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ESIE-1301

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AF
Service Manual (Draft)
VRV IV non-continuous heating
RXYQ-T7
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4 Test Operation
4 Test Operation
4-3. Additional Refrigerant Charging
If refrigerant cannot be fully charged due to outdoor unit shutdown, be sure to add refrigerant to cover the shortfall
by this charging. An inadequate refrigerant charging will result in troubles.
Charging Procedure

Connect a charge hose and valve to the service port of the gas stop valve.

Fully open both the gas-side and liquid-side stop valves.

Turn ON the power supply of the indoor and outdoor units, respectively.
To protect the compressor, be sure to turn ON the power supplies six hours before starting operation.
Set Additional Refrigerant Charge to ON in setting
mode with the outdoor unit shutdown, and then open the Seven-segment display under test operation/centralized
control (SEG1 to 3)
refrigerant cylinder valve (see *1).
* 1. Adjust the valve opening so that the refrigerant charging
rate will come to 1 kg/min.
Start End
* 2. The system will automatically start operation and the

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seven-segment display will switch the display as shown
to the right, and TEST OPERATION and
CENTRALIZED CONTROL will appear on the remote Seven-segment display (SEG1 to 3)
AF
controller.(Example) 0.17MPa
* 3. LOW PRESSURE may appear on the display, but
operation can be continued.

Uponcompletion of charging a specified amount of refrigerant, close the refrigerant cylinder valve, and then
press the RETURN button (BS3).
The system will stop operation. (The system will operate for a maximum of 30 minutes after startup, and then
automatically stop.)
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If the additional refrigerant charging is not completed, perform additional refrigerant charging again.
If the equipment starts, but immediately stops operation, refrigerant may have been excessively charged.
In this case, immediately quit additional refrigerant charging, and then recheck the charge amount.
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5 Field Setting
1 Field Settings of Outdoor Unit
1-1. List of Field Setting Items
This Section shows a list of field setting items. For details of DIP switch setting and setting mode, refer to informa-
tion on one after the following page onwards.
(1) Function setting items
Reference
NO.1 Setting item Description Overview of setting procedure
page
In order to use the COOL/
Used to select a COOL/HEAT selection control mode HEAT selection remote
from the following: controller, set the DS1-1 on
(1) Control by outdoor unit from the indoor unit remote the outdoor unit PC board
controller to OUT.
Setting of (2) Control by outdoor unit from the cooling/heating To operate the system
COOL/HEAT selection remote controller under the outdoor unit
1 P.95
selection (3) Unified control by outdoor unit group from the group control, set the
control indoor unit remote controller system to BATCH
(4) Unified control by outdoor unit group from the MASTER or SLAVE
COOL/HEAT selection remote controller using Setting mode.
(5) Control of multiple groups from the centralized Then, make setting of
cooling/heating remote controller COOL/HEAT batch

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address number.
Use the External control
A. Used to reduce operation noise level through reduction adapter.

Field Setting
of the upper limit of the fan using internal input. (Use Set Setting mode No. 12
Step 8 for normal operation.) to ON and select a mode
P.100
AF
(1) Level 1: Not higher than Step 7 with No. 25.
(2) Level 2: Not higher than Step 5 Set Setting mode No. 29:
(3) Level 3: Not higher than Step 5 Capacity priority setting to
Setting of low ON, as appropriate.
2 noise B. Used to perform automatic nighttime low noise Make this setting with the
operation operation. use of Setting mode.
Start time: Selectable from 20:00 to 24:00 hours Select a mode with Setting
by the hour. mode No. 22, start time with
End time: Selectable from 06:00 to 08:00 hours No. 26, and end time with P.100
by the hour. No. 27.
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(The start and end time listed above is just an example. Set Setting mode No. 29:
Note that the said time is estimated according to Capacity priority setting to
outdoor temperature.) ON, as appropriate.
Used to put limits on the compressor operating To make this setting with
frequency to suppress the upper limit of power the use of external control
consumption. adapter, select Demand 1
D

P.102
(1) Level 1 of Demand 1: Not higher than 60% of the rating to 3 depending on the
(2) Level 2 of Demand 1: Not higher than 65% of the rating method for short-circuiting
(3) Level 3 of Demand 1: Not higher than 70% of the rating the terminal block (TeS1),
Setting of (4) Level 4 of Demand 1: Not higher than 75% of the rating
3 demand (5) Level 5 of Demand 1: Not higher than 80% of the rating To make this setting only
operation (6) Level 6 of Demand 1: Not higher than 85% of the rating with the use of Setting
(7) Level 7 of Demand 1: Not higher than 90% of the rating mode, set Setting mode
(8) Level 8 of Demand 1: Not higher than 95% of the rating No. 32 to Demand 1 or P.102
(9) Level 1 of Demand 2: Not higher than 40% of the rating Demand 2. When setting it
(10) Level 2 of Demand 2: Not higher than 50% of the rating to Demand 1, set No. 30 to
(11) Level 3 of Demand 2: Not higher than 55% of the rating Level 1 to Level 3.
(12) Demand 3: Forced thermostat OFF
Set AirNet to an intended
Setting of Used to make address setting of AirNet when it is
4 address with Setting mode P.84
AirNet address connected.
No. 13.
Setting of hot Used to make setting of hot water heater in order to Set Setting mode No. 16 to
5 P.85
water heater perform heating operation using this heater. ON.
Used to make setting of high static pressure in order to
operate the system with diffuser duct connected in
Setting of high high static pressure mode. Set Setting mode No. 18 to
6 (used at concealment installation on upper floors and P.85
static pressure ON.
balconies)
Remove outdoor fan cover to install diffuser duct.

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5 Field Setting
(2) Service setting items
Reference
NO.1 Setting item Description Overview of setting procedure
page
Indoor unit fan forced Used to operate the indoor unit in the stopped Set Setting mode No. 5 to
1 P.84
H operation state in forced H operation mode. Indoor forced fan H.
Indoor unit forced Used to operate the indoor unit in forced Set Setting mode No. 6 to
2 P.84
operation operation mode. Indoor forced operation.
Change of targeted
Used to make setting of targeted evaporating
evaporating Set Setting mode No. 8 to
3 temperature for compressor capacity control in P.84
temperature High or Low.
cooling operation.
(for cooling)
Change of targeted
Used to make setting of targeted condensing
condensing Set Setting mode No. 9 to
4 temperature for compressor capacity control in P.84
temperature High or Low.
heating operation.
(for heating)
Used to make setting of temperature at which
Setting of defrost Set Setting mode No. 10
5 the system initiates defrost operation, making it P.84
selection to Quick or Slow.
easier or harder to initiate defrosting.

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Used, in the event of a compressor failure, to
prohibit the relevant compressor or outdoor unit
Use Setting mode No. 38,
6 Emergency operation from operating and allow the system to perform P.104
No. 39, or No. 40.
emergency operation only using operable
AF
compressor(s) or outdoor unit(s).
Used to conduct airtightness tests fully opening
Set Setting mode No. 21
7 Airtightness test the expansion valves of outdoor and indoor P.103
to ON.
units and turning ON some of solenoid valves.
Used to recover refrigerant on site.
Refrigerant recovery Prohibit indoor and outdoor units from Set Setting mode No. 21
8 P.103
mode operating, and then fully open the expansion to ON.
valves of the units.
Used to conduct vacuuming on site.
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To conduct vacuuming, fully open the


Set Setting mode No. 21
9 Vacuuming mode expansion valves on indoor and outdoor units, P.103
to ON.
turn ON some of solenoid valves, and use a
vacuum pump.
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Used to forcedly turn ON the ENECUT.


ENECUT test Set Setting mode No. 24
10 (Be noted that ENECUT is not functional when P.85
operation to ON.
the indoor unit remote controller turns ON.)
Used to troubleshoot DC compressors.
This setting allows for determining through
Power transistor Set Setting mode No. 28
11 inverter output waveforms whether the relevant P.85
check mode to ON.
trouble has resulted from the compressor or PC
board.
Make setting of DS1-1 to
12
Setting of model with To replace the PC board with spare PC board, DS1-4 and DS2-1 to DS2-4
P.81
spare PC board be sure to make model setting. on the PC board according
to the set model.

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Field Setting

1-2. Settings by DIP switches


A. Factory settings
Make field settings using DIP switches on the PC board. However, do not make any factory setting change except
for DS1-1.

DIP switch
Setting item Description
No. Setting
ON COOL/HEAT Used to make a COO/HEAT selection using the remote controller
DS1-1
OFF (Factory setting) selection equipped to the outdoor unit.

DS1-2 ON
N/A Do not make any factory setting change.
~DS1-4 OFF (Factory setting)

B. DIP switch setting after replacing the PC board with spare PC board
CAUTION
After replacement with spare PC board, be sure to make settings shown in the table below.
The procedure for making settings of spare PC board is different from that used for factory settings described

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above. Be sure to refer to the table shown below in order to make settings of spare PC board after replacement.
ON ON

Field Setting
Initial setting of
OFF OFF Set switch position
DIP switches
AF
1 2 3 4 1 2 3 4
DS1 DS2

DS No. Setting item Description


Used to make a COO/HEAT selection using the remote controller
ON
COOL/HEAT equipped to the outdoor unit.
DS1-1
selection OFF (Factory setting Used to make a COO/HEAT selection using the remote controller
of spare PC board) equipped to the indoor unit.
ON Used to operate the system with 200V power line (mainly in Japan).
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Power supply
DS1-2 OFF (Factory setting Used to operate the system with 400V power line (mainly in foreign
setting
of spare PC board) countries).
Cooling only/ ON Used to operate the system in cooling only mode.
DS1-3 Heat pump OFF (Factory setting
Used to operate the system in both cooling and heating modes.
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setting of spare PC board)


ON Do not make any factory setting change.
Multiunit
DS1-4 OFF (Factory setting
setting RXYP ~ C
of spare PC board)
DS2-1 Make the following settings according to the model of outdoor unit. (Factory setting of all
DS2-2 models: OFF)
RXYP224C RXYP280C RXYP335C
DS2-3 RXYP140C RXYP160C RXMP224C RXMP280C RXMP335C
RXUP224C RXUP280C RXUP335C
DS2-1 OFF ON OFF ON OFF
DS2-2 OFF OFF ON ON OFF
DS2-3 OFF OFF OFF OFF ON
Model setting DS2-4 OFF OFF OFF OFF ON
RXYP400C
DS2-4 RXYP450C RXYP500C RXYP560C
RXMP400C
RXMP450C RXMP500C RXMP560C
RXUP400C
DS2-1 ON OFF ON OFF
DS2-2 OFF ON ON OFF
DS2-3 ON ON ON OFF
DS2-4 OFF OFF OFF ON

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5 Field Setting
1-3. Settings by pushbutton switches
The following settings can be made using the pushbutton switches on the PC board.
In case of a multi outdoor unit system, make these settings with the master outdoor unit. (Settings made with a
slave unit are disabled.)

Pushbutton switches
BS1 BS2 BS3

MODE SET RETURN



(TEST)
(RESET) Seven-segment display (SEG1 to SEG3)


Used to make address
settings when wiring was SEG1 SEG2 SEG3
changed or an additional
indoor unit was installed

Used to make Used to make Normal mode


setting mode
changes.
field settings.
Used to conduct check
operation and test operation
The following three setting modes are available:
(1) Normal modeInitial state (for normal operation) Setting mode
Used to display I/O transmission status, and

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malfunction descriptions.
(2) Setting mode Used to make changes to operating status and Monitor mode
make address settings mainly for servicing the
system.
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(3) Monitor modeUsed to verify the contents set with setting
modes.

Mode changing procedure


Modes can be changed using the MODE pushbutton as shown below:
Press and hold the BS1
(MODE) pushbutton for
a period of five or more (Normal operation) Press and hold the BS1
seconds. (MODE) pushbutton once.
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Setting mode Normal mode Monitor mode
Press and hold the BS1
SEG1 SEG2 SEG3 (MODE) pushbutton once. SEG1 SEG2 SEG3 SEG1 SEG2 SEG3

Mode changing steps


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SET : Use the BS2 (SET) pushbutton for


selection in each selection step.
Press and hold the BS1 (MODE)
pushbutton for a period of five or Normal mode Press and hold the BS1 (MODE)
more seconds. (Initial state) pushbutton once.

Setting mode Monitor mode

Select a setting item. SET Select a check item. SET

Press the BS3 Press the BS3


(SET) pushbutton. (SET) pushbutton.

Select a setting
condition. SET Display the description.

Press the BS3 Press the BS3


(SET) pushbutton. (SET) pushbutton.

Display the setting condition


(description).
Press the BS3
(SET) pushbutton. Press the BS1
(MODE) pushbutton.
Press the BS1
(MODE) pushbutton.

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Field Setting

(1) Normal mode


1. I/O transmission status Used to check for the initial status of I/O transmission.

SEG1 SEG2 SEG3


OFF
Initializing
ON
or
Blinking

Completed initializing

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2. Malfunction descriptionMalfunction description: Used to display a malfunction description.
SEG1 SEG2 SEG3

Field Setting
Normal
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Example: E3-01

Malfunction Malfunction code


Switching
every second
Detailed malfunction code
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5 Field Setting
(2) Setting mode
This mode is used to make changes to operating status and make address settings.
<Setting procedure>
Press and hold the MODE (BS1) <Selecting setting condition>
pushbutton for a period of five or
more seconds to set to Setting Press the SET (BS2) pushbutton to
mode.
set the seven-segment display to a
setting condition you want to select.
<Selecting setting item>
Press the RETURN (BS3)
Press the SET (BS2) pushbutton to
pushbutton to enter the setting
set the seven-segment display to
condition.
any of the setting items listed in the
table below.

Press the RETURN (BS3) Press the RETURN (BS3) If you lose setting in progress,
pushbutton to enter the setting item. press the MODE (BS1)
pushbutton to set Setting mode to
(The current set condition display pushbutton. You should return to
will blink.) the initial state.
normal mode.

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Setting item Setting condition
Seven-segment
display Seven-segment display
No. Item Description Description Factory setting
AF
SEG1 SEG2 SEG3
SEG1 SEG2 SEG3
Used to make setting changes in order to
make a COOL/HEAT selection by unified
outdoor unit group.
COOL/HEAT selection (IND): Used to make
a COOL/HEAT selection by individual *
COOL/HEAT outdoor unit (factory set). Individual 0
0
selection COOL/HEAT selection (MASTER): Used to 2. 0 0 Unified master 1
Unified slave 2
make a COOL/HEAT selection by outdoor
unit group with the master unit.
COOL/HEAT selection (SLAVE): Used to
make a COOL/HEAT selection by outdoor
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unit group with the slave unit.
COOL/HEAT Used to make address setting for unified 0 0 *
1
unified address cooling/heating operation. 2. 0 1 Address ~
31 3 1
Low noise/ Used to make address setting for low noise/ 0 0 *
2 Demand
demand operation. 2. 0 2 Address ~
address 31 3 1
D

Indoor unit Used to forcedly operate the fan of indoor unit Normal operation 0 *
5
forced fan H that is in a stopped state. (H tap) 2. 0 5 Indoor forced fan H 1
Indoor unit Normal operation 0 *
Used to forcedly operate indoor unit. (Forced
6 forced thermostat ON) 2. 0 6 Indoor forced 1
operation operation
Low (Level L) 1
Normal (Level M) 2 *
High 3
Used to make setting of targeted evaporating High
8 Te setting
temperature for cooling operation. 2. 0 8 High (Level H)
4
5
High 6
High 7
Low 1
Low 2 *
Used to make setting of targeted condensing Low 3
9 Tc setting
temperature for heating operation. 2. 0 9 Low 4
Low 5
Normal 6
High 7
Defrost Used to select a temperature at which the Slow defrost 0
10 selection system initiates defrost operation, making it 2. 1 0 Normal 1 *
setting easier or harder to initiate defrosting. Quick defrost 2
External low noise/ *
External low Used to receive external low noise or demand demand: NO 0
12 noise/Demand
signal. 2. 1 2 External low noise/
setting 1
demand: YES
0 ~ 0 *
13 AirNet address Used to make address setting of AirNet. 2. 1 3 Address
63 6 3
Numbers in the No. column represent the number of times to press the SET (BS2) pushbutton.

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Field Setting

Setting item Setting condition


Seven-segment Seven-segment display
No. Item Description display Description Factory setting
SEG1 SEG2 SEG3 SEG1 SEG2 SEG3
Hot water Used to make setting of hot water heater in OFF 0 *
16 heater setting order to perform heating operation using this
heater.
2. 1 6 ON 1
High static Used to make setting of high static pressure High static pressure
setting: OFF
18 pressure
setting
in order to operate the system with diffuser
duct connected in high static pressure mode.
2. 1 8 High static pressure 0 *
setting: ON 1
Additional Refrigerant charging:
Used to perform additional refrigerant OFF
20 refrigerant
charge setting charging operation. 2. 2 0 Refrigerant charging: 0 *
ON 1
Refrigerant Refrigerant collection:
collection Used to set the system to refrigerant OFF
21 Vacuuming collection mode. 2. 2 1 Refrigerant collection: 0 *
mode setting ON 1
Nighttime low Used to make simple setting of automatic OFF 0 *
nighttime low noise operation. Level 1 1
22 noise level
setting Time for the operation is subject to the start 2. 2 2 Level 2 2
and end time settings. Level 3 3
ENECUT test Used to forcedly turn ON ENECUT. (Be ENECUT output OFF
0 *
24 operation noted that ENECUT is only functional when
outdoor unit is in the stopped state.)
2. 2 4 ENECUT output forced
ON 1
External low Used to make setting of low operating noise Level 1 1
25 operating noise level when the external low noise signal is 2. 2 5 Level 2 2 *

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level setting inputted. Level 3 3
Nighttime low Used to make setting of time to start About 20:00 1
26 noise operation nighttime low noise operation.
(Nighttime low noise level setting should 2. 2 6 About 22:00 2 *
start setting About 24:00 3

Field Setting
also be made.)
Nighttime low Used to make setting of time to end nighttime About 06:00 1
noise operation low noise operation.
AF
27
end setting (Nighttime low noise level setting should 2. 2 7 About 07:00
About 08:00
2
also be made.) 3 *
Used to troubleshoot DC compressor. Since
Power inverter waveforms are output even without *
making wire connections to the compressor, OFF 0
28 transistor
check mode it is useful to determine whether the relevant 2. 2 8 ON 1
trouble has resulted from the compressor or
PC board.
This setting makes it possible to *
Capacity automatically cancel the low noise level OFF 0
29 priority setting control if capacity is required while low noise
operation or nighttime low noise operation is
2. 2 9 ON 1
in progress.
Level 1 (60% demand) 1
Level 2 (65% demand)
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2
Level 3 (70% demand) 3
Demand 1 level Used to make a change to the targeted Level 4 (75% demand) 4
30 setting power consumption level when the demand
1 control signal is inputted.
2. 3 0 Level 5 (80% demand) 5 *
Level 6 (85% demand) 6
Level 7 (90% demand) 7
Level 8 (95% demand) 8
Demand level Used to make a change to the targeted Level 1 (40% demand) 1 *
31 setting power consumption level when the demand 2. 3 1 Level 2 (50% demand) 2
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2 control signal is inputted. Level 3 (55% demand) 3


Used to constantly exert demand 1 or 2
Constant control without inputting any external signal. OFF 0 *
32 demand setting (It is useful to prevent trouble that causes a
circuit breaker with small capacity to get
2. 3 2 Demand 1
Demand 2
1
2
tripped when a large load is applied.)
Used to prohibit the compressor of the OFF 0 *
master unit or the relevant outdoor unit from Master INV 1 unit 1
Emergency operating. operation: Prohibited
38 operation
(Master) Since this setting temporarily prohibits it from 2. 3 8 Master INV 2 unit
operation: Prohibited
2
operating, immediately replace the Master unit operation:
compressor or other components. 3
Prohibited
Used to prohibit the compressor of the slave OFF 0 *
1 unit or the relevant outdoor unit from Slave 1 INV 1 unit 1
Emergency operating. operation: Prohibited
39 operation
(Slave 1) Since this setting temporarily prohibits it from 2. 3 9 Slave 1 INV 2 unit
operation: Prohibited
2
operating, immediately replace the Slave 1 unit operation:
compressor or other components. 3
Prohibited
Used to prohibit the compressor of the slave OFF 0 *
2 unit or the relevant outdoor unit from Slave 2 INV 1 unit 1
Emergency operating. operation: Prohibited
40 operation
(Slave 2) Since this setting temporarily prohibits it from 2. 4 0 Slave 2 INV 2 unit
operation: Prohibited
2
operating, immediately replace the Slave 2 unit operation:
compressor or other components. 3
Prohibited
Used to make setting of master and slave
Master/Slave units when multi outdoor units are connected. Auto judgment 0 *
setting for multi Master unit 1
51 outdoor unit (After completion of this setting, press and
hold the BS3 (RESET) pushbutton for a
2. 5 1 Slave 1 unit 2
system period of five or more seconds.) Slave 2 unit 3
Numbers in the "No." column represent the number of times to press the SET (BS2) pushbutton.

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5 Field Setting
(3) Monitor mode
To enter monitor mode, press the <Checking for description of data>
MODE (BS1) pushbutton while in
normal mode. Press the RETURN (BS3) pushbutton.
Data on the monitoring item selected will
appear on the seven-segment display.
<Selecting monitoring item>
Press the SET (BS2) pushbutton to set
Press the RETURN (BS3) pushbutton to
the seven-segment display to any of the
set Monitoring mode to the initial state.
monitoring items listed in the table below.

Pressing the MODE (BS1) pushbutton


will return the mode to normal mode.

Monitoring item Data display


No. Seven-segment display Seven-segment display
Item Description
SEG1 SEG2 SEG3 SEG1 SEG2 SEG3

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Undefined -
Master unit 0
0 Master/Slave outdoor unit 1. 0 0 Slave 1 unit 1
Slave 2 unit 2
In normal operation 0
1 Low noise operation state 1. 0 1 In low noise operation 1
AF
In normal operation 0
2 Demand operation state 1. 0 2 In demand operation 1
OFF 0
3 Backup operation state 1. 0 3 ON 1
Slow defrost 0
4 Defrost selection setting 1. 0 4 Normal 1
Quick defrost 2
Low 0
5 Te setting 1. 0 5 Normal 1
High to 2
Low to 0
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6 Tc setting 1. 0 6 Normal 1
High 2
7 COOL/HEAT unified address 0 1. 7
8 Low noise/Demand address 0 1. 8
9 AirNet address 0 1. 9
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10 Number of indoor unit connected (See 1) 1 1. 0


12 Number of units in connection zone (Fixed to 0) 1 1. 2
13 Number of outdoor units (See 2) 1 1. 3 Number of units
15 Number of units in zone 1 1. 5
16 Number of terminal units (See 3) 1 1. 6
17 Description of malfunction (Latest) 1 1. 7
18 Description of malfunction (1 cycle before) 1 1. 8
19 Description of malfunction (2 cycles before) 1 1. 9
See information on the following page.
23 Description of retry (Latest) 2 1. 3
24 Description of retry (1 cycle before) 2 1. 4
25 Description of retry (2 cycles before) 2 1. 5
28 Number of outdoor units connected to a multi system 2 1. 8 Number of units
Numbers in the "No." column represent the number of times to press the SET (BS2) pushbutton.
1: Number of indoor units connected
Represents the number of indoor units connected to a single outdoor unit.
2: Number of outdoor units
Represents the number of outdoor units connected to a single DIII-NET that is a communication line.
3: Number of terminal units
Represents the number of indoor units connected to a single DIII-NET that is a communication line.

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Field Setting

Check for descriptions of malfunctions/retries


Check for descriptions of malfunctions/retries following the procedure described below.

To enter monitor mode, press the


MODE (BS1) pushbutton while in <Displaying check 2>
normal mode. Press the SET(BS2) pushbutton.
Detailed malfunction (retry) codes will
<Selecting malfunction/retry item> appear on the seven-segment display.
Press the SET (BS2) pushbutton to set the
seven-segment display to any of the malfunction
or retry items listed in the table below.
Press the RETURN (BS3) pushbutton to set
Monitoring mode to the initial state.
<Displaying check 1>
Pressing the MODE (BS1) pushbutton
Press the RETURN (BS3) pushbutton. will return the mode to normal mode.
Malfunction (Retry) codes will appear
on the seven-segment display.

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Detailed malfunction
Malfunction Malfunction code
Description of malfunction code
code
SEG1 SEG2 SEG3 SEG1 SEG2 SEG3

Field Setting
E1 - 01 Malfunction of outdoor unit PC board E 1 0 1
AF
- 02 Faulty outdoor unit PC board 0 2
E2 - 01 Ground leakage detection error (Master) E 2 0 1
- 02 Ground leakage detection error (Slave 1) 0 2
- 03 Ground leakage detection error (Slave 2) 0 3
Malfunction due to missing of ground leakage detection core
- 06 0 6
(Master)
Malfunction due to missing of ground leakage detection core
- 07 0 7
(Slave 1)
R
Malfunction due to missing of ground leakage detection core
- 08 0 8
(Slave 2)
E3 - 01 E 3 0 1
Actuation of high pressure switch (Master)
- 02 0 2
- 03 0 3
Actuation of high pressure switch (Slave 1)
D

- 04 0 4
- 05 0 5
Actuation of high pressure switch (Slave 2)
- 06 0 6
Malfunction of high-pressure standby latch circuit E3 (Unified
- 07 0 7
system)
- 13 Liquid stop valve check error (Master) 1 3
- 14 Liquid stop valve check error (Slave 1) 1 4
- 15 Liquid stop valve check error (Slave 2) 1 5
- 18 Overall retry of high pressure switch 1 8
E4 - 01 Malfunction of low pressure sensor (Master) E 4 0 1
- 02 Malfunction of low pressure sensor (Slave 1) 0 2
- 03 Malfunction of low pressure sensor (Slave 2) 0 3
E5 - 01 Inverter compressor 1 lock (Master) E 5 0 1
- 02 Inverter compressor 1 lock (Slave 1) 0 2
- 03 Inverter compressor 1 lock (Slave 2) 0 3
- 07 Inverter compressor 2 lock (Master) 0 7
- 08 Inverter compressor 2 lock (Slave 1) 0 8
- 09 Inverter compressor 2 lock (Slave 2) 0 9

87
5 Field Setting
Detailed malfunction
Malfunction Malfunction code
Description of malfunction code
code
SEG1 SEG2 SEG3 SEG1 SEG2 SEG3
E6 - 11 Malfunction of compressor due to damage (Master INV. 1) E 6 1 1
- 12 Malfunction of compressor due to damage (Master INV. 2) 1 2
- 13 Malfunction of compressor due to damage (Slave 1 INV. 1) 1 3
- 14 Malfunction of compressor due to damage (Slave 1 INV. 2) 1 4
- 15 Malfunction of compressor due to damage (Slave 2 INV. 1) 1 5
- 16 Malfunction of compressor due to damage (Slave 2 INV. 2) 1 6
- 17 Compressor damage alarm (Master INV. 1) 1 7
- 18 Compressor damage alarm (Master INV. 2) 1 8
- 19 Compressor damage alarm (Slave 1 INV. 1) 1 9
- 20 Compressor damage alarm (Slave 1 INV. 2) 2 0
- 21 Compressor damage alarm (Slave 2 INV. 1) 2 1
- 22 Compressor damage alarm (Slave 2 INV. 2) 2 2
E7 - 01 Fan motor 1 lock (Master unit) E 7 0 1
- 02 Fan motor 1 lock (Master unit) 0 2
- 05 Fan motor 1 momentary overcurrent (Master) 0 5

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- 06 Fan motor 2 momentary overcurrent (Master) 0 6
- 09 Fan motor 1 IPM error (Master) 0 9
- 10 Fan motor 2 IPM error (Master) 0 9
- 13 Fan motor 1 lock (Slave 1) 1 3
AF
- 14 Fan motor 1 lock (Slave 1) 1 4
- 17 Fan motor 1 momentary overcurrent (Slave 1) 1 7
- 18 Fan motor 2 momentary overcurrent (Slave 1) 1 8
- 21 Fan motor 1 IPM error (Slave 1) 2 1
- 22 Fan motor 2 IPM error (Slave 1) 2 2
- 25 Fan motor 1 lock (Slave 2) 2 5
- 26 Fan motor 1 lock (Slave 2) 2 6
- 29 Fan motor 1 momentary overcurrent (Slave 2) 2 9
R
- 30 Fan motor 2 momentary overcurrent (Slave 2) 3 0
- 33 Fan motor 1 IPM error (Slave 2) 3 3
- 34 Fan motor 2 IPM error (Slave 2) 3 4
E9 - 01 Malfunction of motorized valve 2 coil (Y2E) (Master) E 9 0 1
- 04 Malfunction of motorized valve 1 coil (Y1E) (Master) 0 4
D

- 05 Malfunction of motorized valve 2 coil (Y2E) (Slave 1) 0 5


- 07 Malfunction of motorized valve 1 coil (Y1E) (Slave 1) 0 7
- 08 Malfunction of motorized valve 2 coil (Y2E) (Slave 2) 0 8
- 10 Malfunction of motorized valve 1 coil (Y1E) (Slave 2) 1 0
- Failure detection - Failure of motorized valve 1 coil (Y1E)
20 (Master) 2 0

- Failure detection - Failure of motorized valve 1 coil (Y1E)


21 (Slave 1) 2 1

- Failure detection - Failure of motorized valve 1 coil (Y1E)


22 (Slave 2) 2 2

- Failure detection - Failure of motorized valve 2 coil (Y1E)


23 (Master) 2 3

- Failure detection - Failure of motorized valve 2 coil (Y1E)


24 (Slave 1) 2 4

- Failure detection - Failure of motorized valve 2 coil (Y1E)


25 (Slave 2) 2 5
F3 - 01 Discharge pipe high temperature error (Master) F 3 1 1
- 03 Discharge pipe high temperature error (Slave 1) 1 3
- 05 Discharge pipe high temperature error (slave 2) 1 5
- 20 Compressor overheat error (Master) 2 0
- 21 Compressor overheat error (Slave 1) 2 1
- 22 Compressor overheat error (Slave 2) 2 2

88
Field Setting

Detailed malfunction
Malfunction Malfunction code
Description of malfunction code
code
SEG1 SEG2 SEG3 SEG1 SEG2 SEG3
F4 - 01 Wet alarm F 4 0 1
02 Failure detection - Wet alarm INV1 (Master) 0 2
03 Failure detection - Wet alarm INV2 (Master) 0 3
04 Failure detection - Wet alarm INV1 (Slave 1) 0 4
05 Failure detection - Wet alarm INV2 (Slave 1) 0 5
06 Failure detection - Wet alarm INV1 (Slave 2) 0 6
07 Failure detection - Wet alarm INV2 (Slave 2) 0 7
08 Failure detection - Wet error INV1 (Master) 0 8
09 Failure detection - Wet error INV2 (Master) 0 9
10 Failure detection - Wet error INV1 (Slave 1) 1 0
11 Failure detection - Wet error INV2 (Slave 1) 1 1
12 Failure detection - Wet error INV1 (Slave 2) 1 2
13 Failure detection - Wet error INV2 (Slave 2) 1 3
14 Failure detection - Indoor unit failure alarm 1 4
F6 - 02 Refrigerant overcharged F 6 0 2
Harness malfunction (Control PC board INV. PC board 1
H3 - 02 H 3 0 2

T
(A3P)) (Master)
Harness malfunction (Control PC board INV. PC board 2
- 03 0 3
(A6P)) (Master)

Field Setting
Harness malfunction (Control PC board INV. PC board 1
- 04 0 4
(A3P)) (Slave 1)
AF
Harness malfunction (Control PC board INV. PC board 2
- 05 0 5
(A6P)) (Slave 1)
Harness malfunction (Control PC board INV. PC board 1
- 06 0 6
(A3P)) (Slave 2)
Harness malfunction (Control PC board INV. PC board 2
- 07 0 7
(A6P)) (Slave 2)
H7 - 01 Fan motor 1 signal detection error (Master) H 7 0 1
- 02 Fan motor 2 signal detection error (Master) 0 2
- 05 Fan motor 1 signal detection error (Slave 1) 0 5
- 06 Fan motor 2 signal detection error (Slave 1) 0 6
R
- 09 Fan motor 1 signal detection error (Slave 2) 0 9
- 10 Fan motor 2 signal detection error (Slave 2) 1 0
H9 - 01 Faulty outdoor air thermistor (Master) H 9 0 1
- 02 Faulty outdoor air thermistor (Slave 1) 0 2
- 03 Faulty outdoor air thermistor (Slave 2) 0 3
D

J3 - 16 Faulty discharge pipe 1 thermistor (Master: Open) J 3 1 6


- 17 Faulty discharge pipe 1 thermistor (Master: Short) 1 7
- 22 Faulty discharge pipe 1 thermistor (Slave 1: Open) 2 2
- 23 Faulty discharge pipe 1 thermistor (Slave 1: Short) 2 3
- 28 Faulty discharge pipe 1 thermistor (Slave 2: Open) 2 8
- 29 Faulty discharge pipe 1 thermistor (Slave 2: Short) 2 9
J3 - 18 Faulty discharge pipe 2 thermistor (Master: Open) J 3 1 8
- 19 Faulty discharge pipe 2 thermistor (Master: Short) 1 9
- 24 Faulty discharge pipe 2 thermistor (Slave 1: Open) 2 4
- 25 Faulty discharge pipe 2 thermistor (Slave 1: Short) 2 5
- 30 Faulty discharge pipe 2 thermistor (Slave 2: Open) 3 0
- 31 Faulty discharge pipe 2 thermistor (Slave 2: Short) 3 1
J3 - 47 Faulty compressor surface thermistor (Master: Open) J 3 4 7
- 48 Faulty compressor surface thermistor (Master: Short) 4 8
- 49 Faulty compressor surface thermistor (Slave 1: Open) 4 9
- 50 Faulty compressor surface thermistor (Slave 1: Short) 5 0
- 51 Faulty compressor surface thermistor (Slave 2: Open) 5 1
- 52 Faulty compressor surface thermistor (Slave 2: Short) 5 2
J3 - 56 Discharge pipe warning (Master) J 3 5 6
- 57 Discharge pipe warning (Slave 1) 5 7
- 58 Discharge pipe warning (Slave 2) 5 8

89
5 Field Setting
Detailed malfunction
Malfunction Malfunction code
Description of malfunction code
code
SEG1 SEG2 SEG3 SEG1 SEG2 SEG3
J5 - 01 Faulty accumulator inlet thermistor (Master) J 5 0 1
- 03 Faulty accumulator inlet thermistor (Slave 1) 0 3
- 05 Faulty accumulator inlet thermistor (Slave 2) 0 5
Failure detection - Failure of accumulator inlet thermistor
- 15 1 5
(Master)
- 16 Failure detection - Failure of accumulator inlet thermistor (Slave 1) 1 6
- 17 Failure detection - Failure of accumulator inlet thermistor (Slave 2) 1 7
J6 - 01 Faulty heat exchanger thermistor (Master) J 6 0 1
- 02 Faulty heat exchanger thermistor (Slave 1) 0 2
- 03 Faulty heat exchanger thermistor (Slave 2) 0 3
Faulty supercool heat exchanger liquid pipe thermistor (R5T)
J7 - 06 J 7 0 6
(Master)
Faulty supercool heat exchanger liquid pipe thermistor (R5T)
- 07 0 7
(Slave 1)
Faulty supercool heat exchanger liquid pipe thermistor (R5T)
- 08 0 8
(Slave 2)
J8 - 01 Faulty heat exchanger liquid pipe thermistor (R4T) (Master) J 8 0 1

T
- 02 Faulty heat exchanger liquid pipe thermistor (R4T) (Slave 1) 0 2
- 03 Faulty heat exchanger liquid pipe thermistor (R4T) (Slave 2) 0 3
J9 - 01 Faulty supercool heat exchanger outlet thermistor (Master) J 9 0 1
- 02 Faulty supercool heat exchanger outlet thermistor (Slave 1) 0 2
AF
- 03 Faulty supercool heat exchanger outlet thermistor (Slave 2) 0 3
Failure detection - Failure of supercool heat exchanger outlet
- 08 0 8
thermistor (Master)
Failure detection - Failure of supercool heat exchanger outlet
- 09 0 9
thermistor (Slave 1)
Failure detection - Failure of supercool heat exchanger outlet
- 10 1 0
thermistor (Slave 2)
JA - 06 Faulty high pressure sensor (Master) (Open) J A 0 6
- 07 Faulty high pressure sensor (Master) (Short) 0 7
- 08 Faulty high pressure sensor (Slave 1) (Open) 0 8
R
- 09 Faulty high pressure sensor (Slave 1) (Short) 0 9
- 10 Faulty high pressure sensor (Slave 2) (Open) 1 0
- 11 Faulty high pressure sensor (Slave 2) (Short) 1 1
JC - 06 Faulty low pressure sensor (Master) (Open) J C 0 6
- 07 Faulty low pressure sensor (Master) (Short) 0 7
D

- 08 Faulty low pressure sensor (Slave 1) (Open) 0 8


- 09 Faulty low pressure sensor (Slave 1) (Short) 0 9
- 10 Faulty low pressure sensor (Slave 2) (Open) 1 0
- 11 Faulty low pressure sensor (Slave 2) (Short) 1 1
L1 - 01 L 1 0 1
02 0 2
03 0 3
04 0 4
05 0 5
17 1 7
18 1 8
19 1 9
Faulty INV. PC board on master unit
20 2 0
21 2 1
28 2 8
29 2 9
36 3 6
37 3 7
47 4 7
48 4 8

