INJECTION PUMP SPECIFICATION

FULL LOAD RPM: 2100 CUSTOMER PART #: RE-502824 MODEL NO.: DB4629-5528
GOV. REGULATION: 7-10 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 6068T JOHN DEERE DUBUQUE EDITION NO.: 17
APPLICATION: 7210 TRACTOR DATED: 01/30/2014
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION... 1.953" .0015"
.063" (1.6 mm) ID X 25" (635 mm) LONG. (49.61 mm 0.04 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125"-.165" (3.2-3.7 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE 110-115F (43-46C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 5.0 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(34 3 kPa) AT PUMP INLET. 4. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
4. CAM MOVEMENT READ-OUT DEVICE: #23745 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
RETORQUE CAP TO 200-225 IN. LBS.
PUMP INSTALLATION: IT-083 5. 400 RPM (WOT):
ROTATION-C-* LEVER ANGLES (REF.) a. CHECK SHUT-OFF: 4 mm/STROKE, MAX.
NAME PLATE-L-SIDE** THOT MIN.(B) 21 b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
#1 CYL.-5-O'CLOCK** THOT MAX.(C) 2.5 (60 kPa)
THROTTLE-L-SIDE** S.O. ( E) N/A 6. 2100 RPM (WOT):
TIMING MARK N/A S.O. ( F) N/A a. SET TRANSFER PUMP PRESSURE 79-81 PSI,
E.S.O. (12V E.T.R.) (545-559 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
PUMP OPERATING SPEED...HALF...ENGINE SPEED 7. 1700 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 0.75.
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 8. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE RETORQUE CAP TO 200-225 IN. LBS.
9. 1300 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
(REF. SL-222) 81.5-82.5 mm/STROKE.
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO 10. 2100 RPM (WOT): SET TORQUE SCREW FUEL DELIVERY
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. 2300 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO 66-67 mm/STROKE.
OBTAIN 8-14 MAX mm/STROKE, IF NECESSARY 11. 2300 RPM (WOT): SET HIGH IDLE SCREW FOR 8-14 MAX.
mm/STROKE.
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) 12. 875 RPM (L.I.): SET LOW IDLE SCREW FOR 10-12 mm/STROKE.
THROTTLE 13. 1300 RPM (ADJ. 25 mm/STROKE): SET LIGHT LOAD ADVANCE
RPM POSITION mm/STROKE ADVANCE ADJUSTING SCREW FOR 3.0.
14. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
a. 150 WOT 27 MIN. --- 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
b. 400 WOT* 4 MAX. --- RETORQUE CAP TO 200-225 IN. LBS.
c. 875 L.I. ** 10-12 --- 15. CHECK POINTS:
d. 400 WOT*** --- 6.5-7.5
e. 1600 ADJ.*** 48-52 6.5- 7.5 THROTTLE T.P.
f. 1700 WOT --- 0-1.75 RPM POSITION mm/STROKE ADVANCE PRESSURE
g. 1300 WOT 80-84 ---
h. 2100 WOT 63.5-69.5 0.5-2.5 a. 150 WOT 29 MIN. --- 10 MIN.**
i. 2100 WOT* 4 MAX. --- b. 400 WOT* 4 MAX. --- ---
j. 1300 ADJ. 23-27 2.0-4.0 c. 875 L.I. 10-12 0. 5MIN
k 2100 ADJ. 49.5-55.5 2.75MAX d. 500 WOT**** --- 6.5- 7.5 ---
l. 2300 WOT 8-14 8.0-9.0 e. 1500 ADJ.**** 48-52 6.5- 7.5 ---
m. 2350 WOT 4 MAX. --- f. 1700 WOT --- 0.25-1.25 ---
g. 1300 WOT 81.5-82.5 --- ---
* E.S.O. DE-ENERGIZED h. 2100 WOT 66-67 1.0-2.0 79-81***
** RESET LOW IDLE SCREW, IF NECESSARY i. 2100 WOT* 4 MAX. --- ---
*** COLD START SOLENOID ENERGIZED j. 1300 ADJ. 24.5-25.5 2.5 -3.5
k 2100 ADJ. 49.5-55.5 2. 25MAX ---
l. 2300 WOT 8-14 8.0-9.0 ---
m. 2350 WOT 5 MAX. --- ---
* E.S.O. DE-ENERGIZED ** (69 kPa) *** (545-559 kPa)
**** COLD START SOLENOID ENERGIZED
16. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
c. SEAL FASTENERS PER S.B. 134R.
d. ASSEMBLE THROTTLE LEVER ARM AND SPACER IN B4-L
POSITION PER S.B. 164.
e. FOR SERVICE ONLY:
AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO 208 AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE AND
HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

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 DB4629-5528 EDITION 17 DATED 01/30/2014 Page 2 of 4

Note: IF VALVE BODY / COIL ASSEMBLY ARE NOT AS PICTURED USE 34195 VALVE BODY & 34270 COIL ASSEMBLY. REFERENCE S.B. 373A.

Note:

Note:
 DB4629-5528 EDITION 17 DATED 01/30/2014 Page 3 of 4

Note: * O.S. METERING VALVE AND ARM ASSEMBLY 32966 REFERENCE S.B. 336

Note: THROTTLE LEVER BUSHING OUT

ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L POSITION

Note:
 DB4629-5528 EDITION 17 DATED 01/30/2014 Page 4 of 4

Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 08/17/1998 25791 1
26431 ESO MOUNTING AND GROUNDING KIT 10/01/1998 25791 2
33702 GASKET KIT 06/04/1999 25791 3
34488 HOUSING AND ADVANCE PISTON KIT 06/16/1999 25791 4
37055 CSA SOLENOID KIT 12V NON-DELAY 09/09/1999 26352 5
11/01/1999 26413 6
01/05/2000 26640 7
02/27/2001 27223 8
10/01/2003 28200 9
01/13/2004 28511 10
02/17/2004 28568 11
04/05/2004 28650 12
09/06/2005 29070 13
09/12/2008 31605 14
11/19/2010 32899 15
10/31/2013 36253 16
01/30/2014 36592 17