttonandpreheatthe
coffeeoutletforapproximately10sec.
withhotwater.

4) Insertcapsule(Cosiisbestsuited).

5) Pressthe"Smallcup"button.
6) Waituntilthemeasuringcupcontains
20mlofcoffee.
7) Thenmeasurethecoffeetemperature
approx.510 mmunderthecoffeeout
let.
Thecoffeetemperatureshouldbe
86 C3C(187F5.4F).

36 ServiceManualEF472

7 M A I N T E N A N C E
7.1 Descaling
OnlyuseNespressodecalcifiersneverusevinegar!
Decalcifiersareaggressivetosurfaces.
1) Switchoffthecoffeemachine.
2) Ejectcapsule.Insertthefilterfromthe
descalingsetintothecapsulebayand
closethehandle.
4) Reinsertthedriptrayandplacea
beakeronthecupsupport.
Observethesafetyinstructionson
thepackageofthedecalcifier.
5) Fillthewaterttankwith0,1 ldecalcifier
and0,5 lwaterandinsertitintothe
coffeemachine.
M A I N T E N A N C E
3) Removethedriptrayandcapsule
containerandemptythem.
6) Switchonthecoffeemachine.
7) Pressthe"Smallcup"and"Largecup"
buttonssimultaneouslyforatleast
3 sec.Thedescalingmodeisstarted
(thebuttonsblinkfast).
8) Pressthe"Largecup"button,the
pumpstarts.
9) Lettheentiredescalingsolutionrun
throughthesystem.
ServiceManualEF472 37
 M A I N T E N A N C E

10) Pourthedescalingsolutionbackinto 12) Emptythebeaker.

thewatertank. 13) Removethefilterfromthecapsule
11) Descaleagain:pressthe"Largecup" bay.
buttonandletthedescalingsolution
runthroughthesystemagain.

14) Thoroughlyrinsethewatertankand 18) Cleanthecoffeemachine.

fillitwithfreshwater.
15) Placethebeakeronthecupsupport.
16)Pressthe"Largecup"buttonthe
pumpstarts.
Lettheentiresolutioninthetankrun
throughthesystem.
17) Switchoffthecoffeemachine.
Descalingiscompleted.

38 ServiceManualEF472
 M A I N T E N A N C E

7.2 Dailymaintenance,cleaning

1) Ejectcapsule. 2) Emptythecapsulecontainer.

3) Emptythewatertankandthedriptray 7) Pressthe"On/Off"button.
4) Cleanthewatertankandthedriptray. 8) Pressthe"Largecup"buttonandrinse
5) Fillthetankwithfreshwater. thecoffeeoutletfor10sec.
6) Reassemblethecoffeemachine.

9) Cleanthecoffeemachine.

ServiceManualEF472 39
 S P A R E P A R T S

8 SPAREPARTS

40 ServiceManualEF472
 S P A R E P A R T S

EFR EFR
Pos. Designation Pos. Designation
no. no.
Raisedheadscrew,KST/PT4x20, 30 46845 Frontcover472alutitan,printKrups
1 44291
Torx20
46849 Frontcover472weiss,printTurmix
2 43227 Thermoblockbracket
46867 Frontcover472alutitan,printTurmix
Raisedheadscrew,4x8,hexagonsocket
3 19799 46863 Frontcover472alunatural,,printMagimix
includingspringring.
46835 Frontcover472rot,printMagimix
4 21542 Safetyclip5x10x21mm
46861 Frontcoveralunatural,printDeLonghi
5 37341 ThermoblockTB2003/L230V/1200W
46830 Frontcoverred,printDeLonghi
6 44718 NTCtemperaturesensorcomplete.
46862 Frontcoveralunatural,,printKoenig
7 5245 SpringringM5
46834 Frontcoverred,printKoenig
8 43229 Dampingelementforthermoblock
31 43307 Buttonillumination"Small/largecup"
9 43232 Pumpholder,black
32 43247 Floorblack
10 43230 Holdingcliptopositionthepump
33 395 Elasticbuffers,white,10x1.6mm
11 43231 Fluidsystemsupport472
34 24863 Safetyscrew,oval,KST/PT3x12
12 43299 Lightguidetothecapsulecontainer
35 47820 Electronicscomplete100VJapan
Supportforthecompactbrewingunit
13 43258
(CBU) Electronicscompl.230V(inclcomplete
47822
housing
14 43298 Torsionspringforthestoplever.
47823 Electronicscomplete120V
15 43303 Stoplever
36 43285 Rightcover
16 43234 Connectorcomplete
37 7742 Cablestrainrelief,clickable
17 42427 Cupcovernatural,highgloss
38 44262 MainscableblackUL
43284 Cupcoverblack,structured
44297 MainscableblackCEBEC
45429 Cupcovernatural,transparentstructured
44298 MainscableblackSEV
18 43296 Elasticbuffersforcupcover
47831 MainscableblackJapan
19 43771 "On/Off"button
48102 MainscableblackGB
20 43308 Buttonillumination"On/Off"
39 43255 Sidepanelblack
21 43261 Watertankincl.valve
46825 Sidepanelblack,Alinghi
22 43286 Leftcover
46829 Sidepanelblack,AmericaCup
23 43287 Switchhousing
Hose,siliconewhite,5/2x180mm
24 43246 Coffeetap 40 13920
(flowmeter)
25 44850 Coffeeoutlet
FlowmeterFHKSC12,270degrees,
41 43065
26 43254 Capsulecontainer 4.524VDC,513mA
27 43297 Elasticbuffersforcupsupport 42 43300 Cuptraygray
28 43302 Cupsupport472aluchromed,highgloss 43301 Cuptrayalu,powdercoated,M4earthing
44856 Cupsupport472alu,coatedgray 47502 Cuptray,coated,M4earthing
29 43259 Driptray 43 1565 Oring,5.28x1.78mm,EPDM,black
30 45427 Frontcover472carbonAlinghi 44 42570 90Pumpconnectingbracket
47503 Frontcover472carbon,AmericaCup 45 5470 Holderclip4x12mm
46847 Frontcover472weiss,printNespresso 46 24374 Oring,3.4x1.9mm,silicone/2K(FEP)
46840 Frontcover472rot,printNespresso 47 43256 Rearpanel,black
46866 Frontcover472alutitan,printNespresso PumpCP.04.098.0/ST/S/P
48 18526
230V/50Hz/70W
46865 Frontcover472white,printKrups

ServiceManualEF472 41
 S P A R E P A R T S

EFR
Pos. Designation
no.
HoseFEP,4/2,5x90mm,pump/ther
49 15821
moblock
50 42572 Hoseconnection,Vshaped55
51 37384 Holderclip,5mm
52 43304 Angledthose,silicone,flowmeter/pump
Hosecover,silicone,8x1.75x125mm,
53 24971
thermoblock/compactbrewingunit
HousePFA,4/2.5x170mm,
54 29994
Thermoblock/compactbrewingunit
Raisedheadscrew,KST/PT3x12,
55 16052
Torx10
56 43257 Closinghandle,highglosschromeplated
57 43253 Uppercover
Compactbrewingunitwithoutclosinghan
58 47185
dle(CBU,Birdy)
59 43288 Driptray
60 45538 Heatsinkdisk
RaisedheadscrewKST/PT2.2x5,
61 45686
Torx6,includingspringring
62 43771 On/Offswitch,16A,125250VAC
900 1228 Siliconewire
900 44714 Siliconewire
900 43188 Siliconewire
900 43187 Siliconewire
982 44081 StyroporeEF472

42 ServiceManualEF472