90
Field Setting

Detailed malfunction
Malfunction Malfunction code
Description of malfunction code
code
SEG1 SEG2 SEG3 SEG1 SEG2 SEG3
L1 - 07 L 1 0 7
08 0 8
09 0 9
10 1 0
15 1 5
22 2 2
23 2 3
24 2 4
Faulty INV. PC board on slave 1 unit
25 2 5
26 2 6
32 3 2
33 3 3
38 3 8
39 3 9
49 4 9

T
50 5 0
11 1 1

Field Setting
12 1 2
13 1 3
AF
14 1 4
16 1 6
34 3 4
35 3 5
40 4 0
Faulty INV. PC board on slave 2 unit
41 4 1
42 4 2
43 4 3
R
44 4 4
45 4 5
46 4 6
51 5 1
52 5 2
D

L2 - 01 Momentary power failure (Master) L 2 0 1


02 Momentary power failure (Slave 1) 0 2
03 Momentary power failure (Slave 2) 0 3
04 Power ON (Master) 0 4
05 Power ON (Slave 1) 0 5
06 Power ON (Slave 2) 0 6
L3 - 01 Reactor temperature rise (Master: INV. PC board 1) L 3 0 1
- 02 Reactor temperature rise (Master: INV. PC board 2) 0 2
- 03 Reactor temperature rise (Slave 1: INV. PC board 1) 0 3
- 04 Reactor temperature rise (Slave 1: INV. PC board 2) 0 4
- 05 Reactor temperature rise (Slave 2: INV. PC board 1) 0 5
- 06 Reactor temperature rise (Slave 2: INV. PC board 2) 0 6
L4 - 01 Radiator fin temperature rise (Master: INV. PC board 1) L 4 0 1
- 02 Radiator fin temperature rise (Slave 1: INV. PC board 1) 0 2
- 03 Radiator fin temperature rise (Slave 2: INV. PC board 1) 0 3
- 09 Radiator fin temperature rise (Master: INV. PC board 2) 0 9
- 10 Radiator fin temperature rise (Slave 1: INV. PC board 2) 1 0
- 11 Radiator fin temperature rise (Slave 2: INV. PC board 2) 1 1

91
5 Field Setting
Detailed malfunction
Malfunction Malfunction code
Description of malfunction code
code
SEG1 SEG1 SEG2 SEG3 SEG2 SEG3
L5 - 03 Inverter compressor 1 momentary overcurrent (Master) L 5 0 3
- 05 Inverter compressor 1 momentary overcurrent (Slave 1) 0 5
- 07 Inverter compressor 1 momentary overcurrent (Slave 2) 0 7
- 14 Inverter compressor 2 momentary overcurrent (Master) 1 4
- 15 Inverter compressor 2 momentary overcurrent (Slave 1) 1 5
- 16 Inverter compressor 2 momentary overcurrent (Slave 2) 1 6
L8 - 03 Inverter compressor 1 overcurrent (Master) L 8 0 3
- 06 Inverter compressor 1 overcurrent (Slave 1) 0 6
- 07 Inverter compressor 1 overcurrent (Slave 2) 0 7
- 11 Inverter compressor 2 overcurrent (Master) 1 1
- 12 Inverter compressor 2 overcurrent (Slave 1) 1 2
- 13 Inverter compressor 2 overcurrent (Slave 2) 1 3
L9 - 01 Faulty Inverter compressor 1 startup (Master) L 9 0 1
- 05 Faulty Inverter compressor 1 startup (Slave 1) 0 5
- 06 Faulty Inverter compressor 1 startup (Slave 2) 0 6
- 10 Faulty Inverter compressor 2 startup (Master)

T
1 0
- 11 Faulty Inverter compressor 2 startup (Slave 1) 1 1
- 12 Faulty Inverter compressor 2 startup (Slave 2) 1 2
LC - 14 Transmission error [Between outdoor units, INV. 1] (Master) L C 1 4
- 15 Transmission error [Between outdoor units, INV. 1] (Slave 1) 1 5
AF
- 16 Transmission error [Between outdoor units, INV. 1] (Slave 2) 1 6
- 19 Transmission error [Between outdoor units, Fan 1] (Master) 1 9
- 20 Transmission error [Between outdoor units, Fan 1] (Slave 1) 2 0
- 21 Transmission error [Between outdoor units, Fan 1] (Slave 2) 2 1
- 24 Transmission error [Between outdoor units, Fan 2] (Master) 2 4
- 25 Transmission error [Between outdoor units, Fan 2] (Slave 1) 2 5
- 26 Transmission error [Between outdoor units, Fan 2] (Slave 2) 2 6
- 30 Transmission error [Between outdoor units, INV. 2] (Master) 3 0
R
- 31 Transmission error [Between outdoor units, INV. 2] (Slave 1) 3 1
- 32 Transmission error [Between outdoor units, INV. 2] (Slave 2) 3 2
Transmission error [Between outdoor units, Sub PC board]
- 33 3 3
(Master)
Transmission error [Between outdoor units, Sub PC board]
- 34 3 4
(Slave 1)
D

Transmission error [Between outdoor units, Sub PC board]


- 35 3 5
(Slave 2)
P1 - 01 Inverter 1 power supply unbalanced voltage (Master) P 1 0 1
- 02 Inverter 1 power supply unbalanced voltage (Slave 1) 0 2
- 03 Inverter 1 power supply unbalanced voltage (Slave 2) 0 3
- 07 Inverter 2 power supply unbalanced voltage (Master) 0 7
- 08 Inverter 2 power supply unbalanced voltage (Slave 1) 0 8
- 09 Inverter 2 power supply unbalanced voltage (Slave 2) 0 9
P3 - 01 Faulty reactor thermistor 1 (Master: INV. PC board 1) P 3 0 1
- 02 Faulty reactor thermistor 1 (Slave 1: INV. PC board 1) 0 2
- 03 Faulty reactor thermistor 1 (Slave 2: INV. PC board 1) 0 3
- 04 Faulty reactor thermistor 2 (Master: INV. PC board 1) 0 4
- 05 Faulty reactor thermistor 2 (Slave 1: INV. PC board 1) 0 5
- 06 Faulty reactor thermistor 2 (Slave 2: INV. PC board 1) 0 6
- 07 Faulty reactor thermistor 1 (Master: INV. PC board 2) 0 7
- 08 Faulty reactor thermistor 1 (Slave 1: INV. PC board 2) 0 8
- 09 Faulty reactor thermistor 1 (Slave 2: INV. PC board 2) 0 9
- 10 Faulty reactor thermistor 2 (Master: INV. PC board 2) 1 0
- 11 Faulty reactor thermistor 2 (Slave 1: INV. PC board 2) 1 1
- 12 Faulty reactor thermistor 2 (Slave 2: INV. PC board 2) 1 2

92
Field Setting

Detailed malfunction
Malfunction Malfunction code
Description of malfunction code
code
SEG1 SEG2 SEG3 SEG1 SEG2 SEG3
Faulty thermistor of radiator fin [heat exchanger plate]
P4 - 01
(Master: INV. PC board 1) P 4 0 1
Faulty thermistor of radiator fin [heat exchanger plate]
- 04
(Slave 1: INV. PC board 1) 0 4
Faulty thermistor of radiator fin [heat exchanger plate]
- 05
(Slave 2: INV. PC board 1) 0 5
Faulty thermistor of radiator fin [heat exchanger plate]
- 06
(Master: INV. PC board 2) 0 6
Faulty thermistor of radiator fin [heat exchanger plate]
- 07
(Slave 1: INV. PC board 2) 0 7
Faulty thermistor of radiator fin [heat exchanger plate]
- 08
(Slave 2: INV. PC board 2) 0 8
PJ - 04 Incorrect type of inverter PC board [INV.1] (Master) P J 0 4
- 05 Incorrect type of inverter PC board [INV.1] (Slave 1) 0 5
- 06 Incorrect type of inverter PC board [INV.1] (Slave 2) 0 6
- 09 Incorrect type of inverter PC board [Fan 1] (Master) 0 9
- 10 Incorrect type of inverter PC board [Fan 2] (Master) 1 0
- 12 Incorrect type of inverter PC board [INV.2] (Master) 1 2

T
- 13 Incorrect type of inverter PC board [INV.2] (Slave 1) 1 3
- 14 Incorrect type of inverter PC board [INV.2] (Slave 2) 1 4
- 15 Incorrect type of inverter PC board [Fan 1] (Slave 1) 1 5

Field Setting
- 16 Incorrect type of inverter PC board [Fan 1] (Slave 2) 1 6
- 17 Incorrect type of inverter PC board [Fan 2] (Slave 1) 1 7
AF
- 18 Incorrect type of inverter PC board [Fan 2] (Slave 2) 1 8
U0 - 05 Gas shortage alarm U 0 0 5
- 06 Gas shortage alarm 0 6
- 08 Gas shortage (Master) 0 8
- 09 Gas shortage (Slave 1) 0 9
- 10 Gas shortage (Slave 2) 1 0
U1 - 01 Negative phase/Open phase of power supply (Master) U 1 0 1
- 04 Negative phase of power supply [when power ON] (Master) 0 4
- 05 Negative phase/Open phase of power supply (Slave 1) 0 5
- 06 Negative phase of power supply [when power ON] (Slave 1) 0 6
R
- 07 Negative phase/Open phase of power supply (Slave 2) 0 7
- 08 Negative phase of power supply [when power ON] (Slave 2) 0 8
U2 - 01 Shortage of inverter 1 power supply voltage (Master) U 2 0 1
- 02 Open phase of inverter 1 power supply (Master) 0 2
- 03 Malfunction of capacitor in inverter 1 main circuit (Master) 0 3
D

- 08 Shortage of inverter 1 power supply voltage (Slave 1) 0 8


- 09 Open phase of inverter 1 power supply (Slave 1) 0 9
- 10 Malfunction of capacitor in inverter 1 main circuit (Slave 1) 1 0
- 11 Shortage of inverter 1 power supply voltage (Slave 2) 1 1
- 12 Open phase of inverter 1 power supply (Slave 2) 1 2
- 13 Malfunction of capacitor in inverter 1 main circuit (Slave 2) 1 3
- 22 Shortage of inverter 2 power supply voltage (Master) 2 2
- 23 Open phase of inverter 2 power supply (Master) 2 3
- 24 Malfunction of capacitor in inverter 2 main circuit (Master) 2 4
- 25 Shortage of inverter 2 power supply voltage (Slave 1) 2 5
- 26 Open phase of inverter 2 power supply (Slave 1) 2 6
- 27 Malfunction of capacitor in inverter 2 main circuit (Slave 1) 2 7
- 28 Shortage of inverter 2 power supply voltage (Slave 2) 2 8
- 29 Open phase of inverter 2 power supply (Slave 2) 2 9
- 30 Malfunction of capacitor in inverter 2 main circuit (Slave 2) 3 0
U3 - 02 First installation alarm U 3 0 2
- 03 Test operation not conducted 0 3
- 04 Abnormal end of test operation 0 4
- 05 Premature end of test operation (during initial transmission) 0 5
- 06 Premature end of test operation (during normal transmission) 0 6
- 07 Premature end of test operation (due to transmission error) 0 7
Premature end of test operation (due to transmission error of all
- 08
units) 0 8

93
5 Field Setting
Detailed malfunction
Malfunction Malfunction code
Description of malfunction code
code
SEG1 SEG2 SEG3 SEG1 SEG2 SEG3
U4 - 01 Transmission error between indoor and outdoor units U 4 0 1
- 03 Transmission error between indoor unit and system 0 3
U7 - 01 Error when external control adapter is installed U 7 0 1
- 02 Alarm when external control adapter is installed 0 2
- 03 Transmission error between master and slave 1 units 0 3
- 04 Transmission error between master and slave 2 units 0 4
- 05 Multi system malfunction 0 5
- 06 Error in address settings of slave 1 and 2 0 6
- 07 Connection of four or more outdoor units in the same system 0 7
- 11 Error in indoor unit connection capacity for test operation 1 1
U9 - 01 Malfunction of other indoor units U 9 0 1
UA - 17 Connection of excessive indoor units U A 1 7
- 18 Connection of wrong models of indoor units

T
1 8
- 20 Improper combination of outdoor units 2 0
- 21 Connection error 2 1
- 31 Multiunit combination error 3 1
AF
UF - 01 Wrong wiring check error U F 0 1
- 05 Malfunction of shut-off valve for test operation 0 5
UH - 01 Wiring error U H 0 1
UJ - 01 Malfunction of active filter (Master) U J 0 1
- 02 Malfunction of active filter (Slave 1) 0 2
- 03 Malfunction of active filter (Slave 2) 0 3
R
D

94
Field Setting

2-2. List of Setting Items


Applications of field settings
Indoor Unit Applicable Model

Clean Air Conditioner

Wall Mounted Built-in

Wall Mounted Built-in


FXYLMP Lowboy (Concealed)
Outdoor Air

Wall Mounted Type

Sensing Flow Type

Floor Diffuser Type


Ceiling Suspended
Double Flow Type

Round Flow Type

Ceiling Universal
Mounted Duct Type
Concealed Ceiling
Treatment

Slim Duct Type


Floor Standing

Floor Standing

Floor Standing

Ceiling Built-in
Lowboy Type
Corner Type

Kitchen use
for Hospital

Duct Type

Type

Type

Type

Type

Concealed

Mounted
Ceiling
Wall
45~160AA

FXYWUP
224280M

FXYWP

FXYWP
FXYMP

FXYMP

FXYMP
FVYCP

FXYCP

FXYDP

FXYHP

FXYUP
FBXYP

FXYKP

FXYSP
FXYFP

FXYFP

FXYTP
FXYAP

FXYLP
Setting

~MC
Mode

~B
Switch Setting item
No.
No.

0 Filter sign display interval


1 Long life filter type

10
2 Remote controller thermostat (See
Note 1)
(20) 3 Non display of filter sign
Control of remote controller
6 thermostat for group control
7 Unattended area detection time
Fan speed setting for heating

T
3 operation
Setting of motion detection
6 sensitivity
11 Setting of automatic fan speed
(21) 7

Field Setting
control
Correction of temperature near
8 person
AF
9 Correction of floor temperature
0 Option output selection
1 ON/OFF input from outside
2 Thermostat differential changeover
12 Fan speed setting for heating with
3 thermostat OFF
(22)
Automatic startup after power
5 failure recovery
Fan speed setting for cooing with
6 thermostat OFF
Increased fan speed for high-
0 ceiling applications (See
Note 2)

1 Selection of air flow direction


R
2 Swing pattern setting
Field adjustment of air flow
13 3 direction (when decorative plate is
(23) mounted on the air outlet)
Setting of air flow direction
4 adjustment range
Field fan speed setting
5 (for phase control)
D

6 Outside static pressure setting


Dust collection sign display
2 interval
Filter replacement sign display
3 interval
14 Display/Non-display of panel
(24) 4 indication lamp (green)
(See Note 3)
Automatic control operation fix
8 mode setting to ON or OFF
Dust amount setting to Standard
9 or Abundant
Humidifier ON for heating with
1 thermostat OFF
15 2 Setting of direct duct connection
(25) Interlock of humidifier with drain
3 pump
5 Individual Ventiare operation
3 Display of contact center
Display of malfunction codes on
4 remote controller
1b
(See Note 4) 12 Key lock pattern setting
Setting of air block Prohibited/
14 Permitted
1c 0 Display of room temperature
(See Note 4)

Note 1: Setting positions 01 and 02 are only available to make settings.


Note 2: Increased fan speed setting is only allowed on FXYHP36A to 112A models.
Note 3: Only enabled with the auto clean panel (option) installed.
Note 4: Setting is only allowed with the wired remote controller BRC1E3.

111
5 Field Setting
Field setting mode numbers
: Factory setting
Mode Setting Setting Position No. Detailed
No. (See Switch Setting Item (See Note 2) discription
Note 1) No. 01 02 03 04 No.
Clean the filter sign Long life filter Approx. 2,500 hours Approx. 1,250 hours - -
0 display interval (1)
Ultra-long life filter Approx. 10,000 hours Approx. 5,000 hours - -
1 Long life filter type Long life filter Ultra-long life filter - - (2)
Remote controller Suction air Remote controller
2 Thermistor selection thermistor Suction air thermistor thermistor - (3)
10 (20) thermistor
3 Display/Non-display of Clean the filter sign Display Non-display - - (5)
Control of remote controller thermostat for group Remote controller Remote controller
6 control thermostat control not thermostat control - - (4)
permitted permitted
7 Unattended area detection time 30 minutes 60 minutes - - (6)
3 Fan speed setting for heating operation Standard Slightly increased Increased - (7)
6 Setting of motion detection sensitivity High sensitivity Low sensitivity Standard Motion detection (8)
disabled
7 Setting of automatic fan speed control OFF Fan speed adjustment Fan speed - (9)
11 (21) completed adjustment initiated
Suction air
8 Correction of temperature near person Floor temp. sensor temperature Standard Floor temperature (10)
disabled prioritized prioritized
9 Correction of floor temperature -4 2 0 +2 (11)
0 Option output selection Indoor unit thermostat - Operation output Malfunction output (12)
ON
1 ON/OFF input from outside Forced OFF ON/OFF Protection device - (13)
input

T
12 (22) Thermostat differential changeover (when remote
2 sensor is used) 1 0.5 - - (14)
3 Fan speed setting for heating with thermostat OFF LL fan speed Set fan speed - - (15)
5 Automatic startup after power failure recovery Auto startup disabled Auto startup enabled - - (16)
6 Fan speed for cooing with thermostat OFF LL fan speed Set fan speed - - (17)
0 Normal fan speed setting Standard Slightly increased Increased - (18)
1
AF
Selection of air flow direction 4 directions 3 directions 2 directions - (19)
2 Swing pattern setting Sync swing in all - Swing in the - (20)
directions opposing directions
3 Downflow flap motion: Equipped/Not equipped Equipped Not equipped - - (21)
Setting of air flow direction adjustment range Ceiling
13 (23) 4 (See Note 6) Draft prevention Standard contamination - (22)
prevention
5 Fan speed setting when option is installed Standard Oil guard filter - - (23)
01 02 03 04 05 06 07 08
- 50Pa 60Pa 70Pa 80Pa 90Pa 100Pa 110Pa
6 Outside static pressure setting (24)
09 10 11 12 13 14 15
-
120Pa 130Pa 140Pa 150Pa 160Pa 180Pa 200Pa
2 Dust collection sign display interval Approx. 1,250 hours Approx. 2,500 hours Approx. 5,000 hours - (25)
3 Filter replacement sign display interval Non-display Approx. 32,000 Approx. 48,000 Approx. 72,000 (26)
hours hours hours
R
Display in both air Non-display in air
14 (24) conditioning and auto Display only in auto conditioning and
(See 4 Display/Non-display of panel indication lamp (green) filter cleaning operation filter cleaning auto filter cleaning - (27)
Note 5) modes operation mode operation modes
8 Automatic control operation fix mode setting to ON ON OFF - - (28)
or OFF
9 Dust amount setting to Standard or Abundant Standard Abundant - - (29)
1 Humidifier ON for heating with thermostat OFF (See OFF ON - - (30)
Note 7)
D

2 Setting of direct duct connection Not available Available - - (31)


15 (25)
3 Interlock of humidifier with drain pump Individual Interlocked - - (32)
5 Individual ventilation setting (when Ventiare is Normal Individual ventilation - - (33)
incorporated)
3 Display of Contact Center Display Non-display - - (34)
4 Display of malfunction codes on remote controller - 2-digit display - 4-digit display (35)
All operations All operations Menu operation
1b (2b) 12 Key lock pattern setting prohibited (with prohibited (without prohibited (without Menu operation (36)
displaying message) displaying message) displaying message) constantly prohibited
01 02 03 04 05 06
14 Setting of air block "Prohibited/Permitted" (37)
Permitted - - - Prohibited -
1c (2c) 0 Display of room temperature Non-display Display - - (38)
Note 1: Settings are normally made by unified group, but selecting Mode No. in parentheses allows for making
individual settings by indoor unit.
However, setting changes can be checked only in individual mode in parentheses. (Even if setting changes
are made by unified group, 01 will be always displayed.)
Note 2: For details of setting items, refer to information on the following page onwards.
Note 3: Any of the Mode Nos. listed above will not be displayed if the relevant function is not incorporated in the
indoor unit.
Note 4: When returning setting mode to normal mode, 88 may appear on the screen in order to initialize the
remote controller. However, this is not a failure.
Note 5: Enabled when option (auto clean panel) is installed.
Note 6: For FXYHP~MA models, Setting Position No. is set to 03.
Note 7: For Outdoor air treatment FXYMP and FXYWP models, Setting Position No. is set to 02.

112
Field Setting

36

34 Cooling operation
2-3. Detailed Description of 32

Setting Items

Set Temperature(C
Suction air Remote controller Suction air
30 thermistor thermistor thermistor
Suction air Remote controller Suction air
(1) Clean the filter sign display interval 28 thermistor thermistor thermistor

When operating the system for a given period of time, 26


the remote controller will display Clean the filter on 24
the LCD. Use this setting item to select intervals of time 22
to display the Clean the filter sign in cases where the
20
filter has got very dirty.
17 19 21 23 25 27 29 31 33 35 37
Clean the filter sign
Mode Setting Setting Air Temperature(C)
Switch Position display interval (hours) Remark
No. No. No. Long life Ultra-long life 32

When the 30
01 2,500 10,000 filter is not
so dirty 28

Set Temperature(C)
10 0 When the 26 Heating operation
(20) Suction air Remote controller Suction air
filter has thermistor thermistor
02 1,250 5,000 24 thermistor
got very Suction air Remote controller Suction air
dirty 22 thermistor thermistor thermistor

Switch between the long life type and the ultra-long

T
20
life type using the Setting Item (2) Long life filter 18
type described below.

Field Setting
16
(2) Long life filter type 14
AF 14 16 18 20 22 24 26 28 30 32 34
Use this setting item to make filter type setting Air Temperature (C)
change in order to mount a long life filter or an
ultra-long life filter. For FXYFP to B models
(The indication lamp turns ON according to the Setting
setting of (1) Clean the filter sign display interval.) Mode No. Switch Setting Position No.
No.
Mode Setting Setting 10(20) 2 01 02 02 02 02 03
Remark
No. Switch No. Position No. 11(21) 8 01 01 02 03 04 01
01 Long life filter Thermistors to use
10(20) 1
02 Ultra-long life filter Remote controller
R

When the auto clean panel (option) is installed, this thermistor
item will be disabled. Suction air thermistor
Floor temperature

(3), (4), (10) Thermistor selection sensor
Use these setting items to select a thermistor that
---

---

---
-------------

-------------

-------------
D

controls room temperature. No floor Suction air Floor


temperature temperature temperature
For any models other than FXYFP to B thermistor is
used.
prioritized () prioritized ()

models Only the suction Standard Only the


air thermistor is setting (Factory remote
Setting Setting used. setting) controller
Mode Thermistor used to control
Switch Position thermistor
No. room temperature
No. No. used.
Indoor air thermistor of For details, refer to information in (10) Correction of
01 remote controller and suction temperature near person.
air thermistor of indoor unit
If you set Setting Position No. to 01 for group
10(20) 2 Only the suction air thermistor
02 of indoor unit control, the mode will be automatically switched to
control only using the suction air thermistor of the
Only the indoor air thermistor
03 indoor unit.
of remote controller
If you want to use the remote controller thermistor for
The factory setting of Setting Position No. is made to group control, set Setting Switch No. to 6 and
01, which controls room temperature using the
Setting Position No. to 02.
thermistor of the remote controller and the suction air
Setting Setting
thermistor of the indoor unit. (For details, refer to the Mode
Switch Position Remark
graphs shown in the upper right portion. No.
No. No.
If you want to control room temperature only using the Group control using the remote
01
thermistor of the indoor unit or the remote controller, controller thermostat is not permitted.
10(20) 6
change the setting of Setting Position No to 02 or 02
Group control using the remote
03. controller thermostat is permitted.

113
5 Field Setting
(5) Display/Non-display of Clean the (8) Setting of motion detection sensitivity
filter sign (Only for the sensing flow models)
Use this setting item to select whether or not to display Use this setting item to make sensitivity setting of
the Clean the filter sign after operating the system for the motion detection sensor.
a given period of time. Setting Setting Position No. to 04 makes it
Mode Setting Setting Display of Clean the
possible to disable the motion detection sensor.
No. Switch No. Position No. filter sign Note: When the motion detection sensor is
01 Display disabled, the auto draft reduction function,
10(20) 3
02 Non-display unattended energy-saving operation
When the auto clean panel (option) is installed, this function, and unattended stop function will
no longer be displayed in the menu of the
item will be disabled.
remote controller.
(6) Unattended area detection time Mode Setting Setting
Setting
(Only for the sensing flow models) No. Switch No. Position No.
If an unattended state continues for a given period of time, 01 High sensitivity
a targeted air conditioning temperature will be shifted in 02 Low sensitivity
steps of 1C (2C at maximum) to save energy side. 11(21) 6 03 Standard sensitivity

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Even if the targeted temperature is shifted, the Motion detection
04
set temperature displayed on the remote sensor disabled
controller will remain unchanged. (9) Setting of automatic fan speed control
This control will be canceled (reset) at the time
(Only for FXYMP45 to 140A models)
AF
when motion is detected in the controlled area
during a temperature shift. This setting allows automatic control of discharge air
flow rate at the rating (within approx. 10%).
Mode Setting Setting Setting (Unattended
No. Switch No. Position No. state detection time)
Make this setting before starting outdoor unit test
01 30 minutes
operation.
10(20) 7 Setting procedure:
02 60 minutes
etect o oDetection
ot oof (1) Ensure the completion of wirings and duct
motion
Unattended state installation.
31 (Particularly when shutoff dampers are installed
in ducts, ensure that the dampers are open, and
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30
29
that an air filter locally procured is installed in the
suction air passage.)
Set temperature (C)

28
(2) If a number of air inlets and outlets are provided,
27 Cooling (set to 28C)
make adjustment of the throttles so that the ratio
26
of air flow rate between each air inlet and outlet
D

21
Heating (set to 20C) will meet the design ratio of air flow rate.
20
For this adjustment, set the operation mode to
19
Vent to operate the system. (To change air flow
18
rate, press the fan speed control button on the
17
30
60 60
120 remote controller to select Rapid, High, or
Unattended-state elapsed time (min.)
Low.)
Figures in parentheses represent time
(3) Set the operation mode to Vent, and then stop
when Setting Position No. is set to 02. the system operating. Subsequently, set Setting
Position No. to 03 (Fan speed adjustment
(7) Fan speed setting for heating initiated) as in the table on the following page.
operation (4) After completion of the setting, return the
Use this item to select fan revolutions for heating operation mode to normal mode (to the Basic
operation in order to ensure a distance that hot air window for the BRC1E type), and then press
reaches in heating operation. Make this setting the ON button.
according to the installation environment. The operation indication lamp will turn ON to
start ventilation operation for automatic fan
Mode Setting Setting Position No.
No. Switch speed adjustment.
No. 01 02 03
(Do not make adjustment of the air inlet and
11(21) 3 Standard Slightly Increased outlet throttles while the automatic fan speed
increased
adjustment is in progress.)
This setting is only enabled for heating operation.

114
Field Setting

After operating for a period of one to eight (11) Correction of floor temperature
minutes, the system will automatically complete
(Only for the sensing flow models)
the fan speed adjustment, turn OFF the
operation indication lamp, and stop operating. Use this setting item to correct a floor surface
temperature according to that detected by the floor
(5) After the system stops, ensure by indoor unit
temperature sensor. For example, when the system is
shown in the Mode No. column that Setting installed against a wall, make this setting to detect
Position No. shown in the table below is set to actual floor surface temperature.
02 (Fan speed adjustment completed). If not,
Setting Setting
make setting once again from Step 3). Mode No.
Switch No. Position No.
Setting
Mode Setting Setting Position No. 01 -4C
No. Switch No. 01 02 03 02 -2C
11(21) 9
Fan speed Fan speed 03 0C
11(21) 7 OFF adjustment adjustment 04 2C
completed initiated
(12) Option output selection
Note 1: Before making this setting, ensure that the
This setting allows for importing operation output
outside static pressure falls within the specified signal and malfunction output signal. These signals
range. Static pressure outside of the range will are outputted between X1 and X2 pins of option
disable automatic fan speed adjustment,
component wiring conversion adapter.
resulting in inadequate air flow rate or water

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leakage. Setting Setting
Mode
Switch Position Remark
Note 2: If any change is made to the ventilation No.
No. No.

Field Setting
passage such as ducts or air outlets after
Used to import indoor unit
completion of fan speed adjustment, be sure to 01
thermostat ON/OFF signal.
AF
make automatic fan speed adjustment once
Used to import output signal
again. interlocked with pressing of
03
12(22) 0 the ON/OFF button on the
(10) Correction of temperature near person remote controller.
(Only for the sensing flow models) Used to import output signal
when Malfunction display
Use this setting item to select a ratio between suction 04 appears on the remote
temperature and floor temperature used to calculate a controller.
temperature near a person.
(13) ON/OFF input from outside
A temperature near a person is calculated from the
R
readings of the suction air thermistor and floor Use this setting to perform ON/OFF operation and
Protection device input from the outside of the
temperature sensor. The factory setting of this item is
system. Signals are inputted between T1 and T2
made to Standard (to which the average value of
terminals of the operation terminal block in the
suction and floor temperatures applies). Making this
electrical components box.
setting change makes it possible to select the
D

F2 T1 T2
contribution ratio of the suction air thermistor and floor Forced
stop
temperature sensor to temperature near a person. Input A

If you want to incorporate temperature effects


Mode Setting
near ceiling, set Setting Position No. to 02 Setting Operation according to signal
No. Switch Position
(Suction air temperature prioritized). No. No. inputted in Input A terminal
If you want to incorporate temperature effects ON: Forced stop (Remote
near floor surface, set Setting Position No. to 01 controller prohibited)
04 (Floor temperature prioritized). OFF: Remote controller permitted
Setting Setting Position No. to 01 (Only 12(22) 1 OFF ON: Run
02
suction air temperature) makes it possible to ON OFF: Stop
disable the floor temperature sensor. ON: Run
03
Mode Setting Setting OFF: System stop to display A0
Setting
No. Switch No. Position No. (14) Thermostat differential changeover
Only suction air
01 Use this item setting to select a differential value for the
temperature
thermostat ON/OFF control. (For details, refer to
Suction air information in 2. Detailed Description of Functions - (2)
02 temperature
11(21) 8 Thermostat control.)
prioritized
Setting Setting Position
03 Standard Mode No.
Switch No. No.
Differential Value
Floor temperature 01 1C
04 12(22) 2
prioritized 02 0.5C

115
5 Field Setting
(15) Fan speed setting for heating with For FXYAP models
thermostat OFF Mode No.
Setting Setting
Setting
Switch No. Position No.
Use this setting item to make fan speed setting for Wall mounted type:
heating with thermostat OFF. 01
Standard
To operate the system in increased fan speed setting Wall mounted type:
13(23) 0 02
with thermostat OFF, give consideration to installation Slightly increased
locations due to concerns about draft. For heating Wall mounted type:
03
operation, this setting is given priority over the setting Increased
of Fan stop when thermostat turns OFF.
Using this setting will be useful to support the
For FXYFP28 to 160 models
increased capacity of electric dust collector unit. P28 to P90 models P112 to P160 models
All- 4-way 3-way 2-way All- 4-way 3-way 2-way
Setting Setting around air air air around air air air
Mode No. Setting air outlet outlet outlet outlet air outlet outlet outlet outlet
Switch No. Position No.
Standard 2.7m 3.1m 3.0m 3.5m 3.2m 3.4m 3.6m 4.2m
01 LL fan speed
12(22) 3 High
02 Set fan speed Ceiling ceiling 3.0m 3.4m 3.3m 3.8m 3.6m 3.9m 4.0m 4.2m
height (1)
High
(16) Automatic startup after power failure ceiling
(2)
3.5m 4.0m 3.5m 4.2m 4.5m 4.2m

recovery Note 1: The factory settings are made to Standard

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A system to which the function: Automatic startup after and All-round air outlet. Make setting of High
power failure recovery is set (on site by the remote ceiling (1) and High ceiling (2) by default
controller) will return to the operation status before the using the remote controller.
power failure after recovery from power failure. In other Note 2: To use 4-, 3-, and 2-way air outlet systems, the
outlet plug kit (option) should be provided.
AF
words, a system to which this function is not set (i.e., the
system remains in a state of the factory setting) will For FXYHP36 to 112MA models
remain in the stopped state even if power supply is Setting Setting Applicable Model
automatically reset after recovery from power failure or Mode No. Switch Position
the main power supply turns OFF and then ON again. No. No. 36 to 80MA 90/112MA
However, a system that has been set so as to make use Height: Height:
of the said function will automatically start operation after 01 Not higher Not higher
recovery from power failure or turning ON the main 13(23) 0 than 2.7 m than 3.8 m
power supply again. Height: Height:
02
2.7 to 3.5 m 3.8 to 4.3 m
Then, be thoroughly noted that the following events will
R
occur if the system is set so as to make use of the (19) Selection of air flow direction
function: Automatic startup after power failure recovery.
Make settings of individual air flow directions of the
1. The system suddenly starts operation after recovery indoor unit as described in the table below. (Make
from power failure or turning ON the main power these settings in order to use air outlet plug kits.)
supply again. This may cause user to be surprised
D

Setting Setting
(and wonder why it suddenly started operation). Mode No. Setting
Switch No. Position No.
2. For example, if the main power supply turns OFF 01 F: 4-way air outlet
while the system is still in operation in order to
13(23) 1 02 T: 3-way air outlet
service the system, and then turns ON again after
completion of servicing, the system will start 03 W: 2-way air outlet
operation (start the fan rotating).
(20) Swing pattern setting
(17) Fan speed setting for cooing with (Only for the sensing flow models)
thermostat OFF Use this setting item to make setting of flap motion
Use this setting item to set fan speed for cooling with while in swing mode.
thermostat OFF to LL fan speed. Factory setting (swing in the opposing directions) is
designed to swing flaps in such a way that the motions
Setting Setting of flaps oppsing each other will be synchronized and
Mode No. Setting
Switch No. Position No. subsequently, adjacent flaps will move in the conflicting
01 LL fan speed directions.
12(22) 6 This field setting allows for switching to the conventional
02 Set fan speed
swing motion (sync swing in all directions).
(18) Normal fan speed setting Setting Setting
Mode No. Setting
Make this setting as shown below according to Switch No. Position No.
installation height. Sync swing in all
01
directions
13(23) 2
Swing in the opposing
03
directions

116
Field Setting

(21) Downflow flap motion: Equipped/Not (24) Outside static pressure setting
equipped (Only for FXYKP models) The following settings should be made depending on
Use this item only for front air outlet models to make ceiling height or the resistance of duct to connect.
setting of availability of the downflow swing flap motion.
For FXYMP45 to 160AA models
Setting Setting
Mode No. Setting Setting Setting
Switch No. Position No. Mode No. Setting
Switch No. Position No.
Downflow flap motion:
01 01 100Pa
Equipped
13(23) 3 02 50Pa
Downflow flap motion:
02
Not equipped 03 60Pa
04 70Pa
(22) Setting of air flow direction 05 80Pa
adjustment range 06 90Pa
Make air flow direction setting according to individual 07 100Pa
purposes. 08 110Pa
13(23) 6
For FXYCP, FXYFP, and FXYKP models 09 120Pa
10 130Pa

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Setting Setting
Mode No. Setting 11 140Pa
Switch No. Position No.
Draft prevention 12 150Pa
01

Field Setting
(Upward setting) 13 160Pa
02 Standard
AF 14 180Pa
13(23) 4
Ceiling contamination
15 200Pa
03 prevention
(Downward setting) Note 1: Setting Position Numbers marked with are
Some models do not include the draft prevention not available for FXYMP45/56AA models.
Note 2: Ensure that (9) Setting of automatic fan speed
(i.e., upward setting) function.
control is set to Setting Position No. 01
For FXYHP ~ MA models (OFF).
Setting
Mode No. Switch Setting Setting (25) Dust collection sign display interval
R
No. Position No.
When option (auto clean panel) is installed, use this
Draft prevention
(Upward setting for setting item to select intervals of time (upper limit) to
01 display the collection sign.
both cooling and
heating) Make this setting based on the cumulative operation
Condensation hours of the fan according to the installation
D

13(23) 4 prevention (Upward


02 environment.
setting only for
cooling) Setting Setting Position No.
Standard (Downward Mode No. Switch
03 setting both for No. 01 02 03
cooling and heating) Approx. Approx.
Approx.
1,250 hours 2,500 hours
(23) Fan speed setting when option is 5,000 hours
14(24) 2 (Amount of (Amount of
(Amount of
installed dust: dust:
dust: Less)
Abundant) Standard)
When option (e.g. high-efficiency filter or auto clean
panel) is installed, use this setting item to select fan At the same time, make (29) Dust amount setting:
revolutions in order to ensure air flow rate. Standard/Abundant according to the installation
For setting numbers, follow the instruction manual of environment.
the relevant option. Intervals of time to display the dust collection sign are
corrected by the learning function on an as-needed
basis.
The set interval is controlled as the upper limit value of
the said intervals of time.

