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The document describes the production process of urea in a chemical plant. It involves multiple steps of synthesizing urea from ammonia and carbon dioxide, and purifying the final product through various condensers, decomposers, separators, and strippers. The process produces over 585,000 metric tons of urea and recycles ammonia, carbon dioxide, and water at different stages.
The document describes the production process of urea in a chemical plant. It involves multiple steps of synthesizing urea from ammonia and carbon dioxide, and purifying the final product through various condensers, decomposers, separators, and strippers. The process produces over 585,000 metric tons of urea and recycles ammonia, carbon dioxide, and water at different stages.
The document describes the production process of urea in a chemical plant. It involves multiple steps of synthesizing urea from ammonia and carbon dioxide, and purifying the final product through various condensers, decomposers, separators, and strippers. The process produces over 585,000 metric tons of urea and recycles ammonia, carbon dioxide, and water at different stages.
CO2 = 108,350 kg H2O = 1.742,987 kg NH3 = 2.452,059 kg H2O = 9.537,755 kg Biuret = 126,216 kg CO2 = 857,068 kg H2O = 236,873 kg Urea = 58.480,708 kg H2O = 11.367,363 kg Urea = 118,429 kg Vaccum Biuret = 104,930 kg Scrubber NH3 = 9.547,989 kg CO2 = 10.382,254 kg Concentrator Final Ke DT : H2O = 6.268,829 kg Upper Concentrator Urea = 12,250 kg NH3 = 10,205 kg H2O = CO2 = 3,567 kg Urea = 118,429 kg 20.403,750 kg H2O = 0,986 kg NH3 = 9.547,989 kg Urea = 91,145 kg CO2 = 10.382,254 kg Urea = 63.324,638 kg NH3 = 9.043,866 kg H2O = 6.268,829 kg NH3 = 15.519,881 kg Urea = 57.849,756 kg CO2 = 8.626,877 kg CO2 = 20.915,367 kg H2O = 403,236 kg Ke atm : H2O = 5.024,370 kg H2O = 25.983,853 kg Biuret = 187,008 kg Urea = Biuret = 25,154 kg 90,982 kg Carbamat Carbamat HP LP Flash H2O = 363,018 Condenser 1 Condenser 2 Decomposer Decomposer Separator Reaktor kg Urea = 58.545,444 kg Urea = 77.166,433 kg NH3 = 460,658 kg NH3 = 569,278 kg CO2 = 242,892 kg Urea = 37,422 kg Urea = 36,278 kg Urea = 96.741,053 kg CO2 = CO2 = 2.812,960 kg H2O = 24.423,250 kg NH3 = 13.027,134 kg NH3 = 12.632,429 kg NH3 = 2.452,661 kg 2.333 kg H2O = 4.429,772 kg Biuret = 83,756 kg CO2 = 10.683,586 kg CO2 = 10.359,887 kg CO2 = 857,068 kg Biuret = 28,863 kg H2O = 2.974,195 kg H2O = 2.884,081 kg H2O = 236,873 kg Biuret = 28,801 kg NH3 = 569,268 kg NH3 = 3.993,534 kg CO2 = 479,960 kg CO2 = 3.465,314 kg NH3 = 32.399 kg H2O = 4.429,772 kg H2O = 413,287 kg NH3 = 12.132,184 kg NH3 = 56,599 kg Prilling CO2 = 9.835,592 kg CO2 = 42,044 kg Tower Stripper H2O = 6.632,375 kg H2O = 1.152,703 kg Urea = 18.417,421 kg Urea = 59.439,006 kg NH3 = 47.647,056 kg NH3 = 15.773,497 kg CO2 = 7.569,758 kg CO2 = 16.259,209 kg Vaccum H2O = 29.938,073 kg Urea = 585.032,821 kg H2O = 11.730,250 kg H2O = 113.259,222 kg Concentrator Biuret = 14,758 kg Biuret = 18,214 kg Biuret = 838,957 kg Lower Udara (H2O) = Urea = 4.491,484 kg 9.234 kg NH3 = 11.239,794 kg NH3 = 10.266,250 kg CO2 = 14.032,794 kg CO2 = 7.842,274 kg CO2 = 44.280,893 kg H2O = 3.726,299 kg H2O = 690.333,992 kg Recovery Urea = 199,305 kg Urea = 57.294,229 kg NH3 = 41,113 kg H2O = 236,705 kg PCT CO2 = 36,845 kg Biuret = 202,066 kg H2O = 1.145,326 kg
Assumptions 1 Steady Operating Conditions Exist. 2 Kinetic and Potential Energy Changes Are Negligible. Analysis (A) From The Steam Tables (Tables A-4, A-5, and A-6)