117
5 Field Setting
(26) Filter replacement sign display Fixed Remote controller time
interval Mode Setting Setting automatic setting
No. Switch
No.
Position control
No. operation Not set Already set
When option (auto clean panel) is installed, use this mode
setting item to select intervals of time to display the Automatic Automatic
filter replacement time sign. control control
Make this setting based on the cumulative operation hours 01 ON operation operation
of the fan according to the installation environment. (Auto (Auto
cleaning) cleaning)
Setting Position No. 14(24) 8
Setting Automatic
Mode No. control Time-zone-
Switch No. 01 02 03 04
02 OFF operation specified
Approx. Approx. Approx. (Auto operation
Non-
14(24) 3 32,000 48,000 72,000 cleaning)
display
hours hours hours
When this item is set to any Setting Position No. other than (29) Dust amount setting
01: Non-display, a message prompting you to check for When option (auto clean panel) is installed, use this
the filter conditions will appear on the remote controller setting item to select amount of indoor dust.
after the system operates for the set period of time. Setting this item to Abundant amount of dust
(27) Display/Non-display of panel performs fine-tuned filter cleaning.
Select amount of dust according to the installation
indication lamp (green)

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environment.
When option (auto clean panel) is installed, use this setting Setting Position No.
item to select whether or not to display the panel indication Setting
Mode No.
Switch No. 01 02
lamp (green). The panel indication lamp (green) indicates
operation mode as show in the table below. Standard amount of Abundant amount
14(24) 9
AF dust of dust
Status of indication
Operation mode Standard amount of dust: General offices
lamp (green)
ON Air-conditioning mode Abundant amount of dust: Sales stores/shops handling
Blinks Automatic filter cleaning mode fiber products
Make setting change according to the installation At the same time, make setting of (25) Dust collection
environment. sign display interval according to the installation
Mode
Setting Setting Position No. environment.
Switch Furthermore, setting this item to Abundant amount of
No. 01 02 03
No.
dust will result in longer operating time (approximately
R
Display in both Non-display in
Display only in two times as long as that when setting it to Standard
air conditioning both air
auto filter
and auto filter conditioning and amount of dust) or shorter life of functional components.
14(24) 4 cleaning
cleaning auto filter
operation
operation
cleaning
Make this setting while seeing the situation.
mode
modes operation modes
(30) Humidifier ON for heating with
Be noted that the indication lamp (red) prompting dust
D

collection is not subject to setting to Non-display. thermostat OFF


Setting this item to ON will turn ON the humidifier
(28) Fixed automatic control operation when the heating thermostat turns ON and suction air
mode setting to ON or OFF temperature is 20C or higher. The humidifier turns
When option (auto clean panel) is installed, use this OFF when the temperature falls to 18C or under.
setting item to fix auto filter cleaning operation mode to Setting Setting
Mode No. Setting
Automatic control operation (Auto cleaning), not to Switch No. Position No.
specify a time zone to clean the filter. 01 OFF
15(25) 1
Auto filter cleaning operation modes are as follows: 02 ON
Operation mode Function
(31) Setting of direct duct connection
Time-zone- Used to clean the filter on a time zone
specified operation specified from eight time zones. Make this setting when Fresh air intake kit with fan is
Automatic control Used to clean the filter according to installed. Indoor fan performs residual operation for a
operation the criterion of the system when period of one minute after the thermostat turns OFF (to
(Auto cleaning) cleaning conditions are met. prevent the fall of dust attached to the air filter).
To fix the operation mode to the automatic control Mode No.
Setting Setting
Setting
operation (auto cleaning) without specifying any time Switch No. Position No.
zone, set Setting Position No. to 01 (ON). 01
No direct connection
Regardless of this setting, if remote controller time of dust
15(25) 2
setting is not made or is reset, the system will be set Direct connection of
02
dust with fan
to automatic control operation (auto cleaning) mode.

118
Field Setting

(32) Interlock of humidifier with drain (36) Key lock pattern setting
pump (Only for BRC1E series)
Make this setting to interlock the operation of the Use this item to make setting of a pattern for key lock of
humidifier with that of the drain pump. This setting is the remote controller.
not required to drain water to outside of the system. Setting Setting
Mode
Mode Setting Setting Switch Position Setting Remark
Setting No.
No. Switch No. Position No. No. No.
Individually operate All operations All
01 prohibited (with BRC1E
humidifier 01
15(25) 3 displaying resetting series
Interlock humidifier with
02 method) models
drain pump
All operations
(33) Individual ventilation setting 1b 12 02
prohibited (without
displaying resetting
When Ventiare is incorporated in the system, make this method) Only
setting to individually operate Ventiare using the BRC1E3
Menu operation
remote controller of centralized device. 03 model
prohibited
(This setting is only enabled when Ventiare is Menu operation
04
incorporated in the system.) constantly prohibited

T
Setting Switch Setting Position Setting Setting Position No. to 04 will disable menu
Mode No. Setting
No. No.
operation without key lock by pressing and holding
01 Normal
the Menu button. To unlock the key, set Setting

Field Setting
15(25) 5 Individual
02 Position No. to any number other than 04.
ventilation
AF
(34) Display of Contact Center (37) Setting of air block Prohibited/
(Only for BRC1E3 model) Permitted
This setting disables displaying Daikin Contact Center
(Only for Sensing Flow Type)
as Service Contact. Due to concerns about condensation, the air block
function is not allowed to use in combination with outlet
Setting Switch Setting Position
Mode No. Setting plug kit, fresh air intake kit, natural/separate type of
No. No.
01 Display evaporative humidifier, and branch duct.
1b(2b) 3 Making this setting prevents accidental setting of the
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02 Non-display
air block function.
(35) Display of malfunction codes on To use the system with any of the options
aforementioned, be sure to set this item to Air block
remote controller
prohibited.
(Only for BRC1E3 model) Setting Switch Setting Position
D

Mode No. Setting


Used this setting to display detailed malfunction codes No. No.
(4 digits) for limited models. 01
Air block
If you do not want to display the codes in 4-digit figures, permitted
1b 14
set to 2-digit display according to the table shown Air block
05
below. prohibited
Setting Setting
Mode No.
Switch No. Position No.
Setting (38) Display of room temperature
02 2-digit display (Only for BRC1E3 model)
1b(2b) 4
04 4-digit display The display window can be switched to the Detailed
<Applicable models> Display Window. If you do not want to display room
Indoor units: FXYFP28 to 160B temperature on the Detailed Display Window, make
FXYFP28MC to 160MC this setting.
FXYHP36MA to 160MA Setting Setting
Mode No. Setting
FXYMP45AA to 160AA Switch No. Position No.
Outdoor units: RXYP-C Non-display of
01
RXMP-C 1c(2c) 0 room temperature
RXUP-C 02 Display

119
Troubleshooting

4 List of Malfunction Codes


4-1. List of Malfunctions Codes
For the purposes of this system, malfunctions are ranked on a scale of "Malfunction occur," "Alarm," and "Caution."
Operating status and method for displaying on the remote controller vary with ranking. Make full use of information
in this Section for troubleshooting, checks, and repair through thorough understanding of it.
Indication in List of Operating
Ranking Display on Remote Controller
Malfunction Codes Status
The Operation Lamp (green) will blink and a message saying, Error: Press Menu Button, will
Stop For BRC1E3 appear while blinking at the bottom of the screen. (Press the Menu/Enter button to ensure the
Malfunction Black operation malfunction code.)
occur
(*1)
For BRC1C1 The Operation Lamp (red) will blink, and Malfunction code and Malfunctioning unit No. will appear.
The Operation Lamp (green) will remain ON and a message saying, Error: Press Menu Button,
For BRC1E3 will appear while blinking at the bottom of the screen. (Press the Menu/Enter button to ensure
Black Continuous the malfunction code.)
Alarm
operation
The Operation Lamp (red) will remain ON, and Malfunction code and Malfunctioning unit No. will
For BRC1C1
appear.
The Operation Lamp (green) will remain ON and other displays will remain the same as those
For BRC1E3
Continuous while in normal operation. (Select Service Contact Info in Main menu mode to check Caution.)
Caution white operation
For BRC1C1 The
Operation Lamp (red) will remain ON and other displays will remain the same as those while
in normal operation. (Press the RETURN/TEST button to check Caution.)

1: In case of Malfunction occur on VRV indoor unit, the system may just turn OFF the thermostat of the relevant
unit without stopping operation.

T
(1) Indoor unit

Detailed reference page


Applicable model 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

F F F F F F F F F F F F F F F F F F F F
B V V X X X X X X X X X X X X X X X X X V
X Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y K
L M
AF Y C C A C D F F H K L M M M S T U W W
P P P P P P P P P P P M P P P P P P P P P
P
45 224 28 22 22 28 28 36~ 22 28 28 45~ 224 140 22 80 80 140 140 50~
140 ~ ~ ~ ~ ~ ~ 160 ~ ~ ~ ~
160 280 ~ ~ ~ ~ 100
71 M 560 71 160 71 160 160 MA 71 71 71 280 140
AA M MF M 140 140 280 280 GA
Malfunction code/item M(P) M M M M B MC B M M M B M MF M
A0 Malfunction of external protection device P.186

A1 Faulty indoor unit PC board P.187

A3 Malfunction of drain level control system P.188

Troubleshooting
1 1
A6 () () P.189
R
A6 P.191
Indoor fan motor lock
2 2
A6 () () P.192

A6 P.194

A7 Malfunction of swing motor flap P.195

A8 Abnormal power supply voltage P.196


D

Malfunction of electronic expansion


A9 valve coil and dust caught P.197

Malfunction of electronic expansion


A9 valve coil P.198

AF Malfunction of dehumidifier system P.199

AH Malfunction of auto clean panel P.200

AH P.210

AH P.212
Malfunction of air purifier
AH P.214

AH P.216

AJ Faulty capacity setting P.217


Transmission error (between indoor unit
PC board and adapter PC board) P.218
C1
Transmission error (between indoor unit 3
PC board and fan PC board) () P.219

Malfunction of liquid pipe thermistor for


C4
heat exchanger P.220

Malfunction of gas pipe thermistor for


C5
heat exchanger P.220

Improper combination (of indoor unit PC


C6 board and fan PC board) P.221

1. Applicable models: FXYHP36MA to 140MA, and FXYMP45A and 56A


2. Applicable models: FXYHP160MA and FXYMP71A to 140A
3. Applicable models: Only FXYHP160MA

171
8 Troubleshooting
Applicable model 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Detailed reference page


F F F F F F F F F F F F F F F F F F F F
B V V X X X X X X X X X X X X X X X X X V
X Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y K
Y C C A C D F F H K L L M M M S T U W W M
P P P P P P P P P P P M P P P P P P P P P
P
45 224 22~ 22~ 28~ 28~ 36~ 22~ 28~ 28~ 45~ 224 140 22~ 80 80 140 140 50~
140 ~ 28~ ~ 140 ~ ~ ~ 100
71 M 560 71
M
160 71 160 160 160 71 71 71 160 280
M M B MC MA B M M AA 280 M 140 140 280 280 GA
Malfunction code/item M(P) M M MF M B M MF M
C9 Malfunction of suction air thermistor P.220
CA Malfunction o of discharge air thermistor P.222
Malfunction of motion/floor temperature
CE
sensor P.223

CJ Malfunction of remote controller sensor P.228


Transmission error (between indoor
U4
and outdoor units) P.271

Transmission error (between indoor


U5
unit and remote controller) P.273

Transmission error (between master


U8
and slave remote controllers) P.279

Transmission error (between other


U9
indoor and outdoor units) P.280

T
UA Faulty field setting switch P.281
UC Address duplication of central controllers P.285
Transmission error (between indoor
UE
unit and central controllers P.286

Transmission error (Between indoor


AF
UF
and outdoor units) P.288

UH System error P.289

(2) Outdoor unit


Applicable model 1 2 3 4 Detailed reference
Malfunction code/item RXYP140160C RXYP224~560C RXMP RXUP page
E1 Faulty outdoor unit PC board P.229
E2 Ground leakage detection error P.230, 231
E3 Activation of high pressure switch P.232
R
E4 Activation of low pressure switch P.233
E5 Inverter compressor lock P.234
E6 Malfunction of compressor due to damage P.236
E7 Fan motor lock P.238
E9 Malfunction of electronic expansion valve coil P.240
D

F3 Discharge pipe high temperature error P.241


F4 Wet alarm P.242
F6 Refrigerant overcharged P.243
Harness malfunction (between control PC board and
H3 P.244
inverter PC board)
H7 Fan motor signal error P.245
H9 Faulty outdoor air thermistor P.246
J3 Faulty discharge pipe thermistor P.247
Faulty accumulator inlet thermistor P.247
J5
Faulty suction pipe thermistor P.247
J6 Faulty heat exchanger thermistor P.247
J7 Faulty liquid pipe thermistor P.247
J8 Faulty heat exchanger liquid pipe thermistor P.247
J9 Faulty supercool heat exchanger gas/liquid thermistor P.247
JA Faulty high pressure sensor P.248
JC Faulty low pressure sensor P.249
L1 Faulty inverter PC board on master unit P.250
L3 Reactor temperature rise P.251
L4 Radiator fin temperature rise P.252
L5 Inverter compressor instantaneous overcurrent P.253
L8 Inverter compressor overcurrent P.255
L9 Faulty Inverter compressor startup P.257

172
Troubleshooting

Applicable model 1 2 3 4 Detailed reference


Malfunction code/item RXYP140160C RXYP224~560C RXMP RXUP page
Transmission error (between inverter PC board
LC P.259
and control PC board)
P1 Power supply voltage imbalance, open phase P.261
P2 Refrigerant charge stop
P3 Faulty reactor surface thermistor P.262
P4 Faulty radiator fin thermistor P.263
P8 Heat exchanger freeze-up prevention
P9 Automatic refrigerant charge completion
PA Empty refrigerant cylinder (Master)
PC Empty refrigerant cylinder (Slave 2)
Right before automatic refrigerant charge
PE
completion

PH Empty refrigerant cylinder (Slave 1)
PJ Improper combination of inverter and fan driver P.264
U0 Gas shortage alarm P.266
U1 Negative phase/Open phase P.267
U2 Abnormal power supply voltage/momentary blackout P.268

T
U3 Check operation not conducted P.270
U4 Transmission error (between indoor and outdoor units) P.271
U7 Transmission error (between outdoor units) P.274
Transmission error (between other indoor units
U9
and outdoor unit) P.280
AF
UA Improper combination of indoor and outdoor P.281
UF System not set P.288
UH System error P.289

(3) Centralized control equipment


Malfunction Detailed reference
Description

Troubleshooting
code page
M1 Faulty PC board P.290
R
M8 Transmission error (between centralized control equipment) P.291
MA Improper combination of centralized control equipment P.292
MC Address duplication, faulty setting P.293
UE Transmission error (between indoor unit and centralized control equipment) P.286
Operation lamp blinks P.294
D

Under centralized control indication lamp blinks (repeats blinking once) P.295

Under centralized control indication lamp blinks (repeats blinking twice) P.297

(4) Ventiare
Other displays
Malfunction Detailed reference
Operation Check Description
code page
lamp display
k Malfunction of external protection device (when Field setting [18-8]: Set Position
60 P.298
No. is set to 02 (Unified alarm))
Malfunction of external protection device (when Field setting [18-8]: Set Position
60 P.298
No. is set to 03 (Unified malfunction))
64 Malfunction of indoor unit air thermistor (R1T) P.299
65 Malfunction of outdoor unit air thermistor (R2T) P.299
6A Malfunction of damper system P.300
6A Malfunction of damper system Malfunction of thermistor P.301
6F Malfunction of simplified remote controller P.302
U5 Transmission error (between Ventiare and remote controller) P.303
U8 or Transmission error (between master remote controller and slave remote controller) P.304
Improper combination of Ventiare and remote controller, improper combination of
UA P.305
outdoor unit, indoor unit, and remote controller
UE Transmission error (between Ventiare and centralized control equipment) P.306

173
8 Troubleshooting
4-2. List of Detailed Malfunction Codes
(1) Indoor unit
Troubleshooting Applicable model

FXYHP36 ~ 140MA
FXYFP28 ~ 160MC

FXYMP45 ~ 160AA
FXYFP28 ~ 160B

FXYHP160MA
Malfunction
code Item Description

A6 01 Fan motor lock Fan motor lock current is detected. Rotate the fan by
hand to check for the connection of connectors.

10 Fan motor overcurrent Fan motor overcurrent is detected. Check for the
connection of connector between the fan motor and
the fan PC board. If no abnormalities are detected,
replace the fan motor. If the overcurrent is still
detected, replace the fan PC board.
11 Fan position detection error An error in detecting the fan motor position Check
for the connection of connector between the fan

T
motor and the fan PC board. If no abnormalities are
detected, replace the fan motor. If the error still
continues, replace the fan PC board.
A8 01 Abnormal power supply voltage Check for voltage inputted in the fan motor.
A9 01 Malfunction of electronic
AF Malfunction of electronic expansion valve coil or
expansion valve connector coming off

02 Refrigerant leak detection error The electronic expansion valve is closed, but
refrigerant still leaks. Replace the electronic
expansion valve.
AH 01 Malfunction of air purifier [when Malfunction signal is detected from the air purifier.
an air purifier is installed] Follow the troubleshooting chart to check for the air
purifier.
02 Malfunction of deodorizer [when Malfunction signal is detected from the deodorizer.
a streamer deodorizer is Follow the troubleshooting chart to check for the
R
installed] deodorizer.
03 Transmission error (between Check for the connection of harness and connectors
auto clean panel and indoor
unit) [when the auto clean panel
between the panel PC board and the outdoor unit PC
board.
is installed]
D

04 Malfunction of dust detection Check for the connection of connector X12A on the
sensor [when the auto clean panel PC board, and connectors X18A and X19A on
panel is installed] the sensor PC board, respectively.
05 Dust collection sign [when the Check for clogging caused by dust (at the dust
auto clean panel is installed] collection port and in the brush unit, S-shaped pipe,
and dust box). Furthermore, check for any stains on
the light receiving and emitting portions of the
infrared unit.
06 Abnormal air filter rotation Check for any interference with filter rotation (e.g.
[when the auto clean panel is disconnected filter or gear portion clogged with
installed] foreign matters).
07 Abnormal damper operation The damper does not open and close normally.
[when the auto clean panel is Check for foreign matters around the damper and for
installed] the conditions of the gear and limit switches.
08 Abnormal automatic filter Automatic filter cleaning operation has not been
cleaning operation [when the completed although a given period of time elapsed.
auto clean panel is installed] Check for any external noise and others.
09 Automatic filter operation Automatic filter cleaning operation is disabled due to
startup disabled [when the auto continuous air-conditioning operation. Check for
clean panel is installed] the operation status.

174
Troubleshooting

Troubleshooting Applicable model

FXYHP36 ~ 140MA
FXYMP45 ~ 160AA
FXYFP28 ~ 160MC
FXYFP28 ~ 160B

FXYHP160MA
Malfunction
code Item Description

AJ 01 Capacity setting error An error in making capacity setting of the indoor PC


board

02 Motorized valve setting error An error in making setting of the gear/direct acting
type motorized valve

C1 01 Transmission error (between


Check for status of transmission between the indoor
indoor unit PC board and fan
unit PC board and the fan PC board.
PC board)
C6 01 Improper combination of indoor Improper combination of the indoor unit PC board
unit PC board and fan PC board and the fan PC board
Check whether or not the capacity setting adapter is
correct and the type of the fan PC board is correct.
CE 01 Malfunction of motion sensor It is detected that the motion sensor outputs no

T
signal.

Check for any disconnection of connectors and for 1
any broken wire in the harness.
02 Malfunction of floor temperature Broken wire is detected in the temperature
AF
sensor compensation circuit (thermistor) of the floor

temperature sensor. 1
Check for any disconnection of connectors.
03 Malfunction of floor temperature Short circuit is detected in the temperature
sensor compensation circuit (thermistor) of the floor
temperature sensor.

Check for any contact of connector pins with each 1
other and any short circuit caused by foreign matters

Troubleshooting
on PC board.
04 Malfunction of floor temperature Malfunction of the floor temperature sensor is detected
R
sensor due to any causes other than those listed above.

Check whether there is anything in the vicinity of the 1
sensor that becomes extremely hot or makes noises.
U4 01 Transmission error between
indoor and outdoor units
Refer to U4 flow chart.
D

UA 13 Refrigerant type error Different types of refrigerants are used for indoor and
outdoor units.

15 Lack of support for auto clean Outdoor unit that does not support the use of the auto
panel [when the auto clean
clean panel is connected.
panel is installed]
1. Applicable models marked with are only FXYFP28B to 160B.

175
8 Troubleshooting
(2) Outdoor unit
Troubleshooting Applicable model

RXYP140160C

RXMP224~335C

RXMP400~560C
RXYP224~335C

RXYP400~560C
Malfunction
code Item Description

E1 01 Malfunction of outdoor unit PC board Refer to E1 flow chart to


02 Faulty outdoor unit PC board troubleshoot the relevant unit.
E2 01 Ground leakage detection error (Master)
02 Ground leakage detection error (Slave 1)
03 Ground leakage detection error (Slave 2)
Malfunction due to missing of ground Refer to E2 flow chart to
06 leakage detection core (Master)
troubleshoot the relevant unit.
Malfunction due to missing of ground
07 leakage detection core (Slave 1)

T
Malfunction due to missing of ground
08 leakage detection core (Slave 2)
E3 01 Activation of high pressure switch
02 (Master)
AF
03 Activation of high pressure switch
04 (Slave 1)
05 Activation of high pressure switch
06 (Slave 2)
Malfunction of high-pressure standby Refer to E3 flow chart to
07 latch circuit E3 (System in a batch) troubleshoot the relevant unit.

Liquid stop valve check error


13 (Master)
R

Liquid stop valve check error


14 (Slave 1)
Overall retry of high pressure switch
15 (Slave 2)
D

18 Overall retry of high pressure switch


Malfunction of low pressure sensor
E4 01
(Master)
Malfunction of low pressure sensor Refer to E4 flow chart to
02 (Slave 1) troubleshoot the relevant unit.
Malfunction of low pressure sensor
03 (Slave 2)
E5 01 Inverter compressor 1 lock (Master)
02 Inverter compressor 1 lock (Slave 1)
Refer to E5 flow chart to
03 Inverter compressor 1 lock (Slave 2) troubleshoot the relevant unit.
07 Inverter compressor 2 lock (Master)
08 Inverter compressor 2 lock (Slave 1)
09 Inverter compressor 2 lock (Slave 2)

176
Troubleshooting

Troubleshooting Applicable model

RXYP140160C

RXMP224~335C

RXMP400~560C
RXYP224~335C

RXYP400~560C
Malfunction
code Item Description

Malfunction of compressor due to damage


E6 11
(Master INV. 1)
Malfunction of compressor due to damage
12 (Master INV. 2)
Malfunction of compressor due to damage
13 (Slave 1 INV. 1)
Malfunction of compressor due to damage
14 (Slave 1 INV. 2)
Malfunction of compressor due to damage
15 (Slave 2 INV. 1)
Refer to E6 flow chart to
Malfunction of compressor due to damage troubleshoot the relevant unit.
16

T
(Slave 2 INV. 2)
Compressor damage alarm
17 (Master INV. 1)
Compressor damage alarm
18 (Master INV. 2)
AF
19 Compressor damage alarm (Slave 1 INV. 1)
20 Compressor damage alarm (Slave 1 INV. 2)
21 Compressor damage alarm (Slave 2 INV. 1)
22 Compressor damage alarm (Slave 2 INV. 2)
E7 01 Fan motor 1 lock (Master)

Troubleshooting
02 Fan motor 2 lock (Master)
Fan motor 1 momentary overcurrent
R
05 (Master) Refer to the following to
troubleshoot the fan motor
Fan motor 2 momentary overcurrent used in the relevant unit.
06 (Master)

09 Fan motor 1 IPM error (Master)


D

10 Fan motor 2 IPM error (Master)


13 Fan motor 1 lock (Slave 1) In the event of fan motor
14 Fan motor 1 lock (Slave 1) lock:
Fan motor 1 momentary overcurrent (01, 02, 13, 14, 25, 26)
17 (Slave 1)
Fan motor 2 momentary overcurrent
18 (Slave 1)

21 Fan motor 1 IPM error (Slave 1) In the event of momentary


overcurrent:
22 Fan motor 2 IPM error (Slave 1)
(05, 06, 17, 18, 29, 30)
25 Fan motor 1 lock (Slave 2)
26 Fan motor 1 lock (Slave 2)
Fan motor 1 momentary overcurrent
29 (Slave 2)
In the event of IPM error:
Fan motor 2 momentary overcurrent (09, 10, 21, 22, 33, 34)
30 (Slave 2)

33 Fan motor 1 IPM error (Slave 2)


34 Fan motor 2 IPM error (Slave 2)

177
8 Troubleshooting
Troubleshooting Applicable model

RXYP140160C

RXMP224~335C

RXMP400~560C
RXYP224~335C

RXYP400~560C
Malfunction
code Item Description

E9 01 Malfunction of motorized valve 2 coil (Y2E) (Master)


04 Malfunction of motorized valve 1 coil (Y1E) (Master)
05 Malfunction of motorized valve 2 coil (Y2E) (Slave 1)
07 Malfunction of motorized valve 1 coil (Y1E) (Slave 1)
08 Malfunction of motorized valve 2 coil (Y2E) (Slave 2)
10 Malfunction of motorized valve 1 coil (Y1E) (Slave 2)
Failure detection - Failure of motorized valve 1 coil Refer to E9 flow
20 (Y1E) (Master) chart to
troubleshoot the
Failure detection - Failure of motorized valve 1 coil relevant motorized
21 (Y1E) (Slave 1)
valve used in the

T
Failure detection - Failure of motorized valve 1 coil relevant unit.
22 (Y1E) (Slave 2)
Failure detection - Failure of motorized valve 2 coil
23 (Y2E) (Master)
AF
Failure detection - Failure of motorized valve 2 coil
24 (Y2E) (Slave 1)
Failure detection - Failure of motorized valve 2 coil
25 (Y2E) (Slave 2)
F3 01 Discharge pipe high temperature error (Master)
03 Discharge pipe high temperature error (Slave 1)
Refer to F3 flow
05 Discharge pipe high temperature error (slave 2) chart to
20 Compressor overheat error (Master) troubleshoot the



R
relevant unit.
21 Compressor overheat error (Slave 1)
22 Compressor overheat error (Slave 2)
F4 01 Wet alarm
02 Failure detection - Wet alarm INV1 (Master)
D

03 Failure detection - Wet alarm INV2 (Master)


04 Failure detection - Wet alarm INV1 (Slave 1)
05 Failure detection - Wet alarm INV2 (Slave 1)
06 Failure detection - Wet alarm INV1 (Slave 2)
Refer to F4 flow
07 Failure detection - Wet alarm INV2 (Slave 2) chart to
08 Failure detection - Wet error INV1 (Master) troubleshoot the
relevant unit.
09 Failure detection - Wet error INV2 (Master)
10 Failure detection - Wet error INV1 (Slave 1)
11 Failure detection - Wet error INV2 (Slave 1)
12 Failure detection - Wet error INV1 (Slave 2)
13 Failure detection - Wet error INV2 (Slave 2)
14 Failure detection - Indoor unit failure alarm
Overcharged
refrigerant is
F6 02 Refrigerant overcharge error
detected during test
operation.

178
Troubleshooting

Troubleshooting Applicable model

RXYP140160C

RXMP224~335C

RXMP400~560C
RXYP224~335C

RXYP400~560C
Malfunction
code Item Description

Harness malfunction (Control PC board INV. PC


H3 02
board 1 (A3P)) (Master)
Harness malfunction (Control PC board INV. PC
04 board 2 (A3P)) (Slave 1)
Harness malfunction (Control PC board INV. PC Refer to H3 flow
06 board 1 (A3P)) (Slave 2)
chart to
Harness malfunction (Control PC board INV. PC troubleshoot the
03 board 2 (A6P)) (Master) relevant unit.
Harness malfunction (Control PC board INV. PC
05 board 2 (A3P)) (Slave 1)
Harness malfunction (Control PC board INV. PC
07 board 2 (A6P)) (Slave 2)
H7 01 Fan motor 1 signal detection error (Master)

T
02 Fan motor 2 signal detection error (Master) Refer to H7 flow
05 Fan motor 1 signal detection error (Slave 1) chart to
06 Fan motor 2 signal detection error (Slave 1) troubleshoot the
relevant unit.
09 Fan motor 1 signal detection error (Slave 2)
AF
10 Fan motor 2 signal detection error (Slave 2)
H9 01 Faulty outdoor air thermistor (Master) Refer to H9 flow
02 Faulty outdoor air thermistor (Slave 1) chart to
troubleshoot the
03 Faulty outdoor air thermistor (Slave 2) relevant unit.
J3 16 Faulty discharge pipe 1 thermistor (Master: Open)

Troubleshooting
17 Faulty discharge pipe 1 thermistor (Master: Short) Refer to J3 flow
22 Faulty discharge pipe 1 thermistor (Slave 1: Open) chart to
R
23 Faulty discharge pipe 1 thermistor (Slave 1: Short) troubleshoot the
relevant unit.
28 Faulty discharge pipe 1 thermistor (Slave 2: Open)
29 Faulty discharge pipe 1 thermistor (Slave 2: Short)
J3 18 Faulty discharge pipe 2 thermistor (Master: Open)
19 Faulty discharge pipe 2 thermistor (Master: Short)
D

Refer to J3 flow
24 Faulty discharge pipe 2 thermistor (Slave 1: Open) chart to
25 Faulty discharge pipe 2 thermistor (Slave 1: Short) troubleshoot the
relevant unit.
30 Faulty discharge pipe 2 thermistor (Slave 2: Open)
31 Faulty discharge pipe 2 thermistor (Slave 2: Short)
J3 47 Faulty compressor surface thermistor (Master: Open) () () () ()
48 Faulty compressor surface thermistor (Master: Short) () () () ()
Refer to J3 flow
49 Faulty compressor surface thermistor (Slave 1: Open) chart to () ()
50 Faulty compressor surface thermistor (Slave 1: Short) troubleshoot the () ()
relevant unit.
51 Faulty compressor surface thermistor (Slave 2: Open) () ()
52 Faulty compressor surface thermistor (Slave 2: Short) () ()
J3 56 Discharge pipe warning (Master) Refer to J3 flow
57 Discharge pipe warning (Slave 1) chart to
troubleshoot the
58 Discharge pipe warning (Slave 2) relevant unit.

179
8 Troubleshooting
Troubleshooting Applicable model

RXYP140160C

RXMP224~335C

RXMP400~560C
RXYP224~335C

RXYP400~560C
Malfunction
code Item Description

J5 01 Faulty accumulator inlet thermistor (Master) Refer to J5 flow chart


03 Faulty accumulator inlet thermistor (Slave 1) to troubleshoot the
relevant thermistor used
05 Faulty accumulator inlet thermistor (Slave 2) in the relevant unit.
Failure detection - Failure of accumulator inlet
J5 15
thermistor (Master) Refer to J5 flow chart
to troubleshoot the
Failure detection - Failure of accumulator inlet
16 thermistor (Slave 1) relevant thermistor
used in the relevant
Failure detection - Failure of accumulator inlet unit.
17 thermistor (Slave 2)
J6 01 Faulty heat exchanger thermistor (Master) Refer to J6 flow chart

T
02 Faulty heat exchanger thermistor (Slave 1) to troubleshoot the
03 Faulty heat exchanger thermistor (Slave 2) relevant thermistor.
Faulty supercool heat exchanger liquid pipe
J7 06
thermistor (R5T) (Master)
Refer to J7 flow chart
AF
Faulty supercool heat exchanger liquid pipe
07 thermistor (R5T) (Slave 1) to troubleshoot the
relevant thermistor.
Faulty supercool heat exchanger liquid pipe
08 thermistor (R5T) (Slave 2)
Faulty heat exchanger liquid pipe thermistor (R4T)
J8 01
(Master)
Refer to J8 flow chart
Faulty heat exchanger liquid pipe thermistor (R4T)
02 (Slave 1) to troubleshoot the
relevant thermistor.
Faulty heat exchanger liquid pipe thermistor (R4T)
03 (Slave 2)
R
Faulty supercool heat exchanger outlet thermistor
J9 01
(Master)
Refer to J9 flow chart
Faulty supercool heat exchanger outlet thermistor
02 (Slave 1) to troubleshoot the
relevant thermistor.
Faulty supercool heat exchanger outlet thermistor
D

03 (Slave 2)
Failure detection - Failure of supercool heat
J9 08
exchanger outlet thermistor (Master)
Refer to J9 flow chart
Failure detection - Failure of supercool heat
09 exchanger outlet thermistor (Slave 1) to troubleshoot the
relevant thermistor.
Failure detection - Failure of supercool heat
10 exchanger outlet thermistor (Slave 2)
JA 06 Faulty high pressure sensor (Master) (Open)
07 Faulty high pressure sensor (Master) (Short)
Refer to JA flow chart
08 Faulty high pressure sensor (Slave 1) (Open)
to troubleshoot the
09 Faulty high pressure sensor (Slave 1) (Short) relevant thermistor.
10 Faulty high pressure sensor (Slave 2) (Open)
11 Faulty high pressure sensor (Slave 2) (Short)
JC 06 Faulty low pressure sensor (Master) (Open)
07 Faulty low pressure sensor (Master) (Short) Refer to JC flow
08 Faulty low pressure sensor (Slave 1) (Open) chart to troubleshoot
09 Faulty low pressure sensor (Slave 1) (Short) the relevant
10 Faulty low pressure sensor (Slave 2) (Open) thermistor.
11 Faulty low pressure sensor (Slave 2) (Short)

180
Troubleshooting

Troubleshooting Applicable model

RXYP140160C

RXMP224~335C

RXMP400~560C
RXYP224~335C

RXYP400~560C
Malfunction
code Item Description

L1 01020304051718192021

2829 36374748
Faulty INV. PC board on master unit
07080910152223242526 Refer to L1 flow chart

323338394950 to troubleshoot the
Faulty INV. PC board on slave 1 unit relevant unit.
11121314163435404142

434445465152
Faulty INV. PC board on slave 2 unit
L2 01 Momentary power failure (Master)

T
02 Momentary power failure (Slave 1)
Check whether the
03 Momentary power failure (Slave 2)
power supply voltage
04 Power ON (Master) is normal.
05 Power ON (Slave 1)
AF
06 Power ON (Slave 2)
L3 01 Reactor temperature rise (Master: INV. PC board 1)
02 Reactor temperature rise (Master: INV. PC board 2)
Refer to L3 flow chart
03 Reactor temperature rise (Slave 1: INV. PC board 1)
to troubleshoot the
04 Reactor temperature rise (Slave 1: INV. PC board 2) relevant unit.
05 Reactor temperature rise (Slave 2: INV. PC board 1)

Troubleshooting
06 Reactor temperature rise (Slave 2: INV. PC board 2)
R
Radiator fin temperature rise (Master: INV. PC
L4 01
board 1)
Radiator fin temperature rise (Slave 1: INV. PC
02 board 1)
Radiator fin temperature rise (Slave 2: INV. PC
03 Refer to L4 flow chart
D

board 1)
to troubleshoot the
Radiator fin temperature rise (Master: INV. PC relevant unit.
09 board 2)
Radiator fin temperature rise (Slave 1: INV. PC
10 board 2)
Radiator fin temperature rise (Slave 2: INV. PC
11 board 2)
Inverter compressor 1 momentary overcurrent
L5 03
(Master)
Inverter compressor 1 momentary overcurrent
05 (Slave 1)
Inverter compressor 1 momentary overcurrent
07 (Slave 2) Refer to L5 flow chart
to troubleshoot the
Inverter compressor 2 momentary overcurrent relevant unit.
14 (Master)
Inverter compressor 2 momentary overcurrent
15 (Slave 1)
Inverter compressor 2 momentary overcurrent
16 (Slave 2)

181
8 Troubleshooting
Troubleshooting Applicable model

RXYP140160C

RXMP224~335C

RXMP400~560C
RXYP224~335C

RXYP400~560C
Malfunction
code Item Description

L8 03 Inverter compressor 1 overcurrent (Master)


06 Inverter compressor 1 overcurrent (Slave 1) Refer to L8 flow chart
07 Inverter compressor 1 overcurrent (Slave 2) to troubleshoot the
11 Inverter compressor 2 overcurrent (Master) compressor used in
12 Inverter compressor 2 overcurrent (Slave 1) the relevant unit.
13 Inverter compressor 2 overcurrent (Slave 2)
L9 01 Faulty Inverter compressor 1 startup (Master)
05 Faulty Inverter compressor 1 startup (Slave 1) Refer to L8 flow chart
06 Faulty Inverter compressor 1 startup (Slave 2) to troubleshoot the
10 Faulty Inverter compressor 2 startup (Master) compressor used in
11 Faulty Inverter compressor 2 startup (Slave 1) the relevant unit.
12 Faulty Inverter compressor 2 startup (Slave 2)
Transmission error [Between outdoor units, INV. 1]

T
LC 14
(Master)
Transmission error [Between outdoor units, INV. 1]
15 (Slave 1)
Transmission error [Between outdoor units, INV. 1]
16
AF
(Slave 2)
Transmission error [Between outdoor units, Fan 1]
19 (Master)
Transmission error [Between outdoor units, Fan 1]
20 (Slave 1)
Transmission error [Between outdoor units, Fan 1]
21 (Slave 2)
Transmission error [Between outdoor units, Fan 2]
24 (Master)
Refer to LC flow
R
Transmission error [Between outdoor units, Fan 2]
25 (Slave 1)
chart to troubleshoot
the relevant unit.
Transmission error [Between outdoor units, Fan 2]
26 (Slave 2)
Transmission error [Between outdoor units, INV. 2]
30
D

(Master)
Transmission error [Between outdoor units, INV. 2]
31 (Slave 1)
Transmission error [Between outdoor units, INV. 2]
32 (Slave 2)
Transmission error [Between outdoor units, Sub
33 PC board] (Master)
Transmission error [Between outdoor units, Sub
34 PC board] (Slave 1)
Transmission error [Between outdoor units, Sub
35 PC board] (Slave 2)
P1 01 Inverter 1 power supply voltage imbalance (Master)
02 Inverter 1 power supply voltage imbalance (Slave 1)
Refer to P1 flow
03 Inverter 1 power supply voltage imbalance (Slave 2)
chart to troubleshoot
07 Inverter 2 power supply voltage imbalance (Master) the relevant unit.
08 Inverter 2 power supply voltage imbalance (Slave 1)
09 Inverter 2 power supply voltage imbalance (Slave 2)

182
Troubleshooting

Troubleshooting Applicable model

RXYP140160C

RXMP224~335C

RXMP400~560C
RXYP224~335C

RXYP400~560C
Malfunction
code Item Description

Faulty reactor thermistor 1 (Master: INV. PC


P3 01 board 1) () () () ()
Faulty reactor thermistor 1 (Slave 1: INV. PC
02 board 1) () ()
Faulty reactor thermistor 1 (Slave 2: INV. PC
03 board 1) () ()
Faulty reactor thermistor 2 (Master: INV. PC
04 board 1) () () () ()
Faulty reactor thermistor 2 (Slave 1: INV. PC
05 board 1) () ()
Faulty reactor thermistor 2 (Slave 2: INV. PC
06 board 1) Refer to P3 flow () ()
chart to troubleshoot

T
Faulty reactor thermistor 1 (Master: INV. PC
07 board 2) the relevant unit. () ()
Faulty reactor thermistor 1 (Slave 1: INV. PC
08 board 2) ()
Faulty reactor thermistor 1 (Slave 2: INV. PC
AF
09 board 2) ()
Faulty reactor thermistor 2 (Master: INV. PC
10 board 2) () ()
Faulty reactor thermistor 2 (Slave 1: INV. PC
11 board 2) ()
Faulty reactor thermistor 2 (Slave 2: INV. PC
12 board 2) ()

Troubleshooting
Faulty thermistor of radiator fin [heat exchanger
P4 01 plate] (Master: INV. PC board 1) () () () () ()
R
Faulty thermistor of radiator fin [heat exchanger
04 plate] (Slave 1: INV. PC board 1) () ()
Faulty thermistor of radiator fin [heat exchanger
05 plate] (Slave 2: INV. PC board 1) Refer to P4 flow () ()
chart to troubleshoot
Faulty thermistor of radiator fin [heat exchanger
06 plate] (Master: INV. PC board 2) the relevant unit. () ()
D

Faulty thermistor of radiator fin [heat exchanger


07 plate] (Slave 1: INV. PC board 2) ()
Faulty thermistor of radiator fin [heat exchanger
08 plate] (Slave 2: INV. PC board 2) ()
PJ 04 Incorrect type of inverter PC board [INV.1] (Master)
05 Incorrect type of inverter PC board [INV.1] (Slave 1)
06 Incorrect type of inverter PC board [INV.1] (Slave 2)
09 Incorrect type of inverter PC board [Fan 1] (Master)
10 Incorrect type of inverter PC board [Fan 2] (Master)
12 Incorrect type of inverter PC board [INV.2] (Master) Refer to PJ flow chart
to troubleshoot the

13 Incorrect type of inverter PC board [INV.2] (Slave 1) relevant unit.
14 Incorrect type of inverter PC board [INV.2] (Slave 2)
15 Incorrect type of inverter PC board [Fan 1] (Slave 1)
16 Incorrect type of inverter PC board [Fan 1] (Slave 2)
17 Incorrect type of inverter PC board [Fan 2] (Slave 1)
18 Incorrect type of inverter PC board [Fan 2] (Slave 2)

183
8 Troubleshooting
Troubleshooting Applicable model

RXYP140160C

RXMP224~335C

RXMP400~560C
RXYP224~335C

RXYP400~560C
Malfunction
code Item Description

05 Gas shortage alarm


U0
06 Gas shortage alarm
Refer to U0 flow chart to troubleshoot
08 Gas shortage (Master)
the relevant unit.
09 Gas shortage (Slave 1)
10 Gas shortage (Slave 2)
Negative phase/Open phase of
U1 01 power supply (Master)
Negative phase of power supply
04 [when power ON] (Master)
Negative phase /Open phase of
05 power supply (Slave 1) Refer to U1 flow chart to troubleshoot
Negative phase of power supply the relevant unit.
06 [when power ON] (Slave 1)
Negative phase /Open phase of

T
07 power supply (Slave 2)
Negative phase of power supply
08 [when power ON] (Slave 2)
Shortage of inverter 1 power Refer to the following to troubleshoot
U2 01
AF
supply voltage (Master) the relevant unit.
Open phase of inverter 1 power
02 supply (Master) Shortage of power supply voltage
Malfunction of capacitor in If shortage of power supply voltage
03 inverter 1 main circuit (Master) is also detected on other units, this
may have resulted from unstable
Shortage of inverter 1 power
08 supply voltage (Slave 1) power supply voltage during
operation. In this case, check for the
Open phase of inverter 1 power power supply conditions.
09 supply (Slave 1)
If the unit independently malfunctions, this
Malfunction of capacitor in
R
may have resulted from the malfunction of
10 inverter 1 main circuit (Slave 1)
52C. In this case, follow U2 flow chart to
Shortage of inverter 1 power check for the relevant unit.
11 supply voltage (Slave 2)
Power supply open phase
Open phase of inverter 1 power This may have resulted from the
12 supply (Slave 2) disconnection of wiring from the power

D

Malfunction of capacitor in supply to the inverter PC board. Check


13 inverter1 main circuit (Slave 2) whether the power supply cable is
connected to the terminal block, wiring
Shortage of inverter 2 power
22 supply voltage (Master) from the terminal block to the PC board
has any broken wire in it or is
Open phase of inverter 2 power disconnected, and reactor wiring is
23 supply (Master)
connected. If no abnormalities are
Malfunction of capacitor in detected, follow U2 flow chart to check
24 inverter 2 main circuit (Master) for the relevant unit.
Shortage of inverter 2 power Malfunction of capacitor in main circuit
25 supply voltage (Slave 1)
This may have resulted from damage and
Open phase of inverter 2 power short circuit between P and N of the
26 supply (Slave 1) inverter PC board (e.g. in electrolytic
capacitor or power element), and also
Malfunction of capacitor in
27 inverter 2 main circuit (Slave 1) from the malfunction of current-limiting
relay or the disconnection of wiring
Shortage of inverter 2 power between the reactor and PC board. In this
28 supply voltage (Slave 2)
case, make measurement of resistance
Open phase of inverter 2 power between P and N of the inverter to check
29 supply (Slave 2) for any short circuit. If no abnormalities
Malfunction of capacitor in are detected, follow U2 flow chart to
30 inverter 2 main circuit (Slave 2) check for the relevant unit.

184
Troubleshooting

Troubleshooting Applicable model

RXYP140160C

RXMP224~335C

RXMP400~560C
RXYP224~335C

RXYP400~560C
Malfunction
code Item Description

U3 02 First installation alarm


03 Test operation not conducted
04 Abnormal end of test operation
Premature end of test operation
05 (during initial transmission)
Refer to U3 flow chart to
Premature end of test operation troubleshoot the relevant unit.
06 (during normal transmission)
Premature end of test operation
07 (due to transmission error)
Premature end of test operation
08 (due to transmission error of all units)

T
Transmission error between indoor and
U4 01 outdoor units Refer to U4 flow chart to

Transmission error between indoor unit troubleshoot the relevant unit.
03 and system
AF
Error when external control adapter is
U7 01 installed
Alarm when external control adapter is
02 installed
Transmission error between master and
03 slave 1 units

Troubleshooting
Transmission error between master and Refer to U4 flow chart to
04 slave 2 units
troubleshoot the relevant unit.
R
05 Multi system malfunction
06 Error in address settings of slave 1 and 2
Connection of four or more outdoor units
07 in the same system
Error in indoor unit connection capacity for
D

11 test operation
Refer to U9 flow chart to
U9 01 Malfunction of other indoor unit system troubleshoot the relevant unit.
UA 17 Connection of excessive indoor units
18 Connection of wrong models of indoor units
Refer to UA flow chart to
20 Improper combination of outdoor units
troubleshoot the relevant unit.
21 Connection error
31 Multiunit combination error
UF 01 Wrong wiring check error
Refer to UF flow chart to
Malfunction of motorized valve for test troubleshoot the relevant unit.
05
operation
Refer to UH flow chart to
UH 01 Wiring error troubleshoot the relevant unit.
UJ 01 Malfunction of active filter (Master)
Refer to UJ flow chart to
02 Malfunction of active filter (Slave 1) troubleshoot the relevant unit.
03 Malfunction of active filter (Slave 2)

185
8 Troubleshooting
5 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Malfunction of External Protection Device
A0
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
All models Diagnosis measures

External protection
device is connected between the YES
terminals T1 and T2 of the indoor
The external protection
unit terminal block. device has got activated.
Probe the causes of the
activation, and then take
2 Method for NO countermeasures.

Detecting Ensure the setting of ON/OFF


input from outside out of the
Malfunction

T
field setting items to be made
on the remote controller.
Detect open or short circuit
between external input terminals
of the indoor unit.
AF
Position Setting YES
Set Setting Position
No. is set to 03.
No. to 01 or 02.

NO

Replace the indoor


3 Conditions for unit PC board.

Determining To Be
Malfunction
R

When an open circuit is caused


between the external input
terminals with setting of ON/OFF
input from outside made on the
D

remote controller

4 Supposed Causes
Activation of external
protection device
Faulty field setting
Faulty indoor unit PC board

186
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Malfunction of Indoor unit PC board
A1
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
All models Diagnosis measures
Turn OFF the power supply
once, and then turn it ON
again.

2 Method for
Detecting

T
Does the system YES
Malfunction return to normal?
The indoor unit PC
board is normal.
Check data from E2PROM. Check for any factor
NO (e.g. noise) other
than malfunction.
AF
Replace the indoor
unit PC board.
3 Conditions for
Determining
Malfunction

Troubleshooting
When the system could not
R
properly receive data from
E2PROM

E2PROM: A type of nonvolatile


memory that saves
D

memory data even


when power is cut.

4 Supposed Causes
External factor (e.g. noise)
Faulty indoor unit PC board

187
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Malfunction of Drain Level Control System
A3
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FBXYP, FXYCP, FXYDP, Diagnosis measures
FXYFP, FXYHP, FXYKP,
FXYLP, FXYLMP, FXYMP,
FXYSP, FXYUP, FXYWP,
NO
VKMP Is the power supply Apply a 200V power
voltage 200V? supply voltage.

YES

The float switch is A short-circuit


NO NO

T
connected to the connector connector is connected Connect a short-circuit
2 Method for X8A or X15A on the indoor
unit PC board.
to X8A or X15A. connector or a float
switch, and then restart
Detecting YES YES operating the system.

Malfunction
AF
Detect through turning-OFF of The float switch contact YES The contact returns to NO
is in the short-circuited state. normal when directly short-circuiting Faulty indoor unit PC
the float switch. (Disconnect X8A or X15A to X8A or X15A on the indoor
check for continuity.) board
unit PC board.

NO YES
Faulty connection of
connector
3 Conditions for
NO The float switch NO
Determining Water fills the
operates normally.
Replace the float
R
drain pan. switch.
Malfunction
YES YES
When the float switch turns OFF Rectify the jerky
Only FXYFP~B
under the condition that does not Except movement of the float
cause the water level to rise FXYFP~B switch, and then
restart operating the
D

The drain pump system.


The drain pump wiring is NO
connected between the terminals Y1 NO wiring is connected to the
and Y2 or to the connector X25A on connector X10A on the indoor Connect the drain
the indoor unit PC board. unit PC board (A2P). pump wiring, and then
restart operating the
YES YES system.
4 Supposed Causes
Power supply voltage is not The drain pump rotates YES
when resetting the power supply Check for clogging
200V of the indoor unit. and inverse taper of
Faulty float switch or short- the drain piping.
circuit connector Except NO Only FXYFP~B

Faulty drain pump FXYFP~B


Clogged or inversely tapered Voltages applied Voltage applied
to the terminals Y1 and Y2
drain pipe and the X25A connector are 200V. NO to the connector X10A is 13V. NO
(Make measurement of voltage within
(Make measurement of voltage Replace the indoor
Faulty indoor unit PC board 5 minutes after resetting
the power supply.)
within 5 minutes after resetting
the power supply.) unit PC board.
Faulty connection of connector
YES YES

Replace the drain


pump or check
whether the drain
pump bites dust.

188
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Indoor Unit Fan Motor Lock
A6
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYAP28M to 71M Diagnosis measures
FXYFP28B to 160B
FXYFP28MC to 160MC Turn OFF the power supply,
and then wait for a period
FXYHP36MA to 140MA of 10 minutes.
FXYMPE45AA to 56AA

2 Method for Are there any foreign


matters around the fan?
YES
Remove the foreign

Detecting matters.

NO
Malfunction

T
Detect abnormal fan revolutions
Is the fan motor
by a signal outputted from the fan connector properly NO
connected to the indoor unit Properly connect the
motor. PC board? connector.
AF (1)

YES
3 Conditions for
Determining The fan can be lightly
NO
Malfunction rotated by hand after disconnecting
the fan motor connector from
the indoor unit PC board.
Replace the fan motor.

When the fan revolutions do not

Troubleshooting
increase YES
R
Disconnect the connector from the fan
motor, and then make measurement of
4 Supposed Causes resistance between individual pins.
(2)
Disconnected wiring or short
circuit in, or disconnection of
D

connector from the fan motor A Go to the next page.


harness
Faulty fan motor (due to
disconnected wiring or
insulation failure)
Abnormal signal from fan
motor (due to circuit failure)
Faulty PC board
Momentary disturbance in
power supply voltage
Fan motor lock (due to the fan
motor itself or external factor)
Foreign matters entangled in
the fan disabled it to rotate
Disconnection of connector
between high-current PC
board (A1P) and low-current
PC board (A2P)

189
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display

A0 Malfunction of External Protection Device

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures

Does resistance
between individual pins NO
Replace the fan motor.
exceed the acceptance
criteria?

YES
2 Method for Replace the indoor

Detecting 1: If any junction connector is provided between the connector


unit PC board.

T
on the indoor unit PC board and the fan motor,
Malfunction ensure that the junction connector is properly connected as well.
2: Resistance measurement points and acceptance criteria

1 2 3 4 5
FXYAP FXYAP FG Vsp Vcc
FXYFP
2836M 45~71M
AF 28~160MC

6 White PG 1 White FG Vdc GND
3 Conditions for 1 2 3

Orange
5 Orange Vsp 2 Orange Vsp

Brown

White
Determining To Be

Blue
Red
4 Brown Vcc 3 Brown Vcc FXYFP 1 2 3 4 5 6 7
Malfunction 3 Blue GND 4 Blue GND
28~160B
Vdc GND Vcc Vsp FG
2 5
Orange
Brown
White

Blue

Red
1 Red Vm 6
R
7 Red Vdc FXYMP 1 2 3 4 5 6 7
4556AA
PG Vsp Vcc GND Vm

4 Supposed Causes FXYHP


36~140MA
1

FG (PG)
D

2 White

3 Orange Vsp
Acceptance criteria
4 Brown Vcc Measurement
Criteria
Point
5 Blue GND FGGND Not less than 1M
VspGND Not less than 100k
6
VccGND Not less than 100
7 VdcGND Not less than 100k

8 Red Vdc (Vm)

190
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Indoor Unit Fan Motor Lock
A6
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYDP Diagnosis measures

Are X4A and X27A NO


Properly connect
securely connected?
the connectors.
Check for any loose
YES connection and
2 Method for wiring disconnection
of the connectors
Detecting as well.
When turning ON the

T
Malfunction power supply with X27A disconnected,
is approx. 12V DC voltage applied
YES
Check for the wiring
between Pin 1 and Pin 3? systems of the indoor
Detect through no revolution unit fan motor and
detect signal output from the fan other motors.
NO
motor.
AF
Replace the indoor
unit PC board.

3 Conditions for
Determining

Troubleshooting
Malfunction
When fan revolutions cannot be
R
detected even when output
voltage to the fan reaches its
maximum
D

4 Supposed Causes
Faulty indoor unit fan motor
Wiring disconnection
Loose connection

191
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Indoor Unit Fan Motor Lock
A6
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYHP160MA Diagnosis measures
FXYMP71AA to 160AA
Turn OFF the power supply, and
then wait for a period of 10 minutes.

2 Method for
Detecting There are foreign YES

Remove the foreign
Malfunction matters around the fan.
matters.

Detect by the value of current


NO
flowing through the fan PC board.

T
Detect by revolutions read by
Fan motor connectors
the fan motor revolution (X1A and X2A) on the fan YES
Properly connect the
motor PC board (A2P) are
counter. disconnected. connectors.
Detect by a position signal
AF
outputted from the fan motor. NO
Detect by the value of current
flowing through the fan PC Connector between
the indoor unit PC board (A1P) YES
Properly connect the
board when the fan motor and the fan PC board (A2P)
is disconnected. connector.
starts up.

3 Conditions for NO

Determining
There is no continuity
R
YES
Malfunction in the fuse (F2U: White) on the
fan PC board (A2P).
Replace the fan PC
board (A2P).
When overcurrent flows
When the fan rotates at the NO
number of revolutions less
D

than that specified for a period The fan can be lightly


rotated by hand after disconnecting NO
of 6 seconds the fan motor connector from
Replace the fan motor.
the fan PC board (A2P).
When rotor displacement
continues for a period of 5 YES
seconds or more
When overcurrent flows Resistance between
the terminal of the fan motor power YES
Replace the fan motor.
4 Supposed Causes supply cable and the motor frame
(metallic part) is not more
than 1M.

Foreign matters entangled in NO


the fan Disconnect the connector for the fan
Disconnection of fan motor motor power supply cable, and then make
measurement of resistance between
connectors (X1A and X2A) U and V, V and W, and W and U. (1)

Disconnection of connector
between the indoor unit PC A Go to the next page.

board (A1P) and the fan PC


board (A2P)
Faulty fan PC board (A2P)
Faulty fan motor

192
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display

A0 Malfunction of External Protection Device

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
From the previous page A

Resistance among
U, V, and W phases has lost YES
balance or a short circuit has Replace the fan motor.
been established
2 Method for there.

NO
Detecting Disconnect the signal cable connector

T
Malfunction from the fan motor, and then check
resistance. (2)

Short circuit

AF has been established YES Replace the fan motor.
between Vcc and GND, and
between Hw, Hv, and
Hu and GND.
3 Conditions for
NO
Determining To Be Turn ON the power supply.
Malfunction

Troubleshooting
HAP lamp on
the indoor unit PC board
YES
(A1P) blinks, but that on the fan Replace the fan PC
PC board (A2P)
R
does not blink.
board (A2P).

NO
Replace the fan motor.

4 Supposed Causes
1. Measurement at the power Power supply cable connector (X1A)
D

supply cable connector


Disconnect the connector
5 Red U
X1A from the fan PC board
(A2P), and then make
measurement of resistance 4
between U and V, V and W,
and W and U of the 3 White V
connector (5 cores) on the
motor side to check
2
whether resistance
between individual phases
is in balance (within the 1 Black W
range of 20%).

2. Measurement at the signal Signal cable connector (X2A)


cable connector
Disconnect the connector
5 Gray GND
X2A, and then make
measurement of resistance
between Vcc and GND, 4 Pink Vcc
and between Hw, Hv, and
Hu and GND. 3 Orange Hw

2 Blue HV

1 yellow HU

193
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display Indoor Unit Fan Motor Overload,
A6 Overcurrent, Lock
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYMP224M and 280M Diagnosis measures

Is the power
supply cable for the NO
indoor unit fan properly Properly connect
connected? the cable.

2 Method for YES

Detecting Restart the system

T
Malfunction operating.

Detect through turning-OFF of


different power supply for the fan.
AF
Does the fan motor YES
The indoor unit fan
normally operate? motor is considered
to have stopped
operating due to
3 Conditions for NO overload, overcurrent,
or lock.
Determining
Malfunction Replace the indoor
When it is not detected during unit PC board.
operation that different power
R
supply for the indoor unit fan
turns ON
D

4 Supposed Causes
Faulty power supply for the
indoor unit fan motor
Clogged drain piping
Activation of indoor unit fan
protection device
Loose connection of fan wiring
system

194
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Malfunction of Swing Flap Motor
A7
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYCP, FXYUP Diagnosis measures

NO
Is the power supply Apply a 200V power
voltage 200V? supply voltage.

YES
2 Method for
Detecting The indoor unit has NO
Replace the indoor

T
a built-in swing flap
Malfunction function.
unit PC board.

Detect by the use of turning ON YES


and OFF of limit switch when the
motor starts rotating. Connector is
AF Turn OFF the power
NO
YES
supply once, and then turn it connected to X6A of the Connect the onnector
ON again. The swing flap indoor unit PC
motor operates.
to CN29, and then
board. restart the system.
NO YES
3 Conditions for
Determining The limit switch NO
Replace the swing
normally operates.

Troubleshooting
Malfunction flap motor.

When the positioning limit switch


R
YES
cannot switch between ON and
OFF even if power is applied to
The junction cable YES
the swing flap motor for a given has a short circuit or wiring Replace the junction
period of time (approximately 30 disconnection in it. cable for the limit
seconds) switch.
D

Turn ON the
swing flap motor, NO
and then stop the system
The malfunction code is operating using the remote controller.
Subsequently, restart the system operating. NO
Voltage at X6A of the indoor unit Replace the indoor
displayed, but the system PC board is 200V. unit PC board.
(Make measurement of voltage
continues operating. within 30 seconds after
restarting the
system.)

YES
4 Supposed Causes
The junction
YES
Faulty swing flap motor cable has a wiring Replace the junction
disconnection in it.
Faulty junction cable (between cable for the power
supply.
power supply and limit switch)
Faulty swing flap cam NO
mechanism
Disconnect the
Faulty indoor unit PC board swing flap cam mechanism NO
from the swing flap motor, and then Replace the swing
restart the system. The system
normally operates.
flap motor.

YES Disassemble the cam


mechanism once, and
then reassemble it.
Subsequently,
operate the system.

195
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Abnormal Power Supply Voltage
A8
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYHP160MA Diagnosis measures
FXYMP45AA to 160aa

Check for power supply onditions.


Power supply voltage falls
within the range of 200V10%?
Any open phase in the power
supply wiring or any wrong
wiring?
Imbalance in the power supply
voltage is maintained within 6V?

2 Method for

T
Detecting
Malfunction There are some
defects in the power YES

supply conditions
Correct the defects.
Detect by voltage inputted in the aforementioned.
AF
fan motor.
NO

A8
YES
malfunction recurs. Check and correct
wirings.

3 Conditions for NO
R
Determining

Malfunction The malfunction is
When voltage inputted in the fan considered to have
resulted from external
motor falls below 150V or
factors, including a
D

exceeds 386V voltage drop or


momentary power
failure.

4 Supposed Causes
Abnormal power supply
voltage
Faulty connection of signal
cable
Wiring problem
Momentary power failure, etc.

196
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Malfunction of electronic expansion valve
A9 coil and dust caught
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYFP28B to 160B Diagnosis measures
FXYFP28MC to 160MC

Malfunction
occurred when turning NO
2 Method for ON the power supply.
Replace the electronic
expansion valve.
Detecting
Malfunction YES

Use a microcontroller to check

T
for the conditions of the The electronic
expansion valve is connected NO
Connect the valve to
electronic expansion valve to X7A of the indoor unit
PC board. X7A. Subsequently,
coil. turn OFF the power
Use a microcontroller to check supply once, and then
YES
whether dust has got caught in turn it ON again
AF
to restart the system
the electronic expansion valve
Normal when operating.
body. checking for the coil of the NO
drive part of the electronic
Replace the electronic
expansion valve expansion valve coil.
(1)
3 Conditions for YES
Determining

Troubleshooting
Malfunction The junction cable
has s short circuit or wiring YES
Replace the junction
When power input in the pin of disconnection in it.
R
cable.
the electronic expansion valve
coil is not normal during the NO
initialization of the If the malfunction
microcontroller cannot be solved
1Method for checking for the coil of the drive part of the even by turning
When the system comes to
D

electronic expansion valve OFF the power supply


either of the following states Disconnect the connector (X7A) for the electronic once, and then
while it stops operating: expansion valve from the indoor unit PC board, and then turning it ON again,
- Suction air temperature make measurement of resistance and continuity check and subsequently
between the connector pins to make judgment. restarting the system
(R1T) - Heat exchanger operating, replace the
liquid pipe temperature indoor unit PC board.
1Orange
(R2T) > 8C
- Heat exchanger liquid pipe Orange1
1
2Red
temperature (R2T) < A given Gray6 M
3 3Yellow
temperature Yellow3
4Black
4 Supposed Causes 2 4

Red Gray Black


Faulty drive part of electronic 264
expansion valve 6Gray
Faulty indoor unit PC board
Faulty junction cable The following conditions are normal:
No continuity between (1) and (2)
Resistance between (1) and (3) is approximately 300.
Resistance between (1) and (6) is approximately 150.
Resistance between (2) and (4) is approximately 300.
Resistance between (2) and (6) is approximately 150.

197
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display Malfunction of Electronic Expansion
A9 Valve Coil
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
Any models other than FXYFP Diagnosis measures

The electronic
expansion valve is connected
NO
Connect the valve to
to X7A of the indoor X7A. Subsequently,
unit PC board. turn OFF the power
supply once, and
then turn it ON again
2 Method for YES
to restart the system
operating.
Detecting

T
Malfunction Normal when
checking for the coil of the NO
drive part of the electronic
Replace the electronic
Use a microcontroller to check for expansion valve expansion valve coil.
the conditions of the electronic (1)

expansion valve coil. YES


AF
The junction cable YES
has s short circuit or wiring Replace the junction
disconnection in it. cable.

3 Conditions for NO
Determining
If the malfunction
Malfunction cannot be solved
R
even by turning OFF
When power input in the pin of
the power supply
the electronic expansion valve 1: Method for checking for the coil of the drive part of the once, and then
coil is not normal during the electronic expansion valve turning it ON again,
initialization of the microcontroller Disconnect the connector (X7A) for the electronic and subsequently
expansion valve from the indoor unit PC board, and then restarting the system
D

make measurement of resistance and continuity check operating, replace the


between the connector pins to make judgment. indoor unit PC board.

(1)White

White(1) (2)Yellow
1
4 Supposed Causes Red(5)
3
M
(3)Orange
Orange(3)
Faulty drive part of electronic (4)Blue
expansion valve 2 4
Faulty indoor unit PC board (5)Red
Yellow Brown Blue
Faulty junction cable (2) (6) (4)
(6)Brown

The following conditions are normal:


No continuity between (1) and (2)
Resistance between (1) and (3) is approximately 300.
Resistance between (1) and (5) is approximately 150.
Resistance between (2) and (4) is approximately 300.
Resistance between (2) and (6) is approximately 150.

198
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Malfunction of Dehumidifier Unit
AF
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
Any models other than Diagnosis measures
FVYCP140M and FXYAP

There are some


defects in field drain piping YES
Modify the drain
installation, including
inverse tape. piping.

NO
2 Method for
Detecting

T
Indoor unit has YES
Malfunction a built-in dehumidifier
unit (option).
Check for any water
leaks from the
Detect water leaks from the dehumidifier unit.
dehumidifier unit through turning NO
AF
ON and OFF of the float switch
while the compressor stops Faulty indoor unit PC
board
running.

Troubleshooting
R

3 Conditions for
Determining
Malfunction
D

When the float switch turns OFF


from ON while the compressor
stops running
The malfunction code is
displayed, but the system
continues operating.

4 Supposed Causes
Water leaks from the
dehumidifier unit (option)
Defective installation of drain
piping (e.g. inverse taper)
Faulty indoor unit PC board

199
8 Troubleshooting
Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Malfunction of Auto Clean Panel
AH
1 Applicable Models 5 Troubleshooting
Indoor unit
FXYFP28B to 160B Diagnosis Counter-
[with Eco auto clean panel
measures
(BYCP160BGF) installed]
FXYFP28MC to 160MC Is transmission 1
[with Auto clean panel between the auto NO
Go to Diagnosis Flowchart-1
clean panel and
(BYCP160KGF/KAGF)] indoor unit normal? (on page 201)
Transmission error (between
2 Method for YES
auto clean panel and indoor unit)
Detailed Malfunction Code:

Detecting 2
AH-03

Malfunction Is the dust detection


sensor normal?
NO
Go to Diagnosis Flowchart-2
(on page 202)
Malfunction of dust
Detect by inputting a malfunction

T
detection sensor
signal outputted from the auto clean YES Detailed Malfunction Code:
panel. AH-04

3 Conditions for Is there a lot of dust YES


3
Go to Diagnosis Flowchart-3
AF around the dust box?
Determining (on page 203)
Dust collection sign
Detailed Malfunction Code:
Malfunction NO AH-05

When any of the following conditions


is met during operation: Does equipment 4
NO
Failure of transmission with the related to the air filter Go to Diagnosis Flowchart-4
auto clean panel normally operate? (on page 204)
Abnormal air filter rotation
Short circuit in the dust detection Detailed Malfunction Code:
sensor (on the light receiver side) YES
AH-06
Cumulative fan operation hours
from the display of the duct 5
R
Does the
NO Go to Diagnosis Flowchart-5
collection sign exceeds a damper normally
open and close? (on page 206)
specified period of time. Abnormal damper
The limit switch does not detect YES opening/closing
during the air filter is rotating or Detailed Malfunction Code:
the air filter does not rotate. AH-07
The limit switch does not detect Is automatic filter NO
7
D

when the damper is open (or cleaning operation Go to Diagnosis Flowchart-7


closed), or the damper does not performed? (on page 209)
Disabled startup of automatic
operate. filter cleaning operation (on page
Automatic filter cleaning operation YES 209) Detailed Malfunction Code:
is not completed although a given AH-09
period of time has elapsed. 6
YES
Automatic filter cleaning operation Any external noise? Go to Diagnosis Flowchart-6
(on page 208)
is not initiated although a given Automatic filter cleaning
period of time has elapsed. operation error
NO
Detailed Malfunction Code:
AH-08
Check for the panel PC
4 Supposed Causes board and the indoor unit PC
board.

Transmission error (between auto 1 to 7


clean panel and indoor unit) Operating the remote controller (BRC1E3) makes it possible to confirm detailed
Malfunction of dust detection malfunction codes (4 digits). (For the confirmation procedure, refer to information
sensor on page 170.)
Dust collection sign Detailed Malfuncton Diagnosis
Abnormal air filter rotation Code
AH-03 Diagnosis Flowchart-1 (page 201)
Abnormal damper opening/closing Upon completion of confirming the detailed
AH-04 Diagnosis Flowchart-2 (page 202)
Automatic filter cleaning operation malfunction code, follow the Diagnosis AH-05 Diagnosis Flowchart-3 (page 203)
error Flowchart 1 to 7 according to the table AH-06 Diagnosis Flowchart-4 (page 204)
Disabled startup of automatic filter shown to the right. AH-07 Diagnosis Flowchart-5 (page 206)
cleaning operation AH-08 Diagnosis Flowchart-6 (page 208)
AH-09 Diagnosis Flowchart-7 (page 209)

200
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-1
Transmission error (between auto
clean panel and indoor unit)
(Detailed Malfunction Code: AH-03)

2 Method for Is the connector X1A NO


on the panel PC board Properly connect the
Detecting normally connected? connector.

T
Malfunction YES

Is the connector X70A NO


on the indoor unit PC board Properly connect the
normally connected?
AF connectors.
YES

Is the junction connector NO


between X70A on the indoor unit
PC board and X1A on the Properly connect the
panel PC board normally connectors.
3 Conditions for connected?

Determining To Be

Troubleshooting
YES

Malfunction Does the harness YES


R
have any wiring Replace the harness.
disconnection in it?

NO

Are there any external YES


D

factors other than Eliminate the external


failures (e.g. noise)? factors.
4 Supposed Causes NO

Turn OFF the power supply once, and then


turn it ON again.
Press the ON button on the remote
controller.

Does the remote


controller display NO
AH again or does Normal operation
the panel indication
lamp (red) blink?

YES
The malfunction is
considered to have
 other
resulted from
causes. Check for all
items in the order of
AH050406
070809.
Check for the panel
PC board and the
indoor unit PC board.

201
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-2
Malfunction of dust detection sensor
(Detailed Malfunction Code: AH-04)

Is the connector X1A


2 Method for on the panel PC board
normally connected?
NO
Properly connect the connector.

Detecting
YES

T
Malfunction
Are the connectors
X18A and X19A on the infrared NO
Properly connect the connector.
sensor PC board normally
AF connected?

YES

Does the harness have YES


Replace the harness.
any short circuit in it?

3 Conditions for NO

Determining To Be
Are there any external YES
Malfunction factors other than Eliminate the external factors.
R
failures (e.g. noise)?

NO

Turn OFF the power supply once, and then


turn it ON again.
D

Press the ON button on the remote controller.

4 Supposed Causes
Does the remote controller NO
display AH again or does Normal operation
the panel indication lamp
(red) blink?

YES
The malfunction is


considered to have resulted


from other causes. Check for
all items in the order of
AH0503-6
070809
%JGEMHQTVJGRCPGN


2%DQCTFCPFVJG
KPFQQTWPKV2%DQCTF

202
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-3
Dust collection sign
(Detailed Malfunction Code: AH-05)

Is the dust collection YES


2 Method for port packed with dust? Remove dust from the dust
collection port.
Detecting NO

T
Malfunction Is the brush unit YES
packed with dust? Remove dust from the brush unit.

NO
AF
Is the S-shaped pipe YES
clogged up with dust? Remove dust from the
S-shaped pipe.
NO

3 Conditions for Is there a lot of dust


in the dust box?
YES
Remove dust from the dust box.
(Note: This is not trouble.)
Determining To Be

Troubleshooting
NO
Malfunction
R
Are the light emitting
and receiving parts of YES
Clean the light emitting and
the infrared sensor
stained? receiving parts of the
infrared unit.
NO

Are the connectors X18A


D

and X19A on the infrared


NO
Properly connect the connector.
sensor PC board
normally connected?
4 Supposed Causes
YES

Does the harness YES


have any short Replace the harness.
circuit in it?
NO

Are there any external YES


factors other than Eliminate the external factors.
failures (e.g. noise)?

NO
Turn OFF the power supply once, and then turn it
ON again.
Press the ON button on the remote controller.

Normal operation

Does the remote


controller display AH NO The malfunction is


again or does the panel considered to have resulted


indication lamp from other causes. Check for
(red) blink?
all items in the order of
YES AH-05-03-06-07
-08-09.
Check for the panel PC board
and the indoor unit PC board.

203
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-4
Abnormal air filter rotation
(Detailed Malfunction Code: AH-06)

2 Method for Is the air filter properly installed?


NO
Properly install the air filter.

Detecting YES

T
Malfunction
Are the air filter drive YES
motor and the filter Remove the foreign matters.
drive unit clogged with
foreign matters?
AF
NO

YES
Does the air filter get damaged? Replace the air filter.

3 Conditions for NO

Determining To Be
YES
Malfunction Does the air filter drive
gear get damaged? Replace the air filter drive gear.
R

NO

Are the connectors X1A NO


and X8A on the panel PC board Properly connect the connectors.
normally connected?
D

YES
4 Supposed Causes
Is the air filter motor NO
connector normally connected? Properly connect the connector.

YES

Does the harness YES


have any wiring Replace the harness.
disconnection in it?

NO

A Go to the next page.

204
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
From the A
previous page

Is there continuity NO
across the limit switch? Replace the limit switch.

2 Method for
YES
Detecting

T
Malfunction Is there any rotation
failure of or damage to
YES
Replace the filter drive motor.
the filter drive motor?

NO
AF
Are there any external YES
factors other than Eliminate the external factors.
failures (e.g. noise)?

NO
Turn OFF the power supply once, and then turn
it ON again.(See 1)
3 Conditions for
Determining To Be

Troubleshooting
Press the OFF button on the remote
controller, and then conduct automatic
Malfunction filter cleaning operation.(See2)
R

Press the ON button on the remote


controller.

Does the remote


controller display AH NO
D

again or does the Normal operation


panel indication lamp
4 Supposed Causes (red) blink?

YES
The malfunction is
1. The display of malfunction code can also be considered to have
temporarily reset by pressing the pushbutton switch resulted from other
(BS2) on the auto clean panel control PC board. causes. Check for all
items in the order of
AH-05-03-04-07
-08-09.
Check for the panel PC
board and the indoor
BS2 unit PC board.

Electrical component
box (Lid)
2. For the procedure for giving an instruction to conduct
automatic filter cleaning operation, refer to
information on page 147.

205
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-5
Abnormal damper opening/closing
(Detailed Malfunction Code: AH-07)

Is the damper NO
2 Method for properly installed? Properly install the damper.

Detecting
YES

T
Malfunction
Are the damper drive YES
motor and the damper drive Remove the foreign matters.
unit clogged with
foreign matters?
AF
NO

Do the damper and YES


the damper drive gear Replace the damper or the
get damaged? damper drive gear.

3 Conditions for NO
Determining To Be
Malfunction Are the connectors X6A NO
R
and X10A on the panel Properly connect the connectors.
PC board normally
connected?

YES

Is the damper connector


NO
Properly connect the connector.
D

normally connected?

4 Supposed Causes YES

Does the harness have YES


any wiring disconnection Replace the harness.
in it?
NO

Is there continuity NO
across the limit switch? Replace the limit switch.

YES

Is there any rotation YES


failure of or damage to Replace the damper drive
the filter drive motor? motor.

NO

A Go to the next page.

206
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
From the A
previous page

Are there any external YES


factors other than Eliminate the external factors.
failures (e.g. noise)?
2 Method for
NO
Detecting Turn OFF the power supply once,

T
Malfunction and then turn it ON again. (See1)

Press the OFF button on the remote


controller, and then conduct automatic
filter cleaning operation.(See2)
AF
Press the ON button on the remote
controller.

Does the remote


3 Conditions for controller display AH again
or does the panel indication
NO
Normal operation
lamp (red) blink?
Determining To Be

Troubleshooting
Malfunction YES
R
The malfunction is
considered to have
resulted from other
causes. Check for all
items in the order of
AH-05-03-04
-06-08-09
D

Check for the panel PC


board and the indoor unit
4 Supposed Causes PC board.

1. The display of malfunction code can also be


temporarily reset by pressing the pushbutton switch
(BS2) on the auto clean panel control PC board.

BS2

Electrical component
box (Lid)
2. For the procedure for giving an instruction to conduct
automatic filter cleaning operation, refer to
information on page 147.

207
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-6
Automatic filter cleaning operation error
(Detailed Malfunction Code: AH-08)

2 Method for Are there any external YES


factors other than Eliminate the external factors.
Detecting failures (e.g. noise)?

T
Malfunction NO

Turn OFF the power supply once, and


then turn it ON again. (See1)
AF
Press the OFF button on the remote
controller, and then conduct
automatic filter cleaning operation.
(See2)

Press the ON button on the remote


controller.
3 Conditions for
Determining To Be Does the remote
controller display AH NO
Malfunction again or does the panel
indication lamp
Normal operation
R
(red) blink?

YES
The malfunction is
considered to have
resulted from other
causes. Check for all
items in the order of
D

AH-05-03-04-06
-07-09.
Check for the panel PC
4 Supposed Causes board and the indoor
unit PC board.

1. The display of malfunction code can also be


temporarily reset by pressing the pushbutton switch
(BS2) on the auto clean panel control PC board.

BS2

Electrical component
box (Lid)
2. For the procedure for giving an instruction to conduct
automatic filter cleaning operation, refer to
information on page 147.

208
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-7
Disabled startup of automatic filter
cleaning operation (Detailed Malfunction
Code: AH-09)

2 Method for
Does the system
Detecting perform air-conditioning
operation for a period
YES
Stop air conditioning operation,
and then conduct automatic filter

T
of consecutive
Malfunction 24 hours? cleaning operation.(See 1)
(Provide a time Zone to stop air
NO conditioning operation for a period
of approximately 20 minutes on a
daily basis.)

Does the system


AF YES
perform air-conditioning operation
at the time set with the time Stop air conditioning operation,
zone specification? and then conduct automatic filter
cleaning operation.(See 1)
(Provide a time Zone to stop air
NO conditioning operation for a period
of approximately 20 minutes or
make setting of automatic filter
cleaning operation mode to time at
3 Conditions for which air conditioning operation is
disabled.)

Determining To Be

Troubleshooting
Has the automatic
YES
Malfunction filter cleaning operation
stopped due to air Identify the location of the error,
R
conditioning error? and then eliminate the causes.
Subsequently, stop air conditioning
operation, and then conduct
NO automatic filter cleaning
operation.(See 1)

Is the automatic filter YES


cleaning operation Set Auto Filter Clean Prohibit in
D

set to Prohibit? the field setting menu on the


remote controller to
Prohibit/Disable. Subsequently,
4 Supposed Causes NO stop air conditioning operation, and
then conduct automatic filter
cleaning operation.(See 1)

Are there any external YES


factors other than Eliminate the external factors.
failures (e.g. noise)?

NO
The malfunction is considered
1. If automatic filter cleaning operation mode is set to "Specified time to have resulted from other
zone mode", conduct automatic filter cleaning operation following the causes. Check for all items in
procedure shown below to clear the display of malfunction code. the order of AH-03-04-05
If the mode is not set to "Specified time zone mode", the system will -06-07-08.
automatically conduct automatic filter cleaning operation after Check for the panel PC board


stopping air conditioning operation. In this case, the following and the indoor unit PC board.
operation is not required.
Display "Main Menu" screen on the remote controller ==> Select "Filter
Auto Cleaning Setting" ==> Select "Auto Cleaning Time Zone Setting"
==> Check for the set time zone. (Example: 00:00 - 03:00)
Display "Main Menu" screen on the remote controller ==> Select "Time
Setting" ==> Set the current time to 1 minute earlier than the set start
time that was checked in Step (1).
(Example: If the set time zone is "00:00 - 03:00," set the current time
1 minute earlier than 00:00, i.e., set to 23:59.)
)The system conducts automatic filter cleaning operation after a lapse
of approximately 1 minute. (At this time, the malfunction code "AH" is
cleared.)
Ensure that the automatic filter cleaning operation is completed, and
then reset the time changed in Step (2) to the regular time.

209
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Malfunction of Air Purifier
AH
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYFP28B to 160B Diagnosis measures
[with Air Purifier
(BAEP55B80/160) installed]
FXYFP28MC to 160MC Is the door switch closed?
NO
Are the dust collector Close the door switch.
[with Air Purifier
filter elements properly
(Properly mount the
(BAEP55K80/160) installed] mounted
dust collector
YES elements)

2 Method for
Detecting Are the dust

T
collector filter elements YES
Clean the dust
Malfunction of the air purifier dirty?
collector elements.
Detect by inputting a malfunction
NO
signal outputted from the air
AF
purifier. Turn OFF the power
Even if a malfunction is supply once, and then
turn it ON again.
detected, the system will only
stop the air purifier operating
without stopping air
conditioning operation. NO
Is AH displayed on
The malfunction is
the remote controller?
considered to have
3 Conditions for resulted from external
factors other than
YES
R
Determining failures (e.g. noise).

Malfunction Dismount all dust


collector filter elements,
When the system is in operation press the ground switch, NO
and then operate the system. Faulty dust collector elements
and Does this make no difference? (Mount different elements one
(See Fig. A) by one to check for the
D

(1) the air purifier transmits a operation.)


BAEP55K80 is provided If the malfunction code is
discharge pulse 25 times; or displayed, the dust collector
with no ground switch. elements are considered
(2) the air purifier outputs no YES faulty. (Check for any broken
deionized wire and
operation signal for a period of attachment of dust.)
20 seconds.
The malfunction code is Is there any dirty or YES
Clean, replace, or repair
cracked insulator? the insulator (spring).
displayed, but the system
continues operating.
NO

4 Supposed Causes
Is the ground switch YES
(leaf spring) deformed? Clean, replace, or repair
Faulty door switch (See Fig. A) the ground switch (spring).
Dirty air purifier filter
BAEP55K80 is provided
Faulty air purifier wiring NO with no ground switch.
Faulty air purifier PC board
Faulty dust collector filter
elements
A Go to the next page

210
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
From the A
previous page

Is the power supply NO


voltage 200Vr20V? Check and correct the
power supply voltage.
2 Method for
YES
Detecting

T
Are the
Malfunction high-voltage power supply
connectors CN1, CN2, and CN3
properly connected?
NO
Correct the connection
Are there any connectors and
pins disconnected? of the connectors.

YES
AF
Is there continuity NO
across the high-voltage Replace the fuse.
power supply fuse?

YES

3 Conditions for Check for voltage


on the secondary side
Determining To Be NO

Troubleshooting
of the transformer (CN4). Replace the transformer.
Is the voltage between
or equal to 16V
Malfunction and 33VAC?
R
YES

Is the signal line NO


voltage normal? (CN2)
Replace the high-voltage
power supply.
D

Fig. A YES
Check for the control
4 Supposed Causes Insulator Contact
Ground contact
PC board on the air
conditioner side.

Inserting insulation Ground switch (Leaf spring)


(e.g. resin) in this portion
will put the ground switch
into an Open state.

Ground switch
(Leaf spring)

Checking for output of high-voltage power


supply unit
(1)Checking for connection of connectors
(2)Checking for output of 0 to 1.5VDC signal

Normal signal Make measurement


output of voltage between
(0 to 1.5VDC) these pins.

211
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Malfunction of Deodorizing Unit
AH
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYFP28B to 160B Diagnosis measures
[with Streamer Deodorizing Unit
(BAPWP55B160) installed]
FXYFP28MC to 160MC Is the door switch closed?
NO
[with Streamer Deodorizing Unit Are the dust collector Close the door switch.
filter elements (Properly mount the
properly mounted
(BAPWP55H160) installed] discharge elements)

YES

2 Method for Turn OFF the power


supply once, and then

T
turn it ON again.
Detecting
Malfunction
Detect by inputting a malfunction Is AH displayed on NO
AF The malfunction is
signal outputted from the the remote controller?
considered to have
deodorizing unit. resulted from external
factors other than
Even if a malfunction is YES
failures (e.g. noise).

detected, the system will only


stop the deodorizing unit
operating without stopping air Is the power supply NO
Check and correct the
conditioning operation. voltage 200V20V? power supply voltage.

YES
R

3 Conditions for
Dismount all
Determining dust collector filter
elements, press the
ground switch, and then NO Faulty dust collector
Malfunction operate the system.
Does this make no
elements (Mount
different elements one
difference?
D

by one to check for the


When the system is in operation (See Fig. A)
operation.)
and the deodorizing unit outputs If the malfunction code
is displayed, the dust
no operation signal for a period of YES collector elements are
considered faulty.
20 seconds (Check for any broken
deionized wire and
The malfunction code is attachment of dust.)
Is there any dirty or YES
displayed, but the system cracked insulator?
Clean, replace, or repair
the insulator (spring).
continues operating.

NO

4 Supposed Causes Is the ground


switch (leaf spring) YES
Clean, replace, or repair
Faulty deodorizing unit PC deformed? the ground switch (spring).
(See Fig. A)
board
Faulty deodorizing unit wiring NO
Faulty door switch

A Go to the next page

212
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
From the A
previous page

Are the high-voltage


power supply connectors
CN1, CN2, and CN3 properly NO
connected? Are there any Correct the connection
of the connectors.
2 Method for connectors and pins
disconnected?

Detecting YES

T
Malfunction Is there continuity NO
across the high-voltage Replace the fuse.
power supply fuse?
AF YES

Check for voltage


on the secondary side NO
of the transformer (CN4). Replace the transformer.
Is the voltage between
or equal to 16V
and 33VAC?

3 Conditions for YES

Determining To Be

Troubleshooting
Is the signal line NO
Replace the high-voltage
Malfunction voltage normal? (CN2)
power supply.
R

YES
Check for the control PC board
on the air conditioner side.
D

Fig. A
4 Supposed Causes Insulator Contact
Ground contact

Inserting insulation Ground switch (Leaf spring)


(e.g. resin) in this portion
will put the ground switch
into an Open state.

Ground switch
(Leaf spring)

Checking for output of high-voltage power


supply unit
(1)Checking for connection of connectors
(2)Checking for output of 0 to 1.5VDC signal

Normal signal Make measurement


output of voltage between
(0 to 1.5VDC) these pins.

213
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Malfunction of Air Purifier
AH
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYSP22M to 140M Diagnosis measures
FXYFP40MC to 160MC
FXYMP45A to 160A
[with Air Purifier Is the door switch closed? NO
Is the suction
(BAEP55H80/160) or Close the door switch.
grille closed? (Close the suction grille.)
Streamer Discharge Unit
(BAPWP55H160) installed]
YES

2 Method for Are the dust

T
YES
Detecting collector filter elements
of the air purifier dirty?
Clean the dust collector
elements.
Malfunction
NO
Detect by inputting a malfunction
AF
signal/discharge pulse signal Turn OFF the power supply
outputted from the air purifier. once, and then turn it
ON again.
Even if a malfunction is
detected, the system will only
stop the air purifier operating
without stopping air NO
Is AH displayed on the The malfunction is
conditioning operation. remote controller? considered to have
resulted from external
factors other than
failures (e.g. noise).
3 Conditions for
R
YES

Determining
Dismount all dust
Malfunction collector filter elements,
press the ground switch, NO Faulty dust collector
and then operate the system. elements (Mount
When the system is in operation Does this make no
difference?
different elements one
D

(See Fig. A) by one to check for the


and operation.)
BAEP55K80 is provided If the malfunction code
(1) the air purifier transmits a with no ground switch. is displayed, the dust
discharge pulse 10 times; or collector elements are
YES considered faulty.
(2) the air purifier outputs no (Check for any broken
deionized wire and
operation signal for a period of attachment of dust.)
20 seconds Is there any dirty or YES
Clean, replace, or repair
cracked insulator? the insulator (spring).
(only for the Multi Flow Type).
The malfunction code is
displayed, but the system NO

continues operating.

Is the ground switch YES


(leaf spring) deformed? Clean, replace, or repair
4 Supposed Causes (See Fig. A) the ground switch (spring).

BAEP55K80 is provided
Faulty air purifier NO with no ground switch.
Faulty air purifier wiring
Faulty door switch
Dirty air purifier filter
A Go to the next page

214
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
From the A
previous page

Is the power supply NO


voltage 200V20V? Check and correct the power
supply voltage.
2 Method for
Detecting YES

T
Are the high-voltage
Malfunction power supply connectors
CN1, CN2, and CN3 properly NO
Correct the connection of the
connected? Are there any
connectors and pins connectors.
disconnected?

YES
AF
Is there continuity
across the high-voltage NO
Replace the fuse.
power supply fuse?

YES

3 Conditions for Check for voltage


on the secondary side of
Determining To Be the transformer (CN4). NO

Troubleshooting
Is the voltage Replace the transformer.
between or equal to 16V
Malfunction and 33VAC?
R
YES

Is the signal line NO


voltage normal? (CN2) Replace the high-voltage
power supply.
D

Fig. A YES
Check for the control PC board
4 Supposed Causes Insulator Contact
Ground contact
on the air conditioner side.

Inserting insulation Ground switch (Leaf spring)


(e.g. resin) in this portion
will put the ground switch
into an Open state.

Ground switch
(Leaf spring)

Checking for output of high-voltage power


supply unit
(1)Checking for connection of connectors
(2)Checking for output of 0 to 1.5VDC signal

Normal signal Make measurement


output of voltage between
(0 to 1.5VDC) these pins.

215
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Malfunction of Air Purifier
AH
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYCP22M to 160M Diagnosis measures

Are the dust collector filter NO


elements of the air purifier dirty? Clean the dust collector
elements.
2 Method for
Detecting YES

Malfunction
Turn OFF the power supply once,

T
Detect by inputting a malfunction and then turn it ON again.

signal/discharge pulse signal


outputted from the air purifier.
Even if a malfunction is
detected, the system will only
AF
Is AH displayed on the YES
stop the air purifier operating remote controller?
The malfunction is considered
to have resulted from failures
without stopping air of the air purifier.
conditioning operation.
NO

The malfunction is considered


to have resulted from external
factors other than failures
3 Conditions for (e.g. noise).

Determining
R
Malfunction
When the system is in operation
and
(1) the air purifier transmits a
D

discharge pulse 10 times; or


(2) the air purifier outputs no
operation signal for a period of
20 seconds (only for the Multi
Flow Type).
The malfunction code is
displayed, but the system
continues operating.

4 Supposed Causes
Faulty air purifier
Faulty air purifier wiring
Faulty door switch
Dirty air purifier filter

216
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
AJ Overcurrent, Lock
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYAP, FXYDP, FXYFP, Diagnosis measures
FXYHP, FXYUP

The indoor unit


PC board was replaced NO
Replace the indoor unit
with a spare PC board. PC board.

2 Method for
YES
Detecting
Malfunction The model

T
Capacity is determined according requires the capacity NO
setting adapter to be mounted Replace the indoor unit
to the resistance of the memory for the replacement of PC board.
the PC board.
in the memory IC on the indoor
unit PC board and the capacity YES
AF
setting adapter. Detect
malfunctions by determining Mount the capacity
setting adapter.
whether the resistance is normal
or abnormal.

3 Conditions for

Troubleshooting
Determining
R
Malfunction
When the system is in operation
and
(1) the capacity code is not saved
D

in the PC board and the


capacity setting adapter is not
connected; or
(2) capacity that has nothing to
do with the relevant model is
set

4 Supposed Causes
Neglect to mount the capacity
setting adapter
Faulty indoor unit PC board

217
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display Transmission Error (between Indoor Unit PC
C1 Board and Adapter PC Board)
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYFP~B Diagnosis measures


Is the connector X70 on NO
the indoor unit PC board Properly connect the connector.
(A1P) properly
2 Method for connected?

Detecting YES

Malfunction

T
Check for the conditions of Is the connector X7A on NO
the adapter PC board Properly connect the connector.
communication transmission (A1P) properly
between the indoor unit PC board connected?

(A1P) and the adapter PC board YES


(A2P) using microcontroller.
AF

Is the connector X8A on YES
the adapter PC board Cause short circuit in the
(A1P) open? connector X8A.
When auto clean panel is
3 Conditions for installed, properly connect
the transmission cable
Determining NO coming from the panel.

Malfunction
Does the harness
When communication
R
YES
have any wiring Replace the harness.
transmission is ceased for a disconnection in it?

period of 15 seconds: After a


lapse of 60 seconds, the NO
malfunction code is displayed on
D

the remote controller.



Are there any external YES
factors other than Eliminate the external factors.
failures (e.g. noise)?

4 Supposed Causes NO

Turn OFF the power supply once,


Faulty connection of and then turn it ON again.

transmission connector Press the ON button on the
remote controller.
between the indoor unit PC
board (A1P) and the adapter
PC board (A2P)
Faulty indoor unit PC board
Does the remote controller NO
(A1P) display C1 again?
Normal

Faulty adapter PC board


(A2P)
YES
External factors such as noise
Check for the panel and main
PC boards.

218
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Transmission Error (between Indoor Unit PC
C1 Board and Fan PC Board)
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYHP160MA Diagnosis measures
FXYMP45AA to 160AA

Is the connector X70 


on the indoor unit PC board NO
Properly connect the connector.
(A1P) properly connected
(See 1)
2 Method for
YES
Detecting
Malfunction Check for the conditions of transmission
on the indoor unit PC board while in field

T
setting mode. (See 2)
Check for the conditions of
communication transmission
between the indoor unit PC board
(A1P) and the adapter PC board 
Setting Position No.
AF NO
(A2P) using microcontroller. is set to 01 in the above Replace the indoor unit PC board.
field setting mode.

YES

3 Conditions for Connect the connector X70A,


and then turn ON the power
Determining supply again.

Troubleshooting
Malfunction
R
When normal communication

transmission is ceased for a The malfunction C1 recurs.
YES
Replace the fan PC board (A2P).
given period of time or longer

NO

D

Continue to operate the system.


1: Connect and disconnect the connector once (The malfunction is considered to
have resulted from causes such
4 Supposed Causes to ensure that it is securely connected. as instantaneous power failure.)
2: Procedure for checking the transmission block
Faulty connection of of the indoor unit PC board
transmission connector
Turn OFF the power supply, and then
between the indoor unit PC disconnect the connector X70A from the
board (A1P) and the adapter indoor unit PC board (A1P).
PC board (A2P) Cause short circuit in the connector X70A.
Faulty indoor unit PC board Turn ON the power supply, and then
(A1P) ensure in field setting mode that the
Faulty adapter PC board following number is displayed on the
remote controller.
(A2P)
(Check: Setting Position No. for Setting
External factors such as Switch No. 21 of Mode No. 41?)
instantaneous power failure Judgment 01: Normal
Any number other than 01:
Transmission error on the indoor unit
After checking, turn OFF the power supply, reset
short circuit in the connector X70A, and then
connect the X70A to its original position.

219
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Malfunction of Indoor Unit Thermistor
C4,C5,C9
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
All models Diagnosis measures
Dismount the discharge air thermistor
(R4T) from the indoor unit PC board,
and then remount it.

2 Method for
Detecting Does the system
normally operate?
YES
Normal
(Loose contact of connector)
Malfunction

T
NO
Detect malfunction according to
temperature detected by
thermistor. Dismount the thermistors from the
indoor unit PC board, and then make
AF
measurement of resistance using a
multiple meter.

3 Conditions for
NO
Determining Does resistance fall within the
normal range of 5 to -?
Replace the thermistor.
See 1)
Malfunction YES
When the system is in operation
R
and the relevant thermistor Replace the indoor unit
causes wiring disconnection or PC board.

short circuit in it.

1: Malfunction codes and corresponding


D

thermistors
Malfunction Corresponding Electrical
Code Thermistor Symbol
4 Supposed Causes Heat exchanger liquid
C4 R2T
Faulty thermistor connection pipe thermistor
Faulty thermistor Heat exchanger gas
C5 R3T
Faulty indoor unit PC board pipe thermistor
C9 Suction air thermistor R1T
2: For "Thermistor Temperature and Resistance
Characteristics", refer to information on
page 317.

220
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
C6 Overcurrent, Lock
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYMP45AA to 160AA Diagnosis measures


Is the type of fan NO
PC board (A2P)? Replace with a correct
(See1) fan PC board (A2P).

YES
2 Method for
Detecting

T
Malfunction NO Was the indoor unit
PC board replaced with
a spare PC board?
Detect the conditions of
communication transmission with
YES
the fan PC board (A2P) on the
AF
indoor unit PC board (A1P).
Was proper
capacity setting 
adapter mounted to NO
replace the indoor unit Mount a correct capacity
PC board with setting adapter.
a spare board?

YES
3 Conditions for 

Troubleshooting
Establish transmission between
Determining the indoor and outdoor units,
and then restart the system
operating to carry out
R
Malfunction diagnosis again.

When communication data of the


fan PC board (A2P) is
determined to be incorrect 1: Types of fan PC boards
Applicable Model Type of Fan PC Board
D

FXYMP45AA / 56AA PC0719-1


FXYMP71AA PC0609-2
FXYMP90AA to 160AA PC0609-1
4 Supposed Causes
Faulty fan PC board (A2P)
Faulty connection of capacity
setting adapter
Field setting error

221
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Malfunction of Indoor Unit Thermistor
CA
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYMP45AA to 160AA Diagnosis measures
FXYMP140MF to 280MF
FXYWP140MF to 280MF Dismount the discharge air thermistor
(R4T) from the indoor unit PC board,
and then remount it.

2 Method for Does the system


normally operate?
YES
Normal
(Loose contact of connector)
Detecting

T
NO
Malfunction
Detect malfunction according to
temperature detected by Dismount the thermistors from the
indoor unit PC board, and then make
AF
thermistor. measurement of resistance using a
multiple meter.

NO
3 Conditions for Does resistance fall within the
normal range of 5 to -?
Replace the thermistor.
See 1)
Determining
YES
Malfunction
R

When the system is in operation Replace the indoor unit


PC board.
and the relevant thermistor
causes wiring disconnection or
short circuit in it.
1 For "Thermistor Temperature and Resistance
D

Characteristics", refer to information on


page 317.

4 Supposed Causes
Faulty thermistor connection
Faulty thermistor
Faulty indoor unit PC board

222
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Malfunction of Motion Sensor /
CE Floor Temperature Sensor
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
FXYFP~B Diagnosis measures
The contents of individual failures
vary with detailed malfunction code.
Ensure the detailed malfunction code,
and then go to the relevant Diagnosis
Flowchart.

2 Method for
Detecting

T
Malfunction Detailed malfunction code

Detect by a signal outputted from


CE-01 Go to Diagnosis Flowchart-1.

the sensor.
AF
Detailed malfunction code

CE-02 Go to Diagnosis Flowchart-2.

3 Conditions for
Determining Detailed malfunction code

CE-03 Go to Diagnosis Flowchart-3.

Troubleshooting
Malfunction
When malfunction is detected by
R
a signal outputted from the
Detailed malfunction code
sensor
CE-04 Go to Diagnosis Flowchart-4.
D

4 Supposed Causes
Disconnection of connector
from or failure of motion
sensor [CE-01]
Failure of floor temperature
sensor (Wiring disconnection
in temperature compensation
circuit) [CE-02]
Failure of floor temperature
sensor (Wiring disconnection
in temperature compensation
circuit) [CE-03]
Failure of floor temperature
sensor element [CE-04]

223
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-1
Malfunction of motion sensor
(Detailed Malfunction Code: CE-01)

2 Method for Is the connector X9A on NO



the adapter PC board Properly connect the
Detecting normally connected? connector.

T
Malfunction YES

Are the connectors of 


AF NO
the sensor itself Properly connect the
normally connected? connector.

YES

3 Conditions for Check for output from the motion sensor.


Refer to Sensor Address Data No. 22 to No. 25.
(To refer the data, select 3. Remote controller operation procedure
Determining To Be 3-1. For BRC1E3(4) Operation in service mode)

Malfunction
R


After checking following the NO
procedure aforementioned, Normal operation
15 appears on the
display.
D

YES

4 Supposed Causes Turn OFF the power supply once, and


then turn it ON again.


CE-01 recurs or 15 NO
appears on the sensor Normal operation
address data display.

YES 
Replace the sensor unit.

224
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-2
Malfunction of floor temperature
sensor (Detailed Malfunction Code:
CE-02)

2 Method for Is the connector X9A on NO



the adapter PC board Properly connect the
Detecting normally connected? connector

T
Malfunction
YES


AF Are the connectors of NO
the sensor itself Properly connect the
normally connected? connector

YES

3 Conditions for Check for output from the motion sensor.


Refer to Sensor Address Data No. 26.
(To refer the data, select 3. Remote controller operation procedure
Determining To Be

Troubleshooting
3-1. For BRC1E3 (4) Operation in service mode)

Malfunction
R

After checking following the YES



procedure aforementioned, Normal operation
-- does not appear on
the display.
D

NO

4 Supposed Causes Turn OFF the power supply once, and


then turn it ON again.

CE-02 recurs or -- NO

appears on the sensor Normal operation
address data display.

YES 
Replace the sensor unit.

225
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-3
Malfunction of floor temperature
sensor (Detailed Malfunction Code:
CE-03)

2 Method for Is the connector X9A on NO



the adapter PC board Properly connect the
Detecting normally connected? connector.

T
Malfunction
YES


AF Are the connectors of NO
the sensor itself Properly connect the
normally connected? connector.

YES

3 Conditions for Check for output from the motion sensor.


Refer to Sensor Address Data No. 26.
(To refer the data, select 3. Remote controller operation procedure
Determining To Be 3-1. For BRC1E3 (4) Operation in service mode)

Malfunction
R

After checking following the YES



procedure aforementioned, Normal operation
-- does not appear on
the display.
D

NO

4 Supposed Causes Turn OFF the power supply once, and


then turn it ON again.

CE-03 recurs or -- NO

appears on the sensor Normal operation
address data display.

YES 
Replace the sensor unit.

226
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-4
Malfunction of floor temperature
sensor (Detailed Malfunction Code:
CE-04)

2 Method for Is the connector X9A on NO



the adapter PC board Properly connect the
Detecting normally connected? connector.

T
Malfunction
YES


AF Are the connectors of NO
the sensor itself Properly connect the
normally connected? connector.

YES

3 Conditions for Check for output from the motion sensor.


Refer to Sensor Address Data No. 26.
(To refer the data, select 3. Remote controller operation procedure
Determining To Be

Troubleshooting
3-1. For BRC1E3 (4) Operation in service mode)

Malfunction
R

After checking following the 


YES
procedure aforementioned, Normal operation
-- does not appear on
the display.
D

NO

4 Supposed Causes Turn OFF the power supply once, and


then turn it ON again.

CE-04 recurs or -- 
NO
appears on the sensor Normal operation
address data display.

YES 
Replace the sensor unit.

227
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Malfunction of Remote Controller Thermistor
CJ
1 Applicable Models 5 Troubleshooting
Indoor unit Counter-
All models Diagnosis measures

Clear the malfunction code


history. (See 1)

2 Method for
Detecting

T
Does CJ appear on the YES
Malfunction remote controller? Replace the remote
controller.
Detect malfunction according to
temperature detected by the NO
indoor air thermistor in the
AF
remote controller.
The malfunction is considered
to have resulted from external
factors other than failures
(e.g. noise).

3 Conditions for
Determining
Malfunction 1 Procedure for clearing the "Malfunction code
R
history"
When the system is in operation Display the malfunction code in check mode,
and the indoor air thermistor in and then press and hold the ON/OFF button for
the remote controller causes a period of 4 seconds or more.
wiring disconnection or short
circuit in it
D

The malfunction code is


displayed, but the system
continues operating.

4 Supposed Causes
Faulty remote controller
thermistor
Faulty remote controller PC
board

228
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Faulty Outdoor Unit PC Board
E1
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
Turn OFF the power supply
once, and then turn it ON
again.
2 Method for
Detecting
Malfunction
Detect according to Does the

T
communication conditions communication YES
The malfunction is
condition return
between the indoor unit and the to normal? considered to have
resulted from external
outdoor unit in terms of factors other than
failures (e.g. noise).
hardware. NO
AF
3 Conditions for
Is the communication
Determining line between indoor and
outdoor units disconnected
YES
Properly connect the
from the outdoor unit communication line.
Malfunction control PC board?

Troubleshooting
When communication conditions NO
between the indoor unit and the
R
outdoor unit in terms of hardware
are not normal Replace the outdoor unit
control PC board.
D

4 Supposed Causes
Faulty control PC board (A1P)
Faulty connection of
communication line between
indoor and outdoor units

229
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Ground Leakage Detection
E2
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
Detailed malfunction code: E2-01 to -03

Turn OFF the power supply, and then


disconnect compressor leads.

2 Method for
Detecting
Is wiring passing through the NO
Malfunction current sensor (T1A) proper?
Pass proper wiring
through the sensor.

T
Detect leakage current in the
YES
ground leakage detection circuit
and detect malfunction on the
YES
control PC board. Insulation failure of compressor Replace the
AF compressor.

NO
3 Conditions for
Determining Insulation failure of
component except
YES
Replace the relevant
component.
Malfunction compressor

NO
When leakage current is detected
Reinstall wiring, and then turn ON
the power supply again.
R
Normal
(Continue operation)
The malfunction is considered
4 Supposed Causes to have resulted from temporary
liquid compression or
penetration in the compressor.
Ground fault Take care of the liquid when
power is shut down over an
Improper wiring passing
D

extended period of time due


to power failure or else.
through the current sensor
Temporary liquid compression
or penetration in compressor

230
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Missing of Ground Leakage Detection Core
E2
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
Detailed malfunction code: E2-06 to -08.
Turn OFF the power supply, and
then disconnect compressor leads.

YES
2 Method for Is the system reset to normal? The malfunction is
considered to have resulted

T
from external factors other
Detecting than failures (e.g. noise).
NO
Malfunction
Ensure the unit corresponding to the
Detect malfunction according to malfunction code E2 in monitor mode.
AF
whether or not there is continuity E02-06: Master
E02-07: Slave 1
across the junction connector E02-08: Slave 2
(X4A).

NO
Is X101A connected? Properly connect the

Troubleshooting
connector.
3 Conditions for
R
Determining YES
Replace the outdoor unit
control PC board.
Malfunction
When no current flows at the time
of turning ON the power supply
D

4 Supposed Causes
Disconnection of junction
connector (X4A)
Wiring disconnection
Faulty outdoor unit PC board

231
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Activation of High Pressure Switch
E3
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXXP Diagnosis measures
RXMP
RXUP Check for the following three points:
Is the stop valve open?
Is the high pressure switch connector properly
connected to the control PC board?
Is there continuity across the high pressure switch?

2 Method for Are the above NO


Detecting three points
OK?
Remedy faulty points.

Malfunction YES

T
(1)Mount a pressure gauge on the high pressure service port.
Detect continuity across the high (2)Reset the operation using the remote controller, and then
pressure switch in the protection restart the operation.

device circuit.
AF
Does the YES Is the operating NO
malfunction pressure of the high pressure switch Replace the high pressure
E3 recur? normal (4.0MPa)?
switch.
NO YES
3 Conditions for
Determining
Are the characteristics
NO
Malfunction of the high pressure sensor Replace the high
normal?See1 pressure sensor.
When part of the protection
R
device circuit opens YES

(Reference) Operating pressure Service Checker


of the high pressure switch Connect the Service Checker, and then make a comparison between high pressure checked
by the Service Checker and the measurement of the high pressure sensorSee 1
Operating pressure: 4.0MPa
Resetting pressure: 3.0MPa
D

Is the high pressure checked NO


by the Service Checker same as the Replace the control
measurement of the high pressure
sensor? PC board (A1P).

YES
-The high pressure sensor is normal, and pressure detection with the control PC board is also normal.
4 Supposed Causes -The high pressure has really become high.

Activation of high pressure Check 1


With reference to information on page 307, eliminate factors that cause the
high pressure to rise.
switch
1Make a comparison between voltage measured by the pressure sensor and that read by the pressure gauge.
Faulty high pressure switch
(The pressure sensor makes measurement of voltage at its connector block to convert it to pressure
Faulty control PC board (A1P) according to information on page 318.)
Momentary power failure 5V
High pressure sensor
Faulty high pressure sensor 2Make measurement of voltage of the
connector (Red)
High pressure sensor

pressure sensor. 4 Red

3 Black

2
Microcontroller
A/D input 1 White

Make measurement of DC voltage between these wires.

232
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Activation of Low Pressure Switch
E4
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
NO
Is the stop valve open? Open the stop valve.

2 Method for YES

Detecting Mount a pressure gauge on the low pressure service port.


Reset the operation using the remote controller, and then
Malfunction restart the operation.

T
Make judgment of pressure
Are the
detected by the low pressure characteristics
of the low pressure NO
sensor with the control PC board. Replace the low
sensor normal?
AF pressure sensor.
(See1)

YES

Service Checker
3 Conditions for Connect the Service Checker, and then make a comparison between
low pressure checked by the Service Checker and the measurement
of the low pressure sensor. (See1)
Determining
Malfunction

Troubleshooting
Is the low
pressure checked
When low pressure caused a by the Service Checker same NO
Replace the control
R
as the measurement of the low
drop while the compressor is in pressure PC board (A1P).
sensor?
operation
Operating pressure: 0.07MPa YES

The low pressure sensor is normal, and pressure


detection with the control PC board is also normal.
D

The low pressure has really become low.

Check 2 With reference to information on page 308, eliminate


factors that cause the low pressure to decrease.
4 Supposed Causes 1: Make a comparison between voltage measured by the pressure
sensor and that read by the pressure gauge.
Abnormally drop in low (The pressure sensor makes measurement of voltage at its connector
block to convert it to pressure according to information on page 318.)
pressure 2: Make measurement of voltage of the pressure sensor.
Faulty low pressure sensor 5V
Low pressure sensor
Faulty outdoor unit PC board connector (Blue)
Low pressure sensor

Neglect to open the stop valve 4 Red

3 Black
Microcontroller
A/D input 2 White

Make measurement of DC voltage between these wires.

233
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Inverter Compressor Lock
E5
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Check in Monitor Mode
P400 to P500 classes are equipped
with two compressors.
Check for the compressor 1 or 2
applicable to the malfunction code
E5 while in monitor mode of the
outdoor unit PC board. (For the
checking procedure, refer to
information on pages 87 to 94.)
2 Method for
Detecting NO

T
Is the stop valve
open? Field factor
Malfunction Open the stop valve.
YES
Detect malfunction according to
Check for the connection wiring.
abnormality in phase current For Compressor 1
Connection wiring on the
AF
waveforms observed in the circuit M1C side
For Compressor 2
from the UVW line connected Connection wiring on the
M2C side
between the inverter and the
compressor and the inverter PC
board. Is the connection NO
line of the relevant Replace the connection
compressor
normal? line, and then securely
connect the connector.
Power YES
OFF
3 Conditions for Are wire
R
connections made to
Make proper wire
NO
phases U, V, and W in connections.
Determining the proper order and
manner?
W

Malfunction YES U

When the inverter compressor Are wire V


NO
D

connections made
motor does not run even by according to the Wiring Make proper wire
Diagram? connections.
starting it in forced startup mode
YES

The insulation
resistance of the YES
relevant compressor is Replace the compressor.
low (i.e., 100k
4 Supposed Causes or less).
NO
Inverter compressor lock
High differential pressure The relevant
compressor YES
(0.5MPa or more) has a wiring
disconnection
UVW connection error in it.

Faulty inverter PC board NO


Neglect to open stop valve A Go to the next page.

234
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display

E2 Missing of Ground Leakage Detection Core

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
From the previous page A

Restart the
NO
2 Method for compressor, and then check
for the operation.
Does the malfunction
Quit work.
recur? Pressure equalization
Detecting 3RZHU YES
failure may have
occurred.
Malfunction 21 Check for the
refrigerant system.

T
Has the
compressor started up YES
at high differential Pressure equalization
pressure (0.5MPa failure
or more)?
Check for the
NO refrigerant system.
AF
3 Conditions for Check 4
Power NO
Determining To Be OFF
Is the power transistor
Replace the inverter
PC board.
normal?
Malfunction
YES

The

Troubleshooting
3RZHU NO
malfunction recurs Continue operation.
21 at startup. The malfunction
R
could have resulted
from instantaneous
YES
power failure.
Power Replace the inverter
1
4 Supposed Causes OFF PC board.(See1)
Applicable PC
boards
D

For Compressor 1
P140C to 335C: A3P
P400C to 560C: A3P

For Compressor 2
P400C to 560C: A3P

The malfunction recurs NO


3RZHU Continue operation.
21 at startup.

YES
This is not a failure of the
inverter PC board.
Reinstall the PC board.

235
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Compressor Damage Alarm
E6
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Mount a pressure gauge on the high and low pressure
service ports.
Reset the power supply, and then restart the operation.
2 Method for
Detecting
Malfunction Are the
characteristics of the
Determine the symptom to be high pressure sensor
NO Replace the high

T
malfunction by detecting the normal? pressure sensor.
revolutions of the compressor (See1)

and pressure values detected by YES


the high and low pressure
sensors, and further making a
AF
comparison between a Are the
characteristics of the
theoretical current value of the low pressure sensor NO Replace the low
compressor calculated from normal? pressure sensor.
parameters detected and an (See1)
actual current value detected by
the power transistor. YES

3 Conditions for Service Checker


Determining Connect the Service Checker, and then make a comparison
R
between high pressure and low pressure checked by the
Service Checker and the measurements of the high and low
Malfunction pressure sensors. (See1)

When a state in which the actual


current value of the compressor is
abnormally high (by 130% or Are the high
D

pressure and low


pressure checked by the NO
more) compared to the theoretical Service Checker same as Replace the control
the measurements of the
current value continues for a high and low pressure
sensors?
PC board (A1P).
period of 30 minutes.
In case of a system with multi YES
outdoor units, the system will
return an alarm if there is any
Check 4 NO
operational unit other than that Is the power transistor Replace the inverter
applicable to "E6," or determine normal? PC board.(See 1)
Applicable PC boards
to be malfunction if not YES For Compressor 1
P140C to 335C: A3P
4 Supposed Causes P400C to 560C: A3P
For Compressor 2
Faulty compressor P400C to 560C: A6P
Malfunction of high pressure Replace the inverter
sensor compressor.
Malfunction of low pressure After replacing the inverter compressor,
sensor eliminate the causes of faulty compressor according
Faulty control PC board
to the results of Check 3 and Check 5.
Faulty inverter PC board

236
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display

E2 Missing of Ground Leakage Detection Core

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
1: Make a comparison between voltage measured by the pressure
sensor and that read by the pressure gauge.
(The pressure sensor makes measurement of voltage at its
connector block to convert it to pressure according to information on
page 318.)
2 Method for 2: Make measurement of voltage of the pressure sensor.
Detecting

T
High pressure sensor:
Malfunction 5V
High pressure sensor
connector (Red)

High pressure sensor


4 Red
AF 3 Black

2
Microcontroller

3 Conditions for A/D input 1 White

Determining To Be Make measurement of DC voltage between these wires.

Malfunction Low pressure sensor:

Troubleshooting
5V
Low pressure sensor
R
connector (Blue)
Low pressure sensor
(4 Red

(3 Black

4 Supposed Causes Microcontroller


(2 White

A/D input (1
D

Make measurement of DC voltage between these wires.

237
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Outdoor Door Unit Fan Motor lock
E7
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
Check in Monitor Mode
P400 to P560 classes are equipped with two compressors.
2 Method for Check for the compressor 1 or 2 applicable to the malfunction code
E7 while in monitor mode of the outdoor unit PC board. (For the
Detecting checking procedure, refer to information on pages 87 to 94.)

Malfunction
Turn OFF the power supply, and then wait for a period of 10 minutes.
Detect according to the value

T
of current flowing through the
inverter PC board (or fan
There are
inverter PC board in case of YES
foreign matters around the Remove the foreign
Fan Motor 2). applicable fan. matters.
Detect malfunction of the fan
AF NO
motor system according to the
Check for Connection of Connector
fan revolutions detected by the Check for the connections of all fan motor connectors.
hall IC during the fan motor runs. (See 1: Wirings shown below)

3 Conditions for
Determining Some connectors are YES
Insert the connector.
disconnected.
Malfunction
NO
When overcurrent is detected
R

from the inverter PC board Check for Colors of Junction Connectors


Check for any wire connection errors in two units of fan motors.
(A3P) or the fan inverter PC
Fan motor 1: Power supply cables and signal cables are all white.
board (A4P) (Detecting Fan motor 2: Power supply cables and signal cables are red on the
overcurrent 4 times will shut PC board side and white on the motor side.
down the system.)
D

When the fan revolutions fall


There is a
below a given level for a junction relay YES
Correct the connection
period of 6 seconds while in connection error.
of the junction connector.
fan motor rotation mode NO
(Detecting shortage of
revolutions will shut down the A Go to the next page.
system.)

4 Supposed Causes
Fan motor failure 1. Wirings
Neglect to connect or faulty RXYP400560C
connection of harness/ RXYP140335C RXMP400560C
connector between the fan RXMP224335C RXUP400C RXUP224335C
motor and the PC board A4P A7P A4P A5P A4P
Fan does not rotate due to
foreign matters caught in it
Clearing condition: Fan motor
performs normal operation for
a period of 5 minutes.

238
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display

E2 Missing of Ground Leakage Detection Core

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
From the A
previous page

There is no
continuity across the YES
fuse (F101U) on the Replace the fan
fan inverter
2 Method for PC board. inverter PC board.

Detecting NO

T
Malfunction The fan
cannot be rotated by
hand when disconnecting YES
Replace the relevant
the connector from the
fan motor. fan motor.
AF
NO

3 Conditions for Resistance


between the fan motor
YES
power supply cable terminal and Replace the relevant
Determining To Be the motor frame (metallic part)
is not more than fan motor.
Malfunction 1M.

NO

Troubleshooting
U V W
Check for the connector (Red) (White) (Black)
(power supply cable) of
the fan motor.
R

Resistance between
4 Supposed Causes U, V, W phases of the fan motor
power supply cable has lost balance
YES
Replace the relevant
or short circuit is caused
between U, V, W fan motor.
D

phases.

NO
Gnd Vcc W V U
Check for the connector (Gray) (Pink) (Orange) (Blue) (Yellow)
(power supply cable) of
the fan motor.

Signal cable
has caused short
circuit between Vcc and YES
Replace the relevant
Gnd, and between UVW
and Gnd. fan motor.

NO
Turn ON the power supply to check for the following LED
lamps.
HAP lamp on the compressor inverter PC board (A3P)
HAP lamp on the fan inverter PC board (A4P)

The HAP lamp on A3P YES


blinks, but that on A4P Replace the fan
does not blink. inverter PC board.

NO
Replace the fan motor 2.

239
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display Malfunction of Electronic Expansion
E9 Valve Coil
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
Turn OFF the power supply once,
and then turn it ON again.

2 Method for Return to normal?


YES Investigate external
causes other than
Detecting failures (e.g. noise).

T
Malfunction NO

Detect according to whether or


Check for electronic expansion valves applicable to the
not there is continuity across the malfunction code E9 while in monitor mode. (For the checking
AF procedure, refer to information on pages 87 to 94.)
electronic expansion valve coils Detailed malfunction codes
(Y1E, Y2E). E9-01: Master (Y2E)
E9-04: Master (Y1E)
E9-05: Slave 1 (Y2E)
E9-07: Slave 1 (Y1E)
E9-08: Slave 2 (Y2E)
E9-10: Slave 2 (Y1E)

3 Conditions for
Determining Connector for
the electronic expansion NO
R
valve of the outdoor unit PC Properly and securely
Malfunction board (A1P) is
connected.
connect the connector.

When no current flows through


YES
common (COM[+]) at the time of
turning ON the power supply
D

The resistance
of the electronic expansion NO Replace the electronic
valve coil is normal.
(See1) expansion valve.

YES
Replace the outdoor
4 Supposed Causes 1: Make measurement of resistance between individual pins
unit control PC board
(A1P).
Disconnection of connectors to ensure that it falls within the range of 40 to 50.
from electronic expansion
valves (Y1E, Y2E)
(Orange) 1
Faulty electronic expansion
valve coil (Red) 2 Measurement Acceptance
Faulty outdoor unit control PC (Yellow) 3 Point Criteria
board 16
(Black) 4 26
4050
5 36
46
COM[] (Gray) 6

240
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Abnormal Discharge Pipe Temperature
F3
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Connect the Service Checker.
Reset the system operation,
2 Method for and then restart it.

Detecting
Malfunction Are the
characteristics
of the discharge pipe
Detect according to temperature and compressor surface NO Replace the relevant
temperature thermistors

T
detected with the discharge pipe normal? thermistor.
or compressor surface (See1)
temperature thermistor. YES
3 Conditions for
AF
Service Checker
Determining Connect the Service Checker, and then make a comparison
between discharge pipe temperature (or compressor surface
Malfunction temperature and low pressure checked by the Service
Checker and the measurements of discharge pipe surface
When discharge pipe temperature (or compressor surface temperature.) (See2)

temperature becomes
abnormally high (i.e., 135 C or
more)

Troubleshooting
Is the
When discharge pipe temperature checked
by the Service Checker same NO Replace the control
temperature sharply rises
R
as the measurement of the
temperature? PC board (A1P).
(remains at 120 C or more for
a period of consecutive 10 YES
minutes)
When compressor surface All thermistors are normal, and temperature detection with
temperature becomes the control PC board is also normal.
D

abnormally high (i.e., 120 C or The discharge pipe temperature (or compressor surface
more) temperature) has really become high.

When compressor surface


temperature sharply rises Referring to Check 3 (on page 309), eliminate the causes
(remains at 110 C or more for of superheat operation.

a period of consecutive
10 minutes) 1:Thermistors and connector symbols
140 to 224 Class 280 to 335 Class 400 to 450 Class 500 to 560 Class
4 Supposed Causes Malfunction
Code
Applicable
Thermistor
Electrical
Connector
Electrical
Connector
Electrical
Connector
Electrical
Connector
symbol symbol symbol symbol
Abnormal discharge pipe Discharge pipe
temperature (M1C) R2T X29A R2T R21T R21T
thermistor
Faulty discharge pipe X29A X29A X29A
Discharge pipe
thermistor (M2C) (Unified R22T (Unified R22T (Unified
J3
Abnormal compressor surface thermistor thermistor) thermistor) thermistor)

temperature Compressor
surface
Faulty compressor surface temperature
R8T R8T

temperature thermistor thermistor

Faulty outdoor unit control PC Make measurement of temperature using a surface pyrometer.
board For thermistor temperature and resistance characteristics, refer to information on
page 318.

241
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Wet Alarm
F4
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Connect the Service Checker.
Mount a pressure gauge on the
high pressure service port.
Reset the operation, and then
restart the operation.

2 Method for
Detecting
Are the
Malfunction

T
characteristics of
the accumulator inlet NO Replace the relevant
thermistor and the suction
In cooling operation, detect the pipe thermistor thermistor.
condition under which liquid normal?

refrigerant returns to the


AF YES
compressor, according to the
temperature and pressure of
each part.
Are the discharge
pipe thermistor NO Replace the discharge
characteristics pipe thermistor.
normal?

YES
3 Conditions for
Determining
R
Are the high
Malfunction pressure sensor
characteristics
NO Replace the high
normal? pressure sensor.
When the following wet state
continues for a period of 30 YES
minutes:
D

Wet state in outdoor Service Checker


Use the Service Checker to find indoor units operating under
units the following conditions:
&
Wet state in some of Gas pipe temperature (R6T) - Liquid pipe temperature (R5T) < 3
& Electronic expansion valve opening < 300 pulse
indoor units

Stop the relevant indoor units while


the system is in cooling operation,
and then check for the liquid pipe
temperature of these indoor units
after the system is stabilized.
4 Supposed Causes
Faulty suction pipe thermistor
Faulty discharge pipe
The liquid pipe
thermistor temperature is low (equivalent YES Replace the indoor
Faulty high pressure sensor to the evaporating
temperature).
unit electronic
Faulty indoor unit electronic expansion valve.
expansion valve NO
Dirty air filter Clean the air filters of the
indoor units.

242
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Refrigerant Overcharged
F6
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Check for the conditions of mounting
of the temperature sensors of the
outdoor air thermistor, the heat
exchanger thermistor, and liquid pipe
thermistor to the piping.
2 Method for
Detecting
Malfunction Are the
temperature sensors NO Properly connect the

T
properly mounted?
Detect overcharged refrigerant thermistors, and then
according to outdoor air operate the system.
temperature, heat exchanging YES
deicer temperature, and liquid
Disconnect the outdoor air thermistor,
AF
pipe temperature during check the heat exchanger thermistor, and
liquid pipe thermistor from the outdoor
run. unit PC board, and then make
measurement of resistance using a
multiple meter.

3 Conditions for
Determining NO

Troubleshooting
Normal?
Replace abnormal
Malfunction 1
thermistors, and then
R
operate the system.
When the amount of refrigerant,
YES
which is calculated using outdoor
air temperature, heat exchanging Remedy refrigerant
deicer temperature, and liquid overcharging.
pipe temperature during check
D

run, exceeds the regular charge


1: For thermistor temperature and resistance
amount by 30% or more characteristics, refer to information on page 317.
(If refrigerant is charged slightly
over the regular charge amount,
"F6" may be displayed on the
remote controller.)

4 Supposed Causes
Refrigerant overcharged
Disconnection of outdoor air
thermistor
Disconnection of heat
exchanging deicer thermistor
Disconnection of liquid pipe
temperature thermistor

243
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display Harness Malfunction (between Control PC
H3 Board and Inverter PC Board)
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
Check for the transmission conditions
of the following jumpers between the
PC boards:
P140 to P224 Class
Between X28A (A1P) and X6A (A3P)
2 Method for P280 and 335 Class
Between X28A (A1P) and X6A (A3P)
Detecting P400 to P560 Class
Between X28A (A1P) and X6A (A3P)
Malfunction Between X61A (A3P) and X6A (A6P)

T
Check for the transmission
conditions of the following
jumpers between the PC boards
using microcontroller. Harness YES
AF Return the relevant
P140 to P224 Class malfunction
harness to normal.
Between X28A (A1P) and X6A
(A3P)
NO
P280 and 335 Class
Between X28A (A1P) and X6A
(A3P) Replace the control PC board (A1P).

P400 to P560 Class


Between X28A (A1P) and X6A
(A3P)
R
Between X61A (A3P) and X6A
(A6P) H3 malfunction NO
Complete
recurs.
countermeasures.

YES
3 Conditions for
D

Replace the inverter


Determining PC board.
P140C to 335C: A3P
Malfunction P400C to 560C: A3P,
A6P
When normal transmission
between PC boards is disabled
during the compressor stops
running

4 Supposed Causes
Faulty connection of jumpers
between PC boards
Faulty control PC board (A1P)
Faulty inverter PC board

244
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Fan Motor Signal Detection Error
H7
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Check for fan motor applicable to the malfunction code H7 while in
monitor mode. (For the checking procedure, refer to information on
pages 87 to 94.)
Detailed malfunction codes
H7-01: Fan motor 1 (M1F)
H7-02: Fan motor 2 (M2F)

2 Method for Turn OFF the power supply.

T
Detecting Is the
connector of
NO
Malfunction signal cable of the relevant
fan motor normally
Properly connect the
connector.
connected?
Detect by an abnormal signal
YES
AF
from the fan motor.
Check for the connector
of the fan motor.
See1

Is resistance
between Vcc and UVW NO Replace the fan motor.
3 Conditions for and between GND and UVW

Troubleshooting
of the fan motor lead
in balance?
Determining
R
YES
Malfunction Replace the inverter
PC board.
When an abnormal signal is For Fan motor 1,
detected at startup of the fan replace the inverter
motor operation 1: Procedure for checking for the connector of the fan motor. PC board A4P.
For Fan motor 2,
D

1Turn OFF the power supply.


2Disconnect the connector (X2A or X4A) from the PC board, replace the fan
and then make measurement of the following resistance. inverter PC board
Acceptance criteria: Resistance between phases falls A7P.
within the range of 20%.

Connector for signal cable


(X2A or X4A)

4 Supposed Causes
5 Gray GND
Abnormal signal from fan
motor (Circuit failure)
Disconnection/Short circuit in 4 Pink Vcc
Make measurement
fan motor leads or of resistance between
Vcc and UVW and
disconnection of connector 3 Orange W between GND and
Faulty inverter PC board (A3P, UVW.
A6P)
2 Blue V

1 Yellow U

245
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Faulty Outdoor Air Thermistor
H9
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Check for the connection of
connector (X18A) of the outdoor
air thermistor.

NO
Normal? Properly connect the
connector.
2 Method for

T
Detecting YES

Malfunction Disconnect the connector of the


thermistor from the outdoor unit
PC board, and then make
Detect according to temperature measurement of resistance
using a multiple meter.
AF
detected with the outdoor air
thermistor.

Normal? NO
Replace the outdoor air
(See 1) thermistor (R1T).

YES
Replace the outdoor unit
PC board (A1P).
3 Conditions for
R
Determining
Malfunction
When the system is in operation
and the thermistor causes wiring
D

disconnection or short circuit in it

4 Supposed Causes
Faulty connection of outdoor
air thermistor
Faulty outdoor air thermistor
Faulty outdoor unit PC board
(A1P)

246
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
J3,J5,J6 Faulty Outdoor Unit Thermistor
J7,J8,J9
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP

NO Is the displayed malfunction


code J3 or J5?

YES

2 Method for A number of thermistors are applicable


to the malfunction code. Identify a

T
malfunctioning thermistor in monitor
Detecting mode of the outdoor unit PC board.
(See pages 87 to 94)
Malfunction
Detect according to temperature
AF Check for the connection of connector.
detected with individual (See 1)
thermistors.

NO
Normal? Properly connect the
connector.

YES

Troubleshooting
Disconnect the connector of the
3 Conditions for thermistor from the outdoor unit
PC board, and then make
R
measurement of resistance
Determining using a multiple meter.

Malfunction
When the system is in operation Normal? NO
Replace the thermistor.
(See 2)
and the thermistor causes wiring
D

disconnection or short circuit in it


YES
Replace the outdoor unit
control PC board.
1: Malfunction codes, description of malfunction, electrical symbols

140 / 160 / 224 Class 280335 Class 400450 Class 500560 Class
Malfunction Applicable
Code Thermistor Electrical Electrical Electrical Electrical Connector
Connector Connector Connector
symbol symbol symbol symbol
Discharge pipe R2T X29A R2T R21T R21T

4 Supposed Causes Discharge pipe


(M2C) thermistor
X29A
R22T
X29A
R22T
X29A
J3 Compressor (Unified (Unified (Unified

Faulty connection of thermistor surface


temperature
R8T
thermistor)

thermistor)
R8T
thermistor)

Faulty thermistor thermistor


Accumulator inlet (140C and 160C are
Faulty outdoor unit PC board J5
thermistor not equipped with R3T)
R3T R3T R3T

Heat exchanging
J6 R6T R6T R6T R6T
deicer thermistor
Supercool heat
J7 exchanger liquid R5T X30A R5T X30A R5T X30A R5T X30A
pipe thermistor (Unified (Unified (Unified (Unified
Heat exchanger thermistor) thermistor) thermistor) thermistor)
J8 liquid pipe R7T R7T R7T R7T
thermistor
Heat exchanger
J9 liquid pipe R4T R4T R4T R4T
thermistor

2: For thermistor temperature and resistance characteristics, refer to information


on page 318.

247
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Faulty High Pressure Sensor
J9
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Mount a pressure gauge on the
high pressure service port.
Connect the Service Checker
for VRV systems.

Are the
characteristics of
2 Method for the high pressure sensor normal?
(Make a comparison between NO
voltage characteristics Replace the high pressure
Detecting (See 1) and sensor.

T
gauge pressure.)

Malfunction YES
Detect according to temperature
detected with the high pressure
Is the PC board
AF
sensor. detection pressure normal?
Make a comparison between data on NO
pressure checked by the Service Replace the control PC board.
Checker and the voltage
characteristics. (See 2)

YES

3 Conditions for Reset the operation, and then restart it.

Determining
Malfunction
R

When the high pressure sensor Are the characteristics NO


causes wiring disconnection or of the high pressure Replace the high pressure
sensor normal? sensor.
open circuit (at pressure of not
less than 4.22MPa or not more YES
D

than 0.01MPa) Replace the control PC board.

1 Make measurement of voltage of the pressure sensor.

Outdoor unit PC board 5V High pressure


sensor connector
(Red)

4 Supposed Causes (4) Red


High pressure sensor

Faulty high pressure sensor (3) Black


Connection of low pressure
(2)
sensor in mistake for high
pressure sensor Microcontroller
A/D input (1) White
Faulty outdoor unit PC board
Faulty connection of high
pressure sensor
Make measurement of DC voltage between these wires.

2 See Pressure sensor: Pressure vs. Voltage Characteristics Table on page 318.

248
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Faulty Low Pressure Sensor
JC
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Mount a pressure gauge on the
low pressure service port.
Connect the Service Checker
for VRV systems.

Are the
2 Method for characteristics of the
low pressure sensor normal?
(Make a comparison between NO
Replace the low pressure
Detecting voltage characteristics
(See 1) and sensor.

T
gauge pressure.)
Malfunction YES
Detect according to temperature
detected with the low pressure Is the PC board
AF
sensor. detection pressure normal?
Make a comparison between data on NO
pressure checked by the Service Checker and Replace the control PC board.
the voltage characteristics.
(See 1)

YES
3 Conditions for
Determining Reset the operation, and then restart it.

Troubleshooting
Malfunction
R
When the low pressure sensor
causes wiring disconnection or Are the characteristics NO
open circuit (at pressure of not of the low pressure Replace the low pressure
sensor normal? sensor.
less than 1.77MPa or not more
than 0.01MPa) YES
D

Replace the control PC board.

1Make measurement of voltage of the pressure sensor.

4 Supposed Causes Outdoor unit PC board

Faulty low pressure sensor


Connection of high pressure 5V
sensor in mistake for low (Blue)
pressure sensor
Faulty outdoor unit PC board (4) Red
Low pressure sensor

Faulty connection of low


(3) Black
pressure sensor
Microcontroller
A/D input (2) White

(1)

Make measurement of DC voltage between these wires.

2 See Pressure sensor: Pressure vs. Voltage Characteristics Table on page 318.

249
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Faulty Inverter PC Board
L1
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
Turn OFF the power supply once,
and then turn it ON again.

YES
Return to normal? The malfunction could have
resulted from external factors
other than failures (e.g. external
2 Method for noise or thunder).

T
NO
Detecting Check in Monitor Mode
P400 to P560 classes are equipped with
Malfunction two compressors.
Check for the compressor 1 or 2
Detect according to current
AF applicable to the malfunction code L1
while in monitor mode of the outdoor unit
value detected during the PC board. (For the checking procedure,
output of waveform before refer to information on pages 87 to 94.)
compressor startup.
Detect according to current
value detected with the current
sensor during sync operation
Check 4 NO
for startup. Is the power transistor normal?
R
YES

3 Conditions for Is the insulation NO


resistance of the relevant
Determining compressor 100k
Replace the compressor and
the compressor inverter PC
D

or more? board together. (See1)


Malfunction
YES
When overcurrent (OCP) flows Replace the inverter PC
during the output of waveform board.(See 1)

When the current sensor Check 4


NO
malfunctions during sync Is the power transistor Replace the compressor
of the fan driver normal?
operation inverter PC board (See 1)
and the fan inverter PC board
When IPM error occurs (A4P).
YES

Replace the inverter PC board.


(See 1

4 Supposed Causes
1
Inverter PC board (A3P) Applicable PC boards
For Compressor 1:


IPM failure P140C to 335C: A3P


P400C to 560C: A3P
Current sensor failure
Drive circuit failure For Compressor 2:


P480C to 560C: A6P

250
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Reactor Temperature Rise
L3
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
Are harnesses for
reactors (L1R, L2R, and NO
L3R) properly connected to Properly connect the
the terminal block? harnesses.

YES

2 Method for

T
The reactor
Detecting thermistor causes wiring
disconnection. (Check
YES
Replace the reactor surface
Malfunction using a multiple meter.) temperature thermistor.

If the malfunction L3 recurs
Detect reactor temperature with NO
when turning ON the power
supply and restarting operation,
AF
the reactor surface temperature replace the PC board.
thermistor.

Replace the inverter PC board.

Troubleshooting
3 Conditions for
R
Determining
Malfunction
When temperature detected with
the reactor surface temperature
D

thermistor (R1T or R2T) exceeds


a certain set temperature

4 Supposed Causes
Faulty connection of harness
Faulty reactor surface
temperature thermistor
Faulty inverter PC board

251
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Radiator Fin Temperature Rise
L4
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
Check in Monitor Mode
P400 to P560 classes are equipped with
two compressors.
Check for the compressor 1 or 2
applicable to the malfunction code
L4 while in monitor mode of the
outdoor unit PC board. (For the
checking procedure, refer to
2 Method for information on pages 87 to 94.)

Detecting

T
Malfunction Check for the cooling conditions of
heatsink used to cool the inverter.
Detect radiator fin temperature of Is a coating of silicone grease
applied to the heatsink in a
the compressor inverter PC proper way?
AF Is the heatsink fixed with
board with the thermistor.
screws?
Malfunction code U0 is
displayed on the Malfunction
History screen.

3 Conditions for
Determining Normal?
NO
Rectify troubles.

Malfunction
R

YES
Radiator fin thermistor
For systems with
Thermistor located in PC compressor JT150 installed
board circuit
For systems with
Heatsink thermistor
D

compressor JT100 installed

Connect and disconnect the fin


thermistor connector (X7A) on the
fan PC board (A6P) to properly
connect it.

4 Supposed Causes
Coating of silicone grease not Turn ON
the power supply, and
applied to the entire surface of then press the ON button YES Replace the inverter PC
the heatsink continuously. board.
Does the malfunction
Heatsink not fixed with screws recur?

U0 malfunction NO

Faulty inverter PC board Continue operation.
High outdoor air temperature 1: List of applicable thermistors
 Field factor. Radiator fin
temperature may have
Thermistor 1 Thermistor 2 risen due to high outdoor
P140 to 224 Class Heatsink thermistor air temperature.
(Thermistor located in the PC
P280 / 335 Class
board circuit)
P400 / 450 Class Heatsink thermistor 1 Heatsink thermistor 2

P500 / 560 Class Heatsink thermistor (Thermistor located in the PC


board circuit)

252
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Inverter Compressor Instantaneous
L5 Overcurrent
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Check in Monitor Mode
P400 to P500 classes are equipped with
two compressors.
Check for the compressor 1 or 2
applicable to the malfunction code L5
while in monitor mode of the outdoor unit
PC board. (For the checking procedure,
2 Method for refer to information on pages 87 to 94.)

Detecting
Malfunction

T
Is the stop valve open? NO
Open the stop valve.

Detect current flowing through


YES
the power transistor.
Check for the leads of the compressor.
For Compressor 1
AF
Leads on the M1C side
For Compressor 2
3 Conditions for Leads on the M2C side

Determining
Are the leads
Malfunction of the relevant
compressor normal?
NO
Replace the leads of the
relevant compressor.
When overcurrent (59.1A) flows

Troubleshooting
YES
even instantaneously through the Power OFF
power transistor
R
Are wiring and wire NO
connections to the relevant Rectify the wiring and wire
compressor normal? connections.

YES

4 Supposed Causes The insulation


D

resistance of the relevant YES


Replace the inverter compressor.
Faulty compressor coil (such compressor is 100k
or less.
as wiring disconnection or
NO
insulation failure)
Compressor startup failure The coil of the
(Mechanical lock) relevant compressor YES
Replace the inverter compressor.
has caused wiring
Faulty inverter PC board disconnection in it.

NO

Check 4 NO
Is the power transistor normal? Replace the inverter PC board.
(See 1)

YES 1
Applicable PC boards
For Compressor 1


A Go to the next page. P140C to 335C: A3P


P400C to 560C: A3P

For Compressor 2


P400C to 560C: A6P

253
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display

E2 Missing of Ground Leakage Detection Core

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
From the A
previous page

Restarting
2 Method for the system results
in the recurrence of the
NO
Continue operation.
(The malfunction could


malfunction.
Detecting YES
have resulted from causes
such as instantaneous
power failure.)
Malfunction
Replace the inverter PC board (A3P).

T
Power OFF

Restarting the system NO


results in the recurrence Continue operation.
of the malfunction.
AF
3 Conditions for YES

Determining To Be Replace the inverter compressor.


Malfunction
R

4 Supposed Causes
D

254
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Inverter Compressor Overcurrent
L8
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
Check in Monitor Mode
P400 to P560 classes are equipped with
two compressors.
Check for the compressor 1 or 2
applicable to the malfunction code L8
while in monitor mode of the outdoor unit
2 Method for PC board. (For the checking procedure,
refer to information on pages 87 to 94.)
Detecting
Malfunction

T
NO
Is the stop valve open? Open the stop valve.
Detect current flowing through
the power transistor. YES

Check for the leads of the compressor.


AF
For Compressor 1
Leads on the M1C side
For Compressor 2
Leads on the M2C side

3 Conditions for
Are the leads of the NO
Determining relevant compressor normal? Replace the leads of the
relevant compressor.

Troubleshooting
Malfunction Power OFF
YES
R
When the secondary-side
inverter current exceeds Are wiring and wire
NO
connections to the relevant Rectify the wiring and wire
(1) 33.5A for a period of compressor normal? connections.
consecutive 5 seconds; or
(2) 27.6A for a period of YES
D

consecutive 260 seconds.


The insulation resistance YES
of the relevant compressor Replace the inverter compressor.
is 100k or less.

NO

The coil of
the relevant compressor YES
4 Supposed Causes has caused wiring
disconnection in it.
Replace the inverter compressor.

Compressor overloaded NO
Wiring disconnection in
compressor coil Check 4 NO
Is the power transistor normal? Replace the inverter PC board.
Disconnection of compressor (See 1)
wiring YES 1
Faulty inverter PC board Applicable PC boards
For Compressor 1
A Go to the next page. P140C to 335C: A3P
P400C to 560C: A3P

For Compressor 2
P480C to 560C: A6P

255
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display

E2 Missing of Ground Leakage Detection Core

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
From the A
previous page

Connect the leads of the


compressor, and then restart
operation.
2 Method for
Detecting

T
NO
Malfunction L8 recurs.
Malfunction Continue operation.

YES
AF
Is a difference
between high and low NO
pressure before restarting Pressure equalization failure
not more than 0.2MPa? in the refrigerant system
3 Conditions for
YES
Determining To Be
Check for the compressor.
Malfunction
R

4 Supposed Causes
D

256
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Inverter Compressor Startup Failure
L9
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
Startup for the first time NO Go to the next page.
after installation? (Startup failure in aging operation)

YES

2 Method for Is a proper amount


of refrigerant charged?
NO
Charge a proper amount of

T
refrigerant.
Detecting
YES
Malfunction
Detect malfunction according to
AF NO
the signal waveform of Is the stop valve open? Open the stop valve.
compressor.
YES

Refrigerant liquefaction YES


(No power applied for a period Eliminate refrigerant liquefaction.
of 6 hours or more)
3 Conditions for

Troubleshooting
NO
Determining
R
Check in Monitor Mode
Malfunction P400 to P560 classes are equipped with two
compressors.
When compressor startup Check for the compressor 1 or 2 applicable to
the malfunction code L9 while in monitor
operation has not been mode of the outdoor unit PC board. (For the
checking procedure, refer to information on
completed pages 87 to 94.)
D

Is the insulation resistance of the NO


relevant compressor 100k or more? Eliminate refrigerant liquefaction.

4 Supposed Causes
YES
Neglect to open the stop valve
Faulty compressor
Are the leads of the YES
Error in wire connections to compressor disconnected? Connect the leads of the
compressor.
compressor
Large differential pressure NO
before compressor startup
Faulty inverter PC board Apply power, and then restart
operation.

257
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display

E2 Missing of Ground Leakage Detection Core

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
From the previous page
(Startup failure in aging operation)

Refrigerant liquefaction
2 Method for (No power applied for a period
of 6 hours or more)
YES
Eliminate refrigerant liquefaction.

Detecting

T
NO
Malfunction
Is the insulation
resistance of the relevant NO
compressor 100k or more? Replace the inverter compressor.
AF
YES
3 Conditions for
Determining To Be There is wiring
disconnection YES
Replace the inverter compressor.
Malfunction in the compressor.

NO
R

Check 4 NO
Is the power transistor normal? Replace the compressor
inverter PC board (A3P).
4 Supposed Causes
YES
D

Recheck for the compressor


and the refrigerant system.

258
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Transmission Error (Between Inverter PC
LC Board and Control PC Board)
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
Is the connector
between each control NO
PC board and each inverter PC board Properly Connect the
securely connected? connector
(See 1)

YES
2 Method for Check in Monitor Mode
P400 to P560 classes are equipped with
Detecting two compressors.

T
Check for the compressor 1 or 2
Malfunction applicable to the malfunction code LC
while in monitor mode of the outdoor
unit PC board. (For the checking
Check for the transmission procedure, refer to information on
pages 87 to 94.)
conditions between the inverter
PC board and the control PC
AF
board using a microcontroller.
Is the type of the NO
relevant inverter PC board 1 Replace with a proper PC
correct (See 2) board.

YES

3 Conditions for
Determining

Troubleshooting
The insulation resistance YES
of the relevant inverter Replace the inverter
compressor is not more compressor.
Malfunction than 100k.
R

When normal transmission is NO


disabled for a given period of
time or more The insulation resistance YES
of the relevant fan motor Replace the fan motor.
is not more than1M.
D

NO

4 Supposed Causes The microcontroller


normal monitor indication NO
Faulty connection between lamp (green) on the control
PC board (A1P) is blinking.
This is not the LC malfunction.
Recheck the malfunction code.
the inverter PC board and the
control PC board
YES
Faulty control PC board
(Transmission block) A Go to the next page.

Faulty noise filter


External factors (e.g. noise)
Faulty inverter compressor
Faulty fan motor

259
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display

E2 Missing of Ground Leakage Detection Core

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
A
From the
previous page

The microcontroller
normal monitor indication NO The fuse of the NF NO
lamp (green) on the control board has blown out. Replace the inverter
PC board.
2 Method for PC board (A1P)
is blinking.

Detecting YES YES

T
Replace all of the INV, FAN,
Malfunction Is the connector
and NF boards.

between the control NO


PC board and the sub Properly connect the
PC board securely connector.
connected?
AF
YES

3 Conditions for Is the normal


operation indication NO
LED on the sub Properly connect the
Determining To Be PC board blinking? connector X9A (X10A) on
the sub PC board.
Malfunction YES

YES
The LC malfunction recurs. Replace the control PC
R
board (A1P).

NO
Continue operation.
(The malfunction could have
4 Supposed Causes resulted from causes such as
instantaneous power failure.)
D

1. Connect and disconnect the connector once to ensure that it is


securely connected.
2. List of types of inverter PC board 1

Type Applicable Model


PC0901-1 RXYP140160224C, RXMP224C
PC1120-1 RXYP280335C, RXMP280335C
PC0901-1 RXYP400450C, RXMP400450C
PC0901-5 RXYP500560C, RXMP500560C
RXUP224280335400C

260
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Power Supply Voltage Imbalance
P1
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Check in Monitor Mode
P400 to P560 classes are equipped
with two compressors.
Check for the compressor 1 or 2
2 Method for applicable to the malfunction code
P1 while in monitor mode of the
Detecting outdoor unit PC board. (For the
checking procedure, refer to
information on pages 87 to 94.)
Malfunction
Detect voltage imbalance through

T
PC board. Is supply voltage
imbalance over YES YES
Open phase? Correct the open phase of
approimately 6V? power supply.
See 1
AF NO NO
Rectify the power supply
voltage imbalance.
3 Conditions for Is the Take countermeasures
imbalance (listed below).
Determining of voltage applied to YES
Faulty component / Faulty
the inverter over wiring
Malfunction approximately 6V?
See 2 Turn OFF the power supply,
and then check and repair
When power supply voltage NO wirings in the main circuit and

Troubleshooting
faulty components.
imbalance exceeds <If voltage can be monitored>
approximately 6V 1Loose contact and wiring
R
disconnection between
Use equipment capable of the power supply and the
constantly recording power supply inverter
voltages (e.g. Memory Hicoder) to 2Adhesion/meltdown of
record power supply voltages contact of, or loose
between phases (R-S, S-T, and contact of K1M
R-T) for a period of consecutive 1 3Wiring disconnection in or
week. loose contact of noise filter
D

4 Supposed Causes
Open phase
Interphase voltage imbalance Even though the power supply
Power supply voltage imbalance
Even though power supply voltage
Faulty capacitor in the main voltage is normal, the malfunction
recurs.
remains balanced when making
measurement, it often becomes
circuit imbalanced during nighttime (from
18:00 to 22:00).
Faulty inverter PC board
Faulty K1M Take countermeasures.
Replace the inverter PC board.
Faulty wiring in the main circuit

Explanation to users Use the document Notice of Inspection Results attached to spare part.

Hand the Notice of Inspection Results Be sure to explain user that power supply voltage
to user to ask him/her to rectify the imbalance. imbalance will occur and Daikin accepts no responsibility
for the imbalance.

1. Make measurement of voltage at the power supply terminal block (X1M).


2. Make measurement of voltage at the R, S, and T terminals of diode module
located on the inverter PC board during the compressor is in operation.

261
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Faulty Reactor Thermistor
P3
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP280C, 335C, 500C, 560C Diagnosis measures
RXMP280C, 335C, 500C, 560C
RXUP224C, 280C, 335C Check in Monitor Mode
P400 to P560 classes are equipped with
two compressors.
Check for the compressor 1 or 2
applicable to the malfunction code P3
2 Method for while in monitor mode of the outdoor
unit PC board. (For the checking
procedure, refer to information on
Detecting pages 87 to 94.)?

Malfunction

T
Detect according to temperature
detected with the reactor surface Are the thermistors
(R1T, R2T) properly NO
Properly connect the
temperature thermistor. connected on the thermistors.
PC board?
AF
YES
3 Conditions for
Determining Disconnect the thermistors from the
outdoor unit PC board, and then
make measurement of resistance
Malfunction using a multiple meter.

When the system is in operation


and the thermistor causes wiring
disconnection or short circuit in it NO
Is the resistance normal?
R
Replace the thermistor.

YES
4 Supposed Causes
Faulty connection of thermistor
D

Turn ON the power


Faulty thermistor supply, and then restart YES
Replace the inverter PC board.
operation. The malfunction
Faulty inverter PC board P3 recurs.
(See1)

1
NO Applicable PC boards
For Compressor 1
P280C to 560C: A3P

For Compressor 2
P500C / 560C: A6P

Continue operation.

262
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Faulty Radiator Fin Thermistor
P4
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Check in Monitor Mode
P400 to P560 classes are equipped with
two compressors.
Check for the compressor 1 or 2
applicable to the malfunction code P4
while in monitor mode of the outdoor
unit PC board. (For the checking
procedure, refer to information on pages
87 to 94.)
2 Method for
Detecting

T
Malfunction Make measurement of resistance
of the radiator fin thermistor.

Detect the resistance of the


following thermistors during the
compressor stops running.
AF
Radiator fin thermistor
Is the resistance of the NO
Thermistor located in PC relevant thermistor normal? Replace the inverter PC board.

board circuit
Heatsink thermistor
YES

Troubleshooting
3 Conditions for The insulation
resistance of the relevant YES
inverter compressor is not Replace the inverter
R
Determining more than 100k. compressor.

Malfunction
NO
When the resistance of the
thermistor comes to a value
D

equivalent to open or short circuit The insulation


resistance of the YES
The system continues relevant fan motor is not Replace the fan motor.
more than 1M
operating without determining
the imbalance to be
NO
malfunction. Pressing the
TEST button on the remote
controller will display P4 on
the LCD. Turn ON the power supply. YES
Replace the inverter PC board.
Does the malfunction recur?

NO
4 Supposed Causes Continue operation.

Faulty radiator fin thermistor


1: List of applicable thermistors
Faulty inverter PC board
Faulty heatsink thermistor Thermistor 1 Thermistor 2
P140 to 224 Class Radiator fin thermistor
Faulty inverter compressor (Thermistor located in the
P280 / 335 Class
Faulty fan motor P400 / 450 Class
PC board circuit)
Heatsink thermistor 2
Heatsink thermistor 1
(Thermistor located in the
P500 / 560 Class Heatsink thermistor
PC board circuit)

263
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display Improper Combination of Inverter and Fan
PJ Driver
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Check in Monitor Mode
P400 to P560 classes are
equipped with two compressors.
Check for the compressor 1 or 2
applicable to the malfunction
code PJ while in monitor mode
of the outdoor unit PC board. (For
the checking procedure, refer to
information on pages 87 to 94.)

2 Method for

T
Detecting
Malfunction Is the type of the
compressor inverter NO
Replace with a correct compressor
PC board (see 1)correct? inverter PC board.
Detect according to (See 1 1
Applicable PC boards
AF
communication with the inverter. For Compressor 1
P140C to 335C: A3P
P400C to 560C: A3P

For Compressor 2
P400C to 560C: A6P

YES

3 Conditions for
Is the type of the fan
Determining inverter PC board NO
Replace with a correct fan inverter
R
(A4P, A7P) correct? PC board.
Malfunction
See 2

When the type of the inverter PC YES


board is determined to be correct
according to communication data
D

Has the DIP switch


setting been made properly NO
Properly make DIP switch
to replace the control setting.
PC board? (After completion of setting,
reset the power supply.)
YES

Does the
Under Preparation
NO
4 Supposed Causes indication lamp (H2P)
on the control Modify the connection wiring.
PC board turn OFF?
Mismatch of the type of PC
board YES
Field setting error Replace the outdoor unit
control PC board.

264
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display

E2 Missing of Ground Leakage Detection Core

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
1: Types of compressor inverter PC boards
Compressor inverter PC board 1
Type Applicable Model
PC0901-1 RXYP140 160 224C, RXMP224C
PC1120-1 RXYP280 335C, RXMP280 335C
2 Method for PC0901-1 RXYP400 450C, RXMP400 450C
Detecting PC0901-5 RXYP500 560C, RXMP500 560C

T
Malfunction RXUP224 280 335 400C

Compressor inverter PC board 2


Type Applicable Model
AF
PC0901-5 RXYP400 450C, RXMP400 450C
PC1120-31 RXYP500 560C, RXMP500 560C
3 Conditions for RXUP224 280 335 400C
Determining To Be
Malfunction 2: Types of fan inverter PC boards
Fan inverter PC board 1

Troubleshooting
Type Applicable Model
R
PC0908-3 RXYP140
PC0908-1 RXYP160 224 280 335C, RXMP224 280 335C
PC0908-5 RXYP400 450C, RXMP400 450C
4 Supposed Causes PC0908-5 RXYP500 560C, RXMP500 560C
RXUP224 280 335 400C
D

Fan inverter PC board 2


Type Applicable Model
PC0908-6 RXYP400 450C, RXMP400 450C
PC0908-6 RXYP500 560C, RXMP500 560C
RXUP224 280 335 400C

265
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Gas Shortage Alarm
U0
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP In cooling operation

Mount a pressure gauge on the low pressure service port.


Reset the operation using the remote controller, and then restart the operation.
2 Method for
Detecting
Malfunction Low pressure is not NO Are the low pressure NO
more than 0.1MPa. characteristics normal? Replace the low pressure
Detect gas shortage according to (See 1) (See 2) sensor.

T
a low pressure level or a
YES YES
difference in heat exchanging
temperature from the suction Replace the control PC board
(A1P).
pipe.
Referring to Check 2 ,
AF
eliminate the causes of a drop
1 Check for low pressure with the pressure gauge while operating. in low pressure.
3 Conditions for 2 Make a comparison between the measurement of the pressure sensor and the
reading of the pressure gauge.
(To make measurement with the pressure sensor, make voltage measurement at
Determining the connector [between (2) and (3)], and then convert it to pressure referring to
information on page 318.)
Malfunction
[In cooling operation] In heating operation

When low pressure falls below Reset the operation using the remote controller, and then restart the operation.
0.1MPa
R
[In hearting operation]
When the degree of superheat Is a difference
Are the characteristics
between suction pipe NO of the suction pipe thermistor NO
of suction gas exceeds 20C temperature and heat (R7T) and the heat exchanger Replace the thermistor.
exchanging temperature thermistor (R4T) normal?
SH = Ts1 - Te over 20C? (See 3)
where Ts1=Temperature
D

YES YES
detected by the
Replace the control PC board
suction pipe (A1P).
thermistor Referring to Check 3 ,
Te=Saturation temperature eliminate the causes of
3 Make a comparison between the resistance of thermistor and value detected by superheat operation.
equivalent to low pressure the surface pyrometer.
The system continues
operation without determining
the symptom to be
malfunction.

4 Supposed Causes
Gas shortage or clogging of
refrigerant
(Piping error)
Faulty thermistor (R4T, R7T)
Faulty low pressure sensor
Faulty outdoor unit PC board
(A1P)

266
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display
Negative Phase / Open Phase
U1
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP
One of the phases T is
open at the power supply YES
Rectify the open phase.
terminal (X1M) of the
Need to check for the power
outdoor unit.
supply unit on site.
NO

2 Method for

T
The system
Detecting performs normal operation
when exchanging one
YES
Negative-phase-sequence
Malfunction phase of the power
supply line.
power supply
Complete countermeasure by
Detect the state of each phase in NO exchanging phases.
AF
the negative phase detection
circuit to determine whether or Replace the outdoor unit
not it is open or negative. control PC board (A1P).

Troubleshooting
3 Conditions for
R
Determining
Malfunction
When power supply voltage is a
negative-phase-sequence
D

voltage or the phase T is open

4 Supposed Causes
Negative-phase-sequence
power supply
Open phase-T
Faulty outdoor unit PC board

267
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Abnormal Power Supply Voltage
U2
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Check in Monitor Mode
P400 to P560 classes are equipped with
two compressors.
Check for the compressor 1 or 2
applicable to the malfunction code U2
while in monitor mode of the outdoor unit
PC board. (For the checking procedure,
refer to information on pages 87 to 94.)

2 Method for
Detecting Check for power supply conditions.

T
Power supply voltage falls within
the range of200V10%?
Malfunction Any open phase in the power
supply wiring or any wrong wiring?
Imbalance in the power supply
Detect the voltage of capacitor of voltage is maintained within 6V?

the main circuit in the inverter.


AF
There are some
defects in the power supply YES
conditions aforementioned. Remedy the defects.

3 Conditions for
Determining NO

Malfunction
When the voltage The insulation
YES
resistance of the compressor
R
Replace the compressor.
aforementioned falls below 190V is not more than100k.

NO

4 Supposed Causes
D

The insulation resistance YES


of the fan motor is not Replace the fan motor.
Abnormal power supply more than 1M If the motor gets severely

voltage damaged, the inverter PC
board (A3P) should also be
Instantaneous power failure NO
replaced.



Open phase
Faulty inverter PC board
Faulty control PC board Check 4 NO
Faulty compressor Is the power Replace the inverter PC board.
(See 1)
transistor normal?
Faulty main circuit wiring 1
Applicable PC boards
Faulty fan motor For Compressor 1
YES
Faulty connection of signal P140C to 335C: A3P
P400C to 560C: A3P
cable Connect and disconnect the following
connectors: For Compressor 2
X4A (A3P)X20A (A1P) P400C to 560C: A6P
X6A (A3P)X28A (A1P)

A Go to the next page.

268
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display

E2 Missing of Ground Leakage Detection Core

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
From the A
previous page

The inverter PC board YES


Replace the inverter PC board (A3P).
(A3P) has damage. If he inverter PC board gets

2 Method for
severely damaged, the




compressor and the fan motor

Detecting NO

may have been damaged.



T
Malfunction Turn ON the power supply, and then
press the ON button.
AF
The system
enters standby YES
3 Conditions for mode before the
outdoor unit fan
Replace the inverter PC board (A3P).
(Faulty noise filter)
starts rotating.
Determining To Be
Malfunction NO

Troubleshooting
The system
enters standby
YES
R
mode before completing the Replace the inverter PC board (A3P).
startup operation of
the compressor.
If he inverter PC board gets

severely damaged, check

for the compressor.

4 Supposed Causes NO
D

YES
The malfunction U2 recurs. Check for wirings.

NO

Continue operation.
The malfunction could have
resulted from causes such

as instantaneous power
failure.

269
8 Troubleshooting
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Remote Controller
Display
Check Operation Not Conducted
U3
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP

The contents of individual


failures vary with detailed
malfunction code. Ensure the
detailed malfunction code,
2 Method for and then go to the following:

Detecting

T
Malfunction
Detect according to whether or U3-03 Conduct the test
operation.
not the test operation has been (The test operation has
not been conducted.)
AF
conducted.

U3-04 Check for the refrigerant


piping, and then conduct
the test operation.

3 Conditions for U3-05 Conduct the test


operation (due to the
premature end of the
R
test operation).
Determining
Malfunction
When the system operates U3-06 Conduct the test
operation (due to the
premature end of the
before the test operation is test operation).
D

conducted

U3-07 Check for transmission


between indoor and
outdoor units, and then
conduct the test
operation.

U3-08 Check for transmission


between indoor and
4 Supposed Causes outdoor units, and then
conduct the test
operation.
Check operation not
conducted

270
Troubleshooting

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Transmission Error (Between Indoor Unit and
U4 Outdoor Unit)
1 Applicable Models 5 Troubleshooting
Outdoor unit Counter-
RXYP Diagnosis measures
RXMP
RXUP Check for details of malfunction in
monitor mode.
Indoor unit (For the checking procedure, refer to
information on pages 87 to 94.)
All models

Go to the next page.

U4-01
NO U4-03
(Indoor unit system
transmission error)

2 Method for

T
YES
Detecting
Malfunction Has the indoor
or outdoor unit PC board YES
been replaced, or has the indoor-outdoor Press and hold BS3 on the
AF or outdoor-outdoor transmission master outdoor unit control
Check whether or not wiring been modified? PC board for a period of 5
transmission n between indoor seconds or more. (The
system will not operate for a
and outdoor units is normal, by NO period of 12 minutes at
maximum.)
the use of a microcontroller.
Do all indoor
unit remote NO Are the indoor-outdoor YES
controllers in the same and outdoor-outdoor transmission Replace the indoor unit
refrigerant system wirings normal? PC board.
display U4?
3 Conditions for

Troubleshooting
YES
NO Modify the transmission
Determining wirings.
R
Reset the power supply once.
Correct the voltage (200V).
Malfunction
1 :OFF :ON :BLINK
When normal transmission is Does the microcontroller NO NO
Is voltage between R and SEG1 SEG2 SEG3
disabled for a given period of normal monitor indication lamp S terminals of the outdoor
(HAP) on the outdoor unit unit PC board 200V?
time or more PC board blink?
D

YES YES

Does the
seven-segment NO YES
4 Supposed Causes display show
or !(See 1)
Fuse on the outdoor
unit PC board has blown out.

Short circuit in indoor-outdoor Replace the fuse.


YES NO
or outdoor-outdoor Replace the outdoor unit PC
transmission wiring (F1 / F2), The lamp YES board.
does not turn OFF for a period
or wrong wiring of 12 minutes
or more. Press and hold BS3 on the
Outdoor unit power OFF NO outdoor unit control PC board
for a period of 5 seconds or
Mismatch of system address more.
Are the
Faulty outdoor unit PC board indoor-outdoor NO
and outdoor-outdoor transmission Modify the transmission
(A1P) wirings normal? wirings.
Faulty indoor unit PC board YES

Disconnect
the outdoor-
outdoor transmission wiring. NO
Does the system normally Replace the outdoor unit
operate with a single control PC board.
transmission line?

YES
Mount the DIII-NET
extension adapter.

271
8 Troubleshooting
Outdoor Units)
Remote Controller
Display

E2 Missing of Ground Leakage Detection Core

1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures

U4-03

Operate all indoor units.


2 Method for
Detecting
Malfunction

T
NO
Do all units display U9? Continue operation.
AF YES

3 Conditions for
Did 2 minutes or
Determining To Be more elapse after
NO
Carry out the diagnosis
U9 is displayed?
Malfunction again after a lapse of 2
minutes or more.
YES
The PC boards of indoor
units displaying U9 are
R
normal.
Check for indoor units of
other systems to
4 Supposed Causes troubleshoot them
according to relevant
malfunction codes.
D

272
Troubleshooting

ting Flow Charts1 Flow Charts (Indoor and Outdoor Units)


Remote Controller
Display Transmission Error
U5 (Between Remote Controller and Indoor Unit)
1 Applicable Models 5 Troubleshooting
Indoor unit
All models Diagnosis Counter-
measures

SS1 is set to
Control with two YES Main on both remote YES
remote controllers Set SS1 on one remote
controllers.
controller to Sub, and
then turn OFF the power
supply once.
NO NO

The
microcontroller The system

T
NO
normal monitor indication lamp NO returns to normal when turning Subsequently, restart
(green) on all control PC OFF the power supply operation.
2 Method for boards is blinking.
once.

Detecting YES YES


The malfunction may
AF
Malfunction have resulted from
noise. Check for any
Check whether or not transmission Replace the noise around the
between indoor unit and remote remote controller system.
controller is normal, by the use of a
microcontroller.

YES
Normal Normal

Troubleshooting
NO
R
3 Conditions for
Replace the indoor
Determining unit PC board.

Malfunction
D

When normal transmission is


disabled for a given period of time or YES
Normal Normal
more

NO

The malfunction may


have resulted from
4 Supposed Causes noise. Check for any
noise around the
system.
Transmission error between
indoor unit and remote controller
Connection of main remote
controllers
(for control with two remote
controllers)
Faulty outdoor unit PC board
Faulty remote controller PC board
Transmission error due to noise

273
8 Troubleshooting
orUnits)door and 1 Units)
Remote Controller
Display Transmission Error (Between Remote Con-
U7 troller and Indoor Unit)
1 Applicable Models 5 Troubleshooting
Outdoor unit
RXYP Diagnosis Counter-
RXMP
measures
RXUP
Ensure the detailed malfunction
code or the lamp display of monitor
mode, and then go to the following:

U7-01
Malfunction code Detailed malfunction code
Go to Diagnosis
Flowchart-1.
(Transmission error when

T
the external control
2 Method for adapter is mounted)

Detecting U7-02
Malfunction Malfunction code Detailed malfunction code Go to Diagnosis
Flowchart-2.
AF
(Transmission error when
Check whether or not transmission the external control
between outdoor units is normal, by adapter is mounted)
the use of a microcontroller.
U7-03
Malfunction code Detailed malfunction code
Go to Diagnosis
Flowchart-3.
(Transmission error
between master and
slave 1)
3 Conditions for
U7-04
R
Determining Malfunction code Detailed malfunction code
Go to Diagnosis
Malfunction Flowchart-4.
(Transmission error
When normal transmission is between master and
disabled for a given period of time or slave 2)
more
D

U7-05
Malfunction code Detailed malfunction code Go to Diagnosis
Flowchart-5.
(Multi system error)

4 Supposed Causes
Connection error of transmission
U7-06
Malfunction code Detailed malfunction code Go to Diagnosis
wirings between outdoor unit and
external control adapter for Flowchart-6.
outdoor unit (Manual address setting
error for slave 1, 2)
Connection error of transmission
wirings between outdoor units
Cool/Heat selection setting error U7-07
Cool/Heat unified address setting
Malfunction code Detailed malfunction code
error Go to Diagnosis
(Functional unit, external control Flowchart-7.
adapter for outdoor unit) (Connection 4 or more
outdoor units to the same
Faulty outdoor unit PC board system)
Faulty external control adapter for
outdoor unit U7-11
Malfunction code Detailed malfunction code Go to Diagnosis Flowchart-8.
(Connection of excess indoor
units for test operation)

274
Troubleshooting

(Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
A6 Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-1

U7-01
Malfunction code Detailed malfunction code

2 Method for (Transmission error when the external


control adapter is mounted)
Detecting
Malfunction

T
Is there any
wiring disconnection or NO
wiring error in the transmission Modify the transmission
wirings to the external wirings to the external
control adapter?
control adapter.
AF
YES

Is the normal
operation monitor LED on NO NO
Is power supplied to Supply power to the
3 Conditions for the outdoor unit control PC
board blinking?
the outdoor unit?
outdoor unit.

Determining To Be

Troubleshooting
YES YES
Malfunction Replace the outdoor
unit control PC board.
R
Is the power
Is the normal
operation monitor LED on the NO supply cable of the external NO
control adapter connected to Connect the power supply
external control adapter
the 5V power supply cable of the external
blinking?
line? control adapter to the 5V
power supply line.
YES YES
D

Replace the external


4 Supposed Causes control adapter PC
board.
?
Replace the outdoor
unit control PC board.

275
8 Troubleshooting
(Indoor and Outdoor Units)
Remote Controller
Display Indoor Unit Fan Motor Overload,
A6 Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-2
U7-02

Malfunction code Detailed malfunction code

2 Method for (Transmission error when the external control adapter is mounted)

Detecting
Malfunction

T
Unified Cool/ NO
Set Cool/Heat selection
Heat selection for the external control
adapter to IND.
AF YES

Cool/Heat
selection for the external YES
control adapter is set to Unified Coo/Heat addresses
Unified Master. for outdoor units in the
3 Conditions for outdoor-outdoor
transmission are duplicated.
Determining To Be NO Make address setting

Malfunction Cool/Heat
R
selection for the external NO
control adapter is set to Replace the outdoor
Unified Slave. unit control PC board.

YES
D

Is the
4 Supposed Causes normaloperation
monitor LED on the outdoor
NO
Is power supplied to
NO
Supply power to the
unit control PC board the outdoor unit? outdoor unit.
? blinking?

YES YES
Replace the outdoor
unit control PC board.

Is the Is the power


normal operation NO supply cable of the external NO
monitor LED on the external control adapter connected to Connect the power supply
control adapter the 5V power supply cable of the external
blinking? line? control adapter to the 5V
power supply line.
YES YES

Does the
malfunction recur
when setting Cool/Heat selection NO Replace the external
for the external control control adapter PC board.
adapter to
IND?
YES

Replace the outdoor unit


control PC board.

276
Troubleshooting

(Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
A6 Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-3

U7-03
Malfunction code Detailed malfunction code

2 Method for (Transmission error between master and slave 1)

Detecting
Malfunction The multi

T
transmission wirings to
multi slave 1 have caused wiring NO Replace the outdoor
disconnection in them or
are being unit control PC board for
disconnected. multi slave 1.

YES
AF
Modify the outdoor unit
multi transmission
wirings, and then reset
Diagnosis Flowchart-4 the power supply.

3 Conditions for U7-04


Malfunction code Detailed malfunction code

Determining To Be

Troubleshooting
Malfunction
(Transmission error between master and slave 2)
R

The multi
transmission wirings
to multi slave 2 have caused wiring NO Replace the outdoor
disconnection in
them or are being unit control PC board for
disconnected. multi slave 2.
D

4 Supposed Causes YES


Modify the outdoor unit
multi transmission
? wirings, and then reset
Diagnosis Flowchart-5 the power supply.

U7-05
Malfunction code Detailed malfunction code

(Multi system error)

Is the model of outdoor NO Replace the outdoor unit


unit RXYP140C or
control PC board.
RXYP160C?

YES
Disconnect the outdoor
unit multi transmission
wirings, and then reset
the power supply.

277
8 Troubleshooting
(Indoor and Outdoor Units)
Remote Controller
Display Indoor Unit Fan Motor Overload,
A6 Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-6

U7-06
Malfunction code Detailed malfunction code

2 Method for (Manual address setting error for slave 1, 2)

Detecting
Malfunction One of

T
outdoor unit multi
transmission wirings has caused NO Replace the outdoor unit
wiring disconnection in it or control PC board.
been disconnected.

YES
Modify the outdoor unit
AF
multi transmission wirings,
and then reset the power
Diagnosis Flowchart-7 supply.

U7-07
Malfunction code Detailed malfunction code

3 Conditions for
Determining To Be (Connection 4 or more outdoor units to the same system)

Malfunction
R
4 or more
outdoor units are connected NO Replace the outdoor unit
using the outdoor unit multi
transmission control PC board.
wirings.

YES Modify the outdoor unit


D

multi transmission wirings,


4 Supposed Causes Diagnosis Flowchart-8 and then reset the power
supply.

?
U7-11
Malfunction code Detailed malfunction code

(Connection of excess indoor units for test operation)

There is an
error in the connection of
indoor-outdoor, indoor-indoor, YES Rectify the error in the
and outdoor multi transmission connection of transmission
wirings. wirings, and then reset the
power supply.
NO

The
capacity to connect
indoor units falls within
NO Review the capacity to
the specified connect indoor units.
range.

YES
Replace the outdoor unit
PC board (A1P).

278
Troubleshooting

(Indooting Flow Charts (1 and Outdoor Units)


Remote Controller
Display Transmission Error
U8 (Between Main and Sub Remote Controllers)
1 Applicable Models 5 Troubleshooting
Indoor unit
All models Diagnosis Counter-
measures

SS1 on the
Control with NO remote controller NO
two remote controllers Set SS1 to Main, and
PC board is set then turn OFF the
to Main. power supply once.
Subsequently, restart
YES YES operation.

T
SS1 on both NO
2 Method for remote controllers
is set to Sub.
Turn OFF the power
supply once, and then
Detecting restart operation. If the
system malfunctions,
AF YES replace the remote
Malfunction controller PC board.

Check whether or not transmission


Set SS1 on one remote
between indoor unit and remote controller to Main, and
controller (main and sub remote then turn OFF the
controller) under control with two power supply once.
Subsequently, restart
remote controllers is normal, by the
operation.
use of a microcontroller.

Troubleshooting
R

3 Conditions for
Determining
D

Malfunction
When normal transmission is
disabled for a given period of time or
more

4 Supposed Causes
Transmission error between main
and sub remote controllers
Connection of sub remote
controllers
Faulty remote controller PC board

279
8 Troubleshooting
(Indo Charts (1 and Outdoor Units)
Remote Controller
Display Transmission Error
U9 (Between Other Indoor and Outdoor Units)
1 Applicable Models 5 Troubleshooting
Indoor unit
All models Diagnosis Counter-
Outdoor unit
measures
RXYP
RXMP Operate all indoor units.
RXUP

NO
All units display U9. Continue operation.

T
YES

2 Method for
Detecting
AF 2 minutes
NO
or more elapsed after Carry out the diagnosis
Malfunction U9 is displayed? again after a lapse of 2
minutes or more.
Detect a malfunction signal from
other indoor unit in the same system YES
with the outdoor unit PC board.
The PC boards of indoor
units displaying U9 are
normal.
Check for indoor units of
other systems to
troubleshoot them
R
according to relevant
malfunction codes.

3 Conditions for
Determining
D

Malfunction
When malfunction is determined on
other indoor unit in the same system

4 Supposed Causes
Transmission error between other
indoor and outdoor units
Malfunction of electronic
expansion valve of other indoor
unit
Faulty indoor unit PC board for
other indoor unit
Faulty connection of indoor-
outdoor transmission wirings

280
Troubleshooting

(1 and Outdoor UniIndoor and Outdoor Units)


Remote Controller
Display Improper Combination of Indoor Unit and
UA Remote Controller
1 Applicable Models 5 Troubleshooting
Indoor unit
All models Diagnosis Counter-
Outdoor unit
measures
RXYP
Ensure the detailed malfunction
RXMP code or the lamp display of
RXUP monitor mode, and then go to the
following:

UA-17
Malfunction code Detailed malfunction code
Go to Diagnosis
Flowchart-1.
(Connection of excess

T
indoor units)

2 Method for UA-18


Malfunction code Detailed malfunction code
Detecting Go to Diagnosis
AF Flowchart-2.
(Connection of incorrect
Malfunction models of indoor units)

Detect malfunction when data by


refrigerant type differ between
indoor and outdoor units.
UA-20
Malfunction code Detailed malfunction code
Detect malfunction when the Go to Diagnosis
number of indoor units falls Flowchart-3.
outside of the allowable range. (Improper combination

Troubleshooting
of outdoor units)

UA-21
R

Malfunction code Detailed malfunction code


Go to Diagnosis
Flowchart-4.
(Wrong connection)

3 Conditions for
D

Determining UA-31
Malfunction code Detailed malfunction code
Malfunction Go to Diagnosis
Flowchart-5.
(Multi system
The events listed above are combination error)
determined to be malfunction as
soon as they are detected.
Diagnosis Flowchart-1

UA-17
Malfunction code Detailed malfunction code

4 Supposed Causes
Connection of excess indoor units
Faulty outdoor unit PC board
Mismatch of refrigerant between
indoor and outdoor units The number
No setting made when the outdoor of indoor units connected YES
Replace the outdoor
unit control PC board (A1P) was to the same system is not
replaced with a spare PC board more than 64. unit control PC
board.
NO
Excess indoor units are connected.
Check for the connection to
connect the proper number of
indoor units.

281
8 Troubleshooting
d Outdoor (Indoor and Outdoor Units)
Remote Controller
Display Indoor Unit Fan Motor Overload,
A6 Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures

Diagnosis Flowchart-2

UA-18
Malfunction code Detailed malfunction code

2 Method for
Detecting
Malfunction

T
Does the type
of refrigerant used for the YES
indoor unit match that Replace the outdoor unit
used for the outdoor control PC board.
unit?
AF
NO

Match the type of


Diagnosis Models RXYPC are only refrigerant used for the
available for individual installation. outdoor unit and that used
3 Conditions for Diagnosis Flowchart-3
for the indoor unit.

Determining To Be UA-20
Malfunction Malfunction code Detailed malfunction code
R

NO
D

Multi connection? Replace the outdoor unit


4 Supposed Causes control PC board.

? YES

Was the
NO A different NO
outdoor unit PC board
model of outdoor unit is Replace the outdoor
replaced with a spare
connected. unit control PC board.
PC board?

YES YES
Check for the model of
outdoor unit.

Was proper NO
setting of spare PC Make setting again, and
board made? then reset the power
supply.

YES

Replace the spare PC


board.

282
Troubleshooting

(Indoor and Outdoor Units)


Remote Controller
Display Indoor Unit Fan Motor Overload,
A6 Overcurrent, Lock
1 Applicable Models 5 Troubleshooting

Diagnosis Counter-
measures
Diagnosis Flowchart-4

UA-21
Malfunction code Detailed malfunction code

2 Method for
Detecting Replace the outdoor unit
control PC board.
Malfunction

T
Diagnosis Flowchart-5

UA-31
Malfunction code Detailed malfunction code
AF
Is the multi
NO
3 Conditions for combination of outdoor
units proper?
Correct the multi
combination of outdoor
units.
Determining To Be YES

Troubleshooting
Malfunction
R
Was the outdoor NO
unit PC board replaced Replace the outdoor unit
with a spare PC PC board (A1P).
board?

YES
D

Is the
NO
4 Supposed Causes procurement of the spare
PC board
Procure a proper spare
PC board.
proper?
? YES

Is the
setting of the spare NO Make setting again, and
PC board
proper? then reset the power
supply.
YES
Replace the outdoor unit
PC board (A1P).

283
8 Troubleshooting
(Indod 1 UniIndoor and Outdoor Units)
Remote Controller
Display
Lack of Support for Auto Clean Panel
UA
1 Applicable Models 5 Troubleshooting
Indoor unit
All models Diagnosis Counter-
FXYFP28B to 160B
measures
with Eco auto clean panel
(BYCP160BGF) installed Lack of Support for Auto Clean Panel
(Detailed malfunction code UA-15)
FXYFP28MC to 160MC
with Auto clean panel
(BYCP160KGF/KAGF)

The outdoor
unit lacks support for YES
Replace the outdoor

T
the use of auto clean unit with that providing
panel. support for the use of
auto clean panel.
NO

2 Method for
AF
Detecting Are there
any external factors YES
Eliminate the external
Malfunction other than failures
(e.g. noise)? factors.

Check whether or not the outdoor


unit supports the use of auto clean NO
panel, by the use of a
microcontroller.
Check for the panel,
indoor unit, and outdoor
unit PC boards.
R

3 Conditions for
Determining
D

Malfunction
The lack of support is determined
to be malfunction as soon as it is
detected.

4 Supposed Causes
Lack of support of outdoor unit for
the use of auto clean panel

284
10 Removal Instructions
5 RXY140 160C
Removal Instructions for WARNING
Be sure to disassemble the unit
Outside Panels (1/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


In the case of working
1. Remove the top panel Top panel on a stepladder,
secure the stepladder
to ensure work safety.
Remove the 12 screws,
and pull out the top panel
upward.

T
2. Remove the upper front There is a claw on
panel each side of the upper
AF
front panel.
Remove the three
screws, unclamp the two Upper front panel
claws, and take out the
upper front panel.
R
D

3. Remove the middle


front panel

Remove the five screws,


unclamp the single claw,
and take out the middle Middle front panel
front panel.

388
Removal Instructions

Removal Instructions for WARNING


Be sure to disassemble the unit
Outside Panels (2/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

4. Remove the lower front


panel

Remove the three


screws, unclamp the
single claw, and take out
the lower front panel.

T
Lower front panel
AF
R
D

Removal Instructions

389
10 Removal Instructions
WARNING
Removal Instructions for Fan Motor (1/3) Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks


Follow the removal
instructions for the outside
panels to remove the top
panel and upper, middle,
and lower front panels.

1. Remove the propeller


fan
Propeller fan Setscrew
Loosen the setscrew
(M10) with a hex wrench.

T
Hex
Pull out the propeller fan wrench
upward.
AF
2. Remove the fan motor
R

Remove the two screws


Lid of electrical
from the lid of the
component box
electrical component box.
D

Slide down the lid of the


electrical component box
until the top edge of the
lid becomes visible, and
remove the lid of the
electrical component box.

390
Removal Instructions

WARNING
Removal Instructions for Fan Motor (2/3) Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks


Remove the relay
connectors (X1A and
X2A) for the fan motor.

X1A

X2A

T
AF
Remove the four clamp Clamp material
materials that secure the
leads.
R
D

Clamp material

Removal Instructions

Clamp material

Clamp material

391
10 Removal Instructions
WARNING
Removal Instructions for Fan Motor (2/3) Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks


Remove the four fixing
bolts, and take out the fan
motor.

T
AF
Fan motor
R
D

392
Removal Instructions

Removal Instructions for WARNING


Be sure to disassemble the unit
Electrical Component Assembly (1/4) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


Follow the removal
instructions for the outside
panels to remove the top
panel and upper and
middle front panels.

Remove the two screws,


and take out the lid of the
electrical component box.
Grounding wire
1. Remove the heat sink

T
Remove the ground wire
from the heat sink. Precautions for the
AF
installation of the heat
Remove the two screws sink Tighten the
from the heat sink. screws twice in the
order of to as
shown in the
illustration below.
Screw tightening
procedure
R
Heat sink
Hexagon
head bolt

Tightening torque
D

1.80.2Nm
Heat sink
Unclamp the hook on the
mounting part and pull
out the heat sink forward.
Removal Instructions

Heat sink

393
10 Removal Instructions
Removal Instructions for WARNING
Be sure to disassemble the unit
Electrical Component Assembly(2/4) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

2. Remove the electrical Control PC board Wire clip


component assembly. (A1P)

Remove the connectors


on the control PC board
(A1P).
Wire clip
Cut two points of the
clamp material.

T
Remove the harness
from the wire clip.
AF
R

Clamp material
D

394
Removal Instructions

Removal Instructions for WARNING


Be sure to disassemble the unit
Electrical Component Assembly (3/4) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


Remove the relay
connectors (X1A and
X2A) for the fan motor.

Remove the three screws X1A


from the power supply
terminal block (X1M), and X2A
disconnect the power
supply line.

T
Power supply
terminal block (X1M)
AF
Compressor terminal
Power supply line symbol
Sound blanket Lead Compressor
Open the sound blanket
of the inverter W
compressor (M1C), and
U V
R
remove the wiring cover.

Remove the three leads


from the terminals of the
compressor (M1C).
D

Wiring cover
Removal Instructions

395
10 Removal Instructions
Removal Instructions for WARNING
Be sure to disassemble the unit
Electrical Component Assembly (4/4) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


Remove the three Unclamp the claw on
screws, lift up the upper the back of the
Electrical component
part of the electrical assembly electrical component
component assembly, assembly.
and take out the electrical
component assembly.

T
AF
Claw
Take out the electrical
component assembly
with careful attention
R
paid to the heat sink.
D

396
Removal Instructions

WARNING
Removal Instructions for Control PC Board Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks


Follow the removal
Control PC board (A1P)
instructions for the outside
panels to remove the top
panel and upper and
middle front panels.

Remove the two screws,


and take out the lid of the
electrical component box.

1. Remove the control PC

T
board (A1P)

Remove all the


Removal from the
connectors on the control
locking card spacer
AF
PC board.

Remove the locking card


spacer and take out the Locking card spacer
control PC board (A1P).
R

Control Cross-sectional view


PC board (A1P) of locking card spacer
D

Control Head
PC board
Removal Instructions

Locking card spacer

397
10 Removal Instructions
Noise Filter PC Board Removal WARNING
Inverter PC Board for Fan Instructions Be sure to disassemble the unit
10 minutes after all the power
Inverter PC Board for Compressor (1/5) supply is turned off.

Work procedure Remarks


Follow the removal Power supply terminal block
instructions for the outside
panels to remove the top
panel and upper and
middle front panels.

Follow the removal


instructions for the
electrical component
assembly to remove the
electrical component

T
assembly.

1. Remove the noise filter


PC board (A2P)
AF
Remove the three wires
from the power supply
terminal block.

Remove the seven Mounting bracket


for power supply
screws from the power terminal block
supply terminal block.
R
D

Remove the connector on L1A L2A L3A


the noise filter PC board.

Remove the screws from


the L1A, L2A, L3A, L1B,
L2B, and L3B terminals.
Noise filer
PC board

L2B

L1B

L3B

398
Removal Instructions

Noise Filter PC Board Removal WARNING


Inverter PC Board for Fan Instructions Be sure to disassemble the unit
10 minutes after all the power
Inverter PC Board for Compressor (2/5) supply is turned off.

Work procedure Remarks


Remove the locking card Locking card spacer
Removal from the
spacer, and take out the locking card spacer
noise filter PC board.

Inverter PC board
for fan

T
Cross-sectional view
of locking card spacer
Control Head
PC board
AF
Locking card spacer
R
2. Remove the inverter PC
board for the fan

Remove the connector on


the inverter PC board for
D

the fan.

Remove the two screws,


and take out the inverter
PC board for the fan.
Removal Instructions

Noise filter PC board

399
10 Removal Instructions
Noise Filter PC Board Removal WARNING
Inverter PC Board for Fan Instructions Be sure to disassemble the unit
10 minutes after all the power
Inverter PC Board for Compressor (3/5) supply is turned off.

Work procedure Remarks

3. Remove the inverter PC L1B L2B L3B


board (A3P) for the Noise filter PC board

Remove the three screws


from the L1B, L2B, and
L3B terminals on the
noise filter PC board.

T
AF
Cut two points of the
clamp material for the
inverter protection plate.
R

Clamp material
D

Clamp material

Remove the single screw


from the outdoor air
thermistor.

External thermistor

400
Removal Instructions

Noise Filter PC Board Removal WARNING


Inverter PC Board for Fan Instructions Be sure to disassemble the unit
10 minutes after all the power
Inverter PC Board for Compressor (4/5) supply is turned off.

Work procedure Remarks


Remove the six screws,
Inverter
and take out the inverter protection plate
protection plate.

T
Remove the four screws,
and take out the inverter
Inverter cover for
cover for the compressor.
AF
compressor
R
D

Remove all the


Inverter PC board for compressor
connectors on the
inverter PC board for the
compressor.
Removal Instructions

401
10 Removal Instructions
Noise Filter PC Board Removal WARNING
Inverter PC Board for Fan Instructions Be sure to disassemble the unit
10 minutes after all the power
Inverter PC Board for Compressor (5/5) supply is turned off.

Work procedure Remarks


Remove the locking card Locking card spacer Removal from the
spacer, and take out the locking card spacer
inverter PC board for the
compressor.

Inverter PC board
for compressor

T
Cross-sectional view
of locking card spacer
Control Head
PC board
AF
Locking card spacer
R
D

402
Removal Instructions

Removal Instructions for Pressure Switches WARNING


Be sure to disassemble the unit
and Pressure Sensors (1/4) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


Follow the removal
instructions for the outside
panels to remove the
upper and lower front
panels.

Follow the removal


instructions for the
electrical component
assembly to remove the
electrical component

T
assembly.

1. Remove the pressure


switches
AF
Clamp material
Remove the connector
(X4A) on the high-
pressure switch.

Cut four points of the


clamp material.
R

High-pressure switch
D

Clamp
material
Removal Instructions

403
10 Removal Instructions
Removal Instructions for Pressure Switches WARNING
Be sure to disassemble the unit
and Pressure Sensors (2/4) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


Remove the two screws, Perform brazing after
and take out the checking that the
mounting bracket. Mounting bracket refrigerant has been
Remove the one-point completely purged.
brazing, and take out the Use an appropriate
high-pressure switch. protector, such as a
steel plate, so that the
flame of the gas-
welding machine will
not have an adverse
effect on other piping.

T
AF
High-pressure sensor You can remove the
2. Remove the pressure
high-pressure sensor
sensors
without purging the
Clamp material refrigerant. (A check
Remove the connector
valve is provided.)
(X32A) for the high-
pressure sensor.
R

Remove the leads from


the two wire clips, and cut
three points of the clamp
material.
D

Use two wrenches to


remove the high-pressure
sensor.

404
Removal Instructions

Removal Instructions for Pressure Switches WARNING


Be sure to disassemble the unit
and Pressure Sensors (3/4) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


Remove the connector Use two wrenches to
(X31A) for the low- remove the low-
pressure sensor. pressure sensor.

Remove the leads from Clamp


the two wire clips, and cut material
two points of the clamp
material.

Use two wrenches to


remove the low-pressure

T
sensor.
AF
Low-pressure sensor
R
D

Removal Instructions

405
10 Removal Instructions
Removal Instructions for Pressure Switches WARNING
Be sure to disassemble the unit
and Pressure Sensors (4/4) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


Blaze the four-way
3. Remove the four-way
changeover valve
changeover valve
while cooling the valve
so that the
Clamp material temperature of the
Remove the connector valve does not exceed
(X15A) for the four-way 120C.
changeover valve coil
(Y4S).

Remove the leads from


the two wire clips, and cut

T
two points of the clamp
material.
AF
Remove the single screw, Perform brazing after
Four-way changeover
and take out the four-way valve coil (Y4S) checking that the
Brazing
changeover valve. refrigerant has been
completely purged.
Remove the four-point
brazing, and take out the Use an appropriate
four-way changeover
R
protector, such as a
valve. steel plate, so that the
flame of the gas-
welding machine does
not have an adverse
D

effect on other piping.

Brazing (three points)

406
Removal Instructions

Removal Instructions for Electronic Expan- WARNING


Be sure to disassemble the unit
sion Valves and Solenoid Valves (1/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


Follow the removal
instructions for the outside
panels to remove the top
panel and upper, middle,
and lower front panels.

Follow the removal


instructions for the
electrical component
assembly to remove the
electrical component Electronic expansion Mounting method of
Electronic expansion valve coil (main)

T
assembly. valve coil (injection) electronic expansion
valve
1. Remove the electronic Mount the electronic
expansion valves expansion valve in a
dimple engagement
AF
position.
Rotate the main and
injection electronic Electronic
expansion
expansion valves by 20
valve coil
to 30, and pull out the
valves upward.

Remove the two-point


brazing, and take out the Dimple
R
electronic expansion
valve. Electronic
expansion valve
Brazing Brazing
D

Removal of solenoid
2. Remove the solenoid
valves
valves

Remove the single screw, Securing


screw
and take out the
mounting bracket. Solenoid
Solenoid valve valve coil
Remove each screw (Y3S) Solenoid valve
(Y1S) Solenoid
each from the mounting
valve
Removal Instructions

bracket, and take out the


solenoid valves Y1S and
Y3S).

Remove each screw


each, and take out the Perform brazing after
solenoid valve coils. Mounting checking that the
bracket refrigerant has been
completely purged.

407
10 Removal Instructions
Removal Instructions for Electronic Expan- WARNING
Be sure to disassemble the unit
sion Valves and Solenoid Valves (2/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


Remove the single screw, Removal of solenoid
and take out the Mounting bracket valves
mounting bracket for the
solenoid valve (Y2S). Securing
Solenoid
valve (Y2S) screw
Remove the single screw
from the mounting Solenoid
valve coil
bracket, and take out the
solenoid valve (Y2S). Solenoid
valve
Remove the two-point

T
brazing, and take out the
solenoid valves.

Brazing
Perform brazing after
AF
checking that the
refrigerant has been
completely purged.
R
D

408
Removal Instructions

Removal Instructions for WARNING


Be sure to disassemble the unit
Outdoor Air Thermistor (1/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


Follow the removal
instructions for the outside
panels to remove the top
panel and upper, middle,
and lower front panels.

1. Remove the outdoor air Lid of electrical


thermistor (R1T) component box

Remove the two screws,


and take out the lid of the

T
electrical component box.
AF
Remove the connector
(X18A) for the outdoor air
thermistor, and
disconnect the leads from
the two wire clips.
R

Cut two points of the


X18A
clamp material.
D

Wire clips
Removal Instructions

Clamp
materials

409
10 Removal Instructions
Removal Instructions for WARNING
Be sure to disassemble the unit
Outdoor Air Thermistor (2/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


Remove the single screw,
dismount the fixture, and
take out the outdoor air
thermistor.

Outdoor air thermistor

T
AF
Fixture
R
D

410
Removal Instructions

Removal Instructions for WARNING


Be sure to disassemble the unit
Each Thermistor (1/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks


Follow the removal 1
instructions for the outside Thermistor (R4T) for heat
panels to remove the top exchanger
panel and upper, middle, Mounting
and lower front panels. spring
Thermistor
Follow the removal Heat
instructions for the insulator
electrical component Thermistor Heat Heat Thermistor
assembly to remove the (R5T) insulator insulator (R2T) 2
electrical component Thermistor (R2T) for
discharge pipe

T
assembly.
Mounting Heat
1. Remove the thermistors spring insulator
(R2T, R3T, R4T, and R5T)
AF
Remove the heat Thermistor
insulator.
3
Press the lower part of Thermistor (R5T) for sub-
each mounting screw for cooling heat exchanger
the thermistors, and take liquid pipe
out the thermistors. Thermistor (R3T) for
accumulator inlet
R
Heat Thermistor
insulator (R4T) Mounting
spring
Thermistor
Heat
Thermistor insulator
D

(R3T)

Heat
insulator
Removal Instructions

411
10 Removal Instructions
Removal Instructions for WARNING
Be sure to disassemble the unit
Each Thermistor (2/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

2. Remove the deicer (R7T)

Remove the heat


insulator.

Pull out the deicer


together with the Heat
mounting bracket. insulator

T
Deicer
(R7T)
AF
R
D

412
Removal Instructions

WARNING
Removal Instructions for Compressor (1/2) Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks


Follow the removal
instructions for the outside
panels to remove the top
panel and upper, middle,
and lower front panels.

Follow the removal


instructions for the
electrical component
assembly to remove the
electrical component

T
assembly. Compressor head cover
Hook-and-loop
1. Remove the sound fastener
Hook-and-loop
blanket cover fastener
AF
Remove the three hook-
and-loop fasteners, and
Hook-and-loop
take out the compressor fastener
head cover.

Remove the three Hook-


and-loop fasteners, and Sound blanket cover
Perform brazing after
R
pull out the sound blanket (outer side)
checking that the
cover for the compressor.
refrigerant has been
A completely purged.
2. Remove the crankcase Precautions for the
heater
D

Brazing mounting of the


crankcase heater
Remove the coil spring, Make sure that the
and pull out the B crankcase heater does
crankcase heater. not overlap with the
Terminal cover weld part of the
compressor.
Insert the coil spring of
Crankcase heater the heater into the lead
loop.
Removal Instructions

Coil spring

Lead

413
10 Removal Instructions
WARNING
Removal Instructions for Compressor (2/2) Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks

3. Take out the compressor

Compressor terminal cover


Bolt
Remove the compressor
terminal cover.

Remove the leads from


the compressor terminal
block.

Remove the three

T
mounting bolts from the
compressor.

Cut the discharge pipe (at


AF
A and B) with a pipe
cutter.

Lift up and pull the


compressor forward.
Compressor terminal
symbols
Remove the residual
brazing on the pipe. B A
R
W
U V
D

Oil will leak at the time


of cutting the pipe.
Cut the pipe with the
lower part protected
with a waste cloth.

Bolt

414
Removal Instructions

1
6 RXYP224-280-335C
Removal Instructions for Outside WARNING
Be sure to disassemble the unit
Panels (1/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

1. Remove the top panels Top panel In case of working on a


stepladder, secure the
stepladder to ensure
Remove the 12 screws, work safety.
and pull out the top panel
upward.

T
There is a claw on
2. Remove the upper front each side of the upper
AF
panel front panel.
Remove the 4 screws, Upper
unclamp two claws and front panel
pull out the upper front
panel upward.
R
D

3. Remove the middle


front panel

Remove the five screws,


unclamp the single claw,
and take out the middle Middle front panel
front panel.
Removal Instructions

415
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Removal Instructions for Outside WARNING
Be sure to disassemble the unit
Panels (2/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

4. Remove the lower front


panel

Remove the three


screws, unclamp the
single claw, and take out
the lower front panel.

T
Lower front panel
AF
R
D

416
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


WARNING
Removal Instructions for Fan Motor (1/3) Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal


instructions for the outside
panels to remove the top
panel and upper, middle,
and lower front panels.

1. Remove the propeller Propeller fan Setscrew


fan

Loosen the setscrew


Hex
(M10) with a hex wrench.

T
wrench
Pull out the propeller fan
upward.
AF
2. Remove the fan motor Lid of electrical component box

Remove the two screws


R
from the lid of the
electrical component box.

Slide down the lid of the


electrical component box
D

until the top edge of the


lid becomes visible, and
remove the lid of the
electrical component box.
Removal Instructions

417
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
WARNING
Removal Instructions for Fan Motor (2/3) Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks

Remove the relay


connectors (X1A and
X2A) for the fan motor.

X1A

X2A

T
AF
Remove the four clamp Clamp material
materials that secure the
leads.
R
D

Clamp material

Clamp material

Clamp material

418
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Removal Instructions for Outside WARNING
Be sure to disassemble the unit
Panels (1/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Remove the four fixing


bolts, and take out the fan
motor.

T
AF
Fan motor
R
D

Removal Instructions

419
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Removal Instructions for Electrical WARNING
Be sure to disassemble the unit
Component Assembly (1/4) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal


instructions for the outside
panels to remove the top
panel and upper and
middle front panels.

Remove the two screws,


and take out the lid of the
electrical component box.

1. Remove the heat sink

T
Grounding wire
Remove the ground wire
from the heat sink.
Remove the two screws
AF
from the heat sink.

Precautions for the


installation of the heat
sink. Tighten the
screws twice in the
order of (1) to (4) as
shown in the
R
illustration below.
Tightening Heat
procedure sink
Hexagon
D

head bolt

Heat sink
Unclamp the hook on the
mounting part and pull out Tightening torque
the heat sink. 1.80.2Nm

Heat sink

420
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Removal Instructions for Electrical WARNING
Be sure to disassemble the unit
Component Assembly (2/4) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

2. Remove the electrical Control Wire clip


component assembly PC board (A1P)

Remove the connectors


on the control PC board
(A1P).
Cut two points of the Wire clip
clamp material.
Remove the harness

T
from the wire clip.
AF
R

Clamp material
D

Removal Instructions

421
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Removal Instructions for Electrical WARNING
Be sure to disassemble the unit
Component Assembly (3/4) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Remove the relay


connectors (X1A and
X2A) for the fan motor.
Remove the three screws X1A
from the power supply
terminal block (X1M), and X2A
disconnect the power
supply line.

T
Power supply
terminal block
(X1M)
AF
Power
supply line

Open the soundproof Soundproof material Compressor Compressor terminal


R
material of the inverter symbol
compressor (M1C), and <Class 224>
remove the wiring cover.
Remove the three leads
from the terminals of the W
D

compressor (M1C).
U V

<Class 280 or 335>

W
U

Wiring cover Lead

422
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Removal Instructions for Electrical WARNING
Be sure to disassemble the unit
Component Assembly (4/4) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Remove the three Unclamp the claw on


Electrical component
screws, lift up the upper the back of the
assembly
part of the electrical electrical component
component assembly, assembly.
and take out the electrical
component assembly.

T
AF
Claw

Take out the electrical


component assembly
with careful attention
R
paid to the heat sink.
D

Removal Instructions

423
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
WARNING
Removal Instructions for Control PC Board Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal


instructions for the outside
panels to remove the top
panel and upper and
middle front panels.
Control PC board (A1P)
Remove the two screws,
and take out the lid of the
electrical component box.

1. Remove the control PC

T
board (A1P)

Remove all the


connectors on the control
AF
PC board.
R
Remove the locking card
spacer and take out the Locking card spacer Removal from the
control PC board (A1P). locking card spacer
D

Control
PC board (A1P)

Cross-sectional view
of locking card spacer
Control Head
PC board

Locking card spacer

424
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Noise Filter PC Board Removal WARNING
Inverter PC Board for Fan Be sure to disassemble the unit

Inverter PC Board for Compressor Instructions (1/5) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal Power supply terminal block


instructions for the outside
panels to remove the
upper and middle front
panels.

Follow the removal


instructions for the
electrical component
assembly to remove the
electrical component

T
assembly.

1. Remove the noise filter


PC board (A2P)
AF
Remove the three wires
from the power supply
terminal block.
Remove the seven
screws from the power Mounting
supply terminal block bracket for
mounting bracket to take power supply
R
it out. terminal block
D

L1A L2A L3A


Remove the connector on
the noise filter PC board.
Remove the screws from
the L1A, L2A, L3A, L1B,
L2B, and L3B terminals. Noise filer
PC board
Removal Instructions

L2B

L1B

L3B

425
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Noise Filter PC Board Removal WARNING
Inverter PC Board for Fan Be sure to disassemble the unit
Inverter PC Board for Compressor Instructions (2/5) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Remove the locking card Locking card spacer Removal from the
spacer, and take out the locking card spacer
noise filter PC board.

Noise filter
PC board

T
Cross-sectional view
of locking card spacer
AF Control Head
PC board

Locking card spacer


R

2. Remove the inverter PC


board for the fan

Remove the connector on


D

the inverter PC board for


the fan.

Remove the two screws,


and take out the inverter
PC board for the fan.

Inverter PC board
for fan

426
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Noise Filter PC Board Removal WARNING
Inverter PC Board for Fan Be sure to disassemble the unit
Inverter PC Board for Compressor Instructions (3/5) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

3. Remove the inverter PC L1B L2B L3B


Noise filter PC board
board (A3P) for the
compressor

Remove the three screws


from the L1B, L2B, and
L3B terminals on the
noise filter PC board.

T
AF
Cut two points of the
clamp material for the
inverter protection plate.
R
D

Clamp material
Clamp material

Remove the single screw


from the outdoor air
thermistor.
Removal Instructions

Outdoor air
thermistor

427
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Noise Filter PC Board Removal WARNING
Inverter PC Board for Fan Be sure to disassemble the unit
Inverter PC Board for Compressor Instructions (4/5) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Remove the six screws, Inverter


and take out the inverter protection
protection plate. plate

T
Remove the four screws,
and take out the inverter Inverter cover
AF
cover for the compressor. for compressor
R
D

Remove all the Inverter PC board for compressor


connectors on the
inverter PC board for the
compressor.

428
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Noise Filter PC Board Removal WARNING
Inverter PC Board for Fan Be sure to disassemble the unit
Inverter PC Board for Compressor Instructions (5/5) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Remove the locking card Locking card spacer Removal from the
spacer, and take out the locking card spacer
inverter PC board for the
compressor.

Inverter PC board
for compressor

T
Cross-sectional view
of locking card spacer
Control
AF
Head
PC board
Locking card spacer
R
D

Removal Instructions

429
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Removal Instructions for Pressure WARNING
Be sure to disassemble the unit
Switches and Pressure Sensors (1/3) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal


instructions for the outside
panels to remove the
upper and middle front
panels.

Follow the removal


instructions for the
electrical component
assembly to remove the
electrical component

T
assembly.

1. Remove the pressure


switches
AF
Remove the connector
(X4A) on the high-
pressure switch.
Clamp
Cut four points of the material
clamp material.
R
D

Clamp
material
Remove the two screws, Mounting bracket High-pressure switch Perform brazing after
and take out the mounting checking that the
bracket. refrigerant has been
Remove the one-point completely purged.
brazing, and take out the Use an appropriate
high-pressure switch. protector, such as a
steel plate, so that the
flame of the gas-
welding machine does
not have an adverse
effect on other piping.

Brazing

430
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Removal Instructions for Pressure WARNING
Be sure to disassemble the unit
Switches and Pressure Sensors (2/3) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

2. Remove the pressure High-pressure sensor You can remove the


sensors high-pressure sensor
without purging the
Clamp material refrigerant. (A check
Remove the connector valve is provided.)
(X32A) for the high-
pressure sensor.
Remove the leads from
the two wire clips, and cut
three points of the clamp

T
material.
Use two wrenches to
remove the high-pressure
sensor.
AF
Remove the connector
(X31A) for the low-
pressure sensor. Clamp
material
R
Remove the leads from
the two wire clips, and cut
two points of the clamp
material.

Clamp
D

material

Removal Instructions

431
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Removal Instructions for Pressure WARNING
Be sure to disassemble the unit
Switches and Pressure Sensors (3/3) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Use two wrenches to Use two wrenches to


remove the low-pressure Low-pressure sensor remove the low-
sensor. pressure sensor.

T
AF
Clamp material

Blaze the four-way


3. Remove the four-way Four-way changeover
Brazing changeover valve
changeover valve valve coil
while cooling the valve
Remove the connector so that the
(X15A) for the four-way temperature of the
valve does not exceed
R
changeover valve coil
(Y4S). 120C.

Remove the leads from Perform brazing after


the two wire clips, and cut checking that the
two points of the clamp refrigerant has been
D

material. completely purged.


Remove the single screw, Use an appropriate
and take out the four-way protector, such as a
changeover valve. steel plate, so that the
Clamp material Brazing (three points)
flame of the gas-
Remove the four-point
welding machine does
brazing, and take out the
not have an adverse
four-way changeover
effect on other piping.
valve.

432
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Removal Instructions for Electronic WARNING
Be sure to disassemble the unit
Expansion Valves and Solenoid Valves (1/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal


instructions for the outside
panels to remove the top
panel and upper, middle,
and lower front panels.
Follow the removal
instructions for the
electrical component
assembly to remove the
electrical component
assembly. Electronic expansion Mounting method of

T
coil (main) electronic expansion
1. Remove the electronic valve
expansion valves
Electronic
Rotate the main and expansion
AF
injection electronic Brazing valve coil
expansion valves by 20
to 30, and pull out the
valves upward.
Dimple
Remove the two-point
brazing, and take out the Electronic
electronic expansion expansion
valve. valve
R

Brazing
D

Electronic expansion coil (injection)

2. Remove the solenoid


valves

Remove the single screw,


and take out the mounting
bracket.
Solenoid
Remove each screw each valve (Y3S) Solenoid
valve (Y1S)
Removal Instructions

from the mounting


bracket, and take out the
solenoid valves (Y1S and
Y3S).
Remove each screw
each, and take out the
solenoid valve coils. Mounting
bracket

433
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Removal Instructions for Electronic WARNING
Be sure to disassemble the unit
Expansion Valves and Solenoid Valves (2/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Remove the single screw, Removal of solenoid


and take out the mounting Mounting bracket valves
bracket for the solenoid
valve (Y2S). Solenoid Securing
Remove the single screw valve (Y2S) screw
from the mounting Solenoid
bracket, and take out the valve coil
solenoid valve (Y2S).
Solenoid
Remove the two-point valve
brazing, and take out the

T
solenoids.
AF Brazing
Perform brazing after
checking that the
refrigerant has been
completely purged.
R
D

434
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Removal Instructions for Outdoor Air Ther- WARNING
Be sure to disassemble the unit
mistor 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal


instructions for the outside
panels to remove the top
panel and upper, middle,
and lower front panels.

Lid of electrical component box


1. Remove the outdoor air
thermistor (R1T)

Remove the two screws,


and take out the lid of the

T
electrical component box.

Remove the connector


(X18A) for the outdoor air
AF
thermistor, and
disconnect the leads from
the two wire clips.
R

Cut two points of the


clamp material.
D

Remove the single screw,


dismount the fixture, and Outdoor air
take out the outdoor air thermistor
thermistor.
Removal Instructions

Fixture

435
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Removal Instructions for WARNING
Be sure to disassemble the unit
Each Thermistor (1/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal


Instructions for the outside
panels to remove the top
panel and upper, middle,
and lower front panels.
Follow the removal
Instructions for the electrical
component assembly to 1
remove the electrical Perform brazing after
component assembly. checking that the
refrigerant has been

T
completely purged.
1. Remove the Thermistor (R6T) Mounting
for sub-cooling Thermistor (R2T)
thermistors (R2T, R3T, Heat heat exchanger for discharge pipe
spring
Heat
R4T, R5T and R6T) insulator gas pipe Heat insulator insulator
AF
Remove the heat Thermistor
insulator. 2
Thermistor (R3T) for
Press the lower part of
accumulator inlet
each mounting screw for
the thermistors, and take Heat
insulator
out the thermistors.
Mounting
spring Thermistor
R

3
Thermistor (R4T) for
heat exchanger liquid
pipe
Heat Thermistor (R4T) Heat Thermistor (R5T) Heat
D

insulator for heat exchanger insulator for sub-cooling insulator


liquid pipe heat exchanger
liquid pipe Thermistor Mounting
Thermistor (R3T) spring
Heat
insulator for accumulator inlet 4
Thermistor (R5T) for
sub-cooling heat
exchanger liquid pipe
Heat
insulator

Mounting Thermistor
spring

5
Thermistor (R6T) for
sub-cooling heat
exchanger
p g gas pipe
Mounting
Mounting
spring
spring Heat
Heat
insulator
insulator
Thermistor
Thermistor

436
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Removal Instructions for WARNING
Be sure to disassemble the unit
Each Thermistor (2/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

2. Remove the deicer


(R7T)

Remove the heat


insulator.
Pull out the deicer
together with the
mounting bracket.

T
AF
Heat insulator Deicer (R7T)

3. Remove the
compressor surface
R
thermistor (R8T)

Pull out the compressor


surface thermistor from
the mounting bracket.
D

Compressor
Removal Instructions

surface thermistor

437
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
WARNING
Removal Instructions for Compressor (1/2) Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal


instructions for the outside
panels to remove the top
panel and upper, middle,
and lower front panels.
Follow the removal
instructions for the
electrical component
assembly to remove the
electrical component
assembly.

T
Compressor head cover
1. Remove the sound (Class 280 or 335)
blanket cover Hook-
and-loop Hook-
Remove the three hook- fastener and-loop
AF
and-loop fasteners, and fastener
take out the compressor Hook-
head cover. Hook- and-loop
and-loop fastener
Remove the three Hook-
fastener
and-loop fasteners, and
pull out the sound blanket
cover for the compressor.
Sound blanket Sound blanket
R
cover (outer side) cover (inner side)

Brazing

D


Terminal

cover

Crankcase
heater

438
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


WARNING
Removal Instructions for Compressor (2/2) Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks

Sound blanket Lead Perform brazing after


1. Remove the crankcase checking that the
heater refrigerant has been
completely purged.
Remove the coil spring, Precautions for the
and pull out the mounting of the
crankcase heater. crankcase heater
Make sure that the
crankcase heater does
not overlap with the
weld part of the
compressor.

T
Insert the coil spring of
the heater into the lead
loop.
Coil spring
AF
3. Take out the
compressor Lead
Compressor terminal
Remove the compressor symbols
terminal cover.
Crankcase heater <Class P224>
Remove the leads from Compressor
the compressor terminal terminal cover
block.
R
W
B A
Remove the three U V
mounting bolts from the
compressor.
Cut the discharge pipe
D

(at A and B) with a pipe


cutter. <Class P280 or 335>
Lift up and pull the
W
compressor forward.
U
Remove the residual
brazing on the pipe.
V
Removal Instructions

Bolt Oil will leak at the time


of cutting the pipe.
Cut the pipe with the
lower part protected
with a waste cloth.

439
10 Removal Instructions
1 RXYP400450500560C
7
WARNING
Removal Instructions for Outside Panels Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks

1. Remove the top panel

Remove the 12 screws,


and pull out the top panel
upward.

2. Remove the upper front


panel There is a claw on each

T
Upper front panel side of the upper front
Remove the three panel.
screws, unclamp the two
claws, and take out the
upper front panel.
AF
R

3. Remove the middle


front panel
There is a claw on left
Remove the five screws,
side of the upper front
unclamp the single claw,
D

panel.
and take out the middle
front panel.

4. Remove the protection


wire mesh

Remove the three


screws, and take out the
front protective wire
screen. You can take out
the protective wire screen
without removing the front
panel.

5. Remove the lower front


panel

Remove the three


screws, unclamp the Front panel Lower front panel Front protective
single claw, and take out wire screen
the lower front panel.

440
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Removal Instructions for WARNING
Be sure to disassemble the unit
Fan Assembly (1/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal Propeller fan


instructions for the outside Propeller fan
Setscrew
panels to remove the top
panel, front panel, and Hex
upper front panel. wrench

1. Remove the propeller


fan

Loosen the setscrew


(M10) with a hex wrench.

T
Pull out the propeller fan
upward. Lid of electrical component box Relay connectors for
fan motor
2. Remove the fan motor
AF
Remove the six screws
from the lid of the
electrical component box.
Remove the fan leads
from the wire support.
Cut the clamp material.
R
Remove the relay
connectors for the fan
motor.
D

Wire support (M2F) (M1F) Removal Instructions

Clamp materialFan lead

Connector on the Connector on the PC


equipment side board side
M1F White White (X1A and X2A)
M2F White with red marking Red (X3A and X4A)

441
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Removal Instructions for WARNING
Be sure to disassemble the unit
Fan Assembly (2/2) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Remove the clamp Clamp material


material that secures the
leads.

T
AF
Remove the four fixing
bolts, and take out the fan Fan motor
motor. Fan motor
R
D

Fan leads

442
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


WARNING
Removal Instructions for Control PC Board Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal Upper Open the access hole


instructions for the outside front panel at the time of
panels to remove the front commissioning.
panel and upper front Press the button on
panel. the PC board with an
insulated rod.
1. Remove the control PC (A1P)
board (A1P)

Remove the six screws,


and take out the lid of the

T
electrical component box.
Remove all the
connectors on the control
AF
PC board.

You can check the


Control PC board (A1P) commissioning button
with the access hole
opened.
Refer to the
precautions for
servicing on the lid of
the electrical
R

component box.
D

Removal from locking


card spacer

Remove the locking card


spacer, and take out the
control PC board (A1P).
Removal Instructions

Cross-sectional view
of locking card spacer
Control Head
PC board

Locking card spacer

443
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Removal Instructions for Electrical WARNING
Be sure to disassemble the unit
Component Assembly (1/3) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal (A1P) X28A X20A Wire clip Clamp material
instructions for the outside
panels to remove the front
panel and upper front
panel.

1. Remove the electrical


component assembly

Remove the connectors

T
(X28A and X20A) on the
control PC board (A1P).
Cut the clamp materials.
Remove the harness from
AF
the wire clip. Clamp material Wire clip

Cut the clamp material on


the fan leads.
Remove the relay
connector for the fan
motor.
Remove the power
R
supply line.
Remove the harness from
the wire clip.
Cut the two clamp
D

materials on the
compressor leads.
Remove the screw on the Fan leads Clamp material Compressor
Power supply line leads
left-hand side for the
ground wire. Leave the
screw on the heat sink
side as it is. Ground wire

444
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Removal Instructions for Electrical WARNING
Be sure to disassemble the unit
Component Assembly (2/3) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Remove the six securing Noise filter PC board (A5P) Precaution:


screws (blue, white, and Noise filter PC board (A2P) Be careful not to drop the
red) on the leads of the screws.
noise filter PC board.
Remove the single screw Hook on the electrical
from the mounting component assembly
bracket of outdoor air
Heat sink
thermistor.

T
AF
Mounting bracket of outdoor air thermistor

10 Remove the four securing


screws from the heat sink.

11 Unclamp the hook on the


electrical component
assembly, and slid the Electrical component
R
heat sink upward. assembly
D

Heat sink
Removal Instructions

445
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Removal Instructions for Electrical WARNING
Be sure to disassemble the unit
Component Assembly (3/3) 10 minutes after all the power
supply is turned off.

Work procedure Remarks

12 Remove the six screws, Screws (6) Precaution


slide the electrical
component assembly to
the left, and pull and take
out the electrical
component assembly Do not touch the PC
forward. board for the fan on the
back.

T
Electrical component assembly
AF
Electrical component assembly
R
D

[Backside of electrical component assembly]

446
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Removal Instructions for Inverter PC Board WARNING
Be sure to disassemble the unit
for Compressor 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal


instructions for the
electrical component
assembly to remove the
electrical component
assembly.

1. Remove the inverter PC


boards (A3P and A6P)
for the compressor

T
Remove the eight screws
(four each on both sides)
of the heat sink.
AF
Remove all the
connectors on the
Electrical component assembly
inverter PC board for the
compressor.
Remove the following [Back side of electrical
screws. Inverter PC board component assembly]
Reactors: 9 screws (A7P) for fan
Ferrite core: 4 screws
R
(A6P): 6 screws
(A3P): 4 screws
(4) Take out the inverter
PC board for the
compressor. (Replace the
D

PC board connected to
the plate.)

Inverter PC board Inverter PC board


(A4P) for fan (A6P) for Inverter PC board
compressor (A3P) for
Removal Instructions

compressor

447
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
Removal Instructions for Noise Filter PC WARNING
Be sure to disassemble the unit
Board 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal


instructions for the
electrical component
assembly to remove the
electrical component
assembly.

1. Remove the noise filter Noise filter PC board Removal from locking
card spacer
PC boards (A2P and Locking card spacer
A5P)

T
Remove all the
connectors on the filter
PC board.
AF
Remove the locking card
spacer, and take out the
filter PC board. (A5P) (A2P)

Locking card spacer


Cross-sectional view
of locking card spacer
Control Head
PC board
R
D

448
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Removal Instructions for Electronic WARNING
Be sure to disassemble the unit
Expansion Valves 10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal


instructions for the outside
panels to remove the front
panel.

1
1. Remove the electronic Collect the refrigerant
expansion valves before removing each
Rotate the electronic part, and perform brazing
expansion valve (Y1E after checking that the
refrigerant has been

T
and Y2E) coils by 20 to
30, and pull out the completely purged.
valves upward. 2
Remove the two-point Electronic expansion
AF
brazing, and take out the valve (Y1E)
solenoid valves (Y1E and
Electronic expansion valve coil
Y2E).

Electronic
expansion valve

Four
protrusions
R
Electronic expansion Electronic expansion
valve (Y2E) valve (Y1E)

3
Electronic expansion
D

valve (Y2E)
Electronic
expansion
valve coil

Electronic expansion valve

Five dimples
Removal Instructions

449
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
WARNING
Removal Instructions for Solenoid Valves Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal


instructions for the outside
panels to remove the front
panel.

1. Remove the solenoid


1
Collect the refrigerant
valves
before removing each
Remove a single screw part, and perform
each, and take out the brazing after checking

T
solenoid valve (Y1S to that the refrigerant has
Y3S, Y5S, and Y6S) been completely
coils. purged.

Remove the two-point


AF
brazing, and take out the 2
solenoid valve (Y1S to Solenoid valves (Y1S
Y3S, Y5S, and Y6S). to Y3S, Y5S, and Y6S)

Securing
screw
Solenoid
valve coil
R

Solenoid Solenoid Solenoid


Solenoid
valve (Y2S) valve (Y3S) valve (Y1S) Solenoid valve
valve (Y6S) Solenoid
valve (Y5S)
D

450
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


Pressure Sensor WARNING

Four-way Changeover Valve Removal Be sure to disassemble the unit

High-pressure Switch Instructions 10 minutes after all the power


supply is turned off.

Work procedure Remarks

Follow the removal Four-way 1


instructions for the outside Low-pressure changeover High-pressure Collect the refrigerant
panels to remove the front sensor (S1NPL) valve (Y4S) sensor (S1NPH) before removing the
panel. four-way changeover
valve and high-
pressure switch, and
1. Remove the pressure perform brazing after
sensors checking that the
refrigerant has been
Remove the connector
completely purged.
(X32A) for the high-

T
pressure sensor. 2
Pressure sensor
Use two wrenches to
(S1NPH/S1NPL)
remove the high-pressure
sensor. Pressure sensor
AF
Remove the connector
(X31A) for the low-
pressure sensor.
Use two wrenches to
remove the low-pressure
sensor. (You can take out the
High-pressure High-pressure pressure sensors without
2. Remove the four-way switch (S2PH) switch (S21P) purging the refrigerant.)
R
changeover valve
3
Remove the connector Four-way changeover
(X15A) for the four-way valve (Y4S)
changeover valve coil. Four-way
D

changeover
Remove the single screw, valve coil Brazing
and take out the four-way
changeover valve coil. Four-way
changeover
Remove the four-point valve
brazing, and take out the Brazing
four-way changeover
valve.
(Blaze the four-way
3. Remove the pressure
changeover valve while
switches.
Removal Instructions

cooling the valve with a


Remove the connectors wet cloth so that the
(X3A and X4A) for the temperature of the valve
high-pressure switches. will not exceed 120C.)

Remove a single-brazing
point per high-pressure
switch.

451
10 Removal Instructions
1 Troubleshooting Flow Charts (Indoor and Outdoor Units)
WARNING
Removal Instructions for Solenoid Valves Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal Accumulator inlet 1 outdoor air thermistor (R1T)


instructions for the outside thermistor (R3T)
panels to remove the front
panel. Thermistor (R6T) for
supercooling heat Outdoor air Thermistor (R21T)
thermistor (R1T) for discharge pipe Thermistor
exchanger gas pipe
1. Remove the outdoor air 2 Thermistors (R21T and R22T)
for discharge pipe
thermistor (R1T)
Mounting
Remove the single screw, spring
Heat
and take out the insulato
thermistor fixture.

T
Pull out the outdoor air Thermistor
3 Accumulator inlet thermistor
thermistor from the (R3T)
fixture. Heat
AF insulator
2. Remove the Mounting
thermistors (R3T, R5T, spring Thermistor
R6T, R4T, R21T, and
4 Thermistor (R4T) for heat
R22T) exchanger liquid pipe
Heat
Remove the heat insulator
insulator.
Remove the thermistors Thermistor Mounting
spring
R
while pushing the lower
5 Thermistor (R5T) for
part of the mounting supercooling heat exchanger liquid
spring. pipe
Heat
3. Remove the deicer insulator
D

(R7T)
Mounting Thermistor
spring
Remove the heat Deicer Thermistor (R5T) Thermistor (R8T) for
6 Thermistor (R6T) for
insulator. thermistor for supercooling temperature
supercooling heat exchanger gas
(R7T) heat exchanger measurement of pipe
Pull out the deicer liquid pipe compressor casing
(Class P500 and Mounting
together with the 560 only) spring Heat
mounting bracket. Thermistor (R4T) Thermistor insulator
for heat exchanger (R22T) for
liquid pipe discharge pipe
4. Remove the Thermistor
compressor surface 7 Deicer thermistor (R7T)
thermistor (R8T) Mounting
spring
Class P500 or 560 only) Heat
insulator
Pull out the compressor Thermistor
surface thermistor from 8 Thermistor (R8T) for
the mounting temperature measurement of
compressor casing surface

Thermistor

452
Removal Instructions

1 Troubleshooting Flow Charts (Indoor and Outdoor Units)


WARNING
Removal Instructions for Compressor Be sure to disassemble the unit
10 minutes after all the power
supply is turned off.

Work procedure Remarks

Follow the removal 1


instructions for the outside Hook- Collect the refrigerant,
Compressor head cover
panels to remove the front and-loop
(Class 500 or 560) and start working after
panel. fastener checking that the
Hook- refrigerant has been
and-loop completely purged.
1. Remove the fastener
2
soundproof materials Precautions for mounting
Hook- crankcase heater
Remove the three hook- and-loop Make sure that the
Hook- fastener crankcase heater does
and-loop fasteners, and and-loop not overlap with the
take out the compressor weld part of the

T
fastener
head cover. compressor.
Insert the coil spring of
Remove the three hook- the heater into the lead
and-loop fasteners, and Soundproof Soundproof loop.
pull out the soundproof
AF
cover (outer side) cover (inner side) Coil spring
cover for the compressor.

2. Remove the A
compressor Lead

Brazing 3
Remove the coil spring,
Compressor Terminal block of
and pull out the compressor
surface
crankcase heater. B <Fast-on terminal>
thermistor
R
Remove the compressor
terminal cover.
Terminal

cover W
Remove the leads from
U V
the compressor terminal
Crankcase
block.
D

heater
Remove the three
mounting bolts from the
compressor. <Screw terminal>

Cut the discharge pipe W


(at B) and the suction U
pipe (at A) with a pipe
cutter.
V
Lift up and pull out the
Removal Instructions

compressor. [Connection methods for compressor terminal block]


Remove the residual Use either one of the following methods according to
brazing on the pipe. the compressor model.
Applicable model M1C M2C

Class P400 or 450 Fast-on terminal Fast-on terminal 4


Oil will leak at the time of
Class P500 or P560 Fast-on terminal Screw terminal cutting the pipe.
Cut the pipe with the
lower part protected with
a waste cloth.

453

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